CN106082952A - 一种具有温控效应和共振效应的瓷砖及其制备方法 - Google Patents
一种具有温控效应和共振效应的瓷砖及其制备方法 Download PDFInfo
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Abstract
本发明公开了一种具有温控效应和共振效应的瓷砖及其制备方法，其由以下重量份的原料制成：光波石22‑34、添寿石17‑28、岫岩玉石14‑26、珍珠岩尾砂24‑33、木结土15‑25、透辉石18‑31、灰钙粉13‑22、废骨瓷20‑30、珍珠陶土16‑28、水合碱式碳酸镁11‑19、麦饭石12‑24、海砂27‑35、硅灰17‑29。本发明原料中添加了光波石、添寿石、岫岩玉石、麦饭石等原料，使制得的瓷砖具有显著的温控效应和共振效应，能够使生物体细胞处于最高振动能级，促进血液循环，强化各组织之间的新陈代谢，增加组织的再生能力，提高机体的免疫能力，调节精神的异常兴奋状态，从而起到医疗保健的作用。
Description
技术领域
本发明涉及一种瓷砖及其制备方法，具体涉及一种具有温控效应和共振效应的瓷砖及其制备方法。
背景技术
我国现代瓷砖产业的发展起源于20世纪，起初陶瓷砖产品的品种单一，只有内墙砖(俗称瓷片)一种产品，产量较小，自动化程度很低，后来逐渐出现锦砖、耐酸砖、彩釉砖等产品。从20世纪80年代开始，瓷砖产业开始迅猛发展起来，现该行业已成为建筑材料中的一支主力军,瓷砖产品已广泛地用于家庭、商业建筑以及公共设施上，产品也呈现出多功能、多花色品种、多装饰效果的发展趋势。随着我国建筑行业的快速发展以及人们生活水平的不断提高，人们对瓷砖的性能要求日益苛刻，且对瓷砖的保健功能越来越重视，目前国内有关具有温控效应和共振效应的瓷砖产品在市场上很少见到。
发明内容
本发明的目的在于提供一种具有温控效应和共振效应的瓷砖及其制备方法。
为实现上述目的，本发明采用如下的技术方案：
一种具有温控效应和共振效应的瓷砖，由以下重量份的原料制成：光波石22-34、添寿石17-28、岫岩玉石14-26、珍珠岩尾砂24-33、木结土15-25、透辉石18-31、灰钙粉13-22、废骨瓷20-30、珍珠陶土16-28、水合碱式碳酸镁11-19、麦饭石12-24、海砂27-35、硅灰17-29。
一种具有温控效应和共振效应的瓷砖的制备方法，包括以下步骤：
(1)将废骨瓷、海砂、珍珠陶土、麦饭石混合，粉碎，过80-140目筛，加入适量的水搅拌制成45-55％的浆液，在500-800r/min的转速下研磨1-3h，然后将球磨后的浆料以0.2-0.3Mpa的压力送入喷雾干燥造粒机中喷雾造粒，离心转盘转速为3000-4000r/min，喷雾干燥造粒机的进口温度为200-250℃，出口温度100-150℃，最后将所得的颗粒过60-120目筛，再在850-900℃温度下焙烧1-2h，冷却至室温，得物料A；
(2)取珍珠岩尾砂、透辉石、硅灰混合均匀，加热熔化成熔融液，然后采用压力为1.2-1.8MPa、气流速度为8-14m/s的高压高速空气将熔融液喷吹成絮状纤维，得物料B；
(3)将光波石、添寿石、岫岩玉石混合均匀，粉碎，过50-100目筛，然后加入灰钙粉、木结土、水合碱式碳酸镁等原料，在1500-2500r/min的转速下球磨20-30min，得物料C；
(4)将上述制得的物料A、物料B、物料C混合，在800-1200r/min的转速下搅拌4-8min，然后加入相当于混合料重量7-11％的固含量为30％的水玻璃，在1000-1500r/min的转速下搅拌8-12min，静置20-25h后送入到成型机在70-80MPa的压力下压制成型，然后将压制好的砖坯在70-80℃的温度下干燥至含水量低于2％；
(5)将烘干后的砖坯置于马弗炉内进行煅烧：先以4-8℃/min的速率升温至670-710℃，保温1-2h，再以2-5℃/min的速率升温至1140-1220℃，保温2-4h，再以5-10℃/min的速率降温至480-560℃，保温0.5-1h；再置于微波煅烧炉内进行煅烧：先控制微波功率在300-600W，煅烧40-60min，再控制微波功率在700-1000W，煅烧20-40min，随炉冷却至室温，即得成品。
本发明的有益效果：
本发明原料中添加了光波石、添寿石、岫岩玉石、麦饭石等原料，使制得的瓷砖具有具有显著的温控效应和共振效应，能够使生物体细胞处于最高振动能级，且可产生温热由内向外散发，使毛细血管扩张，促进血液循环，强化各组织之间的新陈代谢，增加组织的再生能力，提高机体的免疫能力，调节精神的异常兴奋状态，从而起到医疗保健的作用。
具体实施方式
一种具有温控效应和共振效应的瓷砖，由以下重量(kg)的原料制成：光波石29、添寿石23、岫岩玉石22、珍珠岩尾砂28、木结土20、透辉石25、灰钙粉17、废骨瓷25、珍珠陶土23、水合碱式碳酸镁14、麦饭石18、海砂31、硅灰24。
一种具有温控效应和共振效应的瓷砖的制备方法，包括以下步骤：
(1)将废骨瓷、海砂、珍珠陶土、麦饭石混合，粉碎，过120目筛，加入适量的水搅拌制成50％的浆液，在700r/min的转速下研磨2h，然后将球磨后的浆料以0.25Mpa的压力送入喷雾干燥造粒机中喷雾造粒，离心转盘转速为3500r/min，喷雾干燥造粒机的进口温度为220℃，出口温度130℃，最后将所得的颗粒过100目筛，再在880℃温度下焙烧1.5h，冷却至室温，得物料A；
(2)取珍珠岩尾砂、透辉石、硅灰混合均匀，加热熔化成熔融液，然后采用压力为1.6MPa、气流速度为12m/s的高压高速空气将熔融液喷吹成絮状纤维，得物料B；
(3)将光波石、添寿石、岫岩玉石混合均匀，粉碎，过80目筛，然后加入灰钙粉、木结土、水合碱式碳酸镁等原料，在2000r/min的转速下球磨25min，得物料C；
(4)将上述制得的物料A、物料B、物料C混合，在1000r/min的转速下搅拌6min，然后加入相当于混合料重量9％的固含量为30％的水玻璃，在1200r/min的转速下搅拌10min，静置22h后送入到成型机在75MPa的压力下压制成型，然后将压制好的砖坯在75℃的温度下干燥至含水量低于2％；
(5)将烘干后的砖坯置于马弗炉内进行煅烧：先以6℃/min的速率升温至690℃，保温1.5h，再以3℃/min的速率升温至1190℃，保温3h，再以8℃/min的速率降温至530℃，保温0.5h；再置于微波煅烧炉内进行煅烧：先控制微波功率在450W，煅烧50min，再控制微波功率在900W，煅烧30min，随炉冷却至室温，即得成品。
上述实施例生产出来的瓷砖的性能检测结果如下表所示：
| 项目 | 单位 | 检测结果 |
| 破坏强度 | N | 1979 |
| 断裂模数 | MPa | 34 |
| 吸水率 | ％ | 0.23 |
| 热膨胀系数 | m/m·k | 6.3×10-6 |
Claims (2)
1.一种具有温控效应和共振效应的瓷砖，其特征在于，由以下重量份的原料制成：光波石22-34、添寿石17-28、岫岩玉石14-26、珍珠岩尾砂24-33、木结土15-25、透辉石18-31、灰钙粉13-22、废骨瓷20-30、珍珠陶土16-28、水合碱式碳酸镁11-19、麦饭石12-24、海砂27-35、硅灰17-29。
2.一种如权利要求1所述的具有温控效应和共振效应的瓷砖的制备方法，其特征在于，包括以下步骤：
（1）将废骨瓷、海砂、珍珠陶土、麦饭石混合，粉碎，过80-140目筛，加入适量的水搅拌制成45-55%的浆液，在500-800r/min的转速下研磨1-3h，然后将球磨后的浆料以0.2-0.3Mpa的压力送入喷雾干燥造粒机中喷雾造粒，离心转盘转速为3000-4000r/min，喷雾干燥造粒机的进口温度为200-250℃，出口温度100-150℃，最后将所得的颗粒过60-120目筛，再在850-900℃温度下焙烧1-2h，冷却至室温，得物料A；
（2）取珍珠岩尾砂、透辉石、硅灰混合均匀，加热熔化成熔融液，然后采用压力为1.2-1.8MPa、气流速度为8-14m/s的高压高速空气将熔融液喷吹成絮状纤维，得物料B；
（3）将光波石、添寿石、岫岩玉石混合均匀，粉碎，过50-100目筛，然后加入灰钙粉、木结土、水合碱式碳酸镁等原料，在1500-2500r/min的转速下球磨20-30min，得物料C；
（4）将上述制得的物料A、物料B、物料C混合，在800-1200r/min的转速下搅拌4-8min，然后加入相当于混合料重量7-11%的固含量为30%的水玻璃，在1000-1500r/min的转速下搅拌8-12min，静置20-25h后送入到成型机在70-80MPa的压力下压制成型，然后将压制好的砖坯在70-80℃的温度下干燥至含水量低于2%；
（5）将烘干后的砖坯置于马弗炉内进行煅烧：先以4-8℃/min的速率升温至670-710℃，保温1-2h，再以2-5℃/min的速率升温至1140-1220℃，保温2-4h，再以5-10℃/min的速率降温至480-560℃，保温0.5-1h；再置于微波煅烧炉内进行煅烧：先控制微波功率在300-600W，煅烧40-60min，再控制微波功率在700-1000W，煅烧20-40min，随炉冷却至室温，即得成品。
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