CN103115595A - Automatic checkout device for commutator bars - Google Patents

Automatic checkout device for commutator bars Download PDF

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Publication number
CN103115595A
CN103115595A CN2013100297386A CN201310029738A CN103115595A CN 103115595 A CN103115595 A CN 103115595A CN 2013100297386 A CN2013100297386 A CN 2013100297386A CN 201310029738 A CN201310029738 A CN 201310029738A CN 103115595 A CN103115595 A CN 103115595A
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CN
China
Prior art keywords
commutator segment
station
detecting
hook
vertical chute
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2013100297386A
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Chinese (zh)
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CN103115595B (en
Inventor
黄辉荣
黄其清
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Nanyang Automobile & Cycle Group China
Original Assignee
Wenzhou Keqi Biwei Automatic Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Wenzhou Keqi Biwei Automatic Equipment Co Ltd filed Critical Wenzhou Keqi Biwei Automatic Equipment Co Ltd
Priority to CN201310029738.6A priority Critical patent/CN103115595B/en
Publication of CN103115595A publication Critical patent/CN103115595A/en
Application granted granted Critical
Publication of CN103115595B publication Critical patent/CN103115595B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses an automatic checkout device for commutator bars. The automatic checkout device comprises a turntable. A plurality of working positions are arranged on the circumference of the turntable; the working positions comprise a feeding position, a detecting position, a waste-removal position and a qualified product discharging position; vertical sliding grooves are inserted in each working position, a feeding mechanism is arranged opposite to the feeding position, a detecting mechanism is arranged opposite to the detecting position, a waste-removal mechanism is arranged opposite to the waste-removal position, and a qualified product discharging mechanism is arranged opposite to the qualified product discharging position. Two hook angles of the commutator bars inserted in the vertical sliding grooves are outwardly exposed on the surface of the outer circumference of the turntable, a measuring plate is arranged under the turntable, a slope track is arranged on the measuring plate along the rotating path of the turntable, and hook angles of the commutator bars are supported by the slope track from the bottom of the commutator bars. The automatic checkout device can automatically detect quality of each commutator bar, and guarantee qualified rate of the assembled commutator bars.

Description

The commutator segment automatic detection device
Technical field
The present invention relates to a kind of engine commutator production technical field, be specifically related to a kind of commutator segment automatic detection device.
Background technology
The quality critical of commutator product is the quality of commutator segment, commutator segment is stamping parts, on its quality major embodiment physical dimension, comprise hooking on angle and commutator segment under commutator segment overall length, commutator segment hook angular length degree, commutator segment and hook the angle, yet the above-mentioned physical dimension that detects commutator segment is quite loaded down with trivial details, automatically the degree of difficulty that detects is very high, so still solve with artificial main assembling mode in industry.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, can carry out the commutator segment automatic detection device of detection automatically to every commutator segment quality and provide a kind of.
The technical scheme that the present invention adopts for achieving the above object is:
the commutator segment automatic detection device, it is characterized in that: comprise rotating disk, during disk operation, calibration rotates by motor-driven, the rotating disk circumference is provided with a plurality of stations, each station has the vertical chute that plugs commutator segment, station comprises feed station, detect station, waste product removes station and certified products output station, corresponding feed station is provided with the ordered arrangement commutator segment is inserted into feeding mechanism in vertical chute, the corresponding station that detects is provided with being inserted into the testing agency that in vertical chute, commutator segment detects, corresponding waste product removes station and is provided with the waste product removing mechanism of rejecting in the vertical chute detecting defective commutator segment, corresponding certified products output station is provided with the certified products output mechanism of exporting in the vertical chute detecting qualified commutator segment, two that are inserted into the interior commutator segment of vertical chute hook the angle outwardly and expose to the rotating disk outer circumference surface, and the below of rotating disk is provided with the measurement plate, measures on plate and is provided with one section domatic track along the dial rotation track, and the domatic track is held the hook angle of commutator segment from the bottom.The detection station of described rotating disk is provided with five, be respectively to hook detection station in hook angle on angle detection station and commutator segment under commutator segment overall length detection station, commutator segment hook angular length degree detection station, commutator segment directivity detection station, commutator segment, five of correspondences detect stations and are provided with five groups of testing agencies.
Its principle of work: feeding mechanism is inserted into the ordered arrangement commutator segment in the vertical chute of dial feed station, calibration rotation along with rotating disk, insert in vertical chute commutator segment detect station by testing agency to its overall length, hook angular length degree, lower Gou Jiao and on hook the angle and automatically detect, during detection, by measurement plate and domatic track, commutator segment is held accurately and located, guarantee normally carrying out and measurement accuracy of measurement; After detection is completed, all detect the commutator segment of qualified and are exported by the certified products output mechanism at certified products output station, remove station if any the underproof commutator segment of one or more index at waste product and rejected by the waste product removing mechanism, thereby realization is to the automatic detection of every commutator segment; In addition, detecting station, testing agency is also detected the commutator segment directivity, is also ordered arrangement (because may there be the exception of opposite direction in the commutator segment of ordered arrangement charging) when guaranteeing every qualified commutator segment output.
Described testing agency comprises riser and sensing sheet, riser is fixed on worktable, the sensing sheet swings and is located on riser, the lower swing bottom section of sensing sheet is provided with the sensing face of thoughts and feelings commutator segment, the upper swinging end both sides of sensing sheet are provided with the first detecting device and the second detecting device, and the first detecting device and the second detecting device fixedly mount on riser.Its principle of work: when commutator segment with rotating disk from the bottom of sensing face through out-of-date, if size directivity commutator segment accurately qualified the time, commutator segment is understood the sensing face of contact sensing sheet and is promoted the swing of sensing sheet, the sensing sheet contacts the qualified information of output with the first detecting device, on the contrary, if the out-of-size or inaccurate commutator segment of directivity, commutator segment does not reach the sensing face of sensing sheet, the sensing sheet can not produce swing, and the sensing sheet contacts the defective information of output with the second detecting device.
Description of drawings
The present invention has following accompanying drawing:
Fig. 1 is outside drawing of the present invention,
Fig. 2 is the vertical view of Fig. 1,
Fig. 3 is the installation diagram of Fig. 1 turntable,
Fig. 4 is the vertical view of Fig. 3,
Fig. 5 is the structural representation of testing agency,
Fig. 6 is the schematic diagram of testing agency when the commutator segment overall length is detected,
The schematic diagram of Fig. 7 when to be testing agency hook the angular length degree and detect commutator segment,
Fig. 8 is the schematic diagram of testing agency when the commutator segment directivity is detected,
The schematic diagram that Fig. 9 is testing agency when hooking the angle under commutator segment and detect,
The schematic diagram that Figure 10 is testing agency when hooking the angle on commutator segment and detect.
Embodiment
as shown in the figure, commutator segment automatic detection device of the present invention, be included in the worktable 1 horizontally-mounted rotating disk 2 in top, during rotating disk 2 work, calibration rotates by motor 7 and drives, be laid with 16 stations on rotating disk 2 circumference, each station has the vertical chute 4 that plugs commutator segment, two that are inserted into the interior commutator segment 101 of vertical chute hook the angle outwardly and expose to rotating disk 2 outer circumference surfaces, 16 stations comprise feed station B1, five are detected station and (are respectively in order the commutator segment overall length and detect station B2, commutator segment hooks the angular length degree and detects station B3, the commutator segment directivity detects station B4, hook the angle under commutator segment and detect hook angle detection station B6 on station B5 and commutator segment), waste product removes station B7 and certified products output station B8, corresponding feed station B1 is provided with the ordered arrangement commutator segment is inserted into feeding mechanism 5 in vertical chute, corresponding five detection stations are respectively equipped with being inserted into five groups of testing agencies 6 that in vertical chute, commutator segment detects, corresponding waste product removes station B7 and is provided with the waste product removing mechanism 8 of rejecting in the vertical chute detecting defective commutator segment, corresponding certified products output station B8 is provided with the certified products output mechanism 9 of exporting in the vertical chute detecting qualified commutator segment, the below of described rotating disk 2 is provided with measures plate 3, measuring plate 3 is fixed on worktable 1, measure on plate 3 and be provided with one section domatic track A along the dial rotation track, the domatic track is held the hook angle of commutator segment 101 from the bottom, domatic track A is comprised of go up a slope section A1, flat segments A2 and latter end A3, and latter end is double-deck pits rampway structure.Described testing agency 6 comprises riser 10 and sensing sheet 13, riser 10 is fixed on worktable 1, sensing sheet 13 swings and is located on riser 10,14 bottoms, bottom moved end of sensing sheet are provided with the sensing face of thoughts and feelings commutator segment, the upper swinging end both sides of sensing sheet are provided with the first detecting device 11 and the second detecting device 12, the first detecting devices 11 and the second detecting device 12 and fixedly mount on riser 10.
The present invention is work like this: feeding mechanism 5 is inserted into ordered arrangement commutator segment 101 in the vertical chute of dial feed station B1, along with the calibration of rotating disk 2 rotates, inserts in vertical chute commutator segment five detect stations by five groups of testing agencies 6 respectively to its overall length, hook angular length degree, directivity, lower Gou Jiao and on the hook angle automatically detect; When the commutator segment overall length is detected (shown in Figure 6), the commutator segment bottom contacts accurately with the measurement plate and locates, if overall length is qualified, the sensing face of commutator segment top contact sensing sheet and promote the sensing sheet and swing, the sensing sheet contacts the qualified information of exporting with the first detecting device; When commutator segment is hooked the detection of angular length degree (shown in Figure 7), the bottom, lower hook angle of commutator segment contacts accurately with the flat segments A2 that measures plate domatic track locates, if it is qualified to hook the angular length degree, the sensing face of the upper Gou Jiao top contact sensing sheet of commutator segment and promote the sensing sheet and swing, the sensing sheet contacts the qualified information of exporting with the first detecting device; When the commutator segment directivity is detected (shown in Figure 8), the bottom, lower hook angle of commutator segment contacts accurately with the flat segments A2 that measures plate domatic track locates, if directivity is defective, the sensing face of commutator segment top contact sensing sheet and promote the sensing sheet and swing, the sensing sheet contacts the defective information of exporting with the first detecting device; When hooking the angle under commutator segment and detect (shown in Figure 9), the bottom, lower hook angle of commutator segment contacts accurately with the flat segments A2 that measures plate domatic track locates, if lower hook angle is complete, the sensing face of the lower Gou Jiao top contact sensing sheet of commutator segment and promote the sensing sheet and swing, the sensing sheet contacts the qualified information of exporting with the first detecting device; When hooking the angle detection on to commutator segment (shown in Figure 10), the bottom, upper hook angle of commutator segment contacts accurately with the upper strata pits rampway structure of domatic track latter end A3 locates, if upper hook angle is complete, the sensing face of the upper Gou Jiao top contact sensing sheet of commutator segment and promote the sensing sheet and swing, the sensing sheet contacts the qualified information of exporting with the first detecting device; After detection is completed, having the underproof commutator segment of one or more index to remove station B7 at waste product is rejected by waste product removing mechanism 8, all commutator segments that detect qualified carry out ordered arrangement output at certified products output station B8 by certified products output mechanism 9, thereby realize the automatic detection to every commutator segment.

Claims (3)

1. commutator segment automatic detection device, it is characterized in that: comprise rotating disk, during disk operation, calibration rotates by motor-driven, the rotating disk circumference is provided with a plurality of stations, each station has the vertical chute that plugs commutator segment, station comprises feed station, detect station, waste product removes station and certified products output station, corresponding feed station is provided with the ordered arrangement commutator segment is inserted into feeding mechanism in vertical chute, the corresponding station that detects is provided with being inserted into the testing agency that in vertical chute, commutator segment detects, corresponding waste product removes station and is provided with the waste product removing mechanism of rejecting in the vertical chute detecting defective commutator segment, corresponding certified products output station is provided with the certified products output mechanism of exporting in the vertical chute detecting qualified commutator segment, two that are inserted into the interior commutator segment of vertical chute hook the angle outwardly and expose to the rotating disk outer circumference surface, and the below of rotating disk is provided with the measurement plate, measures on plate and is provided with one section domatic track along the dial rotation track, and the domatic track is held the hook angle of commutator segment from the bottom.
2. commutator segment automatic detection device as claimed in claim 1, it is characterized in that: the detection station of described rotating disk is provided with five, be respectively to hook detection station in hook angle on angle detection station and commutator segment under commutator segment overall length detection station, commutator segment hook angular length degree detection station, commutator segment directivity detection station, commutator segment, five of correspondences detect stations and are provided with five groups of testing agencies.
3. commutator segment automatic detection device as claimed in claim 1 or 2, it is characterized in that: described testing agency comprises riser and sensing sheet, riser is fixed on worktable, the sensing sheet swings and is located on riser, the lower swing bottom section of sensing sheet is provided with the sensing face of thoughts and feelings commutator segment, the upper swinging end both sides of sensing sheet are provided with the first detecting device and the second detecting device, and the first detecting device and the second detecting device fixedly mount on riser.
CN201310029738.6A 2013-01-17 2013-01-17 Automatic checkout device for commutator bars Expired - Fee Related CN103115595B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310029738.6A CN103115595B (en) 2013-01-17 2013-01-17 Automatic checkout device for commutator bars

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310029738.6A CN103115595B (en) 2013-01-17 2013-01-17 Automatic checkout device for commutator bars

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CN103115595A true CN103115595A (en) 2013-05-22
CN103115595B CN103115595B (en) 2015-06-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103438929A (en) * 2013-08-19 2013-12-11 三笠电器技研(苏州)有限公司 Automatic detection device for commutator

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6291815B1 (en) * 1998-05-26 2001-09-18 Toyota Jidosha Kabushiki Kaisha Device for measuring rotation angle of rotary element by unit angles grouped for five units
CN102043129A (en) * 2010-11-12 2011-05-04 上海大学 Motor commutator detection device
CN202101650U (en) * 2011-06-14 2012-01-04 上海出入境检验检疫局机电产品检测技术中心 Non-contact displacement measuring apparatus between sheets of commutator
CN102735287A (en) * 2012-06-19 2012-10-17 周仲华 Method and equipment for fully-automatically detecting motor commutator
CN202676209U (en) * 2012-06-19 2013-01-16 周仲华 Automatic detection device of motor commutator
CN203177826U (en) * 2013-01-17 2013-09-04 温州科奇比威自动化设备有限公司 Automatic detection device for commutator segment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6291815B1 (en) * 1998-05-26 2001-09-18 Toyota Jidosha Kabushiki Kaisha Device for measuring rotation angle of rotary element by unit angles grouped for five units
CN102043129A (en) * 2010-11-12 2011-05-04 上海大学 Motor commutator detection device
CN202101650U (en) * 2011-06-14 2012-01-04 上海出入境检验检疫局机电产品检测技术中心 Non-contact displacement measuring apparatus between sheets of commutator
CN102735287A (en) * 2012-06-19 2012-10-17 周仲华 Method and equipment for fully-automatically detecting motor commutator
CN202676209U (en) * 2012-06-19 2013-01-16 周仲华 Automatic detection device of motor commutator
CN203177826U (en) * 2013-01-17 2013-09-04 温州科奇比威自动化设备有限公司 Automatic detection device for commutator segment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103438929A (en) * 2013-08-19 2013-12-11 三笠电器技研(苏州)有限公司 Automatic detection device for commutator
CN103438929B (en) * 2013-08-19 2016-01-06 三笠电器技研(苏州)有限公司 Automatic detection device for commutator

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