CN106216641A - Lead liquid supplying device is used in a kind of accumulator cell lead bus-bar casting - Google Patents
Lead liquid supplying device is used in a kind of accumulator cell lead bus-bar casting Download PDFInfo
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- CN106216641A CN106216641A CN201610770001.3A CN201610770001A CN106216641A CN 106216641 A CN106216641 A CN 106216641A CN 201610770001 A CN201610770001 A CN 201610770001A CN 106216641 A CN106216641 A CN 106216641A
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- lead
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- supplying device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
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- Moulds For Moulding Plastics Or The Like (AREA)
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Abstract
本发明公开一种蓄电池铅汇流排铸造用铅液供给装置,其包括壳体,壳体内设有熔铅室,熔铅室的外壁上包覆有对其加热的加热装置,熔铅室的顶部设有导入管;壳体内还设有一个以上的出料嘴,出料嘴底部的出料口延伸出壳体的下端面,所述熔铅室与出料嘴之间通过斜通道连通,斜通道进入斜通道较高的一端与熔铅室连通,斜通道较低的一端与出料嘴的进料口连通,熔铅室内的铅液通过斜通道流入出料嘴内。采用上述结构制造铅汇流排,可以实现铅的即熔即铸,改变原有铅汇流排的制造方法,无需使用到大铅锅,耗能大大降低,降低了生产成本,而且提高了铅汇流排的成型质量。另外,多个出料嘴同时工作,可以同时进行多个汇流排的铸造,生产效率高。
The invention discloses a lead liquid supply device for battery lead busbar casting, which comprises a casing, a lead melting chamber is arranged inside the casing, a heating device for heating the lead melting chamber is covered on the outer wall of the lead melting chamber, and the top of the lead melting chamber An inlet pipe is provided; more than one discharge nozzle is provided in the casing, and the discharge opening at the bottom of the discharge nozzle extends out of the lower end surface of the casing. The higher end of the channel entering the inclined channel communicates with the lead melting chamber, and the lower end of the inclined channel communicates with the feeding port of the discharge nozzle, and the lead liquid in the lead melting chamber flows into the discharge nozzle through the inclined channel. Using the above structure to manufacture lead busbars can realize instant melting and casting of lead, changing the original manufacturing method of lead busbars, without using a large lead pot, greatly reducing energy consumption, reducing production costs, and improving the efficiency of lead busbars. molding quality. In addition, multiple discharge nozzles work at the same time, and multiple busbars can be cast at the same time, and the production efficiency is high.
Description
技术领域technical field
本发明涉及生产蓄电池铅汇流排的设备领域,尤其涉及一种蓄电池铅汇流排铸造用铅液供给装置。The invention relates to the field of equipment for producing battery lead busbars, in particular to a lead liquid supply device for casting battery lead busbars.
背景技术Background technique
现有技术中,蓄电池铅汇流排的制造方法如下:将模具浸没在铅锅中,铅锅中熔融的铅液流入模具上的汇流排成型槽中,然后将整个模具从铅锅中提升并离开铅液,最后将整个模具浸没在水中对熔融的铅液进行冷却,最终形成汇流排。采用上述制造方法中,需要用到一个大型的铅锅,需要消耗大量电能对铅锅进行保温(每小时消耗33千瓦左右的电能),以使得铅锅内的铅始终处于熔融状态。另外,当铅锅停电时,铅锅内的铅液氧化严重,容易产生废渣,影响铅液的质量。而且,现有的方法制造汇流排,质量难以控制,汇流排成型效果差。In the prior art, the manufacturing method of the battery lead busbar is as follows: the mold is immersed in the lead pot, the molten lead in the lead pot flows into the busbar forming groove on the mould, and then the whole mold is lifted from the lead pot and left Lead liquid, and finally immerse the whole mold in water to cool the molten lead liquid, and finally form a busbar. In the above-mentioned manufacturing method, a large lead pot is needed, and a large amount of electric energy is consumed to keep the lead pot warm (about 33 kilowatts of electric energy per hour), so that the lead in the lead pot is always in a molten state. In addition, when the lead pot is powered off, the lead liquid in the lead pot is seriously oxidized, and waste residue is easily produced, which affects the quality of the lead liquid. Moreover, the existing method for manufacturing busbars is difficult to control in quality, and the forming effect of busbars is poor.
因此,急需改变现有汇流排的制造方法,设计一套低能耗而且成型效果好的设备进行汇流排的制造。Therefore, it is urgent to change the manufacturing method of the existing busbar, and design a set of equipment with low energy consumption and good forming effect to manufacture the busbar.
发明内容Contents of the invention
为解决上述技术问题,本发明的目的在于提供一种低功耗、即时提供铅液的蓄电池铅汇流排铸造用铅液供给装置。In order to solve the above technical problems, the object of the present invention is to provide a low power consumption and immediate supply of lead liquid supply device for battery lead busbar casting.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种蓄电池铅汇流排铸造用铅液供给装置,其包括壳体,壳体内设有熔铅室,熔铅室的外壁上包覆有对其加热的加热装置,熔铅室的顶部设有导入管,铅条通过导入管进入熔铅室内即熔成铅液;所述壳体内还设有一个以上的出料嘴,出料嘴底部的出料口延伸出壳体的下端面,所述熔铅室与出料嘴之间通过斜通道连通,斜通道进入斜通道较高的一端与熔铅室连通,斜通道较低的一端与出料嘴的进料口连通,所述熔铅室内的铅液通过斜通道流入出料嘴内。A lead liquid supply device for battery lead busbar casting, which includes a shell, inside which is provided with a lead melting chamber, the outer wall of the lead melting chamber is covered with a heating device for heating it, and the top of the lead melting chamber is provided with an inlet The lead strip enters the lead melting chamber through the introduction pipe and is melted into lead liquid; the housing is also provided with more than one discharge nozzle, and the discharge port at the bottom of the discharge nozzle extends out of the lower end surface of the housing, and the melting The lead chamber is communicated with the discharge nozzle through an inclined passage, and the higher end of the inclined passage enters the inclined passage and communicates with the lead melting chamber, and the lower end of the inclined passage communicates with the feeding port of the discharge nozzle. The lead liquid flows into the discharge nozzle through the inclined channel.
所述出料嘴上设有控制铅液流量的铅阀。The discharge nozzle is provided with a lead valve to control the flow of the lead liquid.
所述铅阀包括阀芯和阀杆,所述出料嘴内设有阀腔,所述阀芯设在阀腔内,所述阀杆的一端与阀芯连接,阀杆的另一端穿过出料嘴并延伸出壳体,所述阀杆由第一气缸驱动上下运动。The lead valve includes a valve core and a valve stem, a valve cavity is arranged in the discharge nozzle, the valve core is arranged in the valve cavity, one end of the valve stem is connected with the valve core, and the other end of the valve stem passes through The discharge nozzle extends out of the casing, and the valve rod is driven by the first cylinder to move up and down.
所述阀芯和阀杆上设有贯穿的滑道,该滑道内滑动设有铅针,铅针由第二气缸驱动做上下运动。The valve core and the valve stem are provided with a slideway through which a lead needle is slid in the slideway, and the lead needle is driven by the second cylinder to move up and down.
所述壳体的下端面且在各出料嘴的一侧分别设有探针,该探针用于感应铅液是否注满铅汇流排成型槽。Probes are respectively provided on the lower end surface of the housing and on one side of each discharge nozzle, and the probes are used to sense whether the lead liquid is filled with the forming groove of the lead busbar.
所述加热装置为电加热管。The heating device is an electric heating tube.
本发明采用以上技术方案,工作时,加热装置对熔铅室进行加热,使得熔铅室内部处于高温状态,铅条通过导入管进入熔铅室内即熔成铅液,铅液经过斜通道后从出料嘴流出,通过控制壳体的运行轨迹就可以在铅汇流排成型槽内注满铅液。采用上述结构制造铅汇流排,可以实现铅的即熔即铸,改变原有铅汇流排的制造方法,无需使用到大铅锅,耗能大大降低,降低了生产成本,而且提高了铅汇流排的成型质量。另外,多个出料嘴同时工作,可以同时进行多个汇流排的铸造,生产效率高。The present invention adopts the above technical scheme. When working, the heating device heats the lead-melting chamber, so that the interior of the lead-melting chamber is in a high-temperature state, and the lead strip enters the lead-melting chamber through the introduction pipe to melt into lead liquid. After the lead liquid passes through the inclined channel, it flows from The discharge nozzle flows out, and the lead liquid can be filled in the lead bus forming groove by controlling the running track of the housing. Using the above structure to manufacture lead busbars can realize instant melting and casting of lead, changing the original manufacturing method of lead busbars, without using a large lead pot, greatly reducing energy consumption, reducing production costs, and improving the efficiency of lead busbars. molding quality. In addition, multiple discharge nozzles work at the same time, and multiple busbars can be cast at the same time, and the production efficiency is high.
附图说明Description of drawings
以下结合附图和具体实施方式对本发明做进一步详细说明;The present invention will be described in further detail below in conjunction with accompanying drawing and specific embodiment;
图1为本发明的剖视图。Fig. 1 is a sectional view of the present invention.
具体实施方式detailed description
如图1所示,本发明包括壳体1,壳体1内设有熔铅室2,熔铅室2的外壁上包覆有对其加热的加热装置3,加热装置3为电加热管,熔铅室2的顶部设有导入管4,铅条通过导入管进入熔铅室2内即熔成铅液;壳体1内还设有一个以上的出料嘴5,本实施例中,出料嘴为两个;出料嘴5底部的出料口延伸出壳体1的下端面,熔铅室2与出料嘴5之间通过斜通道连通,斜通道进入斜通道较高的一端与熔铅室2连通,斜通道较低的一端与出料嘴5的进料口连通,熔铅室2内的铅液通过斜通道流入出料嘴5内。As shown in Figure 1, the present invention comprises housing 1, and housing 1 is provided with melting lead chamber 2, and the outer wall of melting lead chamber 2 is covered with heating device 3 for heating it, and heating device 3 is an electric heating tube, The top of the lead-melting chamber 2 is provided with an introduction pipe 4, and the lead bar enters the lead-melting chamber 2 through the introduction pipe and is melted into lead liquid; the housing 1 is also provided with more than one discharge nozzle 5, and in the present embodiment, the outlet There are two feed nozzles; the discharge port at the bottom of the discharge nozzle 5 extends out of the lower end surface of the housing 1, the lead melting chamber 2 and the discharge nozzle 5 are connected through an inclined channel, and the inclined channel enters the higher end of the inclined channel and The lead-melting chamber 2 is communicated, and the lower end of the inclined passage is communicated with the feeding port of the discharge nozzle 5, and the lead liquid in the lead-melting chamber 2 flows into the discharge nozzle 5 through the inclined passage.
出料嘴5上设有控制铅液流量的铅阀6。铅阀6包括阀芯61和阀杆62,出料嘴5内设有阀腔,阀芯61设在阀腔内,阀杆62的一端与阀芯61连接,阀杆62的另一端穿过出料嘴5并延伸出壳体1,阀杆62由第一气缸驱动上下运动。通过阀芯61的升降改变出料口的有效面积,从而起到改变铅液流量的作用。The discharge nozzle 5 is provided with a lead valve 6 for controlling the flow of the lead liquid. The lead valve 6 includes a valve core 61 and a valve stem 62. A valve cavity is arranged in the discharge nozzle 5, and the valve core 61 is arranged in the valve cavity. One end of the valve stem 62 is connected with the valve core 61, and the other end of the valve stem 62 passes through the valve cavity. The discharge nozzle 5 extends out of the housing 1, and the valve rod 62 is driven to move up and down by the first air cylinder. The effective area of the discharge port is changed through the lifting of the spool 61, so as to change the flow rate of the lead liquid.
阀芯61和阀杆62上设有贯穿的滑道,该滑道内滑动设有铅针7,铅针7由第二气缸驱动做上下运动。当出料嘴5的出料口出现堵塞时,通过控制铅针7来打通出料嘴5的出料口。The spool 61 and the valve rod 62 are provided with a through slideway, and a lead needle 7 is slid in the slideway, and the lead needle 7 is driven by the second cylinder to move up and down. When the discharge port of the discharge nozzle 5 is blocked, the discharge port of the discharge nozzle 5 is opened by controlling the lead needle 7 .
壳体1的下端面且在各出料嘴5的一侧分别设有探针8,该探针8用于感应铅液是否注满铅汇流排成型槽。当探针8感应到铅液已经注满铅汇流排成型槽时,则壳体1移位,出料嘴5对另外的铅汇流排成型槽注入铅液。Probes 8 are respectively provided on the lower end surface of the housing 1 and on one side of each discharge nozzle 5, and the probes 8 are used to sense whether the lead liquid is filled with the lead busbar forming groove. When the probe 8 senses that the lead liquid has filled the lead bus forming groove, the housing 1 is displaced, and the discharge nozzle 5 injects lead liquid into another lead bus forming groove.
本发明的工作原理:工作时,加热装置3对熔铅室2进行加热,使得熔铅室2内部处于高温状态,铅条通过导入管4进入熔铅室2内即熔成铅液,铅液经过斜通道后从出料嘴5流出,通过控制壳体1的运行轨迹就可以在铅汇流排成型槽内注满铅液。采用上述结构制造铅汇流排,可以实现铅的即熔即铸,改变原有铅汇流排的制造方法,无需使用到大铅锅,耗能大大降低,降低了生产成本,而且提高了铅汇流排的成型质量;另外,多个出料嘴同时工作,可以同时进行多个汇流排的铸造,生产效率高。Working principle of the present invention: when working, the heating device 3 heats the lead-melting chamber 2, so that the inside of the lead-melting chamber 2 is in a high-temperature state, and the lead strip enters the lead-melting chamber 2 through the introduction pipe 4 and is melted into lead liquid, and the lead liquid After passing through the inclined channel, it flows out from the discharge nozzle 5, and the lead liquid can be filled in the forming groove of the lead busbar by controlling the running track of the housing 1. Using the above structure to manufacture lead busbars can realize instant melting and casting of lead, changing the original manufacturing method of lead busbars, without using a large lead pot, greatly reducing energy consumption, reducing production costs, and improving the efficiency of lead busbars. Excellent molding quality; in addition, multiple discharge nozzles work at the same time, and multiple busbars can be cast at the same time, with high production efficiency.
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| CN201610770001.3A CN106216641B (en) | 2016-08-30 | 2016-08-30 | A kind of accumulator cell lead bus-bar casting lead liquid supplying device |
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| CN201610770001.3A CN106216641B (en) | 2016-08-30 | 2016-08-30 | A kind of accumulator cell lead bus-bar casting lead liquid supplying device |
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| CN107470601A (en) * | 2017-08-18 | 2017-12-15 | 株洲火炬工业炉有限责任公司 | A kind of metal casting aoxidizes apparatus for pouring less with high-temp liquid |
| CN108036645A (en) * | 2018-01-16 | 2018-05-15 | 福建亚亨机械股份有限公司 | A kind of market pot with strainer |
| CN109304433A (en) * | 2018-10-31 | 2019-02-05 | 福建亚亨机械股份有限公司 | A lead wire forming machine |
| EP3444047A1 (en) * | 2017-08-18 | 2019-02-20 | TBS Engineering Limited | Lead delivery apparatus |
| CN109648053A (en) * | 2019-03-04 | 2019-04-19 | 江苏新春兴再生资源有限责任公司 | A kind of automatic ingot casting device of lead pig moulding machine |
| CN111536795A (en) * | 2020-04-30 | 2020-08-14 | 浙江海悦自动化机械股份有限公司 | Small lead furnace |
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| EP3536420A1 (en) * | 2017-08-18 | 2019-09-11 | TBS Engineering Limited | Lead delivery apparatus |
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| CN109648053A (en) * | 2019-03-04 | 2019-04-19 | 江苏新春兴再生资源有限责任公司 | A kind of automatic ingot casting device of lead pig moulding machine |
| CN111536795A (en) * | 2020-04-30 | 2020-08-14 | 浙江海悦自动化机械股份有限公司 | Small lead furnace |
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| CN106216641B (en) | 2018-09-18 |
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