CN107226682A - 一种高温耐火陶瓷及其制备方法 - Google Patents
一种高温耐火陶瓷及其制备方法 Download PDFInfo
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- CN107226682A CN107226682A CN201710615237.4A CN201710615237A CN107226682A CN 107226682 A CN107226682 A CN 107226682A CN 201710615237 A CN201710615237 A CN 201710615237A CN 107226682 A CN107226682 A CN 107226682A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 44
- 238000002360 preparation method Methods 0.000 title claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 60
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 58
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000004927 clay Substances 0.000 claims abstract description 43
- 229960000892 attapulgite Drugs 0.000 claims abstract description 35
- 229910052625 palygorskite Inorganic materials 0.000 claims abstract description 35
- 239000000843 powder Substances 0.000 claims abstract description 28
- 239000010459 dolomite Substances 0.000 claims abstract description 27
- 229910000514 dolomite Inorganic materials 0.000 claims abstract description 27
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 27
- 235000012245 magnesium oxide Nutrition 0.000 claims abstract description 27
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 27
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 26
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 26
- 239000000440 bentonite Substances 0.000 claims abstract description 26
- 229910000278 bentonite Inorganic materials 0.000 claims abstract description 26
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 26
- 239000006063 cullet Substances 0.000 claims abstract description 26
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000010451 perlite Substances 0.000 claims abstract description 22
- 235000019362 perlite Nutrition 0.000 claims abstract description 22
- 239000010425 asbestos Substances 0.000 claims abstract description 19
- 239000000835 fiber Substances 0.000 claims abstract description 19
- 229920000728 polyester Polymers 0.000 claims abstract description 19
- 229910052895 riebeckite Inorganic materials 0.000 claims abstract description 19
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910001928 zirconium oxide Inorganic materials 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 17
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 24
- 239000002245 particle Substances 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000000227 grinding Methods 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 16
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 14
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- 239000000725 suspension Substances 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 11
- 238000005119 centrifugation Methods 0.000 claims description 8
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- 239000012615 aggregate Substances 0.000 claims description 7
- 239000002270 dispersing agent Substances 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 7
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 235000010755 mineral Nutrition 0.000 claims description 7
- 239000011707 mineral Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 6
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 238000005245 sintering Methods 0.000 claims description 5
- 238000007688 edging Methods 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical compound [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 229940005657 pyrophosphoric acid Drugs 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 238000010129 solution processing Methods 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
- 229910052726 zirconium Inorganic materials 0.000 claims 1
- 230000032683 aging Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 13
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 6
- 229940048086 sodium pyrophosphate Drugs 0.000 description 6
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 6
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 6
- 238000010791 quenching Methods 0.000 description 5
- -1 hydroxyl ethyl Chemical group 0.000 description 4
- 239000011435 rock Substances 0.000 description 4
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
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- 238000005034 decoration Methods 0.000 description 1
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- 150000002148 esters Chemical class 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
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Abstract
本发明公开了一种高温耐火陶瓷,包括如下重量份的原料:白云石15~25份、方镁石20~40份、二氧化硅8~17份、瓷化粉4~9份、膨润土5~10份、高岭土7~12份、改性凹凸棒石粘土14~25份、碎玻璃3~12份、珍珠岩6~13份、石棉粉4~9份、纳米氧化铝3~9份、氧化锆2~8份、骨料4~10份、聚酯纤维2~4份、聚甲基丙烯酸羟乙酯2~5份、固化剂10~20份。本发明所述高温耐火陶瓷具有耐高温性能优异,耐火度高达1200℃以上,且强度高,收缩率低,耐酸碱腐蚀,耐老化,可以应用于温度较高的特殊场合,市场前景广阔。
Description
技术领域
本发明属于高温耐火材料技术领域,具体涉及一种高温耐火陶瓷及其制备方法。
背景技术
陶瓷砖是由粘土、石英砂以及其他无机非金属原料,经配料、球磨、制粉、成型、烧结等工艺生产的板状或块状陶瓷制品,广泛应用于装饰与保护建筑物、构筑物的墙面和地面。随着房地产业的迅速发展,使得瓷砖的生产和消费都获得了较大的发展。目前市场上的陶瓷砖耐火性较差,超过1000℃,容易出现脱落现象,无法使用于温度较高的特殊场合。
发明内容
本发明提供了一种高温耐火陶瓷及其制备方法,解决了上述背景技术中的问题,本发明所述高温耐火陶瓷具有耐高温性能优异,耐火度高达1200℃以上,且强度高,收缩率低,耐酸碱腐蚀,耐老化,可以应用于温度较高的特殊场合,市场前景广阔。
为了解决现有技术存在的问题,采用如下技术方案:
一种高温耐火陶瓷,包括如下重量份的原料:白云石15~25份、方镁石20~40份、二氧化硅8~17份、瓷化粉4~9份、膨润土5~10份、高岭土7~12份、改性凹凸棒石粘土14~25份、碎玻璃3~12份、珍珠岩6~13份、石棉粉4~9份、纳米氧化铝3~9份、氧化锆2~8份、骨料4~10份、聚酯纤维2~4份、聚甲基丙烯酸羟乙酯2~5份、固化剂10~20份。
优选的,所述高温耐火陶瓷,包括如下重量份的原料:白云石18~22份、方镁石25~35份、二氧化硅10~15份、瓷化粉5~8份、膨润土7~9份、高岭土8~11份、改性凹凸棒石粘土18~22份、碎玻璃6~10份、珍珠岩9~12份、石棉粉5~8份、纳米氧化铝5~7份、氧化锆4~7份、骨料6~9份、聚酯纤维2.5~3.4份、聚甲基丙烯酸羟乙酯3~4份、固化剂13~18份。
优选的,所述高温耐火陶瓷,包括如下重量份的原料:白云石20份、方镁石30份、二氧化硅13份、瓷化粉7份、膨润土8份、高岭土10份、改性凹凸棒石粘土21份、碎玻璃7份、珍珠岩10份、石棉粉7份、纳米氧化铝6份、氧化锆5份、骨料8份、聚酯纤维3.3份、聚甲基丙烯酸羟乙酯3.6份、固化剂14份。
优选的,所述固化剂为硅酸铝、硫酸铝中的任一种或两种的混合物。
优选的,所述骨料选自碳化硅、氮化硅、碳氧化硅、碳氮氧化硅的任一种。
优选的,所述改性凹凸棒石粘土由以下方法制得:将凹凸棒石粘土粉碎至颗粒大小至粒径≤1mm,然后浸没到清水中,用电动搅拌机搅拌8~17min,转速设定为350~450r/min,然后过滤将溶质浸没到无机稀酸溶液中水浴热处理100~150分钟,温度设定在75~95℃之间,再向酸化后的悬浮液中加入分散剂焦磷酸钠充分搅拌,协同超声水热法处理2~3小时后,最后对其进行离心处理,离心之后,取上层悬浮液经过过滤、干燥后输送到回转式烘干炉内焙烧1~2小时即可,焙烧温度为300~400℃。
一种制备所述高温耐火陶瓷的方法,包括如下步骤:
(1)按上述配方称取白云石、方镁石、二氧化硅、瓷化粉、膨润土、高岭土、改性凹凸棒石粘土、碎玻璃、珍珠岩、石棉粉、纳米氧化铝、氧化锆、骨料、聚酯纤维、聚甲基丙烯酸羟乙酯、固化剂,备用;
(2)将白云石、方镁石、二氧化硅、碎玻璃及骨料混合均匀,粉碎,湿法球磨4~8小时,烘干后进行熔炼,待其完全熔化后,搅拌3~7分钟后进行快速水淬,得到破碎的颗粒,湿法球磨5~10小时,烘干,过100~200目筛,备用;
(3)将瓷化粉、膨润土、高岭土、改性凹凸棒石粘土及珍珠岩混合均匀,粉碎,湿法球磨3~6小时,过100~200目筛,静置5~8小时,喷雾干燥成含水量为4~8%的颗粒,备用;
(4)将步骤(2)制得的产物与步骤(3)所得的产物混合均匀,再加入剩余原料混合5~10分钟,得混合母料;
(5)将步骤(4)制得的混合母料置于成型机中压制成型,然后进行干燥,得干坯;
(6)将干坯以8~13℃/min的速率升温至800~900℃,保温2~3小时,再以3~6℃/min的速率升温至1100~1200℃,保温1~2小时,然后以10~20℃/min的速率降温至750~800℃,保温40~80分钟,冷却至常温,磨边,即得所述高温耐火陶瓷。
优选的,所述步骤(5)中压制成型的压力为50~70MPa。
本发明与现有技术相比,其具有以下有益效果:
本发明所述的高温耐火陶瓷采用白云石、方镁石、二氧化硅、瓷化粉作为原料,原料中相互协同作用,制备出的高温耐火陶瓷具有耐高温性能优异,耐火度高达1200℃以上;本发明所述的高温耐火陶瓷原料中还添加了改性凹凸棒石粘土,改性凹凸棒石粘土和其他原料相互配合,有效改善了所述高温耐火陶瓷的耐酸耐腐蚀性和耐老化性,延长其使用寿命,扩大其使用场合。本发明所述的高温耐火陶瓷具有孔径细小、分布均匀的特点,在相同密度下,该材料具有更好的隔热性、更高的强度、良好的抗侵蚀性以及,收缩率低,市场前景广阔。
具体实施方式
下面结合具体实施例,进一步阐述本发明。这些实施例仅用于说明本发明而不用于限制本发明的范围。
实施例1
本实施例涉及一种高温耐火陶瓷,包括如下重量份的原料:白云石15份、方镁石20份、二氧化硅8份、瓷化粉4份、膨润土5份、高岭土7份、改性凹凸棒石粘土14份、碎玻璃3份、珍珠岩6份、石棉粉4份、纳米氧化铝3份、氧化锆2份、骨料4份、聚酯纤维2份、聚甲基丙烯酸羟乙酯2份、固化剂10份。
其中,所述固化剂为硅酸铝。
其中,所述骨料选自碳化硅。
其中,所述改性凹凸棒石粘土由以下方法制得:将凹凸棒石粘土粉碎至颗粒大小至粒径≤1mm,然后浸没到清水中,用电动搅拌机搅拌8min,转速设定为350r/min,然后过滤将溶质浸没到无机稀酸溶液中水浴热处理100分钟,温度设定在75℃之间,再向酸化后的悬浮液中加入分散剂焦磷酸钠充分搅拌,协同超声水热法处理2小时后,最后对其进行离心处理,离心之后,取上层悬浮液经过过滤、干燥后输送到回转式烘干炉内焙烧1小时即可,焙烧温度为300℃。
一种制备所述高温耐火陶瓷的方法,包括如下步骤:
(1)按上述配方称取白云石、方镁石、二氧化硅、瓷化粉、膨润土、高岭土、改性凹凸棒石粘土、碎玻璃、珍珠岩、石棉粉、纳米氧化铝、氧化锆、骨料、聚酯纤维、聚甲基丙烯酸羟乙酯、固化剂,备用;
(2)将白云石、方镁石、二氧化硅、碎玻璃及骨料混合均匀,粉碎,湿法球磨4小时,烘干后进行熔炼,待其完全熔化后,搅拌3分钟后进行快速水淬,得到破碎的颗粒,湿法球磨5小时,烘干,过100~200目筛,备用;
(3)将瓷化粉、膨润土、高岭土、改性凹凸棒石粘土及珍珠岩混合均匀,粉碎,湿法球磨3小时,过100~200目筛,静置5小时,喷雾干燥成含水量为4%的颗粒,备用;
(4)将步骤(2)制得的产物与步骤(3)所得的产物混合均匀,再加入剩余原料混合5分钟,得混合母料;
(5)将步骤(4)制得的混合母料置于成型机中压制成型,然后进行干燥,得干坯;
(6)将干坯以8℃/min的速率升温至800℃,保温2小时,再以3℃/min的速率升温至1100℃,保温1小时,然后以10℃/min的速率降温至750℃,保温40分钟,冷却至常温,磨边,即得所述高温耐火陶瓷。
其中,所述步骤(5)中压制成型的压力为50MPa。
实施例2
本实施例涉及一种高温耐火陶瓷,包括如下重量份的原料:白云石25份、方镁石40份、二氧化硅17份、瓷化粉9份、膨润土10份、高岭土12份、改性凹凸棒石粘土25份、碎玻璃12份、珍珠岩13份、石棉粉9份、纳米氧化铝9份、氧化锆8份、骨料10份、聚酯纤维4份、聚甲基丙烯酸羟乙酯5份、固化剂20份。
其中,所述固化剂为硫酸铝。
其中,所述骨料选自氮化硅。
其中,所述改性凹凸棒石粘土由以下方法制得:将凹凸棒石粘土粉碎至颗粒大小至粒径≤1mm,然后浸没到清水中,用电动搅拌机搅拌17min,转速设定为450r/min,然后过滤将溶质浸没到无机稀酸溶液中水浴热处理150分钟,温度设定在95℃之间,再向酸化后的悬浮液中加入分散剂焦磷酸钠充分搅拌,协同超声水热法处理3小时后,最后对其进行离心处理,离心之后,取上层悬浮液经过过滤、干燥后输送到回转式烘干炉内焙烧2小时即可,焙烧温度为400℃。
一种制备所述高温耐火陶瓷的方法,包括如下步骤:
(1)按上述配方称取白云石、方镁石、二氧化硅、瓷化粉、膨润土、高岭土、改性凹凸棒石粘土、碎玻璃、珍珠岩、石棉粉、纳米氧化铝、氧化锆、骨料、聚酯纤维、聚甲基丙烯酸羟乙酯、固化剂,备用;
(2)将白云石、方镁石、二氧化硅、碎玻璃及骨料混合均匀,粉碎,湿法球磨8小时,烘干后进行熔炼,待其完全熔化后,搅拌7分钟后进行快速水淬,得到破碎的颗粒,湿法球磨10小时,烘干,过100~200目筛,备用;
(3)将瓷化粉、膨润土、高岭土、改性凹凸棒石粘土及珍珠岩混合均匀,粉碎,湿法球磨6小时,过100~200目筛,静置8小时,喷雾干燥成含水量为8%的颗粒,备用;
(4)将步骤(2)制得的产物与步骤(3)所得的产物混合均匀,再加入剩余原料混合10分钟,得混合母料;
(5)将步骤(4)制得的混合母料置于成型机中压制成型,然后进行干燥,得干坯;
(6)将干坯以13℃/min的速率升温至900℃,保温3小时,再以6℃/min的速率升温至1200℃,保温2小时,然后以20℃/min的速率降温至800℃,保温80分钟,冷却至常温,磨边,即得所述高温耐火陶瓷。
其中,所述步骤(5)中压制成型的压力为70MPa。
实施例3
本实施例涉及一种高温耐火陶瓷,包括如下重量份的原料:白云石18份、方镁石25份、二氧化硅10份、瓷化粉5份、膨润土7份、高岭土8份、改性凹凸棒石粘土18份、碎玻璃6份、珍珠岩9份、石棉粉5份、纳米氧化铝5份、氧化锆4份、骨料6份、聚酯纤维2.5份、聚甲基丙烯酸羟乙酯3份、固化剂13份。
其中,所述固化剂为硅酸铝和硫酸铝的混合物。
其中,所述骨料选自碳氧化硅。
其中,所述改性凹凸棒石粘土由以下方法制得:将凹凸棒石粘土粉碎至颗粒大小至粒径≤1mm,然后浸没到清水中,用电动搅拌机搅拌10min,转速设定为380r/min,然后过滤将溶质浸没到无机稀酸溶液中水浴热处理110分钟,温度设定在77℃之间,再向酸化后的悬浮液中加入分散剂焦磷酸钠充分搅拌,协同超声水热法处理2.3小时后,最后对其进行离心处理,离心之后,取上层悬浮液经过过滤、干燥后输送到回转式烘干炉内焙烧1.2小时即可,焙烧温度为330℃。
一种制备所述高温耐火陶瓷的方法,包括如下步骤:
(1)按上述配方称取白云石、方镁石、二氧化硅、瓷化粉、膨润土、高岭土、改性凹凸棒石粘土、碎玻璃、珍珠岩、石棉粉、纳米氧化铝、氧化锆、骨料、聚酯纤维、聚甲基丙烯酸羟乙酯、固化剂,备用;
(2)将白云石、方镁石、二氧化硅、碎玻璃及骨料混合均匀,粉碎,湿法球磨5小时,烘干后进行熔炼,待其完全熔化后,搅拌4分钟后进行快速水淬,得到破碎的颗粒,湿法球磨6小时,烘干,过100~200目筛,备用;
(3)将瓷化粉、膨润土、高岭土、改性凹凸棒石粘土及珍珠岩混合均匀,粉碎,湿法球磨3.5小时,过100~200目筛,静置5~8小时,喷雾干燥成含水量为5%的颗粒,备用;
(4)将步骤(2)制得的产物与步骤(3)所得的产物混合均匀,再加入剩余原料混合6分钟,得混合母料;
(5)将步骤(4)制得的混合母料置于成型机中压制成型,然后进行干燥,得干坯;
(6)将干坯以9℃/min的速率升温至820℃,保温2.2小时,再以4℃/min的速率升温至1110℃,保温1.3小时,然后以11℃/min的速率降温至760℃,保温45分钟,冷却至常温,磨边,即得所述高温耐火陶瓷。
其中,所述步骤(5)中压制成型的压力为55MPa。
实施例4
本实施例涉及一种高温耐火陶瓷,包括如下重量份的原料:白云石22份、方镁石35份、二氧化硅15份、瓷化粉8份、膨润土9份、高岭土11份、改性凹凸棒石粘土22份、碎玻璃10份、珍珠岩12份、石棉粉8份、纳米氧化铝7份、氧化锆7份、骨料9份、聚酯纤维3.4份、聚甲基丙烯酸羟乙酯4份、固化剂18份。
其中,所述固化剂为硅酸铝、硫酸铝的混合物。
其中,所述骨料选自碳氮氧化硅。
其中,所述改性凹凸棒石粘土由以下方法制得:将凹凸棒石粘土粉碎至颗粒大小至粒径≤1mm,然后浸没到清水中,用电动搅拌机搅拌12min,转速设定为400r/min,然后过滤将溶质浸没到无机稀酸溶液中水浴热处理125分钟,温度设定在85℃之间,再向酸化后的悬浮液中加入分散剂焦磷酸钠充分搅拌,协同超声水热法处理2.5小时后,最后对其进行离心处理,离心之后,取上层悬浮液经过过滤、干燥后输送到回转式烘干炉内焙烧1.5小时即可,焙烧温度为350℃。
一种制备所述高温耐火陶瓷的方法,包括如下步骤:
(1)按上述配方称取白云石、方镁石、二氧化硅、瓷化粉、膨润土、高岭土、改性凹凸棒石粘土、碎玻璃、珍珠岩、石棉粉、纳米氧化铝、氧化锆、骨料、聚酯纤维、聚甲基丙烯酸羟乙酯、固化剂,备用;
(2)将白云石、方镁石、二氧化硅、碎玻璃及骨料混合均匀,粉碎,湿法球磨6小时,烘干后进行熔炼,待其完全熔化后,搅拌5分钟后进行快速水淬,得到破碎的颗粒,湿法球磨8小时,烘干,过100~200目筛,备用;
(3)将瓷化粉、膨润土、高岭土、改性凹凸棒石粘土及珍珠岩混合均匀,粉碎,湿法球磨5小时,过100~200目筛,静置6小时,喷雾干燥成含水量为6%的颗粒,备用;
(4)将步骤(2)制得的产物与步骤(3)所得的产物混合均匀,再加入剩余原料混合7分钟,得混合母料;
(5)将步骤(4)制得的混合母料置于成型机中压制成型,然后进行干燥,得干坯;
(6)将干坯以11℃/min的速率升温至850℃,保温2.5小时,再以5℃/min的速率升温至1150℃,保温1.5小时,然后以15℃/min的速率降温至780℃,保温60分钟,冷却至常温,磨边,即得所述高温耐火陶瓷。
其中,所述步骤(5)中压制成型的压力为62MPa。
实施例5
本实施例涉及一种高温耐火陶瓷,包括如下重量份的原料:白云石20份、方镁石30份、二氧化硅13份、瓷化粉7份、膨润土8份、高岭土10份、改性凹凸棒石粘土21份、碎玻璃7份、珍珠岩10份、石棉粉7份、纳米氧化铝6份、氧化锆5份、骨料8份、聚酯纤维3.3份、聚甲基丙烯酸羟乙酯3.6份、固化剂14份。
其中,所述固化剂为硅酸铝、硫酸铝的混合物。
其中,所述骨料选自碳氧化硅。
其中,所述改性凹凸棒石粘土由以下方法制得:将凹凸棒石粘土粉碎至颗粒大小至粒径≤1mm,然后浸没到清水中,用电动搅拌机搅拌14min,转速设定为420r/min,然后过滤将溶质浸没到无机稀酸溶液中水浴热处理140分钟,温度设定在90℃之间,再向酸化后的悬浮液中加入分散剂焦磷酸钠充分搅拌,协同超声水热法处理2.7小时后,最后对其进行离心处理,离心之后,取上层悬浮液经过过滤、干燥后输送到回转式烘干炉内焙烧1.8小时即可,焙烧温度为370℃。
一种制备所述高温耐火陶瓷的方法,包括如下步骤:
(1)按上述配方称取白云石、方镁石、二氧化硅、瓷化粉、膨润土、高岭土、改性凹凸棒石粘土、碎玻璃、珍珠岩、石棉粉、纳米氧化铝、氧化锆、骨料、聚酯纤维、聚甲基丙烯酸羟乙酯、固化剂,备用;
(2)将白云石、方镁石、二氧化硅、碎玻璃及骨料混合均匀,粉碎,湿法球磨7小时,烘干后进行熔炼,待其完全熔化后,搅拌6分钟后进行快速水淬,得到破碎的颗粒,湿法球磨8小时,烘干,过100~200目筛,备用;
(3)将瓷化粉、膨润土、高岭土、改性凹凸棒石粘土及珍珠岩混合均匀,粉碎,湿法球磨5小时,过100~200目筛,静置7小时,喷雾干燥成含水量为7%的颗粒,备用;
(4)将步骤(2)制得的产物与步骤(3)所得的产物混合均匀,再加入剩余原料混合9分钟,得混合母料;
(5)将步骤(4)制得的混合母料置于成型机中压制成型,然后进行干燥,得干坯;
(6)将干坯以12℃/min的速率升温至890℃,保温2.8小时,再以5℃/min的速率升温至1180℃,保温1.8小时,然后以19℃/min的速率降温至790℃,保温70分钟,冷却至常温,磨边,即得所述高温耐火陶瓷。
其中,所述步骤(5)中压制成型的压力为65MPa。
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。
Claims (8)
1.一种高温耐火陶瓷,其特征在于,包括如下重量份的原料:白云石15~25份、方镁石20~40份、二氧化硅8~17份、瓷化粉4~9份、膨润土5~10份、高岭土7~12份、改性凹凸棒石粘土14~25份、碎玻璃3~12份、珍珠岩6~13份、石棉粉4~9份、纳米氧化铝3~9份、氧化锆2~8份、骨料4~10份、聚酯纤维2~4份、聚甲基丙烯酸羟乙酯2~5份、固化剂10~20份。
2.根据权利要求1所述的高温耐火陶瓷,其特征在于,包括如下重量份的原料:白云石18~22份、方镁石25~35份、二氧化硅10~15份、瓷化粉5~8份、膨润土7~9份、高岭土8~11份、改性凹凸棒石粘土18~22份、碎玻璃6~10份、珍珠岩9~12份、石棉粉5~8份、纳米氧化铝5~7份、氧化锆4~7份、骨料6~9份、聚酯纤维2.5~3.4份、聚甲基丙烯酸羟乙酯3~4份、固化剂13~18份。
3.根据权利要求1所述的高温耐火陶瓷,其特征在于,包括如下重量份的原料:白云石20份、方镁石30份、二氧化硅13份、瓷化粉7份、膨润土8份、高岭土10份、改性凹凸棒石粘土21份、碎玻璃7份、珍珠岩10份、石棉粉7份、纳米氧化铝6份、氧化锆5份、骨料8份、聚酯纤维3.3份、聚甲基丙烯酸羟乙酯3.6份、固化剂14份。
4.根据权利要求1所述的高温耐火陶瓷,其特征在于,所述固化剂为硅酸铝、硫酸铝中的任一种或两种的混合物。
5.根据权利要求1所述的高温耐火陶瓷,其特征在于,所述骨料选自碳化硅、氮化硅、碳氧化硅、碳氮氧化硅的任一种。
6.根据权利要求1所述的高温耐火陶瓷,其特征在于,所述改性凹凸棒石粘土由以下方法制得:将凹凸棒石粘土粉碎至颗粒大小至粒径≤1mm,然后浸没到清水中,用电动搅拌机搅拌8~17min,转速设定为350~450r/min,然后过滤将溶质浸没到无机稀酸溶液中水浴热处理100~150分钟,温度设定在75~95℃之间,再向酸化后的悬浮液中加入分散剂焦磷酸钠充分搅拌,协同超声水热法处理2~3小时后,最后对其进行离心处理,离心之后,取上层悬浮液经过过滤、干燥后输送到回转式烘干炉内焙烧1~2小时即可,焙烧温度为300~400℃。
7.一种制备权利要求1~6任一项所述高温耐火陶瓷的方法,其特征在于,包括如下步骤:
(1)按上述配方称取白云石、方镁石、二氧化硅、瓷化粉、膨润土、高岭土、改性凹凸棒石粘土、碎玻璃、珍珠岩、石棉粉、纳米氧化铝、氧化锆、骨料、聚酯纤维、聚甲基丙烯酸羟乙酯、固化剂,备用;
(2)将白云石、方镁石、二氧化硅、碎玻璃及骨料混合均匀,粉碎,湿法球磨4~8小时,烘干后进行熔炼,待其完全熔化后,搅拌3~7分钟后进行快速水淬,得到破碎的颗粒,湿法球磨5~10小时,烘干,过100~200目筛,备用;
(3)将瓷化粉、膨润土、高岭土、改性凹凸棒石粘土及珍珠岩混合均匀,粉碎,湿法球磨3~6小时,过100~200目筛,静置5~8小时,喷雾干燥成含水量为4~8%的颗粒,备用;
(4)将步骤(2)制得的产物与步骤(3)所得的产物混合均匀,再加入剩余原料混合5~10分钟,得混合母料;
(5)将步骤(4)制得的混合母料置于成型机中压制成型,然后进行干燥,得干坯;
(6)将干坯以8~13℃/min的速率升温至800~900℃,保温2~3小时,再以3~6℃/min的速率升温至1100~1200℃,保温1~2小时,然后以10~20℃/min的速率降温至750~800℃,保温40~80分钟,冷却至常温,磨边,即得所述高温耐火陶瓷。
8.根据权利要求7所述的制备方法,其特征在于,所述步骤(5)中压制成型的压力为50~70MPa。
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