CN106066285A - Molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine - Google Patents

Molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine Download PDF

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Publication number
CN106066285A
CN106066285A CN201610420167.2A CN201610420167A CN106066285A CN 106066285 A CN106066285 A CN 106066285A CN 201610420167 A CN201610420167 A CN 201610420167A CN 106066285 A CN106066285 A CN 106066285A
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screw
fixed
flap
plane
seat
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张志雄
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/307Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by a compressed or tensile-stressed spring; generated by pneumatic or hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/068Special adaptations of indicating or recording means with optical indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0076Hardness, compressibility or resistance to crushing
    • G01N2203/0087Resistance to crushing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/026Specifications of the specimen
    • G01N2203/0262Shape of the specimen
    • G01N2203/0278Thin specimens
    • G01N2203/0282Two dimensional, e.g. tapes, webs, sheets, strips, disks or membranes

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The present invention relates to a kind of safety glass test verification machine, molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine, as improvement: fixed ladder track screw rod fine tuning fixture assembly in plane on test flap, it is further fixed on transmission worm gear in the flap rotating shaft of side, transmission worm gear worm shaft, worm shaft two ends are rotatable respectively to be fixed in worm bearing, and worm shaft one end also has worm screw crank handle;The present invention uses longitudinal screw to drive longitudinal seat nut to move forward and backward, transverse screw drives lateral seat nut to move left and right, driving lifting nut to move up and down in conjunction with lifting motor, camera pedestal also moves up and down then, finally realizes that industrial camera is three-dimensional arbitrarily mobile;Cross bar universal joint on cylinder impactor and between the oblique handle universal joint on light ring element by linkage connecting rod be connected realization linkage, improve operating efficiency;Use ladder track screw rod fine tuning fixture assembly, it is achieved square shaped glass plate precise fine-adjustment is fixed.

Description

Molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine
Technical field
The present invention relates to a kind of safety glass test verification machine, the test verification system particularly relating to wear industrial camera is replaced For manually-operated molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine.
Background technology
Rectangle tempered glass quality detects, and in the past ununified stationary machines can only be by adhesive tape or its other party Formula retrains glass periphery, or covers thin film on safety glass, to prevent glass fragment from splashing.Adhesive tape also has by steel simultaneously Change the possibility that collapses out of glass rupture strength, cause operating personnel injured, therefore, improvement to safety glass fragmentation test machine It is very necessary.
Since Gordon Gaile G once published an article in 1996 " Automated Glass Fragmentation Analysis ", the detection algorithm of glass fragment to be inquired into, the document relates to two key technologies: (1) Image Acquisition Technology: below the sensitive paper of a glass fragment imaging, applies light source respectively from two different angles, respectively collect one broken The original digital image of piece slot line shadow.So, owing to employing the light source of different angles, the two width images collecting are certainly Difference.Wherein owing to illumination reason produces the position of inconspicuous slot line in piece image, have in other piece image May be obvious.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be changed Kind.(2) image segmentation algorithm: cutting procedure includes the following steps: pretreatment is removed in two width original images by the ash in glass The reflective bright especially or dark especially noise causing of dirt or slot line edge;Carry out independent slot line detection, two width Image is merged into the image of the complete slot line of a width, extracts slot line, finally carries out fragment identification.
Content of the invention
The problem existing for above prior art, the present invention is not only additionally arranged screw rod shooting unit on integral-rack, Surrounding illumination component is also used to link with cylinder impactor to improve effect;In conjunction with worm-and-wheel gear Turnover testing flap, join Standby screw fastening locks solid, is particularly provided with the ladder track screw rod fine tuning fixture assembly of surrounding isoplanar work, it is achieved that Safety glass to difformity dimensions, can share a kind of inspection machine to do fragmentation test, specific as follows:
Molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine, the support described in integral-rack both sides On side plate, plane is all fixed with flap bearing and lock pin bearing respectively;There is flap rotating shaft test flap both sides, and the flap of both sides turns Axle is rotatable respectively to be fixed in flap bearing, and described rear shear plate upper bit has plane in back plate, and in back plate, plane is held Lower plane after test flap;Have lock pin positioning hole, described lock pin bearing endoporus spiral shell on described test flap both sides vertical plane Line matches with stud lock pin external screw thread, and there is cylinder bulb the stud lock pin termination of both sides, and cylinder bulb can enter described lock In finger setting hole, described test flap is fixed with the support side plate described in both sides;Described flap bearing and described Lock pin bearing fixed cullet guider between plane together and in support side plate, cullet guider lower port falls at broken glass Within glass collecting cart upper port;Having fixture fixing threaded hole on test flap, in every support side plate, plane is respectively arranged with two Flap seat screw and two locking pin seat screws, as improvement:
On described test flap, fixed ladder track screw rod fine tuning fixture assembly in plane, also solid in the flap rotating shaft of side Surely having transmission worm gear, transmission worm gear worm shaft, and worm shaft two ends are rotatable respectively to be fixed in worm bearing, and worm screw props up Seat is fixed on corresponding support side plate lateral surface, and worm shaft one end also has worm screw crank handle;
Have slide opening after laterally on shooting rear slider, laterally after between slide opening and the transverse horizontal bar of heel row for being slidably matched;Shooting Have slide opening before laterally on front-slider, laterally before between slide opening and the transverse horizontal bar at front row for being slidably matched;Shooting rear slider with Between shooting front-slider, fixed shooting square bar, longitudinal sliding block has slide block square hole, outside slide block square hole is with described shooting square bar For being slidably matched between Kuo;On longitudinal sliding block, the fixed longitudinal seat nut baseplane of plane, longitudinal sliding block is fixed with screw rod and takes the photograph Camera group;
Having plane on rear slider on shooting rear slider, fixed rear unthreaded hole seat in plane on rear slider, before shooting front-slider has Plane on slide block, fixed front unthreaded hole seat in plane on front-slider;It is spiral between longitudinal screw and described longitudinal seat nut Coordinating, longitudinal screw nose circle cylinder is rotatable with described front unthreaded hole seat to be coordinated, longitudinal screw back end cylindrical face and described The rotatable cooperation of rear unthreaded hole seat, and longitudinal screw back end cylindrical passes through described rear unthreaded hole seat, longitudinal screw back end cylindrical is fixed It is connected with longitudinal crank handle;There is facade before staking out head, a fixed left side on facade before the staking out head on the left side on the column pile crown on the left side Unthreaded hole seat;Also there is facade before staking out head, fixed right unthreaded hole seat on facade before the staking out head on the right on the column pile crown on the right;Institute Have facade before front-slider on the shooting front-slider stated, fixed lateral seat nut on facade before front-slider, transverse screw with laterally Being threaded engagement between seat nut, the transverse screw right-hand member face of cylinder is rotatable with described right unthreaded hole seat to be coordinated, and transverse screw is left The face of cylinder is rotatable with described left unthreaded hole seat coordinates for end, and transverse screw left end cylinder pass through described in left unthreaded hole seat, laterally Screw rod left end cylinder is fixedly connected with horizontal crank handle;Have surrounding illumination component, surrounding illumination structure on one circular abutment of heel row There is the oblique handle of the ring of light on part, the oblique handle of the ring of light has oblique handle anchor tip, oblique handle anchor tip rotation can be connected to oblique handle Universal connector Head;There is cylinder impactor on a front-seat circular abutment;Cylinder impactor slip is fixed on impact cross bar, on impact cross bar There is cross bar anchor tip, cross bar anchor tip rotation can be connected to cross bar universal joint;Cross bar universal joint is oblique with described It is connected by linkage connecting rod between handle universal joint;
The hard molybdenum alloy coating having a layer thickness to be 0.23 ~ 0.27 millimeter on described shooting square bar surface, this hard molybdenum closes Gold plate material is made up of the element of following percentage by weight: Mo:23 ~ 27%, W:3.7 ~ 3.9%, Ti:3.1 ~ 3.5%, Cr:2.5 ~ 2.9%, Ni:2.0 ~ 2.4%, Zn:1.4 ~ 1.8%, Al:1.3 ~ 1.7%, C:1.0 ~ 1.2%, balance of Fe and inevitably miscellaneous Matter;The weight percent content of described impurity is: Si is less than 0.016% less than the 0.21%th, S less than the 0.013%th, P, this hard molybdenum The rockwell superficial hardness number of alloy layer is HRC53 ~ 57.
As improvement further: the E type all having a layer thickness to be 1.50 ~ 1.54 millimeters on described slide block square hole surface is resistance to Mill carbon fiber modifying polyether-ether-ketone composite material, this E type wear-resisting carbon fiber modifying polyether-ether-ketone composite material is by following weight hundred The element composition of proportion by subtraction: polyether-ether-ketone resin 38 ~ 40%, polyflon 17.6 ~ 17.8%, polyimide resin 15.0 ~ 15.2%, carbon fiber 6.2 ~ 6.4%, vermiculite 7.3 ~ 7.5%, parithenolide 7.4 ~ 7.6%, feldspar in powder 4.0 ~ 4.2%, balance of Compatilizer.
Beneficial effects of the present invention:
(1), when, the present invention uses longitudinal crank handle to drive longitudinal screw to rotate, longitudinal screw drives longitudinal seat nut Move forward and backward, then drive the screw rod shooting unit being fixed on longitudinal sliding block to seesaw;Horizontal crank handle drives horizontal stroke When screw rod rotates, transverse screw drives lateral seat nut to move left and right, and then drives and fixes with shooting front-slider The shooting square bar being integrated also moves left and right so that screw rod shooting unit moves left and right;Drive in conjunction with lifting motor and hang down Straight screw rod rotates, and then drives nut slider face to move up and down, and finally realizes that industrial camera is three-dimensional arbitrarily mobile.Cylinder ram Hitting is connected by linkage connecting rod between the cross bar universal joint on device and the oblique handle universal joint on surrounding illumination component realizes connection Dynamic, improve operating efficiency.
(2), present invention improves the labour intensity of safety glass fragment detection, shooting is taken pictures and by fragmentation pattern picture transmission It to computer disposal center, is particularly suitable for high-volume glass detection process;Worm-and-wheel gear drives the test turning knot of flap Structure is arranged, it is simple to remove chunk glass, is equipped with cullet guider, it is ensured that chunk glass does not scatters;Worm-and-wheel gear is combined In back plate, plane holds lower plane after test flap, matches with lock pin bearing inner hole thread in conjunction with stud lock pin so that cylinder Bulb enters in lock pin positioning hole, overcomes the defect of transmission worm gear and worm shaft fit clearance so that in whole test process, Test flap keeps firm.Particularly apply cylinder impactor;Cylinder impactor can be remotely connected to easily Pneumatic pressure power source control room, it is achieved remotely control smashes the dangerous step of square glass plate, it is to avoid site operation personnel suffers glass Glass crushes moment and surprisingly splashes injury, and application cylinder impactor realizes that each hammer weight is consistent, it is ensured that crushing test specification is united One.
(3), using ladder track screw rod fine tuning fixture assembly, described sliding part is positioned at described holder part one Hold and be overlapped on plane on holder part, and described sliding lower plane is in sustained height, really with plane on described fixture Guarantor is test for square glass plate surrounding uniform force;Achieve the quadrangle glass to different specification size can adjust continuously Joint is fixed;Particularly there are screw support plate, the adjusting screw rod on screw support plate and list on the clamping ends face of retained part Regulation screw threaded engagement on the adjacent evagination regulating block in direction, it is achieved square shaped glass plate precise fine-adjustment is fixed so that side Shape glass plate local pressure in detected process of the test is accomplished accurately to control, and square glass plate fixation procedure occurs unexpected damaged Probability reduce 22%.
(4) there is the wear-resisting carbon fiber modifying polyether-ether-ketone composite material of one layer of E type on, described slide block square hole surface, described Shooting square bar surface on have one layer of hard molybdenum alloy coating, it is achieved that longitudinal sliding block and shooting square bar between oil-free lubrication, fall Low frictional resistance, thoroughly avoids glass fragment by lubricating oil viscosity on test flap, convenient removes glass fragment.
Brief description
Fig. 1 is the stereoscopic appearance figure of the present invention.
Fig. 2 is the surrounding illumination component 800 stereoscopic appearance figure in Fig. 1.
Fig. 3 is capstan bracing ring 820 enlarged drawing in Fig. 1.
Fig. 4 is cylinder impactor 590 enlarged drawing in Fig. 1.
Fig. 5 is that the surrounding illumination component 800 in Fig. 1 is positioned at square glass plate 600 upper states figure.
Fig. 6 is that the present invention in Fig. 1 is in the stereoscopic appearance figure removing glass fragment duty.
Fig. 7 is that linkage connecting rod 222 local in Fig. 1 turns to enlarged drawing.
Fig. 8 is that linkage connecting rod 222 two ends in Fig. 7 are connected to shooting universal joint and impact universal joint.
Fig. 9 is the independent stereogram of linkage connecting rod 222 in Fig. 7
Figure 10 is the independent stereogram of oblique handle universal joint 475 in Fig. 7.
Figure 11 is the independent stereogram of cross bar universal joint 375 in Fig. 7.
Figure 12 is the enlarged drawing at longitudinal screw 425 position in Fig. 1.
Figure 13 is the independent stereogram of shooting square bar 601 in Figure 12.
Figure 14 is the enlarged drawing at screw rod shooting unit 900 position in Figure 12.
Figure 15 is the longitudinal sliding block 609 position stereogram in Figure 14.
Figure 16 is the lifting motor 910 position stereogram in Figure 14.
Figure 17 is cylinder impactor 590 profile in Fig. 4.
Figure 18 is the edge with lock pin positioning hole 198 binding site for the cylinder bulb 199 of stud lock pin 189 termination in Fig. 1 Stud lock pin 189 axial line vertical cross section.
Figure 19 is cylinder bulb 199 and lock pin positioning hole 198 disengaged condition of stud lock pin 189 termination in Figure 18.
Figure 20 by Fig. 1 by the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 formed whole Body frame independent stereoscopic appearance figure.
Figure 21 is the independent stereoscopic appearance figure of test flap 190 in Fig. 1.
Figure 22 is the amplification of the transmission worm gear 161 in Fig. 1 and worm shaft 151 site of engagement and stud lock pin 189 position Figure.
Figure 23 is the vertical cross section of the transmission worm gear 161 in Figure 22 and worm shaft 151 site of engagement.
Figure 24 is the stereoscopic appearance figure of the cullet guider 140 in Fig. 1 and cullet collecting cart 300 bonding state.
Figure 25 is the profile along the axis of symmetry in Figure 24.
Figure 26 is the independent stereoscopic appearance figure of cullet guider 140 part in Figure 24.
Figure 27 is the profile along the axis of symmetry in Figure 26.
Figure 28 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Figure 24.
Figure 29 is the profile along the axis of symmetry in Figure 28.
Figure 30 is the top view at fixing square glass plate 600 for the ladder chute screw rod fine tuning fixture assembly 500 in Fig. 1.
Figure 31 is that the ladder chute screw rod fine tuning fixture assembly 500 in Figure 30 presents rectangle state diagram.
Figure 32 is the 4th independent top view of fixture 540 in Figure 31.
Figure 33 is the A A partial sectional view in Figure 32.
Figure 34 is the partial enlarged drawing at the 4th sliding part 548 position in Figure 33.
Figure 35 is the partial enlarged drawing at upright plate medial surface 688 position in Figure 34.
Figure 36 is the partial enlarged drawing at ladder track 541 position in Figure 35.
Figure 37 is the C C sectional view in Figure 33.
Figure 38 is slip-off preventing groove 585 part in Figure 37.
Figure 39 is rubber compressing tablet 551 part in Figure 37.
Figure 40 is the stereogram of the 4th fixture 540 main body section in Figure 32.
Figure 41 is screw support plate 499 side view in Figure 32.
Figure 42 is fixture crank handle 453 and adjusting screw rod 454 assembly figure in Figure 32.
Figure 43 is the independent part drawing of adjusting screw rod 454 in Figure 42.
Figure 44 is the independent part drawing of fixture crank handle 453 in Figure 42.
Figure 45 is that the B B section in Figure 30 amplifies rotation figure.
Figure 46 is that square glass plate 600 in Figure 45 and rubber compressing tablet 551 recline the partial enlarged drawing at position.
Figure 47 is that sampling standard is taken pictures shooting figure.
Figure 48 is to set up shooting effect figure after square fluorescent tube 888 assists the glass of shooting to be crashed to pieces.
Detailed description of the invention
Describe the present invention below in conjunction with the accompanying drawings with detailed description of the invention in detail:
In Fig. 1, fixed ladder track screw rod fine tuning fixture assembly 500 on test flap 190, ladder track screw rod fine tuning fixture Fixed square glass plate 600 on assembly 500, cylinder impactor 590 is positioned at directly over square glass plate 600 and is in work shape State.
Fig. 5, cylinder impactor 590 removes and does not works directly over square glass plate 600, surrounding illumination component 800 side of being positioned at Directly over shape glass plate 600 in running order.
In Fig. 6, ladder track screw rod fine tuning fixture assembly 500 is removed, and test flap 190 is in rotation heeling condition, Conveniently remove the glass fragment after square glass plate 600 is crashed to pieces.
The shooting universal joint at linkage connecting rod 222 two ends in Fig. 7 and impact universal joint respectively connected the oblique handle of the ring of light 810 and impact cross bar 256.
Fig. 8 is the oblique handle universal joint 475 in Fig. 7 and cross bar universal joint 375 oblique handle 810 and impact horizontal stroke with the ring of light respectively Bar 256 is separated.
In Figure 47, the sampling standard of shooting figure of taking pictures a size of: the length of side is the number of tiles in the square-shaped frame of 50 millimeters It is qualified more than 40.
In Figure 48, after setting up square fluorescent tube 888, square glass plate 600 be crashed to pieces after line of demarcation between fragment more Clear and legible.
In Fig. 1, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 12, Figure 13, Figure 14, Figure 17, Figure 18, Figure 20, Figure 22, Figure 24 and Figure 30, Molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine, integral-rack includes the support side plate of both sides 200th, rear shear plate the 176th, end shear plate 175 and four circular abutments 566, fixed two circles in every support side plate 200 Shape column 566, two circular abutment 566 upper ends of heel row are all fixed with column termination 604, front-seat two circular abutment 566 upper ends It is all fixed with column pile crown 240, between two column terminations 604, be fixed with a transverse horizontal bar 602, two column pile crowns It is fixed with another root transverse horizontal bar 602 between 240, fix respectively between two column terminations 604 and two column pile crowns 240 There is vertical equity bar 603;In support side plate 200 described in integral-rack both sides, plane is all fixed with flap bearing 163 He respectively Lock pin bearing 180;There is flap rotating shaft 196 test flap 190 both sides, and the flap rotating shaft 196 of both sides rotatable being fixed on respectively turns In board support 163, described rear shear plate 176 upper bit has plane 717 in back plate, and in back plate, plane 717 exceeds described propping up 8 to 10 millimeters of plane on support side plate 200, in back plate, plane 717 holds lower plane after test flap 190;Described test flap Have lock pin positioning hole 198, described lock pin bearing 180 inner hole thread and stud lock pin 189 external screw thread phase on 190 both sides vertical planes Coordinating, there is cylinder bulb 199 stud lock pin 189 termination of both sides, and cylinder bulb 199 can enter described lock pin positioning hole 198 In, described test flap 190 is fixed with the support side plate 200 described in both sides;Described flap bearing 163 and described Lock pin bearing 180 fixed cullet guider 140 between plane together and in support side plate 200, under cullet guider 140 Port falls within cullet collecting cart 300 upper port;Have fixture fixing threaded hole 197, every support side plate on test flap 190 On 200, plane is respectively arranged with two flap seat screws 160 and two locking pin seat screws 186, as improvement:
Fixed ladder track screw rod fine tuning fixture assembly 500, the flap rotating shaft of side in plane on described test flap 190 Being further fixed on transmission worm gear 161 on 196, transmission worm gear 161 is combined with worm shaft 151, and worm shaft 151 two ends are rotatable solid respectively Being scheduled in worm bearing 152, worm bearing 152 is fixed on corresponding support side plate 200 lateral surface, worm shaft 151 one end Also has worm screw crank handle 155;
Imaging slide opening 262 after having laterally on rear slider 420, laterally rear is sliding between slide opening 262 and the transverse horizontal bar 602 of heel row Dynamic cooperation;Slide opening 268 before having laterally on shooting front-slider 480, laterally front between slide opening 268 and the transverse horizontal bar 602 at front row For being slidably matched;Between shooting rear slider 420 and shooting front-slider 480, fixed shooting square bar 601, longitudinal sliding block 609 has Slide block square hole 906, for being slidably matched between slide block square hole 906 and described shooting square bar 601 gabarit;Put down on longitudinal sliding block 609 Fixed longitudinal seat nut 423 baseplane in face, longitudinal sliding block 609 is fixed with screw rod shooting unit 900;
Plane 942 on rear slider are had on shooting rear slider 420, fixed rear unthreaded hole seat 422 in plane 942 on rear slider, shooting Plane 943 on front-slider are had, fixed front unthreaded hole seat 220 in plane 943 on front-slider on front-slider 480;Longitudinal screw 425 with Being threaded engagement between described longitudinal seat nut 423, longitudinal screw 425 nose circle cylinder and described front unthreaded hole seat 220 can Rotatable engagement, longitudinal screw 425 back end cylindrical face is rotatable with described rear unthreaded hole seat 422 to be coordinated, and longitudinal screw 425 rear end Cylinder passes through described rear unthreaded hole seat 422, and longitudinal screw 425 back end cylindrical is fixedly connected with longitudinal crank handle 421;Standing of the left side There is facade 922 before staking out head, fixed left unthreaded hole seat 242 on facade 922 before the staking out head on the left side on stanchion head 240;The right Also there is facade 922 before staking out head, fixed right unthreaded hole seat 247 on facade 922 before the staking out head on the right on column pile crown 240;Institute There is facade 953 before front-slider on the shooting front-slider 480 stated, fixed lateral seat nut 243 on facade 953 before front-slider, horizontal To being threaded engagement between screw rod 435 and lateral seat nut 243, the transverse screw 435 right-hand member face of cylinder and described right unthreaded hole seat 247 rotatable cooperations, the transverse screw 435 left end face of cylinder is rotatable with described left unthreaded hole seat 242 to be coordinated, and transverse screw 435 left end cylinders pass through described left unthreaded hole seat 242, and transverse screw 435 left end cylinder is fixedly connected with horizontal crank handle 241; Having surrounding illumination component 800 on one circular abutment 566 of heel row, surrounding illumination component 800 having the oblique handle of the ring of light 810, the ring of light is oblique There is oblique handle anchor tip 477 on handle 810, oblique handle anchor tip 477 rotation can be connected to oblique handle universal joint 475;Front-seat one There is cylinder impactor 590 on circular abutment 566;Cylinder impactor 590 slip is fixed on impact cross bar 256, impact horizontal stroke There is cross bar anchor tip 377 on bar 256, cross bar anchor tip 377 rotation can be connected to cross bar universal joint 375;Cross bar ten thousand It is connected by linkage connecting rod 222 between joint 375 and described oblique handle universal joint 475;
The hard molybdenum alloy coating having a layer thickness to be 0.25 millimeter on described shooting square bar 601 surface, this hard molybdenum alloy Coating material is made up of the element of following percentage by weight: Mo:25%, W:3.8%, Ti:3.3%, Cr:2.7%, Ni:2.2%, Zn: 1.6%th, Al:1.5%, C:1.1%, balance of Fe and inevitable impurity;The weight percent content of described impurity is that: Si is 0.18%th, S is that the 0.008%th, P is 0.013%, and the rockwell superficial hardness number of this hard molybdenum alloy coating is HRC55.
As improvement further: the E type all having a layer thickness to be 1.52 millimeters on described slide block square hole 906 surface is wear-resisting Carbon fiber modifying polyether-ether-ketone composite material, this E type wear-resisting carbon fiber modifying polyether-ether-ketone composite material is by following weight percent The element composition of ratio: polyether-ether-ketone resin 39%, polyflon 17.7%, polyimide resin 15.1%, carbon fiber 6.3%, vermiculite 7.4%, parithenolide 7.5%, feldspar in powder 4.1%, balance of compatilizer.
As improvement further: in Fig. 1, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10 and Figure 11, described oblique handle is fixing to be connect There is oblique handle to fix jag through hole 472 on 477, described cross bar anchor tip 377 has cross bar to fix jag through hole 372;Institute There is oblique handle universal single head through hole 764 oblique handle universal joint 475 one end stated, and oblique handle universal joint 475 other end has oblique handle universal Jag through hole 742, is spatial vertical between oblique handle universal single head through hole 764 and oblique handle universal jag through hole 742;Described cross bar There is cross bar universal single head through hole 763 universal joint 375 one end, and cross bar universal joint 375 other end has cross bar universal jag through hole 752, it is spatial vertical between cross bar universal single head through hole 763 and cross bar universal jag through hole 752;Described linkage connecting rod 222 One end is rotatably connected connecting-rod inclined pommel head 473, and connecting-rod inclined pommel head 473 has connecting-rod inclined pommel hole 744;Linkage connecting rod 222 other ends are rotatably connected connecting rod cross bar termination 373, and connecting rod cross bar termination 373 has connecting rod cross bar stomidium 743;Connecting rod Can rotation be connected by connecting rod cross bar axle 374 between cross bar stomidium 743 with cross bar universal jag through hole 752, the universal single head of cross bar leads to Hole 763 is fixed with cross bar and can rotation be connected by cross bar pitman shaft 376 between jag through hole 372;Connecting-rod inclined pommel hole 744 and oblique handle Can rotation be connected by connecting-rod inclined arbor 474 between universal jag through hole 742, oblique handle universal single head through hole 764 is fixing with oblique handle to be opened Can rotation be connected by oblique handle pitman shaft 476 between fork through hole 472.
As improvement further: in Fig. 1, Fig. 4, Fig. 5, Fig. 6 and Figure 17, described cylinder impactor 590 includes impactor Frame the 567th, cylinder lagging 591 and cylinder piston rod 595;There are jump bit cone 596, cylinder lagging in cylinder piston rod 595 lower end About 591 are respectively arranged with into escape pipe top connection 593 and enter escape pipe lower contact 592;Cylinder piston rod 595 and sealing piston 527 are fixed as one, and there are seal with screwed joint end cap 526, cylinder lagging 591 and impactor frame in cylinder lagging 591 two ends It is welded and fixed between 567;There is jump bit cone 596 cylinder piston rod 595 lower end, cylinder lagging be respectively arranged with about 591 into Escape pipe top connection 593 and enter escape pipe lower contact 592;There is impact frame square hole 564 in impactor frame 567, impact frame square hole For being slidably matched between 564 and described impact cross bar 256 gabarit;There is cross bar becket 599 impact cross bar 256 one end, impact Cross bar 256 other end has impact slide block 666, and impact slide block 666 has impact block circular hole 636, impact block circular hole 636 and front-seat The cylindrical rotary sliding of circular abutment 566 coordinates;On front-seat circular abutment 566 described in this, the fixed height of liftable is fixed Position circle 565, altitude location circle 565 has holding screw 594, and altitude location circle 565 torr described impact slide block 666, highly Centring ring 565 is for regulating the height of impact cross bar 256.
As improvement further: in Fig. 1, Fig. 2, Fig. 3, Fig. 5 and Fig. 6, the described ring of light oblique handle 810 upper end has the oblique handle of light to turn Dish 830, there is a square fluorescent tube 888 ring of light oblique handle 810 lower end, light oblique handle rotating disk 830 has under rotating disk endoporus 836 and rotating disk End face 832;Have bracing ring endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 on capstan bracing ring 820, One circular abutment 566 of described bracing ring endoporus 826 and heel row is slidably matched, and described bracing ring trip bolt 894 will revolve Dish bracing ring 820 is fixed on circular abutment 566 described in this for the heel row;Described bracing ring upper surface 823 torr described Rotating disk lower surface 832, described rotating disk endoporus 836 also and is rotary sliding between circular abutment 566 described in this for the heel row Coordinate so that described square fluorescent tube 888 rotates in set height position.
As improvement further: in Fig. 1, Fig. 5, Fig. 6, Figure 14, Figure 15 and Figure 16, described screw rod shooting unit 900 wraps Include longitudinal sliding block the 609th, lifting motor the 910th, vertical screw the 912nd, lifting nut the 921st, industrial camera 950;On longitudinal sliding block 609 Having slide block square hole 906, for being slidably matched between slide block square hole 906 and shooting square bar 601 gabarit, there is electricity longitudinal sliding block 609 side Machine seat board 961, motor seat board 961 has four lifting fixing threaded holes 941 and screw rod perforation 249, on motor seat board 961 lower plane Having lifting saddle 930, lifting saddle 930 medial surface has lifting guide groove face 932, has screw rod positioning hole bottom lifting saddle 930 948;
Lifting nut 921 gabarit is nut slider face 923, slides for vertical between nut slider face 923 with lifting guide groove face 932 Dynamic cooperation;Four lifting screws 944 pass through four through hole flanges 914 and lifting fixing threaded hole 941 threaded engagement, by lifting motor 910 are fixed on plane on motor seat board 961, lifting motor 910 output axle are vertical screw 912, vertical screw 912 and liter Fall nut 921 threaded engagement, has four through hole flanges 914, vertical screw 912 end between lifting motor 910 and vertical screw 912 For positioning light beam 918, coordinate for rotary sliding between positioning light beam 918 with screw rod positioning hole 948;
There is horizontally disposed camera pedestal 925 lifting nut 921 side, and camera pedestal 925 has video camera termination below termination 945, video camera termination 945 times front is industrial camera 950, and video camera termination 945 arranges the power supply signal that concealed wire is arranged Combination cable is external to distribution box and computer disposal center respectively.
As improvement further: in Fig. 1, Fig. 5, Fig. 6, Figure 20, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and Figure 29, described Cullet guider 140 by guider biside plate 142 institute together with end swash plate 141 after guider and guider front vertical plate 143 Surrounding, described guider biside plate 142 upper end has the guider flange 184 turning up respectively, guider flange 184 has fixing Through hole 148;Cullet guider 140 lower ending opening four limit constitutes a guider lower ending opening 166;Described cullet are collected Have collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610, collecting cart respectively on car 300 flat board Vertical plates on both sides 612 front end also has collecting cart handle 622;Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 enclose Becoming the three contour end faces 616 in face, collecting cart back incline 619 having back incline upper surface 661, back incline upper surface 661 is less than The distance of the described three contour end faces 616 in face is 48 millimeters;The contour end face in back incline upper surface 661 and three faces 616 is surrounded Floor projection size is more than described guider lower ending opening 166 floor projection size, and guider lower ending opening 166 position exceeds The distance of described back incline upper surface 661 is 23 millimeters, and guider lower ending opening 166 position is high-end less than three described faces etc. The distance in face 616 is 25 millimeters;Around bottom described cullet collecting cart 300, one has four go-cart forked standards 641, Have in the middle of go-cart forked standard 641 go-cart return pulley 640, go-cart return pulley 640 centre bore and go-cart pivot pin 642 cylindrical between rotatable Gap coordinates, and is interference fit between the through hole on go-cart pivot pin 642 two ends and go-cart forked standard 641.
As improvement further: Figure 30, Figure 31, Figure 32, Figure 33, Figure 34, Figure 35, Figure 36, Figure 37, Figure 38, Figure 39, figure 40th, in Figure 41, Figure 42, Figure 43, Figure 44, Figure 45 and Figure 46, described ladder track screw rod fine tuning fixture assembly 500 includes four Physical dimension the first identical fixture the 510th, the second fixture the 520th, the 3rd fixture 530 and the 4th fixture 540, every fixture is by fixture Part and sliding part are formed, and the first fixture 510 is made up of the first retained part 519 and the first sliding part 518, and second Fixture 520 is made up of the second retained part 529 and the second sliding part 528, and the 3rd fixture 530 is by the 3rd retained part 539 Being formed with the 3rd sliding part 538, the 4th fixture 540 is made up of the 4th retained part 549 and the 4th sliding part 548;
Slipping part described on every fixture divides and includes sliding lower plane 561 and upright plate medial surface 688 and ladder track 541, sliding lower plane 561 is backed with evagination regulating block 489, and evagination regulating block 489 has regulation screw 485;On every fixture Described holder part includes plane 516 and clamping ends face 949 on fixture, and clamping ends face 949 has screw support plate 499;It is vertical relation between described sliding lower plane 561 and described upright plate medial surface 688;
Have two end screws 999 on clamping ends face 949, screw support plate 499 has two step through-holes 492 and one Fagging unthreaded hole 495;Two supporting screws 429 pass through step through-hole 492 and tighten with end screw 999 and coordinate, and supporting screw 429 will Screw support plate 499 is fastened on clamping ends face 949;
There is clamping slope 515 inside plane 516, on clamping slope 515 and described fixture between plane 516 on described fixture Angle be acute angle;
There is clamping alien invasion 562 outside plane 516, on clamping alien invasion 562 and fixture between plane 516 on described fixture Angle is right angle;There is ladder chute 514 on clamping alien invasion 562, between ladder chute 514 and clamping alien invasion 562, also have rank Ladder lead-over groove 571;
There is described ladder track 541 on described upright plate medial surface 688, described upright plate medial surface 688 has a row Track screwhole 691, has twilight orbit 574 between ladder track 541 and described upright plate medial surface 688;Twilight orbit 574 side There is track stationary plane 697 in face, and track stationary plane 697 has track ladder hole 692, and track bolt 693 passes through described track Ladder hole 692 coordinates with track screwhole 691 screw-tightened, and described track stationary plane 697 is fastened on described upright plate On medial surface 688;It is matched in clearance, ladder track 541 and described ladder between twilight orbit 574 and ladder transition groove 571 For being slidably matched between chute 514;
Having screw rod shoulder block 456 on adjusting screw rod 454, there is screw rod optical axis 457 screw rod shoulder block 456 outer end, and screw rod optical axis 457 outer end has Screw handle section 459, screw handle section 459 has screw rod pin-and-hole 458;
There is handle through hole 452 on fixture crank handle 453, handle through hole 452 has handle pin-and-hole 451;
Screw rod optical axis 457 passes through described gripper shoe unthreaded hole 495, is rotatable between screw rod optical axis 457 and gripper shoe unthreaded hole 495 It is interference fits between cooperation, the handle through hole 452 on fixture crank handle 453 and screw handle section 459 are cylindrical, handle pivot pin 455 pass through described handle pin-and-hole 451 and described screw rod pin-and-hole 458, by fixture crank handle 453 and screw handle section 459 riveting Connect fixing;
Rotatable fixed adjusting screw rod 454 on described screw support plate 499;Outside adjusting screw rod 454 is adjacent with one direction Regulation screw 485 threaded engagement on convex regulating block 489;
Described sliding lower plane 561 is overlapped on fixture in plane 516, and described sliding lower plane 561 is positioned on fixture flat Face 516 1 termination, described sliding lower plane 561 and plane 516 on described fixture are in sustained height, clamp alien invasion It is spatial vertical relation between 562 and upright plate medial surface 688;
Having slip-off preventing groove 585 on described clamping slope 515, rubber compressing tablet 551 having slip-off preventing raised line 558, slip-off preventing is convex Bar 558 extruding is fixed among described slip-off preventing groove 585;
There is the hard molybdenum alloy coating that a layer thickness is described in 0.25 millimeter on described ladder chute 514 surface.
As improvement further: on described clamping slope 515 and described fixture, the angle between plane 516 is 65 Degree, slip-off preventing groove 585 degree of depth is 2.7 millimeters, and slip-off preventing groove 585 bottom width is 5.0 millimeters, and slip-off preventing groove 585 is opened Mouth width is 4.7 millimeters;Described slip-off preventing raised line 558 height is 2.5 millimeters, and slip-off preventing raised line 558 width suitable for reading is 5.1 millis Rice, slip-off preventing raised line 558 root width is 4.7 millimeters.
As improvement further: described rubber compressing tablet 551 uses natural man-made rubber, and its material composition is: natural rubber Glue the 27%th, chlorinated polyethylene rubber the 8%th, grease class DOP the 8%th, polytetrafluoroethylene (PTFE) the 5.2%th, nano-sized magnesium hydroxide the 17%th, oligomer ester is the 7%th, Accelerator the 6%th, sulfuration resistant reducing agent the 0.7%th, vulcanizing agent 1.7%, remaining is inserts, and described inserts is for being not less than 1280 mesh Talcum powder.
Described natural man-made rubber has following physical technique index: tensile strength is 15.2MPa, and elongation at break is 591%, hardness is 58 shore A.Described accelerator is zinc oxide, and described vulcanizing agent is sulphur, and described inserts is 1290 Purpose talcum powder.
The benefit of above-mentioned design is: had between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides Cooperation of being full of produces extruding expansive force, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue; There is matched in clearance, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth;Rubber compressing tablet 551 is certainly That elastic indenture 105 produced by body elastic deformation gives square glass plate 600 4 limit outer rim is flexible fixing, it is to avoid rigid fixture Crush unexpected for square glass plate 600, or uneven generation of local pressure bursts in detected process of the test.
As improvement further: described ladder track 541 width is 12.6 millimeters, ladder track 541 height is 7.0 millis Rice;Described ladder chute 514 width is 12.7 millimeters, and ladder chute 514 height is 7.1 millimeters;Described twilight orbit 574 Width is 8.0 millimeters, and described twilight orbit 574 height is 5.0 millimeters;Described ladder transition groove 571 width is 8.7 millis Rice, described ladder transition groove 571 height is 4.8 millimeters;On clamping slope 515 and fixture, the angle between plane 516 is 58 Degree, extruding on clamping slope 515 is fixed with one layer of rubber compressing tablet 551, and the deformation of rubber compressing tablet 551 natural resiliency is produced elastic It is flexible fixing that indenture 105 gives square glass plate 600 4 limit outer rim, it is to avoid rigid fixture is by unexpected for square glass plate 600 broken Broken, or in detected process of the test, uneven generation of local pressure bursts.
In embodiment, on clamping slope 515 and fixture, the angle between plane 516 is 65 degree;Support side plate 200 thickness is 36 millimeters, rear shear plate 176 thickness is 26 millimeters, and end shear plate 175 thickness is 16 millimeters.Support side plate 200 and rear shear plate 176 and the material of end shear plate 175 to use the disposable integral casting forming of grey cast-iron be integral-rack, bulk strength is high, Shock-absorbing effect is good.Have the fixture fixing threaded hole 197 more than five, described ladder track screw rod on described test flap 190 Five fixture step through-holes 501 are had in plane 516 on the fixture of the first retained part 519 in fine tuning fixture assembly 500, five Sunk screw 195 passes through described fixture step through-hole 501 successively and matches with described fixture fixing threaded hole 197, by described The first retained part 519 be fixed on described test flap 190, use the immobilizing foundation of the first retained part 519, ladder Track screw rod fine tuning fixture assembly 500 is overall to be all fixed on described test flap 190.
First, complete machine assembling process:
Also having keyway on transmission worm gear 161 endoporus, transmission worm gear 161 endoporus is placed in rotating shaft worm gear section 192, by worm gear flat key 168 are placed in the rotating shaft keyway 194 in rotating shaft worm gear section 192, the position of the prominent rotating shaft keyway 194 on worm gear flat key 168 It is accommodated among the keyway on transmission worm gear 161 endoporus;Threaded engagement on the shaft thread 193 of rotating shaft worm gear section 192 outer end Screw on worm gear and nut 188, in the rotating shaft worm gear section 192 that worm gear and nut 188 is fastened on transmission worm gear 161 in flap rotating shaft 196; Four worm screws fix screw and worm seat screw 157 threaded engagement, and two worm bearings 152 are fixed on worm seat screw 157 On support side plate 200 lateral surface at place.
Longitudinal screw 425 back end cylindrical is passed through rear unthreaded hole seat 422, longitudinal direction crank handle 421 is fixedly connected on longitudinal spiral shell On bar 425 back end cylindrical so that longitudinal screw 425 back end cylindrical face is rotatable with described rear unthreaded hole seat 422 to be coordinated;Will be longitudinally Pass through in threaded engagement mode between screw rod 425 and described longitudinal seat nut 423, by longitudinal screw 425 nose circle cylinder with The described rotatable cooperation of front unthreaded hole seat 220.Rear unthreaded hole seat 422 constitutes 2 points together with front unthreaded hole seat 220 to longitudinal screw 425 Positioning, when longitudinal crank handle 421 drives longitudinal screw 425 to rotate, longitudinal screw 425 drives longitudinal seat nut 423 Move forward and backward, then drive the screw rod shooting unit 900 being fixed on longitudinal sliding block 609 to seesaw.
Transverse screw 435 left end cylinder is passed through left unthreaded hole seat 242, horizontal crank handle 241 is fixedly connected on horizontal spiral shell On bar 435 left end cylinder so that the transverse screw 435 left end face of cylinder is rotatable with described left unthreaded hole seat 242 to be coordinated;Will be laterally Lateral seat nut 243 is passed through in screw rod 435 screw, and the transverse screw 435 right-hand member face of cylinder can be revolved with described right unthreaded hole seat 247 Turn and coordinate.Right unthreaded hole seat 247 gives transverse screw 435 together with left unthreaded hole seat 242 and constitutes two-point locating, when horizontal crank handle When 241 drive transverse screws 435 rotate, transverse screw 435 drives lateral seat nut 243 to move left and right, then carries The dynamic shooting square bar 601 being fixed as one with shooting front-slider 480 also moves left and right so that screw rod shooting unit 900 can be made Move left and right.Drive vertical screw 912 to rotate in conjunction with lifting motor 910, then drive nut slider face 923 to move up and down, Finally realize that industrial camera 950 is three-dimensional arbitrarily mobile.
Cullet guider 140 is overall to be placed down from above so that guider flange 184 is taken and is placed on support side plate 200 Upper plane, four fixed vias 148 of every side are directed at two flap seat screws 160 and two locking pin seat screws 186 simultaneously;Test The flap rotating shaft 196 of flap 190 both sides is rotatable with flap bearing 163 endoporus to be coordinated, and four flap seat screws pass through respectively and turn Installing hole on board support 163 and fixed via 148, be fixed on the flap bearing 163 of both sides on flap seat screw 160;Four Locking pin seat screw passes through the installing hole on lock pin bearing 180 and fixed via 148 respectively, by solid for the lock pin bearing 180 of both sides Be scheduled on locking pin seat screw 186, cullet guider 140 generally in both sides four fixed pivot, particularly stable firmly.
Altitude location circle 565 is fixed on a circular abutment 566 at front row by holding screw 594, overlaps impact block circular hole 636 Entering on circular abutment 566 external cylindrical surface at front row, altitude location circle 565 torr impact slide block 666;Adjust altitude location circle 565 height so that when cylinder piston rod 595 runs to extreme lower position, can have 1.1 to 1.3 millimeters dry with square glass plate 600 Relate to distance, square glass plate 600 can be smashed;Impact frame square hole 564 in impactor frame 567 and described impact cross bar For being slidably matched between 256, enter escape pipe top connection 593 and enter in escape pipe lower contact 592, to connect high-pressure air pipe respectively, and It is connected to high-pressure air source control system.
Capstan bracing ring 820 is fixed on the another kind of circular abutment 566 of heel row by bracing ring trip bolt 894, by light Rotating disk endoporus 836 on oblique handle rotating disk 830 is inserted on circular abutment 566 external cylindrical surface of heel row, propping up on capstan bracing ring 820 Support ring upper surface 823 torr rotating disk lower surface 832 so that described square fluorescent tube 888 synchronizes in set height position Rotary motion;Adjust capstan bracing ring 820 height so that during work, square fluorescent tube 888 is apart from the height of square glass plate 600 Degree gap is 4 to 6 millimeters.
To can rotation be connected solid between connecting rod cross bar stomidium 743 with cross bar universal jag through hole 752 with connecting rod cross bar axle 374 Fixed, wherein, for being slidably matched between connecting rod cross bar axle 374 and connecting rod cross bar stomidium 743, connecting rod cross bar axle 374 is universal with cross bar It is interference fit between jag through hole 752;With cross bar pitman shaft 376, cross bar fixed jag through hole 372 and described cross bar ten thousand Can rotation connect fixing between single head through hole 763, wherein, between cross bar pitman shaft 376 and cross bar universal single head through hole 763 be Being slidably matched, it is interference fit that cross bar pitman shaft 376 and cross bar are fixed between jag through hole 372;Will be even with connecting-rod inclined arbor 474 Can rotation be connected fixing between bar oblique pommel hole 744 with oblique handle universal jag through hole 742, wherein, connecting-rod inclined arbor 474 and connecting rod It for being slidably matched between oblique pommel hole 744, is interference fit between connecting-rod inclined arbor 474 and oblique handle universal jag through hole 742;With Universal for oblique handle single head through hole 764 and described oblique handle are fixed and can rotation be connected solid between jag through hole 472 by oblique handle pitman shaft 476 Fixed, wherein, for being slidably matched between oblique handle pitman shaft 476 and oblique handle universal single head through hole 764, oblique handle pitman shaft 476 and oblique handle It is interference fit between fixing jag through hole 472;
In described ladder track screw rod fine tuning fixture assembly 500 at least one retained part fixture on have folder in plane 516 Tool step through-hole 501, sunk screw 195 passes through described fixture step through-hole 501 and matches with described fixture fixing threaded hole 197 Close, ladder track screw rod fine tuning fixture assembly 500 is fixed on plane on described test flap 190;First retained part 519 On ladder chute 514 and the ladder track 541 in the 4th sliding part 548 between for being slidably matched, the 4th retained part 549 On ladder chute 514 and the ladder track 541 in the 3rd sliding part 538 between for being slidably matched, the second retained part 529 On ladder chute 514 and the ladder track 541 in the first sliding part 518 between for being slidably matched, the 3rd retained part 539 On ladder chute 514 and the ladder track 541 in the second sliding part 528 between for being slidably matched so that four structure chis The 520th, very little the first identical fixture the 510th, the second fixture surrounds a surrounding cincture between the 3rd fixture 530 and the 4th fixture 540 Space, above-mentioned surrounding ambient size is more than the physical dimension of square glass plate 600 to be detected.
When the 2nd, doing fragmentation test to safety glass, step is as follows:
(1), preparation work: start lifting motor 910 and drive vertical screw 912 to rotate forward, drives nut slider face then 923 make rising moves, and promotes industrial camera 950 so it does not produce interference with linkage connecting rod 222.
(2), test flap 190 level to fix: use the worm screw crank handle 155 on the cylinder of hand traverse worm shaft 151 one end, Make worm shaft 151 drive transmission worm gear 161 to rotate, then drive test flap 190 rear end lower plane to push down plane in back plate 717;Rotate the lock pin crank handle 187 of both sides respectively, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, The lock pin that the cylinder bulb 199 making stud lock pin 189 termination enters test flap 190 both sides positions locking positioning in hole 198, Test flap 190 is fastened in level;
(3), square glass plate 600 is fixed: square glass plate 600 will be test for and be placed on ladder track screw rod fine setting folder Above test flap 190 in the surrounding ambient that tool assembly 500 is surrounded;Positive direction rotates the first fixture 510 He simultaneously Fixture crank handle 453 on 3rd fixture 530, drives the second fixture 520 and the 4th fixture 540 to move simultaneously, more simultaneously square To the fixture crank handle 453 rotating on the second fixture 520 and the 4th fixture 540, drive the first fixture 510 and the 3rd fixture 530 Move so that the rubber compressing tablet 551 on every fixture reclines and vises outside four limits of square glass plate 600 to be test for simultaneously Square glass plate 600 is fixed on test flap 190 by edge;
(4), shattered glass: after square glass plate 600 to be test for is fixed, regulate the impact on circular abutment 566 Cross bar 256 height, holds cross bar becket 599, by cylinder impactor 590 with impacting cross bar 256 together, around circular abutment 566 cylindrical rotate to above square glass plate 600;Meanwhile, under the effect of linkage connecting rod 222, surrounding illumination component 800 Automatically move out above square glass plate 600, improve operating efficiency;Start Pneumatic pressure power source, face toward into escape pipe top connection 593 It is input into the gases at high pressure of 0.82 to 0.84 MPa (MPa), now enter escape pipe lower contact 592 and reflux to pneumatic source, cylinder lagging The downward rapid movement of cylinder piston rod 595 in 591, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone 596 when being displaced downwardly to extreme lower position, can just touch square glass plate 600, be attended by the cylinder piston rod of 20 to 24 joules (J) 595 and jump bit cone 596, square glass plate 600 is smashed;Can realize remotely controlling the danger smashing square glass plate 600 Danger step, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;When jump bit cone 596 is displaced downwardly to extreme lower position When, it according to the program weaving in advance at pneumatic source, is switched into outlet passageway by reversal valve, start pneumatic source facing to turnover Tracheae lower contact 592 air inlet, now enters escape pipe top connection 593 and refluxes to pneumatic source, the cylinder piston rod in cylinder lagging 591 595 back up into highest order.Such scheme can realize remotely controlling and smash square glass plate 600, it is to avoid glass breaking moment anticipates The dangerous step that outer splashing injures site operation personnel occurs;
(5), shooting is taken pictures: again hold cross bar becket 599, by cylinder impactor 590 with impacting cross bar 256 together, around That circular abutment 566 is cylindrical to be rotated away from above square glass plate 600;Under the effect of linkage connecting rod 222, surrounding illumination component 800 automatic rotaries are transferred to above square glass plate 600 to image the position taken pictures, and the energising of square fluorescent tube 888 produces ring light Bundle auxiliary photo-taking;Driving transverse screw 435 to make forward and reverse rotation with the horizontal crank handle of hand traverse 241, transverse screw 435 drives It is mobile that lateral seat nut 243 makees left and right regulation so that industrial camera 950 moves left and right to right with the left and right wanting picture-taking position Together;Driving longitudinal screw 425 to make clockwise or counterclockwise with the longitudinal crank handle 421 of hand traverse, longitudinal screw 425 drives vertical Make forward and backward regulation to seat nut 423 mobile so that industrial camera 950 moves forward and backward and aligns to before and after wanting picture-taking position;
Starting lifting motor 910 drives vertical screw 912 to reversely rotate, and then drives nut slider face 923 to make decline mobile, Reduce industrial camera 950 and be allowed to be positioned above square fluorescent tube 888 7 to 8 millimeters;
Start industrial camera 950 shooting take pictures and fragmentation pattern picture is sent to computer disposal center, produce and calculate clearly The readable picture of machine, Figure 47 and Figure 48, require that whether the square glass plate 600 carrying out judging to destroy is qualified according to national standard, complete Become the fragmentation status test of safety glass;
(6), remove glass fragment work: square fluorescent tube 888 is closed, and as the oblique handle of the ring of light 810 is with rotating disk endoporus 836 Centered on, reversely rotate removal test flap 190;The fixture crank handle 453 being simultaneously rotated in the opposite direction on two opposite side, splits respectively First fixture 510 and the 3rd fixture 530 and the second fixture 520 and the 4th fixture 540, remove the fine setting of whole ladder track screw rod Clamp assembly 500;Opposite direction rotates the stud lock pin 189 on the lock pin crank handle 187 of both sides so that stud lock pin 189 exits The lock pin positioning hole 198 of test flap 190 both sides, releases locking positioning;Shake with the worm screw on hand opposite direction rocking-turn worm shaft 151 Handle 155 so that hand worm shaft 151 drives transmission worm gear 161 opposite direction to rotate, drives under test flap 190 rear end then Plane departs from plane 717 in back plate;After testing flap 190 run-off the straight 10 to 20 degree, test flap can be disposed easily On 190, the safety glass fragment of plane is through cullet guider 140, falls among cullet collecting cart 300;
(7), reset work: again rotate worm screw crank handle 155 by hand so that worm shaft 151 drives transmission worm gear 161 to rotate, Then test flap 190 rear end lower plane is driven to push down plane 717 in back plate;Again rotate the lock pin crank handle of both sides respectively Stud lock pin 189 on 187 so that it is fixed that stud lock pin 189 enters locking in the lock pin positioning hole 198 testing flap 190 both sides Position, test flap 190 being again at level, preparing as long as being test for square glass plate 600 for next;
(8), follow-up removing: specific cullet guider 140 lower port falls within cullet collecting cart 300 upper port, its Effect is: can be more than by means of the floor projection size that the contour end face in back incline upper surface 661 and three faces 616 be surrounded and guide Device lower ending opening 166 floor projection size, the distance that guider lower ending opening 166 position exceeds back incline upper surface 661 is 27 Millimeter, it is ensured that sheet glass can all fall in cullet collecting cart 300 through cullet guider 140;Again can be by means of leading It is 28 millimeters to device lower ending opening 166 position less than the distance of the three contour end faces 616 in face, easily by cullet collecting cart 300 Separate with cullet guider 140, when the chunk glass in cullet collecting cart 300 is more to be raftinged, cullet are collected Car 300 moves away.

Claims (2)

1. molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine, described in integral-rack both sides The upper plane of support side plate (200) is all fixed with flap bearing (163) and lock pin bearing (180) respectively;Test flap (190) both sides have Flap rotating shaft (196), the flap rotating shaft (196) of both sides is rotatable respectively to be fixed in flap bearing (163), described rear shearing Plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test flap (190) lower plane afterwards;Described Test flap (190) both sides vertical plane on have lock pin positioning hole (198), described lock pin bearing (180) inner hole thread and spiral shell Post lock pin (189) external screw thread matches, and there are cylinder bulb (199), cylinder bulb (199) in stud lock pin (189) termination of both sides Can enter in described lock pin positioning hole (198), by described test flap (190) and the support side plate (200) described in both sides Fix;Described flap bearing (163) is together with described lock pin bearing (180) and between the upper plane of support side plate (200) Fixed cullet guider (140), cullet guider (140) lower port fall cullet collecting cart (300) upper port it In;Having fixture fixing threaded hole (197) in test flap (190), every support side plate (200) above plane is respectively arranged with two and turns Panel seat screw (160) and two locking pin seat screws (186), as improvement:
Fixed ladder track screw rod fine tuning fixture assembly (500) in the upper plane of described test flap (190), the flap of side Being further fixed on transmission worm gear (161) in rotating shaft (196), transmission worm gear (161) is combined with worm shaft (151), worm shaft (151) two End is rotatable respectively to be fixed in worm bearing (152), and worm bearing (152) is fixed on corresponding support side plate (200) outward On side, worm shaft (151) one end also has worm screw crank handle (155);
Image slide opening (262) after having laterally on rear slider (420), laterally the transverse horizontal bar (602) of rear slide opening (262) and heel row Between for being slidably matched;Imaging slide opening (268) before having laterally on front-slider (480), horizontal front slide opening (268) is horizontal with front row For being slidably matched between horizon bar (602);Fixed shooting square bar between shooting rear slider (420) and shooting front-slider (480) (601), longitudinal sliding block (609) has slide block square hole (906), slide block square hole (906) and described shooting square bar (601) gabarit it Between for being slidably matched;Upper fixed longitudinal seat nut (423) baseplane of plane of longitudinal sliding block (609), longitudinal sliding block (609) is upper solid Surely there is screw rod shooting unit (900);
There is plane on rear slider (942), the upper fixed rear unthreaded hole seat of plane (942) on rear slider in shooting rear slider (420) (422), shooting front-slider (480) there is plane on front-slider (943), the upper fixed front unthreaded hole seat of plane (943) on front-slider (220);It is threaded engagement between longitudinal screw (425) and described longitudinal seat nut (423), longitudinal screw (425) nose circle Cylinder is rotatable with described front unthreaded hole seat (220) to be coordinated, longitudinal screw (425) back end cylindrical face and described rear unthreaded hole seat (422) rotatable cooperation, and longitudinal screw (425) back end cylindrical passes through described rear unthreaded hole seat (422), longitudinal screw (425) Back end cylindrical is fixedly connected with longitudinal crank handle (421);There is facade (922) before staking out head on the column pile crown (240) on the left side, left The upper fixed left unthreaded hole seat (242) of facade (922) before the staking out head on limit;Also before having staking out head on the column pile crown (240) on the right Facade (922), the upper fixed right unthreaded hole seat (247) of facade (922) before the staking out head on the right;Described shooting front-slider (480) On have facade (953) before front-slider, the upper fixed lateral seat nut (243) of facade (953), transverse screw (435) before front-slider And it is threaded engagement, transverse screw (435) the right-hand member face of cylinder and described right unthreaded hole seat (247) between lateral seat nut (243) Rotatable cooperation, transverse screw (435) the left end face of cylinder is rotatable with described left unthreaded hole seat (242) to be coordinated, and transverse screw (435) left end cylinder passes through described left unthreaded hole seat (242), and transverse screw (435) left end cylinder is fixedly connected with laterally shakes the hand Handle (241);There is surrounding illumination component (800) on one circular abutment (566) of heel row, surrounding illumination component (800) has the ring of light Oblique handle (810), the oblique handle of the ring of light (810) has oblique handle anchor tip (477), oblique handle anchor tip (477) can be connected in rotation Oblique handle universal joint (475);There is cylinder impactor (590) on a front-seat circular abutment (566);Cylinder impactor (590) can Sliding is fixed in impact cross bar (256), and impact cross bar (256) has cross bar anchor tip (377), cross bar anchor tip (377) rotation cross bar universal joint (375) can be connected on;Cross bar universal joint (375) and described oblique handle universal joint (475) it is connected by linkage connecting rod (222) between;
The hard molybdenum alloy coating having a layer thickness to be 0.23 ~ 0.27 millimeter on described shooting square bar (601) surface, this is hard Matter molybdenum alloy coating material is made up of the element of following percentage by weight: Mo:23 ~ 27%, W:3.7 ~ 3.9%, Ti:3.1 ~ 3.5%, Cr:2.5 ~ 2.9%, Ni:2.0 ~ 2.4%, Zn:1.4 ~ 1.8%, Al:1.3 ~ 1.7%, C:1.0 ~ 1.2%, balance of Fe and inevitable Impurity;The weight percent content of described impurity is: Si is less than 0.016% less than the 0.21%th, S less than the 0.013%th, P, and this is hard The rockwell superficial hardness number of matter molybdenum alloy coating is HRC53 ~ 57.
2. as improvement further: the E all having a layer thickness to be 1.50 ~ 1.54 millimeters on described slide block square hole (906) surface Type wear-resisting carbon fiber modifying polyether-ether-ketone composite material, this E type wear-resisting carbon fiber modifying polyether-ether-ketone composite material is by weighing as follows The element composition of amount percentage: polyether-ether-ketone resin 38 ~ 40%, polyflon 17.6 ~ 17.8%, polyimide resin 15.0 ~ 15.2%, carbon fiber 6.2 ~ 6.4%, vermiculite 7.3 ~ 7.5%, parithenolide 7.4 ~ 7.6%, feldspar in powder 4.0 ~ 4.2%, Balance of compatilizer.
CN201610420167.2A 2016-06-15 2016-06-15 Molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine Withdrawn CN106066285A (en)

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CN106514238A (en) * 2016-11-25 2017-03-22 太仓思比科微电子技术有限公司 Positioning device with four-direction adjusting function

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CN105547820A (en) * 2016-02-04 2016-05-04 张志雄 Inclined-plane turn angle arbitrary four-side engineering rubber fixing rest pliers
CN105566844A (en) * 2016-03-08 2016-05-11 苏州珍展科技材料有限公司 Wear-resistant carbon fiber modified polyether-ether-ketone composite material and preparation method thereof
CN105628523A (en) * 2016-01-05 2016-06-01 温州经济技术开发区滨海志杰机电产品设计工作室 Aluminum alloy glass inspecting appliance provided with worm gear, table plate, gear rack, camera and inclination clamping plate

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Publication number Priority date Publication date Assignee Title
CN103231697A (en) * 2013-05-15 2013-08-07 江西博能上饶客车有限公司 Interlocking structure of automobile braking system
CN105628523A (en) * 2016-01-05 2016-06-01 温州经济技术开发区滨海志杰机电产品设计工作室 Aluminum alloy glass inspecting appliance provided with worm gear, table plate, gear rack, camera and inclination clamping plate
CN105547820A (en) * 2016-02-04 2016-05-04 张志雄 Inclined-plane turn angle arbitrary four-side engineering rubber fixing rest pliers
CN105566844A (en) * 2016-03-08 2016-05-11 苏州珍展科技材料有限公司 Wear-resistant carbon fiber modified polyether-ether-ketone composite material and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106514238A (en) * 2016-11-25 2017-03-22 太仓思比科微电子技术有限公司 Positioning device with four-direction adjusting function

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Application publication date: 20161102