CN210923057U - Valve body height detection device - Google Patents
Valve body height detection device Download PDFInfo
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- CN210923057U CN210923057U CN201921553479.6U CN201921553479U CN210923057U CN 210923057 U CN210923057 U CN 210923057U CN 201921553479 U CN201921553479 U CN 201921553479U CN 210923057 U CN210923057 U CN 210923057U
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Abstract
The utility model provides a valve body height detection device, which structurally comprises an installation bottom plate, a transfer device, a product tool and a measuring device; the transfer device is fixed on the upper surface of the mounting bottom plate, the product tool is arranged on the upper surface of the transfer device, the measuring device is arranged right above the product tool, and the bottom of the measuring device is fixedly connected with the side surface of the mounting bottom plate. The utility model has the advantages that: 1) the device has simple and reasonable structure and low investment cost; 2) the whole detection process does not need personnel participation, is suitable for batch online detection with a production line, is simple and quick to operate, and reduces the repeated labor intensity of operation; 3) human influence factors are eliminated, and a high-precision displacement sensor is adopted as a detection device, so that the product quality and the detection precision are effectively improved; 4) automatic detection and judgment are realized in the detection process, the automation degree is high, an operator only needs to simply carry out feeding and discharging work, and the production efficiency can be greatly improved.
Description
Technical Field
The utility model relates to a valve body height detection device belongs to automatic equipment technical field.
Background
With the rapid development of automobiles, the demand of the electric control valve of the automobile air-conditioning compressor is increased year by year, the valve body is used as a core part of the electric control valve, and the quality of the valve body determines the product performance of the whole electric control valve, so that the quality control of the finished product of the electric control valve is particularly important. The height parameter of the valve body is one of the most key indexes of the electric control valve, but the height detection control means of the electric control valve product is very lack at present, the detection process is very complex, and the detection precision is difficult to ensure due to the influence of human factors.
In the existing valve body height detection, a valve body product is mainly placed into a detection tool manually by an operator, then a dial indicator is placed into an auxiliary detection tool, the valve body product is manually and slowly adjusted to a detection position of the product to be detected, and a detection result is read by swinging a pointer of the dial indicator, so that the whole detection process is very complex in operation, large in artificial influence factor and poor in detection precision; and the repeated labor intensity of operators is high, so that the detection efficiency is low.
Disclosure of Invention
The utility model discloses a solve the precision difference, complex operation, the inefficiency scheduling problem that above-mentioned current valve body height detection technique exists, provide a valve body height detection device, have convenient operation, detect the characteristics that the precision is high, simple structure, investment cost hang down.
The technical solution of the utility model is as follows: a valve body height detection device structurally comprises an installation bottom plate, a transfer device, a product tool and a measuring device; the transfer device is fixed on the upper surface of the mounting bottom plate, the product tool is arranged on the upper surface of the transfer device, the measuring device is arranged right above the product tool, and the bottom of the measuring device is fixedly connected with the side surface of the mounting bottom plate.
The transfer device comprises a mounting bottom plate B, a cylinder mounting bracket, a rodless cylinder, a detection induction sheet, a detection sensor mounting bracket, an oil pressure buffer mounting bracket, a linear guide rail, a linear slide block and a tool mounting plate; the device comprises a mounting base plate B, a rodless cylinder, 2 detection sensor mounting brackets, a hydraulic buffer mounting bracket, a cylinder mounting bracket, a hydraulic buffer mounting bracket, a rodless cylinder, a sensor mounting bracket and a controller, wherein the cylinder mounting bracket and the hydraulic buffer mounting bracket are fixed on the; the hydraulic buffer is fixed on the hydraulic buffer mounting bracket, the linear guide rail is fixed on the mounting bottom plate B, the linear slide block is mounted on the linear guide rail, and the linear guide rail is arranged in parallel with the rodless cylinder; the tool mounting plate is fixed on the linear sliding block, the detection induction sheet is fixed on the side face of the tool mounting plate, and the bottom end of the detection induction sheet is arranged at the detection port of the detection sensor.
The product tool comprises a mounting guide sleeve and a product fixing base; wherein the mounting guide sleeve is fixed on the product fixing base.
The measuring device comprises an installation bottom plate A, an installation vertical plate A, a cylinder fixing plate, a cylinder, an installation vertical plate B, an installation bottom plate B, a detection sensor installation base, a pressure head, a line pipe fixing plate A, a line pipe fixing plate B, a line pipe and a guide pillar; the device comprises a mounting base plate, a mounting upright plate A, a mounting upright plate B, a detection sensor mounting base, a detection sensor, a pressure head, a guide pillar, a mounting guide sleeve and a product tool, wherein the mounting upright plate A is fixed on the mounting base plate A, the mounting upright plate A is fixed on the mounting upright plate A, the cylinder is fixed on the mounting upright plate B, the mounting upright plate B is fixed on the cylinder, the mounting base plate B is fixed below the mounting upright plate B, the detection sensor is mounted on the mounting base plate B, the pressure head is; the A spool fixed plate is fixed on the A mounting vertical plate, the B spool fixed plate is fixed on the B mounting vertical plate, and the spool is arranged between the A spool fixed plate and the B spool fixed plate.
The utility model has the advantages that:
1) the device has simple and reasonable structure and low investment cost;
2) the whole detection process does not need personnel participation, is suitable for batch online detection with a production line, is simple and quick to operate, and reduces the repeated labor intensity of operation;
3) human influence factors are eliminated, and a high-precision displacement sensor is adopted as a detection device, so that the product quality and the detection precision are effectively improved;
4) automatic detection and judgment are realized in the detection process, the automation degree is high, an operator only needs to simply carry out feeding and discharging work, and the production efficiency can be greatly improved.
Drawings
FIG. 1 is a schematic structural view of a valve body height detecting device.
Fig. 2 is a schematic structural view of the transfer device.
Fig. 3 is a schematic structural view of the tooling device.
Fig. 4 is a schematic view of the structure of the measuring apparatus.
In the figure, 1 is an installation bottom plate, 2 is a transfer device, 3 is a product tool and 4 is a measuring device; 2-a is a mounting base plate, 2-b is a cylinder mounting bracket, 2-c is a rodless cylinder, 2-d is a detection induction sheet, 2-e is a detection sensor, 2-f is a detection sensor mounting bracket, 2-g is an oil buffer, 2-h is an oil buffer mounting bracket, 2-j is a linear guide rail, 2-k is a linear sliding block, and 2-l is a tool mounting plate. 3-a is a mounting guide sleeve, and 3-b is a product fixing base; 4-a is an A mounting base plate, 4-B is an A mounting vertical plate, 4-c is an air cylinder fixing plate, 4-d is an air cylinder, 4-e is an B mounting vertical plate, 4-f is an B mounting base plate, 4-g is a detection sensor, 4-h is a detection sensor mounting base, 4-j is a pressure head, 4-k is an A wire tube fixing plate, 4-l is a B wire tube fixing plate, 4-m is a wire tube, and 4-n is a guide post.
Detailed Description
The technical solution of the present invention is further explained below with reference to the accompanying drawings.
The valve body height detection device shown in fig. 1 structurally comprises an installation bottom plate 1, a transfer device 2, a product tool 3 and a measuring device 4; the transfer device 2 is fixed on the upper surface of the mounting base plate 1, the product tooling 3 is arranged on the upper surface of the transfer device 2, the measuring device 4 is arranged right above the product tooling 3, and the bottom of the measuring device is fixedly connected with the side surface of the mounting base plate 1.
As shown in fig. 2, the transfer device 2 comprises a mounting bottom plate B2-a, a cylinder mounting bracket 2-B, a rodless cylinder 2-c, a detection induction sheet 2-d, a detection sensor 2-e, a detection sensor mounting bracket 2-f, an oil pressure buffer 2-g, an oil pressure buffer mounting bracket 2-h, a linear guide rail 2-j, a linear slide block 2-k and a tool mounting plate 2-l; wherein, the cylinder mounting bracket 2-B and the hydraulic buffer mounting bracket 2-h are fixed on the front side of the mounting bottom plate 2-a of the B, the rodless cylinder 2-c is fixed on the cylinder mounting bracket 2-B, 2 detection sensor mounting brackets 2-f are fixed on the mounting bottom plate 2-a of the B, and each detection sensor mounting bracket 2-f is provided with 1 detection sensor 2-e; the hydraulic buffer 2-g is fixed on the hydraulic buffer mounting bracket 2-h, the linear guide rail 2-j is fixed on the mounting bottom plate 2-a of the B, the linear slide block 2-k is mounted on the linear guide rail 2-j, and the linear guide rail 2-j is arranged in parallel with the rodless cylinder 2-c, so that high-precision linear motion can be well guaranteed, motion resistance is reduced, and positioning precision is guaranteed; the tool mounting plate 2-l is fixed on the linear sliding block 2-k, the detection induction sheet 2-d is fixed on the side face of the tool mounting plate 2-l, and the bottom end of the detection induction sheet is arranged at the detection port of the detection sensor 2-e.
The rodless cylinder 2-c is preferably a taiwan alder product, preferably model number RMS16X 150; the oil pressure buffer 2-g is preferably a product of Taiwan Adek corporation, the preferred model is ACA0806, the oil pressure buffer mainly buffers the air cylinder, the motion end point of the air cylinder is prevented from generating large impact and noise, and the service life of the air cylinder is prolonged; the linear guide rails 2-j are preferably products of Taiwan silver-plating company, the preferred model is HGH20CA1R0330Z0H, the linear guide rails mainly provide a high-precision linear motion guiding function, the transfer device is guaranteed to have high motion precision, the motion resistance is reduced, and the effects of high speed and energy conservation are achieved; the detection sensor 2-e is preferably a product of Japan ohm dragon company, the preferred model is EE _ SX951_ R, and the detection sensing sheet and the detection sensor are mainly used for detecting the in-place of the air cylinder.
As shown in fig. 3, the product tooling 3 comprises a mounting guide sleeve 3-a and a product fixing base 3-b; wherein, the mounting guide sleeve 3-a is fixed on the product fixing base 3-b; the mounting guide sleeve 3-a is preferably a product of Nipponmi company, and the preferred model is SHBR 10-8.
As shown in FIG. 4, the measuring device 4 comprises an installation bottom plate A4-a, an installation vertical plate A4-B, a cylinder fixing plate 4-c, a cylinder 4-d, an installation vertical plate B4-e, an installation bottom plate B4-f, a detection sensor 4-g, a detection sensor installation base 4-h, a pressure head 4-j, a line pipe A fixing plate 4-k, a line pipe B fixing plate 4-l, a line pipe 4-m and a guide post 4-n; wherein, an A mounting vertical plate 4-B is fixed on an A mounting bottom plate 4-a, a cylinder fixing plate 4-c is fixed on the A mounting vertical plate 4-B, a cylinder 4-d is fixed on the cylinder fixing plate 4-c, a B mounting vertical plate 4-e is fixed on the cylinder 4-d, a B mounting bottom plate 4-f is fixed under the B mounting vertical plate 4-e, a detection sensor mounting base 4-h is fixed on the B mounting bottom plate 4-f, a detection sensor 4-g is mounted on the B mounting bottom plate 4-f, a pressure head 4-j is fixed under the B mounting bottom plate 4-f, a guide post 4-n is fixed under the B mounting bottom plate 4-f and is matched with a mounting guide sleeve 3-a in a product tool 3 to ensure the secondary positioning of the product, the positioning precision is effectively ensured; the A spool fixing plate 4-k is fixed on the A mounting vertical plate 4-B, the B spool fixing plate 4-l is fixed on the B mounting vertical plate 4-e, and the spool 4-m is arranged between the A spool fixing plate 4-k and the B spool fixing plate 4-l and is mainly used for drawing and protecting the built-in air pipes, electric wires and the like.
The cylinder 4-d is preferably a product of Taiwan Adek corporation, and the preferred model is HLQ12X50, and the cylinder is mainly used for driving the detection sensor to move and carrying out product measurement; the detection sensor 4-g is preferably a product of Nippon Gikens company, preferably has the model of GT2-PA12KL, adopts a high-precision contact type displacement sensor and is mainly used for collecting detection data.
The utility model discloses the working method of equipment specifically includes following step: after the device is installed and debugged, normal operation is started, a worker places a valve body product into a product tool 3, the product is conveyed to the position below a measuring device 4 through a rodless cylinder 2-c, at the moment, a detection sensor 2-e senses a detection sensing sheet 2-d, then the cylinder 4-d in the measuring device 4 starts to move downwards, after the cylinder 4-d moves in place, the detection sensor 4-g is used for measuring to obtain height parameter data of the valve body product, meanwhile, the detection data are stored and recorded, at the moment, the cylinder 4-d starts to act and recover to the initial position, the rodless cylinder 2-c drives the product tool 3 to move to the initial position, the worker takes out the valve body product which is detected, and a measuring process is completed.
The utility model provides a valve body height detection device, the whole valve body height detection device has simple structure, reasonable structure and low investment cost; the whole detection process does not need personnel participation, is suitable for batch online detection with a production line, is simple and quick to operate, and reduces the repeated labor intensity of operation; the whole detection process is automatically finished, human influence factors are eliminated, a high-precision displacement sensor is adopted as a detection device, the repetition precision can reach 0.01mm, and the product quality and the detection precision are effectively improved; automatic detection and judgment are realized in the whole detection process, the automation degree is high, and an operator only simply carries out feeding and discharging work, so that the production efficiency can be greatly improved. To sum up, the utility model discloses realize automated inspection and judge, degree of automation is high, has improved production efficiency.
The above is the preferred embodiment of the present invention, and the patent scope of the present invention is not limited thereby, and all the contents of the description and the drawings of the present invention for carrying out the equivalent structure transformation or modification should be considered as falling within the protection scope of the present invention.
Claims (4)
1. A valve body height detection device is characterized by comprising an installation bottom plate (1), a transfer device (2), a product tool (3) and a measuring device (4); the transfer device (2) is fixed on the upper surface of the mounting bottom plate (1), the product tool (3) is arranged on the upper surface of the transfer device (2), the measuring device (4) is arranged right above the product tool (3), and the bottom of the measuring device is fixedly connected with the side surface of the mounting bottom plate (1).
2. The valve body height detection device according to claim 1, wherein the transfer device (2) comprises a B mounting base plate (2-a), a cylinder mounting bracket (2-B), a rodless cylinder (2-c), a detection sensing sheet (2-d), a detection sensor (2-e), a detection sensor mounting bracket (2-f), an oil pressure buffer (2-g), an oil pressure buffer mounting bracket (2-h), a linear guide rail (2-j), a linear slide block (2-k) and a tool mounting plate (2-l); wherein, the cylinder mounting bracket (2-B) and the hydraulic buffer mounting bracket (2-h) are fixed at the front side of the mounting bottom plate B (2-a), the rodless cylinder (2-c) is fixed on the cylinder mounting bracket (2-B), 2 detection sensor mounting brackets (2-f) are fixed on the mounting bottom plate B (2-a), and each detection sensor mounting bracket (2-f) is provided with 1 detection sensor (2-e); the hydraulic buffer (2-g) is fixed on the hydraulic buffer mounting bracket (2-h), the linear guide rail (2-j) is fixed on the mounting bottom plate (2-a) B, the linear slide block (2-k) is mounted on the linear guide rail (2-j), and the linear guide rail (2-j) is arranged in parallel with the rodless cylinder (2-c); the tool mounting plate (2-l) is fixed on the linear sliding block (2-k), the detection induction sheet (2-d) is fixed on the side surface of the tool mounting plate (2-l), and the bottom end of the detection induction sheet is arranged at the detection port of the detection sensor (2-e).
3. The valve body height detection device according to claim 1, wherein the product tooling (3) comprises a mounting guide sleeve (3-a) and a product fixing base (3-b); wherein the mounting guide sleeve (3-a) is fixed on the product fixing base (3-b).
4. The valve body height detection device according to claim 1, wherein the measuring device (4) comprises an A mounting base plate (4-a), an A mounting vertical plate (4-B), a cylinder fixing plate (4-c), a cylinder (4-d), a B mounting vertical plate (4-e), a B mounting base plate (4-f), a detection sensor (4-g), a detection sensor mounting base (4-h), a pressure head (4-j), an A spool fixing plate (4-k), a B spool fixing plate (4-l), a spool (4-m) and a guide post (4-n); wherein, an A mounting vertical plate (4-B) is fixed on an A mounting bottom plate (4-a), a cylinder fixing plate (4-c) is fixed on the A mounting vertical plate (4-B), a cylinder (4-d) is fixed on the cylinder fixing plate (4-c), a B mounting vertical plate (4-e) is fixed on the cylinder (4-d), a B mounting bottom plate (4-f) is fixed under the B mounting vertical plate (4-e), a detection sensor mounting base (4-h) is fixed on the B mounting bottom plate (4-f), a detection sensor (4-g) is mounted on the B mounting bottom plate (4-f), a pressure head (4-j) is fixed under the B mounting bottom plate (4-f), a guide post (4-n) is fixed under the B mounting bottom plate (4-f), and is matched with a mounting guide sleeve (3-a) in the product tooling (3); the A spool fixing plate (4-k) is fixed on the A mounting vertical plate (4-B), the B spool fixing plate (4-l) is fixed on the B mounting vertical plate (4-e), and the spool (4-m) is arranged between the A spool fixing plate (4-k) and the B spool fixing plate (4-l).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921553479.6U CN210923057U (en) | 2019-09-18 | 2019-09-18 | Valve body height detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921553479.6U CN210923057U (en) | 2019-09-18 | 2019-09-18 | Valve body height detection device |
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| CN210923057U true CN210923057U (en) | 2020-07-03 |
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| CN201921553479.6U Active CN210923057U (en) | 2019-09-18 | 2019-09-18 | Valve body height detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110514434A (en) * | 2019-09-18 | 2019-11-29 | 苏州新智机电科技有限公司 | A kind of valve body height detecting device |
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- 2019-09-18 CN CN201921553479.6U patent/CN210923057U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110514434A (en) * | 2019-09-18 | 2019-11-29 | 苏州新智机电科技有限公司 | A kind of valve body height detecting device |
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