CN103438929B - Automatic detection device for commutator - Google Patents
Automatic detection device for commutator Download PDFInfo
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- CN103438929B CN103438929B CN201310361635.XA CN201310361635A CN103438929B CN 103438929 B CN103438929 B CN 103438929B CN 201310361635 A CN201310361635 A CN 201310361635A CN 103438929 B CN103438929 B CN 103438929B
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Abstract
The present invention relates to Automatic detection device for commutator, the rotating disk comprising board and be arranged in successively on board, Hi-pot test and high withstand voltage testing device between sheet, go-no go gauge pick-up unit, commutator hook and groove alignment detection device, the discharging opening of rotating disk is provided with straight line feeder, the discharge end of straight line feeder is provided with the first mechanical arm, first mechanical arm is relative with Hi-pot test between sheet and high withstand voltage testing device, between sheet, high voltage testing device is arranged in the top of Hi-pot test and high withstand voltage testing device, between sheet, there is conveying belt Hi-pot test and high withstand voltage testing device other linking, the discharge end of conveying belt is provided with the second mechanical arm, second mechanical arm is relative with groove alignment detection device with commutator hook with go-no go gauge pick-up unit, commutator hook and groove alignment detection device side are furnished with the 3rd mechanical arm.Multiple detection operation is completed on a streamline, detects whole-course automation, greatly reduce the labour intensity of workman, reduce cost, constant product quality.
Description
Technical field
The present invention relates to a kind of device for detecting commutator product, belonging to technical field of automation equipment.
Background technology
At present, the flow process of commutator Product checking technique is: first operative employee's product of taking by hand first detects high pressure resistant on simple high pressure resistant detector, then in next operation, manual taking between detection lug is pressed, and all completes detection by hand, high pressure resistant 10,000 volts of voltage resistant instrument, dangerous and speed is slow.
Utilize go-no go gauge to detect one by one by product of manually taking during testing product endoporus, drift leads to, and no-go gage only, is worked repeatedly, and when drift is filled in, workman is different, and its power is also different, causes examination criteria to differ, and it is also the same that no-go gage is filled in, time-consuming and be difficult to ensure the quality of products.
Crotch angle detects by manually putting into tool press-in, dangerous property, and speed is slow, and product craft is taken and had the impact of getting rusty for product appearance.
Nonpipeline operation, needs manually to take product, manual inspection, and speed is slow, poor stability; Inner hole pass-stop gauge, by manual control, is difficult to ensure that each inspection is consistent; Workman's long-time operation, fatiguability, quality is unstable.
Summary of the invention
The object of the invention is the deficiency overcoming prior art existence, a kind of Automatic detection device for commutator is provided.
Object of the present invention is achieved through the following technical solutions:
Automatic detection device for commutator, feature is: the rotating disk comprising board and be arranged in successively on board, Hi-pot test and high withstand voltage testing device between sheet, go-no go gauge pick-up unit, commutator hook and groove alignment detection device, the discharging opening of described rotating disk is provided with straight line feeder, the discharge end of straight line feeder is provided with the first mechanical arm, first mechanical arm is relative with Hi-pot test between sheet and high withstand voltage testing device, between sheet, high voltage testing device is arranged in the top of Hi-pot test and high withstand voltage testing device, between sheet, there is conveying belt Hi-pot test and high withstand voltage testing device other linking, the discharge end of conveying belt is provided with the second mechanical arm, second mechanical arm is relative with groove alignment detection device with commutator hook with go-no go gauge pick-up unit, commutator hook and groove alignment detection device side are furnished with the 3rd mechanical arm.
Further, above-mentioned Automatic detection device for commutator, the annular side plate that described rotating disk comprises circular bottom plate and is located thereon, annular side plate is fixed on board, circular bottom plate is supported on main shaft, buncher is connected with main shaft drives circular bottom plate can be driven to rotate, and the spring plectrum be positioned in circular bottom plate is connected with lever, and the inner side edge of lever and annular side plate fixes.
Further, above-mentioned Automatic detection device for commutator, between described, Hi-pot test and high withstand voltage testing device comprise the first elevating mechanism, first indexing mechanism, high pressure resistant testing needle, second elevating mechanism, Hi-pot test pin between the second indexing mechanism and sheet, first elevating mechanism and the second elevating mechanism are installed on below board, its lift head is each passed through board, the first indexing mechanism and high pressure resistant testing needle is arranged successively above the lift head of the first elevating mechanism, the lift head of the first elevating mechanism is relative with high pressure resistant testing needle, Hi-pot test pin between the second indexing mechanism and sheet is arranged successively above the lift head of the second elevating mechanism, the lift head of the second elevating mechanism is relative with Hi-pot test pin between sheet, between high pressure resistant testing needle and sheet, Hi-pot test pin and high voltage testing device are electrically connected.
Further, above-mentioned Automatic detection device for commutator, described conveying belt comprises synchronizing wheel, engaged wheel and Timing Belt, and Timing Belt is set on synchronizing wheel and engaged wheel, and motor drives with synchronizing wheel and is connected, and the side of the discharging opening of Timing Belt is furnished with blocking mechanism.
Again further, above-mentioned Automatic detection device for commutator, described go-no go gauge pick-up unit comprises drift and cylinder, and cylinder is installed on board by support vertical, and the piston rod of cylinder installs drift, and the gas piping of cylinder accesses to gas pressure regulator.
Again further, above-mentioned Automatic detection device for commutator, described commutator hook and groove alignment detection device comprise the 3rd indexing mechanism, lifting body, cubing and rotating down pressing mechanism, lifting body is fixed on board by frame, the lift head of lifting body is through frame, lift head installs cubing, and rotating down pressing mechanism is positioned at above cubing and corresponding thereto, cubing is other arranges the 3rd indexing mechanism.
Again further, above-mentioned Automatic detection device for commutator, described 3rd mechanical arm comprises workpiece holding paw, X-axis delivery unit, Y-axis delivery unit and Z axis delivery unit, Y-axis delivery unit comprises Y-axis Timing Belt and controls the y-axis motor of Y-axis Timing Belt motion, X-axis delivery unit is positioned at above Y-axis delivery unit, X-axis delivery unit comprises X-axis Timing Belt and controls the X-axis motor of X-axis Timing Belt motion, Z axis delivery unit is installed on the X-axis Timing Belt of X-axis delivery unit, Z axis delivery unit comprises Z axis slide rail and controls the cylinder of Z axis slide rail motion, Z axis slide rail is installed workpiece holding paw.
The substantive distinguishing features that technical solution of the present invention is outstanding and significant progress are mainly reflected in:
1. the present invention makes multiple detection operation complete on a streamline, complete high pressure resistant test continuously, Hi-pot test between resistance to, inner hole pass-stop gauge detect, copper structure and groove alignment detection, fill pallet and automatically the action such as to transmit, and the defective products found in testing process passes through Signal transmissions, by mechanical arm auto-extending, defective products is sent in defective product box, separate with certified products and put, can not cause and obscure;
2. detect whole-course automation, greatly reduce the labour intensity of workman, datumization is carried out in the quality control of product, and product is stacked space and reduced, and product is manually moved number of times and reduced, and reduces cost, constant product quality;
3. be automatically transferred to endoporus after resistance test and detect station, endoporus Aulomatizeted Detect is solved because of the unmanageable technical matters of manual detection dynamics, avoid product size to check inconsistent, after automatically detecting, can dimensional uniformity be ensured.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, technical solution of the present invention is described further:
Fig. 1: structural representation of the present invention;
Fig. 2: the structural representation of commutator;
Fig. 3: the structural representation of rotating disk;
Fig. 4: the structural representation of Hi-pot test and high withstand voltage testing device between sheet;
The structural representation of indexing mechanism in Fig. 5: Fig. 4;
Fig. 6: the structural representation of conveying belt;
Fig. 7: the structural representation of go-no go gauge pick-up unit;
Fig. 8: the structural representation of commutator hook and groove alignment detection device;
The structural representation of the Fig. 9: the three mechanical arm.
Embodiment
As shown in Figure 1, Automatic detection device for commutator, comprise board and be arranged in the rotating disk 1 on board successively, Hi-pot test and high withstand voltage testing device 4 between sheet, go-no go gauge pick-up unit 9, commutator hook and groove alignment detection device 11, the discharging opening of described rotating disk 1 is provided with straight line feeder 2, the discharge end of straight line feeder 2 is provided with the first mechanical arm 3, first mechanical arm 3 is relative with Hi-pot test between sheet and high withstand voltage testing device 4, between sheet, high voltage testing device 5 is arranged in the top of Hi-pot test and high withstand voltage testing device 4, between sheet, there is conveying belt 7 Hi-pot test and high withstand voltage testing device 4 other linking, the discharge end of conveying belt 7 is provided with the second mechanical arm 8, second mechanical arm 8 is relative with groove alignment detection device 11 with commutator hook with go-no go gauge pick-up unit 9, commutator hook and groove alignment detection device 11 side are furnished with the 3rd mechanical arm 10.
As shown in Figure 2, the center of commutator has endoporus 004, and its outer rim is provided with copper sheet 001 vertically, is provided with groove 002 between copper sheet, and the marginal distribution of an end face has copper hook 003.
As shown in Figure 3, the annular side plate 104 that rotating disk 1 comprises circular bottom plate 103 and is located thereon, annular side plate 104 is fixed on board, circular bottom plate 103 is supported on main shaft, buncher 101 is connected with main shaft drives circular bottom plate 103 can be driven to rotate, the spring plectrum 102 be positioned in circular bottom plate 103 is connected with lever 105, and lever 105 fixes with the inner side edge of annular side plate 104.
Rotating disk 1 completes first product (commutator) feeding work, utilize circular motion, commutator produces centrifugal force, under the effect of spring paddle 102, commutator moves to edge, flow out at an opening part and enter straight line feeder 2, make commutator be sent to the first mechanical arm 3 position through straight line feeder 2.
First mechanical arm 3 comprises the transverse direction running cylinder realizing translation work energy action needs, the cylinder realizing needing longitudinally, blocks the movable plate that translation done by commutator, to be placed on line slideway running steadily.First mechanical arm 3 transports commutator, advance and retreat cylinder controls mechanical arm and retreats, advance and block commutator, under the effect moving left and right cylinder, realize translation, commutator is moved to next test station, and mechanical arm is stepped back, test station stayed by commutator, mechanical arm, under the retracting of cylinder, gets back to original position, and the commutator that reruns is sent to detection station one by one.
As shown in Figure 4, between sheet, Hi-pot test and high withstand voltage testing device 4 comprise the first elevating mechanism 401, first indexing mechanism 402, high pressure resistant testing needle 403, second elevating mechanism 404, Hi-pot test pin 406 between the second indexing mechanism 405 and sheet, first elevating mechanism 401 and the second elevating mechanism 404 are installed on below board, as shown in Figure 5, its lift head is each passed through board, the first indexing mechanism 402 and high pressure resistant testing needle 403 is arranged successively above the lift head of the first elevating mechanism 401, the lift head of the first elevating mechanism 401 is relative with high pressure resistant testing needle 403, Hi-pot test pin 406 between the second indexing mechanism 405 and sheet is arranged successively above the lift head of the second elevating mechanism 404, the lift head of the second elevating mechanism 404 is relative with Hi-pot test pin 406 between sheet, between high pressure resistant testing needle 403 and sheet, Hi-pot test pin 406 and high voltage testing device 5 are electrically connected.
Commutator is carried to high pressure resistant test station by the first mechanical arm 3, by the first elevating mechanism 401, first indexing mechanism 402 and high pressure resistant testing needle 403 pairs of commutators carry out high pressure resistant test, a jacking of the first elevating mechanism 401 makes commutator rise to the first indexing mechanism 402 position and is indexed location, commutator is alignd with high pressure resistant testing needle 403, commutator departs from indexing mechanism, the secondary jacking of the first elevating mechanism 401 makes commutator rising make it contact with high pressure resistant testing needle 403, commutator forms test loop through high pressure resistant testing needle 403 with high voltage testing device 5, thus realize the high pressure resistant test step of commutator endoporus.For defective products, exit from defective products outlet slot 6.
Commutator is carried to Hi-pot test station between sheet by the first mechanical arm 3 again, by the second elevating mechanism 404, between the second indexing mechanism 405 and sheet, Hi-pot test pin 406 pairs of commutators carry out Hi-pot test test between sheet, a jacking of the second elevating mechanism 404 makes commutator rise to the second indexing mechanism 405 position and is indexed location, Hi-pot test pin 406 between commutator with sheet is alignd, commutator departs from indexing mechanism, the secondary jacking of the second elevating mechanism 404 makes commutator rising that Hi-pot test pin 406 between its with sheet is contacted, commutator Hi-pot test pin 406 and high voltage testing device 5 through between sheet form test loop, thus realize Hi-pot test operation between commutator segment.For defective products, exit from defective products outlet slot 6.
As shown in Figure 6, conveying belt 7 comprises synchronizing wheel 701, engaged wheel and Timing Belt 703, and Timing Belt 703 is set on synchronizing wheel 701 and engaged wheel, and motor 702 drives with synchronizing wheel 701 and is connected, and the side of the discharging opening of Timing Belt 703 is furnished with blocking mechanism 704.
Commutator through Hi-pot test sends the second mechanical arm 8 to by conveying belt 7, during work, motor 702 rotates, and drives Timing Belt 703 to operate by synchronizing wheel 701, commutator moves do translation on Timing Belt 703, is fed forward to the crawl position of the second mechanical arm 8.
Second mechanical arm 8 comprises the transverse direction running cylinder realizing translation work energy action needs, the cylinder realizing needing longitudinally, blocks the pneumatic gas pawl that translation done by commutator, to be placed on line slideway running steadily.Second mechanical arm 8 transports commutator, advance and retreat cylinder controls mechanical arm and retreats, gas pawl blocks commutator, under the effect moving left and right cylinder, realize translation, commutator is moved to next test station, after gas pawl unclamps, test station stayed by commutator, mechanical arm, under the retracting of cylinder, gets back to original position, and the commutator that reruns is sent to detection station one by one.
As shown in Figure 7, go-no go gauge pick-up unit 9 comprises drift 901 and cylinder 902, and cylinder 902 is installed on board by support vertical, the piston rod of cylinder 902 is installed drift 901, and the gas piping of cylinder 902 accesses to gas pressure regulator 903.
Commutator is carried to go-no go gauge and detects station by the second mechanical arm 8, and detect commutator endoporus drift, drift 901 carries out lower work by the cylinder 902 of adjustable air pressure, detects commutator endoporus to complete.Cylinder 902 under the control of gas pressure regulator 903, to realize the size needing air pressure.The situation of air pressure monitor device monitoring air pressure, to grasp accurate barometric information.As detected unacceptable product, defective products goes out from defective products outlet flow.Second 8 pairs, mechanical arm commutator transports, and realizes continuous working.
Second mechanical arm 8 from conveying belt take commutator deliver to go-no go gauge detect station, after carrying out drift detection, commutator is sent to commutator hook and groove alignment detection station by the second mechanical arm 8 again.
As shown in Figure 8, commutator hook and groove alignment detection device 11 comprise the 3rd indexing mechanism 111, lifting body 112, cubing 113 and rotating down pressing mechanism 114, lifting body 112 is fixed on board by frame, the lift head of lifting body 112 is through frame, lift head is installed cubing 113, rotating down pressing mechanism 114 is positioned at above cubing 113 and corresponding thereto, cubing 113 is other arranges the 3rd indexing mechanism 111.
Commutator is carried to copper hook and groove alignment detection station by the second mechanical arm 8, commutator center pit position locating device makes commutator centralized positioning, 3rd indexing mechanism 111 makes commutation tank locate, whether detect commutator hook to align with groove, whether rotating down pressing mechanism 114 presses down detection commutator and can fall in cubing 113; After rotating down pressing mechanism 114 returns, lifting body 112 is by commutator top, so that the 3rd mechanical arm 10 captures.Specification product are put on pallet by the 3rd mechanical arm 10, do not conform to product and put defective products lay down location by the 3rd mechanical arm 10.
As shown in Figure 9, 3rd mechanical arm 10 comprises workpiece holding paw 117, X-axis delivery unit 115, Y-axis delivery unit 118 and Z axis delivery unit 116, Y-axis delivery unit 118 comprises Y-axis Timing Belt and controls the y-axis motor of Y-axis Timing Belt motion, X-axis delivery unit 115 is positioned at above Y-axis delivery unit 118, X-axis delivery unit 115 comprises X-axis Timing Belt and controls the X-axis motor of X-axis Timing Belt motion, Z axis delivery unit 116 is installed on the X-axis Timing Belt of X-axis delivery unit, Z axis delivery unit 116 comprises Z axis slide rail and controls the cylinder of Z axis slide rail motion, Z axis slide rail is installed workpiece holding paw 117.Y-axis delivery unit 118 is provided with Y-axis motion platform, Y-axis motion platform has holder box.X-axis delivery unit 115, Z axis delivery unit 116 realize three-dimensional motion with the routing motion of Y-axis delivery unit 118 and advise mark, complete the placement to commutator.
Workpiece holding paw 117 to be taken commutator from copper hook and groove alignment detection station, Z axis delivery unit 116 drives workpiece holding paw 117 to promote along Z axis, X-axis delivery unit 115 drives Z axis delivery unit 116 along X-axis translation, Y-axis delivery unit 118 moves along Y-axis thus drives the holder box on Y-axis motion platform, run to the position of needs, Z axis delivery unit 116 drives workpiece holding paw 117 to decline, workpiece holding paw 117 unclamps and is placed in holder box by commutator, and this mechanism places one by one to commutator under the control of the controller.
In sum, the present invention makes multiple detection operation complete on a streamline, complete high pressure resistant test continuously, Hi-pot test between resistance to, inner hole pass-stop gauge detect, copper structure and groove alignment detection, fill pallet and automatically the action such as to transmit, and the defective products found in testing process passes through Signal transmissions, by mechanical arm auto-extending, defective products is sent in defective product box, separate with certified products and put, can not cause and obscure; Detect whole-course automation, greatly reduce the labour intensity of workman, datumization is carried out in the quality control of product, and product is stacked space and reduced, and product is manually moved number of times and reduced, and reduces cost, constant product quality; Be automatically transferred to endoporus after resistance test and detect station, endoporus Aulomatizeted Detect is solved because of the unmanageable technical matters of manual detection dynamics, avoid product size to check inconsistent, after automatically detecting, can dimensional uniformity be ensured.
It is to be understood that: the above is only the preferred embodiment of the present invention; for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (6)
1. Automatic detection device for commutator, it is characterized in that: comprise board and be arranged in the rotating disk (1) on board successively, Hi-pot test and high withstand voltage testing device (4) between sheet, go-no go gauge pick-up unit (9), commutator hook and groove alignment detection device (11), the discharging opening of described rotating disk (1) is provided with straight line feeder (2), the discharge end of straight line feeder (2) is provided with the first mechanical arm (3), first mechanical arm (3) is relative with Hi-pot test between sheet and high withstand voltage testing device (4), between sheet, high voltage testing device (5) is arranged in the top of Hi-pot test and high withstand voltage testing device (4), between sheet, there is conveying belt (7) Hi-pot test and high withstand voltage testing device (4) other linking, the discharge end of conveying belt (7) is provided with the second mechanical arm (8), second mechanical arm (8) is relative with groove alignment detection device (11) with commutator hook with go-no go gauge pick-up unit (9), commutator hook and groove alignment detection device (11) side are furnished with the 3rd mechanical arm (10), between described, Hi-pot test and high withstand voltage testing device (4) comprise the first elevating mechanism (401), first indexing mechanism (402), high pressure resistant testing needle (403), second elevating mechanism (404), Hi-pot test pin (406) between the second indexing mechanism (405) and sheet, first elevating mechanism (401) and the second elevating mechanism (404) are installed on below board, its lift head is each passed through board, the first indexing mechanism (402) and high pressure resistant testing needle (403) is arranged successively above the lift head of the first elevating mechanism (401), the lift head of the first elevating mechanism (401) is relative with high pressure resistant testing needle (403), Hi-pot test pin (406) between the second indexing mechanism (405) and sheet is arranged successively above the lift head of the second elevating mechanism (404), the lift head of the second elevating mechanism (404) is relative with Hi-pot test pin (406) between sheet, between high pressure resistant testing needle (403) and sheet, Hi-pot test pin (406) and high voltage testing device (5) are electrically connected.
2. Automatic detection device for commutator according to claim 1, it is characterized in that: the annular side plate (104) that described rotating disk (1) comprises circular bottom plate (103) and is located thereon, annular side plate (104) is fixed on board, circular bottom plate (103) is supported on main shaft, buncher (101) is connected with main shaft drives circular bottom plate (103) can be driven to rotate, the spring plectrum (102) be positioned in circular bottom plate (103) is connected with lever (105), lever (105) fixes with the inner side edge of annular side plate (104).
3. Automatic detection device for commutator according to claim 1, it is characterized in that: described conveying belt (7) comprises synchronizing wheel (701), engaged wheel and Timing Belt (703), Timing Belt (703) is set on synchronizing wheel (701) and engaged wheel, motor (702) drives with synchronizing wheel (701) and is connected, and the side of the discharging opening of Timing Belt (703) is furnished with blocking mechanism (704).
4. Automatic detection device for commutator according to claim 1, it is characterized in that: described go-no go gauge pick-up unit (9) comprises drift (901) and cylinder (902), cylinder (902) is installed on board by support vertical, the piston rod of cylinder (902) is installed drift (901), the gas piping of cylinder (902) accesses to gas pressure regulator (903).
5. Automatic detection device for commutator according to claim 1, it is characterized in that: described commutator hook and groove alignment detection device (11) comprise the 3rd indexing mechanism (111), lifting body (112), cubing (113) and rotating down pressing mechanism (114), lifting body (112) is fixed on board by frame, the lift head of lifting body (112) is through frame, lift head is installed cubing (113), rotating down pressing mechanism (114) is positioned at cubing (113) top also corresponding thereto, cubing (113) is other arranges the 3rd indexing mechanism (111).
6. Automatic detection device for commutator according to claim 1, it is characterized in that: described 3rd mechanical arm (10) comprises workpiece holding paw (117), X-axis delivery unit (115), Y-axis delivery unit (118) and Z axis delivery unit (116), Y-axis delivery unit (118) comprises Y-axis Timing Belt and controls the y-axis motor of Y-axis Timing Belt motion, X-axis delivery unit (115) is positioned at Y-axis delivery unit (118) top, X-axis delivery unit (115) comprises X-axis Timing Belt and controls the X-axis motor of X-axis Timing Belt motion, Z axis delivery unit (116) is installed on the X-axis Timing Belt of X-axis delivery unit, Z axis delivery unit (116) comprises Z axis slide rail and controls the cylinder of Z axis slide rail motion, Z axis slide rail is installed workpiece holding paw (117).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310361635.XA CN103438929B (en) | 2013-08-19 | 2013-08-19 | Automatic detection device for commutator |
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|---|---|---|---|
| CN201310361635.XA CN103438929B (en) | 2013-08-19 | 2013-08-19 | Automatic detection device for commutator |
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| CN103438929A CN103438929A (en) | 2013-12-11 |
| CN103438929B true CN103438929B (en) | 2016-01-06 |
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| CN201310361635.XA Active CN103438929B (en) | 2013-08-19 | 2013-08-19 | Automatic detection device for commutator |
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| CN110411503A (en) * | 2018-04-28 | 2019-11-05 | 深圳控石智能系统有限公司 | A kind of electric device detection device |
| CN112729057A (en) * | 2019-10-28 | 2021-04-30 | 常州东杰自动化设备有限公司 | Headrest locking guide sleeve detection line |
| CN113390322A (en) * | 2021-07-06 | 2021-09-14 | 深圳市利丰科技有限公司 | Automatic detection device of commutator |
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