CN106079937B - Electric power tower steel pipe profile automatic marking device in circular section to be measured - Google Patents
Electric power tower steel pipe profile automatic marking device in circular section to be measured Download PDFInfo
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- CN106079937B CN106079937B CN201610604435.6A CN201610604435A CN106079937B CN 106079937 B CN106079937 B CN 106079937B CN 201610604435 A CN201610604435 A CN 201610604435A CN 106079937 B CN106079937 B CN 106079937B
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- steel pipe
- arc
- baffle plate
- riser
- tower steel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41K—STAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
- B41K3/00—Apparatus for stamping articles having integral means for supporting the articles to be stamped
- B41K3/02—Apparatus for stamping articles having integral means for supporting the articles to be stamped with stamping surface located above article-supporting surface
- B41K3/04—Apparatus for stamping articles having integral means for supporting the articles to be stamped with stamping surface located above article-supporting surface and movable at right angles to the surface to be stamped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41K—STAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
- B41K3/00—Apparatus for stamping articles having integral means for supporting the articles to be stamped
- B41K3/62—Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41K—STAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
- B41K3/00—Apparatus for stamping articles having integral means for supporting the articles to be stamped
- B41K3/62—Details or accessories
- B41K3/64—Stamping mechanisms controlled by feed of copy matter
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- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
This application discloses electric power tower steel pipe profile automatic marking device in circular section to be measured, including delivery track, baffle plate, crash sensor, sliding push pedal, lifting board, range sensor, arc seal and controller；Delivery track is provided with several arc baseline troughs, and one of arc baseline trough is mark station, is provided with baffle plate on the left of mark station, baffle plate is provided with crash sensor；Mark and sliding push pedal is provided with the right side of station；The left side of lifting board is slidably connected with baffle plate, and lifting board can slide up and down along baffle plate；The basal sliding of lifting board is connected with riser, and bottom of the riser is provided with arc seal, and the arc seal can fit with the outer surface of steel tower steel pipe；The range sensor being connected with controller is provided with riser, the range sensor can detect the air line distance value between riser and baffle plate.The application can directly carry out the mark of circular section profile to steel pipe arbitrary section, and mark is convenient and swift.
Description
Technical field
The application is related to a kind of verifying attachment, and particularly a kind of electric power tower steel pipe circular section profile to be measured marks dress automatically
Put.
Background technology
Power Transmission process needs the electric power tower largely used, electric power tower subangle head tower and steel tube tower.Angle steel tower main
To be used in mountain area, the occasion of communications and transportation inconvenience.In plains region largely using the simple and direct steel tube tower of structure.Steel tube tower it is main
Structure is steel pipe, and tower body is erected a section connection of steel pipe using bolt.Steel pipe passes through flat board sawing sheet, bent plate, pipe
Body gap is welded, and school port, end and ring flange welding and is process the methods of steel tube surface galvanizing by dipping.Steel pipe passes through curved
Volume processing, by rectangular flat plate buckling into pipe.Specific process is the short side direction offer feeding in flat board, along long side
Direction is bent to a certain degree, and then short side direction continues to feed a segment distance, and the new position of long side direction is bent again, this
Process is repeated.Identical processing is made to two long side directions of rectangular flat plate respectively, two long back gauges of flat board approach,
Pipe formed with opening.Opening is pressed again, two long sides of original flat board are welded into one by being welded.Above-mentioned conventional adds
Work method to form the shape of steel pipe by the short side amount of feeding and long side amount of bow for controlling flat board to ensure, although passing through numerical control programming
Method control machinery is moved, but true form still has error.In order to ensure matching somebody with somebody for steel pipe both ends and the ring flange that couples
Close, after the welding of the gap of steel pipe, also the circularity at steel pipe both ends is checked and shaping, could finally be assembled with ring flange and
Welding.Circularity of the steel pipe along length cross-sectional geometry, have an impact to the uniformity coefficient of steel pipe endurance, in particular with electric power
The voltage more and more higher of transmission, the height of power tower are also increasing, and the requirement to steel pipe stress-bearing capability is also improving.
The Chinese utility model patent application of Application No. 201320308336.5 disclosed in 11 days December in 2013, it is sent out
Entitled " the electric power tower aligning device for steel tube " of bright creation, it includes base, stood perpendicular to the first column of base and second
There are a semi-circular recesses post, the first column upper end, and groove radius is more than the steel pipe radius for needing straightening, and described second is vertical
One circular hole is arranged at post top, and circle hole radius are more than the steel pipe radius for needing straightening, it is characterised in that：Also bottom is fixed on including one
Support on seat, one end of the support are provided with hydraulic cylinder, and the free end of the piston rod of the hydraulic cylinder connects an arc pressuring plate,
The plate shape pressing plate is corresponding with the semi-circular recesses on the first column.Also include the first side support plate and the second side support plate,
First side support plate and the second side support plate are connected with base respectively, and the first side support plate and the second side support plate intersection are in X
Shape.Positioned in use, one end of steel pipe is inserted into the circular hole of the second column, the crooked position of steel pipe is positioned over
In the semi-circular recesses of first column, crooked position is upward, starts hydraulic cylinder, and the piston driving arc pressuring plate of hydraulic cylinder moves down,
The bending section of steel pipe is pressed into flat by plate shape pressing plate.So that it is simple in construction, using the angle steel or steel pipe of bending, make to be manufactured into electricity
The angle steel or steel pipe of power steel tower are required to have good glacing flatness.
For above-mentioned steel tower steel pipe, we need in advance or after straightening processing, to detect glacing flatness.Present processing side
Method can only measure diameter to the intermediate cross-section profile of steel pipe, and pair cross-section profile can not measure, i.e., can not know actual circular section wheel
The wide error size with design circular section profile.
The Chinese invention patent application of Application No. 201110069188.1 disclosed in 26 days October in 2011, it invents wound
Entitled " the steel pipe circular section contour detecting device and its detection method of steel tube tower of power tower " made, it includes opening
Clamp block, measurement base and measuring arm, wherein connection measurement base in opening clamp block, measurement base are connected with each other with measuring arm again；
Whole device is fixed on steel pipe to be measured by opening clamp block；Ring-shaped guide rail is installed on measurement base, measuring arm is led along annular
Rail is more than 120 degree, 120 degree of uniform Distance-sensings is pressed equipped with three in measuring arm around steel pipe rotary to be measured, its anglec of rotation
Device, measure and record respectively the steel pipe contour curve information to be measured more than 120 degree.Above-mentioned opening clamp block, measurement base and survey
It is hatch frame to measure arm.The symmetrical at least three bolts groove in surface of above-mentioned opening clamp block, measure base on bolt groove
Corresponding waist round hole is provided with corresponding position, opening clamp block and measurement base are connected by bolt.The ring of above-mentioned measurement base
At least two sliding blocks, sliding block are installed on shape guide rail to be connected with the through hole in measuring arm respectively；Limited block is installed in measuring arm, measured
Initial point block and terminal block be installed, initial point block and terminal gear of the limited block in measuring arm on measurement base on base
Moved between block, the range of movement of measuring arm is slightly larger than 120 degree of angles.Installation site 120 degree of angles each other are gone back on above-mentioned measurement base
Initial point attribute block and post block, some uniform intermediate markers are provided between initial point attribute block and post block
Block；Position sensor is arranged in measuring arm, and the installation site of position sensor is corresponding with the initial point attribute block on measurement base,
Position sensor moves between initial point attribute block and post block, and its range of movement is 120 degree of angles.
During measurement：1) first by open mouth tongs cover for seat on steel pipe to be measured, opening clamp block is fixed by three fixed bolts,
Steel pipe to be measured is set to be in the geometric center of opening clamp block jaw；2) floor installation will be measured in opening clamp block, will with bolt
Both are fixed, by adjusting the position of bolt waist round hole in bolt groove and on measurement base in opening clamp block, make to be measured
Steel pipe is in the geometric center of measurement base；3) measuring arm is revolved along ring-like guide rail around steel pipe rotary to be measured, the maximum of measuring arm
Turn scope and determine that two blocks are fixed on measurement to determine block by the initial point block and terminal block being fixed on measurement base
Limited block on arm is motion block, and motion block can only be determined to rotate between the scope of block limitation in above-mentioned two, the anglec of rotation of measuring arm
Slightly larger than 120 degree；4) position sensor in measuring arm is used for the position for detecting initial point, terminal and several intermediate marker blocks,
So as to learn the angular position information in measuring arm in each comfortable measurement process of three range sensors, range sensor can detect
Measurement head is obtained to the distance of steel tube surface；5) when the limited block in measuring arm is from initial point block, arrived to position sensor
Up to during initial point flag bit, range sensor obtains the information of former and later two sensor head and the tail overlay segments；When position sensor exists
Moved between initial point attribute block and post block, range sensor obtains the effective information each away from steel pipe measurement surface；When
Position sensor moves in post block to limited block between terminal block, and it is again steel pipe distance that range sensor, which obtains,
Overlay information；There are 120 degree of effective informations for being steel pipe profile among information obtained by i.e. each measurement head, have respectively has one section from beginning to end
For overlay information；Overlay information is used for data processing, and 120 degree of information that three range sensors are measured respectively synthesize to be measured
The information of 360 degree of dimension pipe profile, therefore the contour curve of Tube heating furnace position to be measured is fitted, complete to steel pipe to be measured
Contour detecting.
Above-mentioned patent application, although can be measured to the circular section profile of steel tower steel pipe, however, having as follows not
Foot：
1. three position sensors detection data have overlapping, it is not easy to differentiate.
2. an iron rake with three to six teeth steel pipe fixes difficult, it is necessary to which manually installed fixation, steel tower steel pipe axial length length are vertical by steel tower steel pipe
When being placed on base, easily there is axial wild effect.
3. contraposition is fixed in steel tower steel pipe by practical installation bolt, when bolt is installed, the wire length of three bolts is very
Hardly possible control, therefore, it is difficult to which steel tower steel pipe to be fixed on to the geometric center of base, therefore, what three position sensors detected cuts
The reliability of facial contour data is not high.
The content of the invention
The application technical problems to be solved are to be directed to above-mentioned the deficiencies in the prior art, and provide a kind of electric power tower steel pipe
Profile automatic marking device in circular section to be measured, electric power tower steel pipe profile automatic marking device in circular section to be measured can be directly to steel
Pipe arbitrary section carries out the mark of circular section profile, and mark is convenient and swift.
In order to solve the above technical problems, the technical scheme that the application uses is：
A kind of electric power tower steel pipe profile automatic marking device in circular section to be measured, including delivery track, baffle plate, collision
Sensor, sliding push pedal, lifting board, range sensor, arc seal and controller.
Several arc baseline troughs for being parallel to each other and placing steel tower steel pipe are provided with delivery track, one of them
Arc baseline trough is mark station.
Be provided with the left of mark station can left and right sliding baffle plate, baffle plate is towards the side of arc baseline trough
It is provided with the crash sensor being connected with controller.
The sliding push pedal of energy left and right sliding is provided with the right side of mark station, the sliding push pedal can will be positioned over mark station
On steel tower steel pipe level collided to left translation, and with the crash sensor in baffle plate.
The left side of lifting board is slidably connected with baffle plate, and lifting board can slide up and down along baffle plate；Lifting is flat
The basal sliding of plate is connected with riser, and bottom of the riser is provided with arc seal, and the arc seal can be with the outer surface of steel tower steel pipe
Fit.
The range sensor being connected with controller is provided with riser, it is flat with stopping that the range sensor can detect riser
Air line distance value between plate.
The riser can slide along lifting board bottom or so, and the left and right of riser slides the straight line by being connected with controller
Motor is driven.
The arc length of the arc seal is not less than 1/3rd of steel tower steel tube section arc length.
The arc length of the arc seal is the half of steel tower steel tube section arc length.
The sliding push pedal is strip, and the length of the strip is more than the external diameter of steel tower steel pipe.
The application use said structure after, above-mentioned sliding push pedal can by be positioned over mark station on steel tower steel pipe level to
Left translation, and collided with the crash sensor in baffle plate, then collision alarm is passed to control by crash sensor
Device.Need to mark the axial length value in section by setting steel tower steel pipe in controller in advance, controller will instruct riser
Left and right slides onto setting displacement, the circular section for marking the arc seal face steel tower steel pipe needs of bottom of the riser.Then, lift
Flat board drives arc seal highly to decline, and makes arc seal with the steel tower steel pipe circular section that needs mark be bonded into rower
Remember, after the completion of mark, arc seal highly rises.The setting of above-mentioned delivery track, the section to be measured mark of steel tower steel pipe can make it that
Note is automatically performed, and labeling effciency is high.
Brief description of the drawings
Fig. 1 is a kind of structural representation of electric power tower steel pipe of the application profile automatic marking device in circular section to be measured.
Embodiment
The application is described in further detail with specific better embodiment below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of electric power tower steel pipe profile automatic marking device in circular section to be measured, wherein have delivery track 1,
Arc baseline trough 11, mark station 12, detection station 13, baffle plate 2, crash sensor 21, sliding push pedal 3, lifting board
4th, riser 41, sliding post 5, rotating shaft 51, electromagnet 52, interval motor 53, range sensor 6, arc seal 7, steel tower steel pipe 8,
The technical characteristics such as top plate 9, height sensor 91 and camera 92.
A kind of electric power tower steel pipe circular section profile automatic detection production line, including delivery track, baffle plate, collision biography
Sensor, sliding push pedal, lifting board, range sensor, arc seal, sliding datum plate, rotating shaft, electromagnet, interval motor, top
Plate, height sensor, camera and controller.
Wherein delivery track, baffle plate, crash sensor, sliding push pedal, lifting board, range sensor, arc print
The part such as chapter and controller, form the electric power tower steel pipe profile automatic marking device in circular section to be measured of the application.
Several arc baseline troughs for being parallel to each other and placing steel tower steel pipe are provided with delivery track, one of them
Arc baseline trough is mark station, and one of arc baseline trough positioned at mark station downstream is detection station.
Be provided with the left of mark station can left and right sliding baffle plate, baffle plate is towards the side of arc baseline trough
It is provided with crash sensor.
The sliding push pedal of energy left and right sliding is provided with the right side of mark station, the sliding push pedal can will be positioned over mark station
On steel tower steel pipe level collided to left translation, and with the crash sensor in baffle plate.
The left side of lifting board is slidably connected with baffle plate, and lifting board can slide up and down along baffle plate；Lifting is flat
The basal sliding of plate is connected with riser, and bottom of the riser is provided with arc seal, and the arc seal can be with the outer surface of steel tower steel pipe
Fit.
Range sensor is provided with riser, the range sensor can detect the air line distance between riser and baffle plate
Value.
The both sides of detection station are each provided with a sliding post, and every sliding the post sliding of energy left and right, every sliding post refer to
A rotating shaft is provided with to the side of arc baseline trough, two rotating shafts can stretch into the steel tower steel being positioned on arc baseline trough
In pipe orifice.
Every rotating shaft respectively connects an interval motor, two interval motor energy synchronous rotaries；It is nested with every rotating shaft
Electromagnet.
The left side of top plate is fixedly connected with the sliding post on the left of detection station, and top plate basal sliding is connected with height and passed
Sensor, camera is provided with the height sensor.
Crash sensor, range sensor, interval motor, height sensor and camera are connected with controller.
The left and right sliding of the riser and height sensor is driven by the linear electric motors being connected with controller.
The arc length of the arc seal is not less than 1/3rd of steel tower steel tube section arc length.
The arc length of the arc seal is the half of steel tower steel tube section arc length.
The sliding push pedal is strip, and the length of the strip is more than the external diameter of steel tower steel pipe.
After the application uses said structure, have the advantages that：
1. sliding push pedal in above-mentioned mark station can by the steel tower steel pipe level being positioned on mark station to left translation,
And collided with the crash sensor in baffle plate, then collision alarm is passed to controller by crash sensor.Pass through
Setting steel tower steel pipe in controller in advance needs to mark the axial length value in section, and controller will instruct riser or so sliding
To setting displacement, the circular section for marking the arc seal face steel tower steel pipe needs of bottom of the riser.Then, lifting board drives
Arc seal highly declines, and makes arc seal be bonded being marked with the steel tower steel pipe circular section that needs mark, has marked
Cheng Hou, arc seal highly rise.The setting of above-mentioned delivery track, it can make it that the section to be measured mark of steel tower steel pipe is automatic complete
Into labeling effciency is high.
2. above-mentioned rotating shaft can carry out intermittent rotary under the drive of interval motor.After steel tower steel tube inner hole is stretched into rotating shaft,
Electromagnet is powered, and steel tower steel pipe is tightly adsorbed in rotating shaft periphery, steel tower steel pipe is formed integrative-structure with rotating shaft, so that iron
Tower steel pipe can rotate with rotating shaft gap and carry out intermittent rotary.
3. the mark on above-mentioned camera energy automatically scanning steel tower steel pipe, and drive height sensor sliding onto mark just
Top, it is not required to artificial sliding contraposition.
4. working as the every intermittent rotary of steel tower steel pipe once, above-mentioned height sensor can enter to the same circular section of steel tower steel pipe
Data sampling of row, the distance value of height sensor energy automatic detection height sensor bottom to steel tower outer surface of steel tube.When
Steel tower steel pipe is rotated one week, and height sensor will be sampled several times, and institute's sampled value is fitted, and will form a circle
Sectional profile curve lin.Namely rotating shaft often rotates once, the same same circular section of steel tower steel pipe can obtain a circular section wheel
Wide curve.
5. an iron rake with three to six teeth steel pipe need to be only placed in arc baseline trough, it is not necessary to manually installed fixation, it is not required that carried out
Geometric center aligns, and test operation is simple, and test data reliability is high.
The preferred embodiment of the application described in detail above, still, the application are not limited in above-mentioned embodiment
Detail, in the range of the technology design of the application, a variety of equivalents can be carried out to the technical scheme of the application, this
A little equivalents belong to the protection domain of the application.
Claims (3)
- A kind of 1. electric power tower steel pipe profile automatic marking device in circular section to be measured, it is characterised in that：Including delivery track, stop Flat board, crash sensor, sliding push pedal, lifting board, range sensor, arc seal and controller；Set on delivery track There are several to be parallel to each other and can place the arc baseline trough of steel tower steel pipe, one of arc baseline trough is mark station, Mark station on the left of be provided with can left and right sliding baffle plate, baffle plate towards the side of arc baseline trough be provided with The crash sensor that controller is connected；The sliding push pedal of energy left and right sliding, the sliding push pedal are provided with the right side of mark station The steel tower steel pipe level being positioned on mark station can be touched to left translation, and with the crash sensor in baffle plate Hit；The left side of lifting board is slidably connected with baffle plate, and lifting board can slide up and down along baffle plate；The bottom of lifting board Portion slidably connects riser, and bottom of the riser is provided with arc seal, and the arc seal can fit with the outer surface of steel tower steel pipe； The range sensor being connected with controller is provided with riser, the range sensor can be detected between riser and baffle plate Air line distance value；The riser can slide along lifting board bottom or so, and the left and right of riser sliding with controller by being connected Linear electric motors are driven；The arc length of the arc seal is not less than 1/3rd of steel tower steel tube section arc length.
- 2. electric power tower steel pipe profile automatic marking device in circular section to be measured according to claim 1, it is characterised in that：Institute The arc length for stating arc seal is the half of steel tower steel tube section arc length.
- 3. electric power tower steel pipe profile automatic marking device in circular section to be measured according to claim 1, it is characterised in that：Institute It is strip to state sliding push pedal, and the length of the strip is more than the external diameter of steel tower steel pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610604435.6A CN106079937B (en) | 2016-07-28 | 2016-07-28 | Electric power tower steel pipe profile automatic marking device in circular section to be measured |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610604435.6A CN106079937B (en) | 2016-07-28 | 2016-07-28 | Electric power tower steel pipe profile automatic marking device in circular section to be measured |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106079937A CN106079937A (en) | 2016-11-09 |
| CN106079937B true CN106079937B (en) | 2018-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610604435.6A Active CN106079937B (en) | 2016-07-28 | 2016-07-28 | Electric power tower steel pipe profile automatic marking device in circular section to be measured |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110978815B (en) * | 2019-12-18 | 2021-06-29 | 重庆地质矿产研究院 | Automatic printing and stamping device |
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| JPS62122780A (en) * | 1985-11-22 | 1987-06-04 | Kubota Ltd | Die stamper for end face of pipe |
| JPH10296391A (en) * | 1997-04-24 | 1998-11-10 | Toyota Motor Corp | Method for measuring strength of mold and marking in mold and device therefor |
| CN2868678Y (en) * | 2006-01-17 | 2007-02-14 | 苏州大学 | Pipeline printing machine |
| JP4867581B2 (en) * | 2006-10-31 | 2012-02-01 | 住友金属鉱山株式会社 | Stamping jig for precious metal ingots |
| CN201261309Y (en) * | 2008-09-02 | 2009-06-24 | 双威欣龙(安徽)液压有限公司 | Cylinder workpiece identification former |
| CN201342839Y (en) * | 2008-12-09 | 2009-11-11 | 范德标 | Concave seal |
| CN201922665U (en) * | 2011-01-06 | 2011-08-10 | 山东力诺新材料有限公司 | Automatic employee number printer |
| CN102226694B (en) * | 2011-03-11 | 2013-04-10 | 广东安恒铁塔钢构有限公司 | Steel pipe circular cross section contour detection apparatus of electric power steel pipe tower and detection method thereof |
| CN102489547B (en) * | 2011-11-26 | 2014-12-17 | 内蒙古北方重工业集团有限公司 | Device for automatically measuring and inkjet-marking steel tube |
| CN202805968U (en) * | 2012-07-24 | 2013-03-20 | 安徽省华洋橡胶有限公司 | Tire surface printing device |
| CN203957573U (en) * | 2014-06-10 | 2014-11-26 | 合肥锦利丰机械有限公司 | Air-conditioner pipe group marking device |
| CN204278788U (en) * | 2014-11-21 | 2015-04-22 | 河北鑫航铁塔科技股份有限公司 | A kind of angle steel tower marking machine |
| CN205220099U (en) * | 2015-11-17 | 2016-05-11 | 宁波沃特汽车部件有限公司 | Metal pipe roll extrusion equipment of carving characters |
| CN205905575U (en) * | 2016-07-28 | 2017-01-25 | 无锡乐华自动化科技有限公司 | Electric power iron tower steel pipe round section contour automatic marking device that awaits measuring |
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Effective date of registration: 20180117 Address after: No. 8 East 226600 Avenue Hyosung Haian County town of Jiangsu city of Nantong Province Applicant after: NANTONG HAIXIN INFORMATION TECHNOLOGY Co.,Ltd. Address before: 214000 Huang Xing Road, Zhengyang village, Wuxi, Xishan District, Jiangsu, China Applicant before: WUXI LEHUA AUTOMATION TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20221221 Address after: 459000 middle section of Huanghe Avenue, Jiyuan City, Henan Province Patentee after: JIYUAN POWER SUPPLY COMPANY OF STATE GRID HENAN ELECTRIC POWER Co. Address before: 226600 No. 8, Xiao Xing Avenue, Chengdong Town, Haian County, Nantong, Jiangsu Patentee before: NANTONG HAIXIN INFORMATION TECHNOLOGY Co.,Ltd. |
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