CN106052620A - Power tower steel tube circular section contour automatic detection production line - Google Patents
Power tower steel tube circular section contour automatic detection production line Download PDFInfo
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- CN106052620A CN106052620A CN201610604420.XA CN201610604420A CN106052620A CN 106052620 A CN106052620 A CN 106052620A CN 201610604420 A CN201610604420 A CN 201610604420A CN 106052620 A CN106052620 A CN 106052620A
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- steel pipe
- sliding
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- sensor
- tower steel
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/20—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- General Physics & Mathematics (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The application discloses a power tower steel tube circular section contour automatic detection production line comprising a marking station and a detecting station. A blocking plate is arranged at the left side of the marking station, and a collision sensor is arranged on the blocking plate. A sliding push plate is arranged at the right side of the marking station. The left side of a lifting plate is in sliding connection with the blocking plate, the bottom of the lifting plate is in sliding connection with a vertical plate, and an arc seal is arranged at the bottom of the vertical plate. A distance sensor is arranged on the vertical plate. A sliding column is arranged at each side of the detecting station, and each sliding column is equipped with a rotating shaft. Each rotating shaft is connected with an intermittent motor, and the two intermittent motors can rotate synchronously. An electromagnet is nested in each rotating shaft. The left side of a roof plate is fixedly connected with the sliding column at the left side of the detecting station, the bottom of the roof plate is in sliding connection with a height sensor, and a camera is arranged on the height sensor. With the production line, circular section contour marking and detecting can be performed directly on any section of a steel tube, detection is convenient and quick, and the detection values are accurate and reliable.
Description
Technical field
The application relates to a kind of verifying attachment, and particularly a kind of electric power tower steel pipe circular section profile detects production automatically
Line.
Background technology
Power transmission process needs a large amount of electric power tower used, electric power tower subangle head tower and steel tube tower.Angle steel tower main
Mountain area to be used in, the occasion of transportation inconvenience.The steel tube tower that structure is simple and direct is used in a large number in plains region.Steel tube tower main
Structure is steel pipe, and tower body uses Luo bolt a section for steel pipe connection to be erected.Steel pipe passes through flat board sawing sheet, bent plate, pipe
Body gap is welded, and school port, end are welded with ring flange and the method such as steel tube surface galvanizing by dipping processes.Steel pipe is by curved
Volume processing, becomes pipe by rectangular flat plate buckling.Specific process is the short side direction offer feeding at flat board, along long limit
Direction is bent to a certain degree, and then short side direction continues feeding one segment distance, and the position that long side direction is new is bent again, this
Process is repeated.Respectively two long side directions of rectangular flat plate being made identical processing, two long back gauges of flat board are close,
It is formed with the pipe of opening.Again by opening pressing, by electric welding, two long limits of original flat board are welded into one.Adding of above-mentioned routine
Work method ensures to be formed the shape of steel pipe by the minor face amount of feeding and long limit amount of bow controlling flat board, although pass through numerical control programming
Method controls mechanical movement, but true form still exists error.For joining of the ring flange that ensures steel pipe two ends and couple
Close, after the welding of the gap of steel pipe, also the circularity at steel pipe two ends is checked and shaping, finally could with ring flange assembling and
Welding.The uniformity coefficient of steel pipe holding capacity, along the circularity of length cross-sectional geometry, is had an impact, in particular with electric power by steel pipe
The voltage of transmission is more and more higher, and the height of power tower is also increasing, and the requirement to steel pipe stress-bearing capability is also improving.
The Chinese utility model patent application of Application No. 201320308336.5 disclosed in December in 2013 11 days, its
Entitled " the electric power tower aligning device for steel tube " of bright creation, it includes that base, the first column being perpendicular to base and second are vertical
Post, there is a semi-circular recesses described first column upper end, and groove radius is more than the steel pipe radius needing straightening, and described second stands
One circular hole is arranged at post top, and circle hole radius is more than the steel pipe radius needing straightening, it is characterised in that: also include that is fixed on an end
Support on seat, one end of this support is provided with hydraulic cylinder, and the free end of the piston rod of this hydraulic cylinder connects an arc pressuring plate,
Semi-circular recesses on this plate shape pressing plate and the first column is corresponding.Also include the first collateral fagging and the second collateral fagging,
First collateral fagging and the second collateral fagging are connected with base respectively, and the first collateral fagging and the second collateral fagging intersect in X
Shape.During use, one end of steel pipe is inserted in the circular hole of the second column and positions, the crooked position of steel pipe is positioned over
In the semi-circular recesses of the first column, crooked position upwards, starts hydraulic cylinder, and the piston driving arc pressuring plate of hydraulic cylinder moves down,
The bending section of steel pipe is pressed into flat by plate shape pressing plate.Thus simple in construction, use angle steel or the steel pipe of bending, make to be manufactured into electricity
The angle steel of power steel tower or steel pipe are required to have good glacing flatness.
For above-mentioned steel tower steel pipe, we need in advance or after straightening process, detect glacing flatness.The side of processing now
The intermediate cross-section profile of steel pipe can only be measured diameter by method, and pair cross-section profile cannot be measured, and i.e. cannot know that actual circular section is taken turns
The wide error size with design circular section profile.
The Chinese invention patent application of Application No. 201110069188.1 disclosed in 26 days October in 2011, it invents wound
Entitled " the steel pipe circular section contour detecting device of steel tube tower of power tower and the detection method thereof " made, it includes opening
Clamp block, measurement base and measurement arm, wherein connect in opening clamp block and measure base, measures base and is connected with each other with measurement arm;
Whole device is fixed on steel pipe to be measured by opening clamp block;Measure and ring-shaped guide rail is installed on base, measure arm and annularly lead
Rail is around steel pipe rotary to be measured, and its anglec of rotation is more than 120 degree, measures and presses 120 degree of uniform Distance-sensings equipped with three on arm
Device, measures and records the steel pipe contour curve information to be measured more than 120 degree respectively.Above-mentioned opening clamp block, measurement base and survey
Amount arm is hatch frame.The surface symmetrical at least three Luo croze of above-mentioned opening clamp block, with Luo croze on measurement base
Have the oval hole of correspondence on corresponding position, tethered by Luo and connect opening clamp block and measure base.The ring of above-mentioned measurement base
Installing at least two slide blocks on shape guide rail, slide block is connected with the through hole measured on arm respectively;Measure and limited block is installed on arm, measure
Initial point block and terminal block are installed on base, measure the limited block on arm at the initial point block measured on base and terminal gear
Move between block, measure the range of movement of arm slightly larger than 120 degree of angles.Installation site 120 degree of angles each other are gone back on above-mentioned measurement base
Initial point attribute block and post block, be provided with some uniform intermediate markers between initial point attribute block and post block
Block;Position sensor is arranged on measurement arm, and the installation site of position sensor is corresponding with the initial point attribute block measured on base,
Position sensor moves between initial point attribute block and post block, and its range of movement is 120 degree of angles.
During measurement: 1) first by open mouth tongs cover for seat on steel pipe to be measured, by three fixed bolts, opening clamp block is fixed,
Steel pipe to be measured is made to be in the geometric center of opening clamp block jaw;2) by measurement floor installation in opening clamp block, will with Luo bolt
Both are fixing, in Luo croze and measure the position in oval hole on base, make to be measured by adjusting Luo bolt in opening clamp block
Steel pipe is in the geometric center measuring base;3) measure arm along ring-like guide rail around steel pipe rotary to be measured, measure the maximum rotation of arm
Turning scope to be determined by the initial point block being fixed on measurement base and terminal block, these two blocks, for determine block, are fixed on measurement
Limited block on arm is motion block, and motion block can only be determined to rotate between the scope that block limits in above-mentioned two, measures the anglec of rotation of arm
Slightly larger than 120 degree;4) measure the position sensor on arm to be used for detecting initial point, terminal and the position of several intermediate marker blocks,
Thus learn measure on arm three range sensors each comfortable measure during angular position information, range sensor can detect
Obtain the distance measuring head to steel tube surface;5) when the limited block measured on arm is from initial point block, arrive to position sensor
During reaching initial point flag bit, range sensor obtains the information of former and later two sensor head and the tail overlay segments;When position sensor exists
Moving between initial point attribute block and post block, range sensor obtains the effective information each measuring surface away from steel pipe;When
Position sensor moves between post block to limited block to terminal block, and it is again steel pipe distance that range sensor obtains
Overlay information;The effective information having 120 degree to be steel pipe profile in the middle of the information of the most each measurement head gained, head and the tail are respectively arranged with one section
For overlay information;Overlay information processes for data, and the 120 degree of information recorded respectively by three range sensors synthesize to be measured
The information of dimension pipe profile 360 degree, therefore simulates the contour curve of Tube heating furnace position to be measured, completes steel pipe to be measured
Contour detecting.
Above-mentioned patent application, although the circular section profile of steel tower steel pipe can be measured, but, have the most not
Foot:
1. three position sensor detection data have overlap, are not easy to differentiate.
2. the fixing difficulty of an iron rake with three to six teeth steel pipe, needs manually installed fixing, and steel tower steel pipe axial length is long, by vertical for steel tower steel pipe
When being placed on base, axial wild effect easily occurs.
3. steel tower steel pipe is fixed para-position by practical bolt of installing, and when bolt is installed, the wire length of three bolts is very
Difficult controlling, therefore, it is difficult to steel tower steel pipe is fixed on the geometric center of base, therefore, what three position sensors detected cuts
The reliability of facial contour data is the highest.
Summary of the invention
The application to solve the technical problem that being for above-mentioned the deficiencies in the prior art, and provides a kind of electric power tower steel pipe
Circular section profile automatic detection production line, steel pipe can directly be appointed by this electric power tower steel pipe circular section profile automatic detection production line
Meaning cross section carries out labelling and the detection of circular section profile, easy to detect fast, detected value accurately, reliable.
For solving above-mentioned technical problem, the application the technical scheme is that
A kind of electric power tower steel pipe circular section profile automatic detection production line, including delivery track, baffle plate, collision sensing
Device, sliding push pedal, lifting board, range sensor, arc seal, sliding datum plate, rotating shaft, electric magnet, intermittently motor, top
Plate, height sensor, photographic head and controller.
Several arc baseline troughs being parallel to each other and all placing steel tower steel pipe it are provided with on delivery track, one of them
Arc baseline trough is labelling station, and one of them the arc baseline trough being positioned at labelling station downstream is detection station.
The left side of labelling station is provided with the baffle plate of energy left and right sliding, and baffle plate is towards the side of arc baseline trough
It is provided with crash sensor.
The right side of labelling station is provided with the sliding push pedal of energy left and right sliding, and this sliding push pedal can will be positioned over labelling station
On steel tower steel pipe level to left translation, and collide with the crash sensor in baffle plate.
The left side of lifting board is slidably connected with baffle plate, and lifting board can be along the upper and lower sliding of baffle plate;Lifting is flat
The basal sliding of plate connects riser, is provided with arc seal bottom riser, and this arc seal can be with the outer surface of steel tower steel pipe
Fit.
Being provided with range sensor on riser, this range sensor can detect the air line distance between riser and baffle plate
Value.
The both sides of detection station are each provided with a sliding post, and every sliding post all energy left and right sliding, every sliding post refers to
Be provided with a rotating shaft to the side of arc baseline trough, two rotating shafts all can stretch into the steel tower steel being positioned on arc baseline trough
In pipe orifice.
Every rotating shaft connects an interval motor, two interval motor energy synchronous rotaries;All it is nested with in every rotating shaft
Electric magnet.
The left side of top board is fixing with the sliding post being positioned on the left of detection station to be connected, and top board basal sliding connects has height to pass
Sensor, this height sensor is provided with photographic head.
Crash sensor, range sensor, intermittently motor, height sensor are all connected with controller with photographic head.
Described riser is driven by the linear electric motors being connected with controller with the left and right sliding of height sensor.
The arc length of described arc seal is not less than 1/3rd of steel tower steel tube section arc length.
The arc length of described arc seal is 1/2nd of steel tower steel tube section arc length.
Described sliding push pedal is strip, and the length of this strip is more than the external diameter of steel tower steel pipe.
After the application uses said structure, have the advantages that
Sliding push pedal in the most above-mentioned labelling station can by the steel tower steel pipe level that is positioned on labelling station to left translation, and with
Crash sensor in baffle plate collides, and then collision alarm is passed to controller by crash sensor.By in advance
Setting steel tower steel pipe in controller and need the axial length value in labelling cross section, controller sets sliding onto about instruction riser
Location is moved, and makes the arc seal bottom riser that steel tower steel pipe just to need the circular section of labelling.Then, lifting board drives arc
Seal height declines, and makes arc seal and carry out laminating with the steel tower steel pipe circular section needing labelling to be marked, after labelling completes,
Arc seal height rises.The setting of above-mentioned delivery track, can make the cross section to be measured labelling of steel tower steel pipe be automatically performed, labelling
Efficiency is high.
The most above-mentioned rotating shaft can carry out intermittent rotary under the drive of interval motor.After steel tower steel tube inner hole is stretched in rotating shaft,
Electric magnet is energized, and tightly adsorbs steel tower steel pipe in rotating shaft periphery, makes steel tower steel pipe form integrative-structure with rotating shaft, so that ferrum
Tower steel pipe can rotate with rotating shaft gap and carry out intermittent rotary.
The most above-mentioned photographic head can scan the labelling on steel tower steel pipe automatically, and drives height sensor just sliding onto labelling
Top, is not required to artificial sliding para-position.
4. working as the every intermittent rotary of steel tower steel pipe once, the same circular section of steel tower steel pipe can be entered by above-mentioned height sensor
Data sampling of row, height sensor can detect height sensor bottom automatically to the distance value of steel tower outer surface of steel tube.When
Steel tower steel pipe rotates one week, and height sensor will be sampled several times, institute's sampled value is all fitted, and will form a circle
Sectional profile curve lin.Namely rotating shaft often rotates once, the circular section that can obtain of the same same circular section of steel tower steel pipe is taken turns
Wide curve.
5. in an iron rake with three to six teeth steel pipe only need to be placed on arc baseline trough, it is not necessary to manually installed fixing, it is not required that to carry out
Geometric center para-position, test operation is simple, and test data reliability is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the application a kind of electric power tower steel pipe circular section profile automatic detection production line.
Detailed description of the invention
With concrete better embodiment, the application is described in further detail below in conjunction with the accompanying drawings.
As it is shown in figure 1, a kind of electric power tower steel pipe circular section profile automatic detection production line, wherein there are delivery track 1, arc
Shape baseline trough 11, labelling station 12, detection station 13, baffle plate 2, crash sensor 21, sliding push pedal 3, lifting board 4,
Riser 41, sliding post 5, rotating shaft 51, electric magnet 52, intermittently motor 53, range sensor 6, arc seal 7, steel tower steel pipe 8, top
The technical characteristics such as plate 9, height sensor 91 and photographic head 92.
A kind of electric power tower steel pipe circular section profile automatic detection production line, passes including delivery track, baffle plate, collision
Sensor, sliding push pedal, lifting board, range sensor, arc seal, sliding datum plate, rotating shaft, electric magnet, intermittently motor, top
Plate, height sensor, photographic head and controller.
Several arc baseline troughs being parallel to each other and all placing steel tower steel pipe it are provided with on delivery track, one of them
Arc baseline trough is labelling station, and one of them the arc baseline trough being positioned at labelling station downstream is detection station.
The left side of labelling station is provided with the baffle plate of energy left and right sliding, and baffle plate is towards the side of arc baseline trough
It is provided with crash sensor.
The right side of labelling station is provided with the sliding push pedal of energy left and right sliding, and this sliding push pedal can will be positioned over labelling station
On steel tower steel pipe level to left translation, and collide with the crash sensor in baffle plate.
The left side of lifting board is slidably connected with baffle plate, and lifting board can be along the upper and lower sliding of baffle plate;Lifting is flat
The basal sliding of plate connects riser, is provided with arc seal bottom riser, and this arc seal can be with the outer surface of steel tower steel pipe
Fit.
Being provided with range sensor on riser, this range sensor can detect the air line distance between riser and baffle plate
Value.
The both sides of detection station are each provided with a sliding post, and every sliding post all energy left and right sliding, every sliding post refers to
Be provided with a rotating shaft to the side of arc baseline trough, two rotating shafts all can stretch into the steel tower steel being positioned on arc baseline trough
In pipe orifice.
Every rotating shaft connects an interval motor, two interval motor energy synchronous rotaries;All it is nested with in every rotating shaft
Electric magnet.
The left side of top board is fixing with the sliding post being positioned on the left of detection station to be connected, and top board basal sliding connects has height to pass
Sensor, this height sensor is provided with photographic head.
Crash sensor, range sensor, intermittently motor, height sensor are all connected with controller with photographic head.
Described riser is driven by the linear electric motors being connected with controller with the left and right sliding of height sensor.
The arc length of described arc seal is not less than 1/3rd of steel tower steel tube section arc length.
The arc length of described arc seal is 1/2nd of steel tower steel tube section arc length.
Described sliding push pedal is strip, and the length of this strip is more than the external diameter of steel tower steel pipe.
After the application uses said structure, have the advantages that
Sliding push pedal in the most above-mentioned labelling station can by the steel tower steel pipe level that is positioned on labelling station to left translation, and with
Crash sensor in baffle plate collides, and then collision alarm is passed to controller by crash sensor.By in advance
Setting steel tower steel pipe in controller and need the axial length value in labelling cross section, controller sets sliding onto about instruction riser
Location is moved, and makes the arc seal bottom riser that steel tower steel pipe just to need the circular section of labelling.Then, lifting board drives arc
Seal height declines, and makes arc seal and carry out laminating with the steel tower steel pipe circular section needing labelling to be marked, after labelling completes,
Arc seal height rises.The setting of above-mentioned delivery track, can make the cross section to be measured labelling of steel tower steel pipe be automatically performed, labelling
Efficiency is high.
The most above-mentioned rotating shaft can carry out intermittent rotary under the drive of interval motor.After steel tower steel tube inner hole is stretched in rotating shaft,
Electric magnet is energized, and tightly adsorbs steel tower steel pipe in rotating shaft periphery, makes steel tower steel pipe form integrative-structure with rotating shaft, so that ferrum
Tower steel pipe can rotate with rotating shaft gap and carry out intermittent rotary.
The most above-mentioned photographic head can scan the labelling on steel tower steel pipe automatically, and drives height sensor just sliding onto labelling
Top, is not required to artificial sliding para-position.
4. working as the every intermittent rotary of steel tower steel pipe once, the same circular section of steel tower steel pipe can be entered by above-mentioned height sensor
Data sampling of row, height sensor can detect height sensor bottom automatically to the distance value of steel tower outer surface of steel tube.When
Steel tower steel pipe rotates one week, and height sensor will be sampled several times, institute's sampled value is all fitted, and will form a circle
Sectional profile curve lin.Namely rotating shaft often rotates once, the circular section that can obtain of the same same circular section of steel tower steel pipe is taken turns
Wide curve.
5. in an iron rake with three to six teeth steel pipe only need to be placed on arc baseline trough, it is not necessary to manually installed fixing, it is not required that to carry out
Geometric center para-position, test operation is simple, and test data reliability is high.
The preferred implementation of the application described in detail above, but, the application is not limited in above-mentioned embodiment
Detail, in the technology concept of the application, the technical scheme of the application can be carried out multiple equivalents, this
A little equivalents belong to the protection domain of the application.
Claims (5)
1. an electric power tower steel pipe circular section profile automatic detection production line, it is characterised in that: include delivery track, stop and put down
Plate, crash sensor, sliding push pedal, lifting board, range sensor, arc seal, sliding datum plate, rotating shaft, electric magnet,
Have a rest motor, top board, height sensor, photographic head and controller;
Several arc baseline troughs being parallel to each other and all placing steel tower steel pipe, one of them arc it is provided with on delivery track
Baseline trough is labelling station, and one of them the arc baseline trough being positioned at labelling station downstream is detection station;
The left side of labelling station is provided with the baffle plate of energy left and right sliding, and baffle plate is arranged towards the side of arc baseline trough
There is crash sensor;
The right side of labelling station is provided with the sliding push pedal of energy left and right sliding, and this sliding push pedal can will be positioned on labelling station
Steel tower steel pipe level is to left translation, and collides with the crash sensor in baffle plate;
The left side of lifting board is slidably connected with baffle plate, and lifting board can be along the upper and lower sliding of baffle plate;Lifting board
Basal sliding connects riser, is provided with arc seal bottom riser, and this arc seal can be affixed with the outer surface of steel tower steel pipe
Close;
Being provided with range sensor on riser, this range sensor can detect the air line distance value between riser and baffle plate;
The both sides of detection station are each provided with a sliding post, and every sliding post all energy left and right sliding, every sliding post points to arc
The side of shape baseline trough is provided with a rotating shaft, and two rotating shafts all can be stretched in the steel tower steel pipe being positioned on arc baseline trough
In hole;
Every rotating shaft connects an interval motor, two interval motor energy synchronous rotaries;Electromagnetism all it is nested with in every rotating shaft
Ferrum;
The left side of top board is fixing with the sliding post being positioned on the left of detection station to be connected, and top board basal sliding connects highly sensing
Device, this height sensor is provided with photographic head;
Crash sensor, range sensor, intermittently motor, height sensor are all connected with controller with photographic head.
Electric power tower steel pipe circular section the most according to claim 1 profile automatic detection production line, it is characterised in that: described
Riser is driven by the linear electric motors being connected with controller with the left and right sliding of height sensor.
Electric power tower steel pipe circular section the most according to claim 1 profile automatic detection production line, it is characterised in that: described
The arc length of arc seal is not less than 1/3rd of steel tower steel tube section arc length.
Electric power tower steel pipe circular section the most according to claim 1 profile automatic detection production line, it is characterised in that: described
The arc length of arc seal is 1/2nd of steel tower steel tube section arc length.
Electric power tower steel pipe circular section the most according to claim 1 profile automatic detection production line, it is characterised in that: described
Sliding push pedal is strip, and the length of this strip is more than the external diameter of steel tower steel pipe.
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CN113418492A (en) * | 2021-06-21 | 2021-09-21 | 广东省计量科学研究院(华南国家计量测试中心) | Device for automatically detecting bending difference of leveling staff |
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