CN105628523A - Aluminum alloy glass inspecting appliance provided with worm gear, table plate, gear rack, camera and inclination clamping plate - Google Patents

Aluminum alloy glass inspecting appliance provided with worm gear, table plate, gear rack, camera and inclination clamping plate Download PDF

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Publication number
CN105628523A
CN105628523A CN201610001853.6A CN201610001853A CN105628523A CN 105628523 A CN105628523 A CN 105628523A CN 201610001853 A CN201610001853 A CN 201610001853A CN 105628523 A CN105628523 A CN 105628523A
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China
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plane
clamping plate
pearl seat
fixed
platen
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Chinese (zh)
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张志雄
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Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
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Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
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Priority to CN201610001853.6A priority Critical patent/CN105628523A/en
Publication of CN105628523A publication Critical patent/CN105628523A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/317Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by electromagnetic means

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  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention relates to a tempered glass testing and inspecting appliance, in particular to an aluminum alloy glass inspecting appliance provided with a worm gear, a table plate, a gear rack, a camera and an inclination clamping plate. As an improvement, a driving worm gear is further fixed on a rotating shaft of a table plate at one side, and is matched with a worm shaft, two ends of the worm shaft are respectively fixed in a worm support in a rotatable manner, the work support is fixed to an outer side of a corresponding supporting side plate, a worm crank handle is further arranged at one end of the worm shaft, a photographing square bar is fixed between two photographing transverse sliding blocks, a mobile camera assembly is arranged on the photographing square bar, a rotary impactor is fixed on an impact cross bar in a sliding manner, an inclination groove clamping board assembly is fixed on an upper plane of a test table plate, a cullet guider is fixed between the combination of a table plate support and a lock pin support and an upper plane of a supporting side plate, and a lower port of the cullet guider falls into an upper port of a cullet collecting vehicle. According to the aluminum alloy glass inspecting appliance provided by the invention, labor intensity of fragments inspection is improved, fragments are photographed, and fragment images are transferred to a computer processing center to ensure normalization and uniformity of crushing test.

Description

Worm gear platen tooth bar shooting inclined-plane clamping plate aluminium alloy glass detection apparatus
Technical field
The present invention relates to a kind of safety glass test verification apparatus, particularly relate to the test verification apparatus wearing industrial camera and substitute manually-operated worm gear platen tooth bar shooting inclined-plane clamping plate aluminium alloy glass detection apparatus.
Background technology
Fragmentation status test is a content of mechanical properties test, test objective be in order to evaluate safety glass broken time fragment cause the probability of injury. China is identical in the criterion of safety glass detection method and result with Japan and the European Community, is both needed to the number of tiles in the broken rear satisfactory 50mm �� 50mm square of record mother glass and shape, size in fragmentation status checkout procedure. Chip shape owing to producing after glass breaking is irregular, quantity is many, takes to carry out by artificial means the observation of fragment, identification and reading at present, and workload is big, it is easy to mistake occur. Therefore, people's examination is asked and is automatically identified glass fragment by image processing techniques.
GordonGaileG once published an article " AutomatedGlassFragmentationAnalysis " in 1996, and the detection algorithm of glass fragment has been inquired into, and the document relates to two key technologies: (1) image capture technology. Below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow. So, owing to employing the light source of different angles, the two width images affirmative differences to some extent collected. Wherein owing to illumination reason produces the position of inconspicuous slot line in piece image, likely obvious in other piece image. Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can improve. (2) image segmentation algorithm. Cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective bright especially or dark especially noise caused of the dust in glass or slot line edge; Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification. J.Haywood, J.W.V.Miller et al. develop a glass fragment automatic recognition system, publish an article in 1998 " AutomatedCountingSystemFortheECEFragmagmentationTest ". Its recognition methods can be described as: the debris field of to be counted piece of number is marked artificially on sensitive paper, and scanner scanning obtains digital picture. Subsequent treatment is based on scanogram and carries out, and image processing step includes: compensate uneven illumination, reduces noise, it is determined that slot line. Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ". This system can recognise that and count the quantity of the fragment in tab area.
Existing safety glass fragmentation test method is freely to be lain on testing stand by safety glass sample, and retrains glass periphery by adhesive tape or other modes, or at safety glass overlying lid layer thin film, to prevent glass fragment from splashing. The position of distance periphery about 20mm on the longest edge centrage of sample, pane hammer or drift with tip curvature radius is 0.2mm scholar 0.05mm impact, making sample crush, the fragment number within the scope of product edges 20mm and in shock point for center of circle radius 75mm circle does not conduct a survey. Retain the measure of fragment pattern to start after 10s after the blow and terminate in 3min after the blow. This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and must the tape residue on test platen be removed clean after testing every time, could removing clean cullet, otherwise, the chopped glass of residual will affect experiment test operation next time. Simultaneously adhesive tape also has and is burst, by safety glass, the probability that strength collapses out, and causes that operator are injured, and therefore, the improvement to safety glass fragmentation test device is very necessary.
Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving safety glass when testing, glass fragment can be caused to splash everywhere, adopt the way of carriage case, although glass fragment can effectively be collected, but the reading of inconvenient glass fragment, and the installation effectiveness doing multi-disc safety glass continuously is relatively low.
Summary of the invention
For above prior art Problems existing, the present invention installs gear rack elevating industrial camera on integral-rack, in conjunction with Worm gear mechanism Turnover testing platen, it is equipped with the fastening of plug lock pin, particularly it is provided with surface groove cleat assembly and revolution impacter, clamping plate part is carried out the adjustable design in isoplanar, it is achieved that for the safety glass of sizes different size, a kind of verification test device can be shared to do safety glass fragmentation test, specific as follows:
Worm gear platen tooth bar shooting inclined-plane clamping plate aluminium alloy glass detection apparatus, integral-rack includes support side plate, rear shear plate, bottom narrow boards and four circular abutments, the support side plate of both sides is fixed two described circular abutments respectively, four circular abutment upper ends are all fixed with column termination, and four column terminations are respectively fixed with two transverse horizontal bars and two vertical equity bars;
In support side plate described in both sides, plane is all fixed with platen support and lock pin bearing respectively; There is platen rotating shaft test platen both sides, and the platen rotating shaft of both sides is rotatable respectively to be fixed in platen support, and described rear shear plate upper bit has plane in back plate, and in back plate, plane holds lower plane after testboard plate;
Described test platen both sides vertical has plug lockhole, for being slidably matched between described lock pin bearing endoporus and light beam lock pin cylindrical; The light beam lock pin of both sides can enter in described plug lockhole, by described test platen and the fixing restriction rotation of the support side plate described in both sides; Described light beam lock pin outer end has outside lock pin, has lock pin elongated hole groove on outside lock pin, and operation stock passes through described lock pin elongated hole groove; There is operation lever operation stock upper end, operation pivot pin is had between operation stock lower end and operation bearing, operation pivot pin two ends are fixed on operation bearing, coordinating for rotatable between the endoporus of operation stock lower end with operation pivot pin cylindrical, the operation rest base of both sides is fixed on described operation seat screw; As improvement:
Being further fixed on transmission worm gear in the platen rotating shaft of side, transmission worm gear worm shaft, and worm shaft two ends are rotatable respectively to be fixed in worm bearing, and worm bearing is fixed on corresponding support side plate lateral surface, and worm shaft one end also has worm screw crank handle;
Two described transverse horizontal bars are all sliding combined with shooting cross slider, shooting square bar is fixed between two shooting cross sliders, shooting square bar there are dollying thermomechanical components, dollying thermomechanical components include imaging vertical slide block, shooting motor, motor gear, lifter rack, industrial camera; Having between slide block square hole and described shooting square bar gabarit for being slidably matched on the vertical slide block of shooting, there is vertical slide block lateral sulcus the vertical slide block side of shooting; Vertical slide block lateral sulcus is backed with threading circle, and there is tooth bar groove in vertical slide block lateral sulcus front, and lifter rack is backed with tooth bar protruding rail, for being slidably matched between tooth bar protruding rail and described tooth bar groove; On the vertical slide block of described shooting, plane is fixed with shooting motor, and shooting motor output end axle is fixed with motor gear, and motor gear is meshed with described lifter rack; Camera pedestal is fixed in described lifter rack lower end, camera pedestal has video camera termination, under video camera termination, front is industrial camera, being backed with power supply signal combination cable on video camera termination, power supply signal combination cable is external to distribution box and computer disposal center after passing through described threading circle respectively;
Impacting cross bar one end and have cross bar becket, impacting the cross bar other end has impact slide block, and the circular abutment cylindrical rotary sliding impacting slide block circular hole described with wherein coordinates; On circular abutment, liftable fixes altitude location circle, altitude location circle has holding screw, altitude location circle holder described impact slide block;
On described impact cross bar, slip fixes revolution impacter, and revolution impacter includes impacter frame, impacts motor and quadrangular guide rail;
Described impacter frame has the impact vertical square hole of frame and, impact the horizontal square hole of frame, impact between the horizontal square hole of frame and described four faceted pebbles impacted on cross bar for being slidably matched;
Described motor bottom bore of impacting is fixed in the upper plane of impacter frame, impacts and is fixed with rotating disk on motor output end mouth; Rotating disk has revolution pivot pin;
It is slidably matched for liftable between described quadrangular guide rail square hole vertical with described impact frame, described quadrangular guide rail lower end is jump bit cone point, quadrangular guide rail upper end is horizontal concrete chute, for being slidably matched between horizontal concrete chute inwall and described revolution pivot pin;
Described test platen fixes surface groove cleat assembly in plane, described platen support and described lock pin bearing together and fix cullet guider between plane in support side plate, cullet guider lower port drops within cullet collecting cart upper port;
The pointed cone angle of described jump bit cone point is 45 degree, and the material of jump bit cone point is acieral, and described acieral is elementary composition by following percentage by weight:
Al:21-23%, W:3-5%, Cr:2.1-2.3%, Cu:2.1-2.3%, Mo:1.1-1.3%, C:1.0-1.2%, Sn:1.4-1.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.17-0.19%, S is O.O07-0.009%, P for O.012-0.014%, and the rockwell superficial hardness number of this acieral is HRC66-68.
As further improvement: described support side plate thickness is 42-44 millimeter, described rear shear plate thickness is 32-34 millimeter, and described narrow base plate thickness is 32-34 millimeter.
As further improvement: described test platen has Boards wall screw, in every described support side plate, plane is respectively arranged with two platen seat screws and two locking pin seat screws, at least also has four horizontally disposed worm screw bore in the support side plate of side.
As further improvement: described surface groove cleat assembly, including inclined-plane, the isoplanar clamping plate that four physical dimensions are identical, respectively: on the right of clamping plate deckle, the clamping plate left side, clamping plate opposite side and clamping plate, inclined-plane, every isoplanar clamping plate are made up of clamping plate part and slide plate part, clamping plate deckle is made up of deckle clamping plate part and deckle slide plate part, the clamping plate left side is made up of left side clamping plate part and left side slide plate part, clamping plate opposite side is made up of opposite side clamping plate part and opposite side slide plate part, is made up of the right clamping plate part and the right slide plate part on the right of clamping plate; Described slide plate part is positioned at described clamping plate part one end and is overlapped on plane in clamping plate part;
The lower surface of described slide plate part is slide plate lower plane, and slide plate lower plane has inclined-plane protruding rail; The upper surface of described retained part is plane on clamping plate, and clamping plate have in plane inclined plane groove; Described slide plate lower plane is in sustained height with plane on described clamping plate; On described clamping plate, planar inner has clamping plate slope, and clamping plate slope is also attached with rubber tabletting; Described inclined plane groove bottom surface is groove-bottom plane, is protruding rail top plane below described inclined-plane protruding rail, described groove-bottom plane;
Having pearl seat stepped hole on described clamping plate in plane, pearl seat stepped hole is arranged symmetrically in described inclined plane groove both sides, has stepped hole plane, stepped hole planar central to have pearl seat blind hole in pearl seat stepped hole on step; In sliding pearl seat, half is identical with sliding pearl seat outer half plate shape physical dimension, all include sliding pearl seat cylindrical, sliding pearl seat faying face, sliding pearl seat lateral surface, sliding pearl seat faying face there is circular hole in sliding pearl seat, in sliding pearl seat, circular hole bottom is connected to sliding pearl seat internal taper hole stub end, and the sliding pearl little head end of seat internal taper hole intersects with described sliding pearl seat lateral surface;
Described pearl seat stepped hole inner circle fixes the sliding pearl seat cylindrical in the sliding pearl seat cylindrical slided in pearl seat in half and the outer half of sliding pearl seat simultaneously, is slidably matched and fixes sliding ball in sliding pearl seat between the sliding pearl seat internal taper hole in half and the sliding pearl seat internal taper hole slided outside pearl seat in half; On sliding ball, in prominent described sliding pearl seat, in the sliding pearl seat lateral surface in half, prominent sphere is accommodated among described pearl seat blind hole; On sliding ball, the outer prominent sphere of the sliding pearl seat lateral surface in the outer half of prominent described sliding pearl seat contacts with described slide plate lower plane.
As further improvement: the hard aluminium alloy coating having a layer thickness to be 0.24-0.26 millimeter on described slide plate lower plane, elementary composition by following percentage by weight of this hard aluminium alloy coating material: Al:22.6-22.8%, Cu:3.2-3.4%, Zn:2.6-2.8%, Ni:2.2-2.4%, W:2.2-2.4%, Nb:1.1-1.3%, C:1.0-1.2%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.17-0.19%, S be 0.010-0.012%, P is 0.011-0.013%, and the rockwell superficial hardness number of this hard aluminium alloy coating is HR54-56.
As further improvement: on described clamping plate slope and clamping plate, the angle between plane is 54-56 degree, described clamping plate slope is bonded with the rubber tabletting of one layer of 3.4-3.6 millimeters thick, described rubber tabletting adopts the synthesis stupid rubber of fourth, its material composition is: the stupid rubber 35-37 of fourth, sulfur 1.6-1.8, zinc oxide 1.7-1.9, stearic acid 1.6-1.8, medium accelerator 1.7-1.9, fast accelerator 0.5-0.7, age resistor 1.7-1, 9, white carbon black 18-20, softening oil 4.3-4.5, rubber powder 12-14, coupling agent 1.6-1.8, all the other are inserts, inserts is the Pulvis Talci of 1287-1289 order.
Beneficial effects of the present invention:
(1), current glass fragment detect all by being accomplished manually, not only elapsed time is many, be also easy to generation mistake, affect the present situation of the accuracy of assay. Present invention improves the labor intensity of fragment detection, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for high-volume glass detection and processes, can be applicable in associated production enterprise and detection technique mechanism;
Integral-rack adopts overall construction intensity height, and worm-and-wheel gear drives the test turning structure of platen to arrange, it is simple to removes chunk glass, is equipped with cullet guider and cullet collecting cart, it is ensured that chunk glass does not scatter; In worm-and-wheel gear combination back plate, plane holds lower plane after testboard plate, in conjunction with light beam lock pin by locking positioning in the plug lockhole of test platen both sides, overcoming the defect of transmission worm gear and worm shaft fit clearance so that in whole test process, test platen keeps firm. Particularly go back slip and fix revolution impacter; Impacting motor and can realize remotely controlling to smash the dangerous step of armorplate glass on revolution impacter, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury. It is consistent that application revolution impacter realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), specific cullet guider lower port drops on the design within described cullet collecting cart upper port, particularly the back incline upper surface on cullet collecting cart is lower than the particular design of three described contour end faces, can ensure that sheet glass can all fall in cullet collecting cart through cullet guider; Easily cullet collecting cart can be separated with cullet guider again.
(3), surface groove cleat assembly is adopted, particularly sliding part is positioned at clamping plate part one end and is overlapped on plane in clamping plate part, and described slide plate lower plane is in sustained height with plane on described clamping plate, guarantee to be test for armorplate glass surrounding to be in same plane and fixed, it is ensured that glass surrounding uniform force.
(4), for being slidably matched between inclined-plane protruding rail and the adjacent inclined plane groove of inclined-plane, isoplanar, every limit clamping plate, it is achieved the armorplate glass of different specification size can arbitrarily be regulated continuously.
(5) on, described clamping plate slope and clamping plate, the angle between plane is 54 to 56 degree, and described clamping plate slope is bonded with one layer of rubber tabletting, adjustment width armorplate glass carried out plane spacing while, a downward component can be produced, make to be test for armorplate glass and touch test platen, it is to avoid armorplate glass local pressure is uneven produces explosion.
(6), achieve detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid contaminated environment; Also shorten the activity duration, need not the tape residue on test platen be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time. Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.
Accompanying drawing explanation
Fig. 1 unloads except surface groove cleat assembly 500 in stereoscopic appearance figure, figure of the present invention.
Fig. 2 is the independent enlarged drawing of dollying thermomechanical components 900 in Fig. 1.
Fig. 3 is the vertical independent enlarged drawing of slide block 609 of the shooting in Fig. 2.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the vertical cross section of the transmission worm gear 161 in Fig. 1 and worm shaft 151 site of engagement.
Fig. 6 is the stereoscopic appearance figure of the cullet guider 140 in Fig. 1 and cullet collecting cart 300 bonding state.
Fig. 7 is the profile along the axis of symmetry in Fig. 6.
Fig. 8 is the independent stereoscopic appearance figure of cullet guider 140 part in Fig. 6.
Fig. 9 is the profile along the axis of symmetry in Fig. 8.
Figure 10 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Fig. 6.
Figure 11 is the profile along the axis of symmetry in Figure 10.
Figure 12 be light beam lock pin in Fig. 1 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.
Figure 13 is the light beam lock pin 189 in Figure 12 and plug lockhole 198 disengaged condition.
Figure 14 is the independent stereoscopic appearance figure of integral-rack being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.
Figure 15 is the independent stereoscopic appearance figure of test platen 190 in Fig. 1.
Figure 16 is placement surface groove cleat assembly 500 on the test platen 190 in Fig. 1, and fixes armorplate glass 600, also unloads except drive nut 188, and dollying thermomechanical components 900 declines in running order stereoscopic appearance figure.
Figure 17 is that the surface groove cleat assembly 500 in Figure 16 unloads except two sides therein, and test platen 190 is in above rotation heeling condition revolution impacter 590 removal test platen 190, and dollying thermomechanical components 900 promotes and is in off working state.
Figure 18 is the postrotational enlarged drawing of revolution impacter 590 in Figure 17.
Figure 19 is the independent axonometric chart of impacter frame 567 in Figure 18.
Figure 20 is the enlarged drawing of the transmission worm gear 161 in Figure 17 and worm shaft 151 site of engagement and operation stock 133 position.
Figure 21 is the top view that the surface groove cleat assembly 500 in Figure 16 uses in combination.
Figure 22 is the A-A sectional view in Figure 21.
Figure 23 is the top view of 540 on the right of the clamping plate in Figure 21.
Figure 24 is the isometric front view of Figure 23.
Figure 25 is the rear isometric view of Figure 23.
Figure 26 is the B-B sectional view in Figure 21, is test for armorplate glass 600 and is fixed on test platen 190.
Figure 27 is the partial enlarged drawing of the tested armorplate glass 600 in Figure 26 and rubber tabletting 551 contact site.
Figure 28 is the C-C sectional view in Figure 23.
Figure 29 is the partial enlarged drawing in Figure 22.
Figure 30 is the partial enlarged drawing of the right slide plate part 548 part in Figure 29.
Figure 31 is the partial enlarged drawing of the sliding ball 580 in Figure 29.
Figure 32 unloads except sliding pearl seat the state diagram after half 582 in the pearl seat stepped hole 558 in Figure 31.
Figure 33 is the partial enlarged drawing of the outer half 582 of the sliding pearl seat in Figure 31.
Figure 34 unloads except half 581 and sliding pearl seat in sliding pearl seat the state diagram after half 582 in the pearl seat stepped hole 558 in Figure 31.
Detailed description of the invention
The present invention is described in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 14, Figure 15, Figure 16, Figure 17, Figure 18, Figure 20 and Figure 21, worm gear platen tooth bar shooting inclined-plane clamping plate aluminium alloy glass detection apparatus, integral-rack includes support side plate 200, rear shear plate 176, bottom narrow boards 175 and four circular abutments 566, the support side plate 200 of both sides is fixed two described circular abutments 566 respectively, four circular abutment 566 upper ends are all fixed with column termination 604, and four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603;
In support side plate 200 described in both sides, plane is all fixed with platen support 163 and lock pin bearing 180 respectively; There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable respectively to be fixed in platen support 163, described rear shear plate 176 upper bit has plane 717 in back plate, in back plate, plane 717 exceeds 18 to 20 millimeters of plane in described support side plate 200, in back plate plane 717 hold test platen 190 after lower plane;
In Fig. 1, Figure 12, Figure 13, Figure 16, Figure 17 and Figure 20, described test platen 190 both sides vertical there is plug lockhole 198, for being slidably matched between described lock pin bearing 180 endoporus and light beam lock pin 189 cylindrical; The light beam lock pin 189 of both sides can enter in described plug lockhole 198, by fixing with the support side plate 200 described in both sides for described test platen 190 restriction rotation; Described light beam lock pin 189 outer end has outside lock pin 135, has lock pin elongated hole groove 134 on 135 outside lock pin, and operation stock 133 passes through described lock pin elongated hole groove 134; There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock lower end with operation pivot pin 132 cylindrical, be fixed on described operation seat screw 232 bottom the operation bearing 131 of both sides;
As improvement: in Fig. 1, Fig. 5, Figure 15, Figure 16, Figure 17 and Figure 20, the platen rotating shaft 196 of side is further fixed on transmission worm gear 161, transmission worm gear 161 is combined with worm shaft 151, worm shaft 151 two ends are rotatable respectively to be fixed in worm bearing 152, worm bearing 152 is fixed on corresponding support side plate 200 lateral surface, and worm shaft 151 one end also has worm screw crank handle 155;
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 14, Figure 16 and Figure 17, two described transverse horizontal bars 602 are all sliding combined with shooting cross slider 608, shooting square bar 601 is fixed between two shooting cross sliders 608, shooting square bar 601 there are dollying thermomechanical components 900, dollying thermomechanical components 900 include imaging vertical slide block 609, shooting motor 910, motor gear 912, lifter rack 921, industrial camera 950; Having between slide block square hole 906 and described shooting square bar 601 gabarit for being slidably matched on the vertical slide block 609 of shooting, there is vertical slide block lateral sulcus 930 vertical slide block 609 side of shooting; Vertical slide block lateral sulcus 930 is backed with threading circle 934, and vertical slide block lateral sulcus 930 front has tooth bar groove 932, lifter rack 921 to be backed with tooth bar protruding rail 923, for being slidably matched between tooth bar protruding rail 923 and described tooth bar groove 932; On the vertical slide block 609 of described shooting, plane is fixed with shooting motor 910, and shooting motor 910 outfan axle is fixed with motor gear 912, and motor gear 912 is meshed with described lifter rack 921; Camera pedestal 925 is fixed in described lifter rack 921 lower end, camera pedestal 925 has video camera termination 945, front, 945 times, video camera termination is industrial camera 950, being backed with shooting power supply signal combination cable 940 on video camera termination 945, shooting power supply signal combination cable 940 is external to distribution box and computer disposal center after passing through described threading circle 934 respectively;
In Fig. 1, Figure 16, Figure 17, Figure 18, Figure 19 and Figure 20, impact cross bar 562 one end and have cross bar becket 599, impact cross bar 562 other end and have impact slide block 666, impact slide block 666 circular hole and coordinate with wherein described circular abutment 566 cylindrical rotary sliding; On circular abutment 566, liftable fixes altitude location circle 565, altitude location circle 565 has holding screw 594, altitude location circle 565 hold in the palm described impact slide block 666, and altitude location circle 565 impacts the height of cross bar 562 for regulating;
On described impact cross bar 562, slip fixes revolution impacter 590, and revolution impacter 590 includes impacter frame 567, impacts motor 521 and quadrangular guide rail 595;
Described impacter frame 567 has impact frame vertical square hole 535 He, impacts the horizontal square hole 564 of frame, impact between the horizontal square hole of frame 564 and described four faceted pebbles impacted on cross bar 562 for being slidably matched;
Described motor 521 base holes of impacting is fixed in the upper plane of impacter frame 567, impacts and is fixed with rotating disk 572 on motor 521 output port; Rotating disk 572 has revolution pivot pin 573;
It is slidably matched for liftable between described quadrangular guide rail 595 square hole 535 vertical with described impact frame, described quadrangular guide rail 595 lower end is jump bit cone point 596, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573;
Described test platen 190 fixes surface groove cleat assembly 500 in plane, described platen support 163 and described lock pin bearing 180 together and fix cullet guider 140 between plane in support side plate 200, cullet guider 140 lower port drops within cullet collecting cart 300 upper port;
The pointed cone angle of described jump bit cone point 596 is 45 degree, and the material of jump bit cone point 596 is acieral, and described acieral is elementary composition by following percentage by weight:
Al:22%, W:4%, Cr:2.2%, Cu:2.2%, Mo:1.2%, C:1.1%, Sn:1.5%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.18%, S is 0.008%, P is 0.013%, and the rockwell superficial hardness number of this acieral is HRC67.
As further improvement: described support side plate 200 thickness is 43 millimeters, described rear shear plate 176 thickness is 33 millimeters, and described bottom narrow boards 175 thickness is 33 millimeters.
As further improvement: described test platen 190 has Boards wall screw 197, in every described support side plate 200, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186, at least also has four horizontally disposed worm screw bore 157 in the support side plate 200 of side.
As further improvement: in Fig. 1, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 16 and Figure 17, described cullet guider 140 by guider biside plate 142 and end swash plate 141 after guider and together with guider front vertical plate 143 defined, described guider biside plate 142 upper end has the guider flange 184 turned up respectively, and guider flange 184 has fixed via 148; Cullet guider 140 lower ending opening four limit constitutes a guider lower ending opening 166;
Having collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610 on described cullet collecting cart 300 flat board respectively, collecting cart vertical plates on both sides 612 front end also has collecting cart handle 622; Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and the described back incline upper surface 661 on collecting cart back incline 619 is 48 millimeters lower than the distance of three described contour end faces 616; Back incline upper surface 661 and the defined floor projection of three contour end faces 616 are sized larger than described guider lower ending opening 166 floor projection size, it is 23 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, and guider lower ending opening 166 position is 25 millimeters lower than the distance of three described contour end faces 616; Bottom described cullet collecting cart 300, all around one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, it is rotatable matched in clearance between go-cart return pulley 640 centre bore and go-cart pivot pin 642 cylindrical, is interference fit between go-cart pivot pin 642 two ends and the through hole on go-cart forked standard 641.
As further improvement: Fig. 1, Figure 16, Figure 17, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 27, Figure 28, Figure 29, in Figure 30 and Figure 31, described surface groove cleat assembly 500, including inclined-plane, the isoplanar clamping plate that four physical dimensions are identical, respectively: clamping plate deckle 510, the clamping plate left side 520, on the right of clamping plate opposite side 530 and clamping plate 540, inclined-plane, every isoplanar clamping plate are made up of clamping plate part and slide plate part, clamping plate deckle 510 is made up of deckle clamping plate part 519 and deckle slide plate part 518, the clamping plate left side 520 is made up of left side clamping plate part 529 and left side slide plate part 528, clamping plate opposite side 530 is made up of opposite side clamping plate part 539 and opposite side slide plate part 538, on the right of clamping plate, 540 are made up of the right clamping plate part 549 and the right slide plate part 548, described slide plate part is positioned at described clamping plate part one end and is overlapped on plane in clamping plate part,
The lower surface of described slide plate part is slide plate lower plane 561, and slide plate lower plane 561 has inclined-plane protruding rail 541; The upper surface of described retained part is plane 516 on clamping plate, and clamping plate have in plane 516 inclined plane groove 514; Described slide plate lower plane 561 is in sustained height with plane 516 on described clamping plate; Described clamping plate have inside plane 516 clamping plate slope 515, clamping plate slope 515 is also attached with rubber tabletting 551; Described inclined plane groove 514 bottom surface is groove-bottom plane 571, and described inclined-plane protruding rail 541 is protruding rail top plane 574 below, described groove-bottom plane 571;
In Figure 21, Figure 22, Figure 23, Figure 24, Figure 26, Figure 28, Figure 29, Figure 31, Figure 32, Figure 33 and Figure 34, described clamping plate have in plane 516 pearl seat stepped hole 558, pearl seat stepped hole 558 is arranged symmetrically in described inclined plane groove 514 both sides, having stepped hole plane 557 in pearl seat stepped hole 558 on step, there is pearl seat blind hole 559 at stepped hole plane 557 center; In sliding pearl seat, half 581 and outer half 582 shape and structure of sliding pearl seat are equivalently-sized, all include sliding pearl seat cylindrical 586, sliding pearl seat faying face 584, sliding pearl seat lateral surface 585, sliding pearl seat faying face 584 there is circular hole 588 in sliding pearl seat, in sliding pearl seat, circular hole 588 bottom is connected to sliding pearl seat internal taper hole 583 stub end, and the sliding little head end of pearl seat internal taper hole 583 intersects with described sliding pearl seat lateral surface 585;
Described pearl seat stepped hole 558 inner circle fixes the sliding pearl seat cylindrical 586 in the sliding pearl seat cylindrical 586 slided in pearl seat in half 581 and the outer half 582 of sliding pearl seat simultaneously, is slidably matched and fixes sliding ball 580 in sliding pearl seat between the sliding pearl seat internal taper hole 583 in half 581 and the sliding pearl seat internal taper hole 583 slided outside pearl seat in half 582; On sliding ball 580, in prominent described sliding pearl seat, in the sliding pearl seat lateral surface 585 in half 581, prominent sphere 598 is accommodated among described pearl seat blind hole 559; On sliding ball 580, the outer prominent sphere 589 of the sliding pearl seat lateral surface 585 in the outer half 582 of prominent described sliding pearl seat contacts with described slide plate lower plane 561.
As further improvement: the hard aluminium alloy coating having a layer thickness to be 0.25 millimeter on described slide plate lower plane 561, elementary composition by following percentage by weight of this hard aluminium alloy coating material: Al:22.7%, Cu:3.3%, Zn:2.7%, Ni:2.3%, W:2.3%, Nb:1.2%, C:1.1%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.18%, S is 0.011%, P is 0.012%, and the rockwell superficial hardness number of this hard aluminium alloy coating is HR55.
As further improvement: on described clamping plate slope 515 and clamping plate, the angle between plane 516 is 55 degree, described clamping plate slope 515 is bonded with the rubber tabletting 551 of one layer of 3.5 millimeters thick, described rubber tabletting 551 adopts the synthesis stupid rubber of fourth, its material composition is: the stupid rubber 36 of fourth, sulfur 1.7, zinc oxide 1.8, stearic acid 1.7, medium accelerator 1.8, fast accelerator 0.6, age resistor 1.8, white carbon black 19, softening oil 4.4, rubber powder 13, coupling agent 1.7, all the other are inserts, and inserts is the Pulvis Talci of 1288 orders; The described stupid rubber of synthesis fourth has following physical technique index: hot strength is 15.5MPa, and elongation at break is 588%, and hardness is 59 shore A.
As further improvement: on described clamping plate, plane 516 is 23.6 to 23.8 millimeters to the degree of depth of described groove-bottom plane 571, angle between groove inclined-plane and the groove-bottom plane 571 of described inclined plane groove 514 both sides is 58 degree, groove-bottom plane 571 width of described inclined plane groove 514 bottom surface is 36.8 millimeters, groove-bottom plane 571 lengthwise dimension is 553 millimeters, and the described single-ended opening of inclined plane groove 514;
Described slide plate lower plane 561 is 23.3 to 23.5 millimeters to the height of described protruding rail top plane 574, angle between tongue inclined-plane and the protruding rail top plane 574 of described inclined-plane protruding rail 541 both sides is 57 to 59 degree, and described inclined-plane protruding rail 541 protruding rail top plane 574 width above is 36.3 to 36.5 millimeters.
As further improvement: there is the gap of 0.2 millimeter between protruding rail top plane 574 described in groove-bottom plane 571 described in described deckle clamping plate part 519 and the right slide plate part 548, the described inclined plane groove 514 in deckle clamping plate part 519 and between the inclined-plane protruding rail 541 in the right slide plate part 548 for being slidably matched;
Have the gap of 0.2 millimeter between protruding rail top plane 574 described in groove-bottom plane 571 described in described the right clamping plate part 549 and opposite side slide plate part 538, the described inclined plane groove 514 in the right clamping plate part 549 and between the inclined-plane protruding rail 541 in opposite side slide plate part 538 for being slidably matched;
Have the gap of 0.2 millimeter between protruding rail top plane 574 described in groove-bottom plane 571 described in described left side clamping plate part 529 and deckle slide plate part 518, the described inclined plane groove 514 in left side clamping plate part 529 and between the inclined-plane protruding rail 541 in deckle slide plate part 518 for being slidably matched;
Have the gap of 0.2 millimeter between protruding rail top plane 574 described in groove-bottom plane 571 described in described opposite side clamping plate part 539 and left side slide plate part 528, the described inclined plane groove 514 in opposite side clamping plate part 539 and between the inclined-plane protruding rail 541 in left side slide plate part 528 for being slidably matched.
In embodiment, in described back plate, plane 717 exceeds 19 millimeters of plane in described support side plate 200, and described support side plate 200 thickness is 49 millimeters, and described rear shear plate 176 thickness is 40 millimeters, and described bottom narrow boards 175 thickness is 40 millimeters. Adopting the disposable integral casting forming of grey cast-iron between described support side plate 200 and rear shear plate 176 and bottom narrow boards 175 is integral-rack, and bulk strength is high, and shock-absorbing effect is good. Described test platen 190 has four Boards wall screws 197, the clamping plate of the deckle clamping plate part 519 in described surface groove cleat assembly 500 there are five clamping plate step through-holes 501 in plane 516, five sunk screws 195 pass through described clamping plate step through-hole 501 successively and match with described Boards wall screw 197, described deckle clamping plate part 519 is fixed on described test platen 190, using the immobilizing foundation of deckle clamping plate part 519, surface groove cleat assembly 500 entirety is all fixed on described test platen 190.
Platen rotating shaft 196 outer end of side also has rotating shaft worm gear section 192 and shaft thread 193, rotating shaft worm gear section 192 there is rotating shaft keyway 194, worm gear flat key 168 it is furnished with in rotating shaft keyway 194, the effect of worm gear flat key 168 is to allow transmission worm gear 161 drive platen rotating shaft 196 to rotate, and then drives test platen 190 rotation.
In Figure 21, Figure 22, Figure 23, Figure 24, Figure 26, Figure 28, Figure 29, Figure 31, Figure 32, Figure 33 and Figure 34, mounting slip ball 580 in 18 pearl seat stepped holes 558 in plane 516 on clamping plate, adopt following steps:
One, half 581 in sliding pearl seat is placed in the low temperature chest of subzero 124 degree of Celsius temperature together with the outer half 582 of sliding pearl seat, lasting 56 minutes so that slide size reduction after half 581 and the outer half 582 of sliding pearl seat in pearl seat cool down;
Two, first by plane on clamping plate 516 upward, successively half 581 in cunning pearl seat is arranged in pearl seat stepped hole 558 again, the sliding pearl seat lateral surface 585 made in the sliding pearl seat in each pearl seat stepped hole 558 in half 581 touch stepped hole plane 557, when half 581 returns to room temperature state in sliding pearl seat, in sliding pearl seat, between sliding pearl seat cylindrical 586 and the pearl seat stepped hole 558 in half 581, there is the interference fit of 0.04 to 0.06;
Three, in the sliding pearl seat successively sliding ball 580 being placed in each sliding pearl seat in half 581 among circular hole 588;
Four, successively outer for cunning pearl seat half 582 is arranged in pearl seat stepped hole 558, making the sliding pearl seat faying face 584 that the sliding pearl seat faying face 584 in the outer half 582 of sliding pearl seat touch in sliding pearl seat in half 581, sliding pearl seat internal taper hole 583 and the outer half 582 of sliding pearl seat that sliding ball 580 rides in sliding pearl seat in half 581 make spacing rolling between sliding pearl seat internal taper hole 583; When the outer half 582 of sliding pearl seat returns to room temperature state, having the interference fit of 0.04 to 0.06 between sliding pearl seat cylindrical 586 and pearl seat stepped hole 558 in the outer half 582 of sliding pearl seat, the sliding pearl seat lateral surface 585 in the outer half 582 of sliding pearl seat maintains an equal level with plane on described clamping plate 516.
Complete machine assembling process:
Cullet guider 140 entirety is placed down from above so that described guider flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side are directed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously;
The platen rotating shaft 196 of described test platen 190 both sides is rotatable with platen support 163 endoporus to be coordinated, four platen seat screws pass through the installing hole on platen support 163 and fixed via 148 respectively, are fixed on platen seat screw 160 by the platen support 163 of both sides; Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet guider 140 is generally in both sides bilinear and fixes, particularly stable firmly.
The light beam lock pin 189 of both sides can enter in the plug lockhole 198 of test platen 190 both sides, will test platen 190 locking positioning.
Transmission worm gear 161 endoporus also has keyway, transmission worm gear 161 endoporus is placed in rotating shaft worm gear section 192, being placed on by worm gear flat key 168 in the rotating shaft keyway 194 in rotating shaft worm gear section 192, the position of the prominent rotating shaft keyway 194 on worm gear flat key 168 is accommodated among the keyway on transmission worm gear 161 endoporus; On the shaft thread 193 of rotating shaft worm gear section 192 outer end, threaded engagement screws on drive nut 188, and transmission worm gear 161 is fastened in the rotating shaft worm gear section 192 in platen rotating shaft 196 by drive nut 188.
Described surface groove cleat assembly 500 there is clamping plate step through-hole 501 in plane 516 on the clamping plate of at least one clamping plate part, sunk screw 195 passes through described clamping plate step through-hole 501 and matches with described Boards wall screw 197, and surface groove cleat assembly 500 is fixed on plane on described test platen 190.
Being inserted on circular abutment 566 external cylindrical surface by impact slide block 666 through hole impacting cross bar 562 one end, altitude location circle 565 has holding screw 594 be fixed on circular abutment 566, altitude location circle 565 holds in the palm described impact slide block 666; The horizontal square hole of frame 564 that impacts in impacter frame 567 is inserted on the described rectangle straight-bar impacted on cross bar 562, and fixes; Being placed and secured at described by the impact motor installed surface 544 of impacter frame 567 by impacting motor 521, rotating disk 572 is fixed on the output shaft end impacted on motor 521; Quadrangular guide rail 595 is inserted among the vertical square hole 535 of the impact frame in impacter frame 567, allow the revolution pivot pin 573 on described rotating disk 572 insert among the horizontal concrete chute 524 of described quadrangular guide rail 595 upper end simultaneously.
It is slidably installed between through hole and two described transverse horizontal bar 602 cylindricals on two shooting cross sliders 608 at shooting square bar 601 two ends, the vertical slide block 609 of shooting has between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched, on the vertical slide block 609 of described shooting, plane has screw platform 961, shooting motor 910 is fixed on screw platform 961, the tooth bar protruding rail 923 at lifter rack 921 back side is inserted in tooth bar groove 932 so that motor gear 912 is meshed with described lifter rack 921; Camera pedestal 925 is fixed in lifter rack 921 lower end; Power supply control combination cable (in figure not display) on shooting motor 910 is external to distribution box and computer disposal center respectively, after the shooting power supply signal combination cable 940 at the back side, video camera termination 945 is passed through described threading circle 934, is external to distribution box and computer disposal center respectively.
When one, safety glass being done fragmentation test, step is as follows:
(1), with the worm screw crank handle 155 on hand traverse worm shaft 151 one end so that worm shaft 151 drives transmission worm gear 161 to rotate, then driving test platen 190 rear end lower plane to push down plane 717 in back plate, test platen 190 presents level; The operation lever 136 with the hands holding both sides respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing platen 190 both sides, and test platen 190 is fixed by horizontal level;
(2), by clamping plate deckle 510 identical for four physical dimensions, the clamping plate left side 520, on the right of clamping plate opposite side 530 and clamping plate, 540 are placed on above test platen 190, for being slidably matched between inclined plane groove 514 in deckle clamping plate part 519 and the inclined-plane protruding rail 541 in the right slide plate part 548, for being slidably matched between inclined plane groove 514 and the inclined-plane protruding rail 541 in opposite side slide plate part 538 in the clamping plate part 549 of the right, for being slidably matched between inclined plane groove 514 in left side clamping plate part 529 and the inclined-plane protruding rail 541 in deckle slide plate part 518, for being slidably matched between inclined plane groove 514 in opposite side clamping plate part 539 and the inclined-plane protruding rail 541 in left side slide plate part 528, make the clamping plate deckle 510 that four physical dimensions are identical, the clamping plate left side 520, one the surrounding ambient in besieged city between 540 on the right of clamping plate opposite side 530 and clamping plate,
(3), above-mentioned surrounding ambient is sized larger than being test for the physical dimension of armorplate glass 600, will be test for above the test platen 190 that armorplate glass 600 is placed in above-mentioned surrounding ambient, move on the right of four identical clamping plate deckles 510 of physical dimension, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate 540 successively so that the rubber tabletting 551 on every clamping plate touch the four limit outer rims being test for armorplate glass 600. The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives armorplate glass 600 4 limit outer rim flexibility and fixes, it is to avoid rigidity clamping plate are by unexpected for armorplate glass 600 broken, referring to Figure 27;
(4), to be test for after armorplate glass 600 is fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, impacter 590 will be turned round along with impacting cross bar 562 together, and rotate above armorplate glass 600 around circular abutment 566 cylindrical;
Start and impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while making to rotate, revolution pivot pin 573 sliding in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again, quadrangular guide rail 595 is driven to move up and down so that the jump bit cone point 596 of quadrangular guide rail 595 lower end also moves up and down; When jump bit cone point 596 is displaced downwardly to extreme lower position, armorplate glass 600 can just be touched, and armorplate glass 600 is smashed; Can realize remotely controlling to smash the dangerous step of armorplate glass 600, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;
(5), again hold cross bar becket 599, impacter 590 will be turned round along with impacting cross bar 562 together, and be rotated away from above armorplate glass 600 around circular abutment 566 cylindrical; Transverse shifting shooting square bar 601 indulges slide block 609 with vertically moving shooting respectively, industrial camera 950 alignment is made to image the position taken pictures, start shooting motor 910, control lifter rack 921 by motor gear 912 to move up and down, industrial camera 950 adjusts proper height, and shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, requires to judge according to national standard, whether the armorplate glass 600 crushed is qualified, completes the fragmentation status test of safety glass;
(6), removing inclined-plane, the isoplanar clamping plate on 1 to 2 limit, the operation lever 136 again with the hands holding both sides respectively is broken into two with one's hands to both sides so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 of test platen 190 both sides, releases locking positioning; With the worm screw crank handle 155 on hands opposite direction rocking-turn worm shaft 151, hand worm shaft 151 is made to drive transmission worm gear 161 opposite direction to rotate, drive platen rotating shaft 196 to rotate through worm gear flat key 168, then drive test platen 190 rear end lower plane to depart from plane 717 in back plate; When after test platen 190 run-off the straight 10 to 20 degree, safety glass fragment can be disposed easily through cullet guider 140, fall among cullet collecting cart 300;
(7), again rotating worm screw crank handle 155 by hand so that worm shaft 151 drives transmission worm gear 161 to rotate, then drive test platen 190 rear end lower plane to push down plane 717 in back plate, test platen 190 presents level again. The operation lever 136 again with the hands holding both sides respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing platen 190 both sides, prepares as long as being test for armorplate glass 600 for next;
(8), specific cullet guider 140 lower port drops within described cullet collecting cart 300 upper port, its effect is: can be sized larger than described guider lower ending opening 166 floor projection size by means of the floor projection that the contour end face 616 in back incline upper surface 661 and three is defined, it is 27 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, it is ensured that sheet glass can all fall in cullet collecting cart 300 through cullet guider 140; It can be 28 millimeters lower than the distance of three described contour end faces 616 by means of guider lower ending opening 166 position again, easily cullet collecting cart 300 is separated with cullet guider 140, when the chunk glass in cullet collecting cart 300 is many to, when raftinging, being moved away by cullet collecting cart 300.
Two, the above-mentioned prominent substantive distinguishing features of the present invention, it is ensured that following significant progressive effect can be brought:
(1), current glass fragment detect all by being accomplished manually, not only elapsed time is many, be also easy to generation mistake, affect the present situation of the accuracy of assay. Present invention improves the labor intensity of fragment detection, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, is particularly suitable for high-volume glass detection and processes, can be applicable in associated production enterprise and detection technique mechanism;
Integral-rack adopts overall construction intensity high, and worm-and-wheel gear drives the test turning structure of platen 190 to arrange, it is simple to removes chunk glass, is equipped with cullet guider 140 and cullet collecting cart 300, it is ensured that chunk glass does not scatter; Worm-and-wheel gear combination back plate on plane 717 hold test platen 190 after lower plane, in conjunction with light beam lock pin 189 by locking positioning in the plug lockhole 198 of test platen 190 both sides, overcome the defect of transmission worm gear 161 and worm shaft 151 fit clearance, making in whole test process, test platen 190 keeps firm. Particularly go back slip and fix revolution impacter 590; Impacting motor 521 and can realize remotely controlling to smash the dangerous step of armorplate glass 600 on revolution impacter 590, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury. It is consistent that application revolution impacter 590 realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), specific cullet guider 140 lower port drops on the design within described cullet collecting cart 300 upper port, particularly the back incline upper surface 661 on cullet collecting cart 300 is lower than the particular design of three described contour end faces 616, can ensure that sheet glass can all fall in cullet collecting cart 300 through cullet guider 140; Easily cullet collecting cart 300 can be separated with cullet guider 140 again.
(3), adopting surface groove cleat assembly 500, sliding part is positioned at clamping plate part one end and is overlapped on plane in clamping plate part, and described slide plate lower plane 561 is in sustained height with plane 516 on described clamping plate; Particularly clamping plate fix sliding ball 580 in the pearl seat stepped hole 558 in plane 516; The outer prominent sphere 589 of sliding ball 580 contacts with described slide plate lower plane 561, make slide plate lower plane 561 in inclined-plane, each isoplanar clamping plate relative on the clamping plate in inclined-plane, another isoplanar clamping plate between plane 516 sliding more smooth easily, it is ensured that be test for armorplate glass 600 surrounding uniform force.
(4), for being slidably matched between inclined-plane protruding rail 541 and the adjacent inclined plane groove 514 of inclined-plane, isoplanar, every limit clamping plate, it is achieved the armorplate glass 600 of different specification size can arbitrarily be regulated continuously.
(5) on, described clamping plate slope 515 and clamping plate, the angle between plane 516 is 54 to 56 degree, and described clamping plate slope 515 is bonded with one layer of rubber tabletting 551, adjustment width armorplate glass 600 carried out plane spacing while, a downward component can be produced, make to be test for armorplate glass 600 and touch test platen 190, it is to avoid armorplate glass 600 local pressure is uneven produces explosion.
(6), achieve detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid contaminated environment; Also shorten the activity duration, need not the tape residue on test platen 190 be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time. Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.
Three, by comparing with the use test data done of disposable product adhesive tape conventionally test present invention employs surface groove cleat assembly 500. It is appreciated that: adopt the rubber tabletting 551 of the synthesis stupid rubber of fourth, its specific had physical characteristic of material composition formula, guarantee to go through hundred experiment test operations without breakage, and the hard aluminium alloy coating of plane 516 is intact on clamping plate, conclusion is to have employed surface groove cleat assembly 500 to be better than using disposable product adhesive tape conventionally test.

Claims (5)

1. worm gear platen tooth bar shooting inclined-plane clamping plate aluminium alloy glass detection apparatus, integral-rack includes support side plate (200), rear shear plate (176), bottom narrow boards (175) and four circular abutments (566), the support side plate (200) of both sides is fixed two described circular abutments (566) respectively, four circular abutment (566) upper ends are all fixed with column termination (604), and four column terminations (604) are respectively fixed with two transverse horizontal bars (602) and two vertical equity bars (603);
The upper plane of support side plate (200) described in both sides is all fixed with platen support (163) and lock pin bearing (180) respectively; There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable respectively to be fixed in platen support (163), described rear shear plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test platen (190) lower plane afterwards;
Described test platen (190) both sides vertical has plug lockhole (198), for being slidably matched between described lock pin bearing (180) endoporus and light beam lock pin (189) cylindrical; The light beam lock pin (189) of both sides can enter in described plug lockhole (198), by described test platen (190) and the fixing restriction rotation of the support side plate (200) described in both sides; Described light beam lock pin (189) outer end has (135) outside lock pin, having lock pin elongated hole groove (134) outside lock pin on (135), described lock pin elongated hole groove (134) is passed through in operation stock (133); There is operation lever (136) operation stock (133) upper end, operation pivot pin (132) is had between operation stock (133) lower end and operation bearing (131), operation pivot pin (132) two ends are fixed in operation bearing (131), coordinating for rotatable between the endoporus of operation stock lower end with operation pivot pin (132) cylindrical, operation bearing (131) bottom of both sides is fixed in described operation seat screw (232); It is characterized in that:
The platen rotating shaft (196) of side is further fixed on transmission worm gear (161), transmission worm gear (161) is combined with worm shaft (151), worm shaft (151) two ends are rotatable respectively to be fixed in worm bearing (152), worm bearing (152) is fixed on corresponding support side plate (200) lateral surface, and worm shaft (151) one end also has worm screw crank handle (155);
Two described transverse horizontal bars (602) are all sliding combined with shooting cross slider (608), shooting square bar (601) is fixed between two shootings cross slider (608), shooting square bar (601) there are dollying thermomechanical components (900), dollying thermomechanical components (900) include imaging vertical slide block (609), shooting motor (910), motor gear (912), lifter rack (921), industrial camera (950); Having between slide block square hole (906) and described shooting square bar (601) gabarit for being slidably matched on the vertical slide block (609) of shooting, there is vertical slide block lateral sulcus (930) vertical slide block (609) side of shooting; Vertical slide block lateral sulcus (930) is backed with threading circle (934), there is tooth bar groove (932) in vertical slide block lateral sulcus (930) front, lifter rack (921) is backed with tooth bar protruding rail (923), for being slidably matched between tooth bar protruding rail (923) and described tooth bar groove (932); Described shooting is indulged the upper plane of slide block (609) and is fixed with shooting motor (910), being fixed with motor gear (912) on shooting motor (910) outfan axle, motor gear (912) is meshed with described lifter rack (921); Camera pedestal (925) is fixed in described lifter rack (921) lower end, camera pedestal (925) has video camera termination (945), under video camera termination (945), front is industrial camera (950), and video camera termination (945) are backed with power supply signal combination cable (940);
Impact cross bar (562) one end and have cross bar becket (599), impact cross bar (562) other end and have impact slide block (666), impact slide block (666) circular hole and coordinate with wherein described circular abutment (566) cylindrical rotary sliding; The upper liftable of circular abutment (566) fixes altitude location circle (565), altitude location circle (565) there are holding screw (594), altitude location circle (565) hold in the palm described impact slide block (666);
The upper slip of described impact cross bar (562) fixes revolution impacter (590), and revolution impacter (590) includes impacter frame (567), impacts motor (521) and quadrangular guide rail (575);
Described impacter frame (567) has impact the vertical square hole of frame (535) and, impact the horizontal square hole of frame (564), impact between four faceted pebbles on the horizontal square hole of frame (564) and described impact cross bar (562) for being slidably matched;
Described impact motor (521) base holes is fixed in the upper plane of impacter frame (567), impacts and is fixed with rotating disk (572) on motor (521) output port; Rotating disk (572) has revolution pivot pin (573);
It is slidably matched for liftable between described quadrangular guide rail (575) square hole (535) vertical with described impact frame, described quadrangular guide rail (575) lower end is jump bit cone point (596), quadrangular guide rail (575) upper end is horizontal concrete chute (524), for being slidably matched between horizontal concrete chute (524) inwall and described revolution pivot pin (573);
The upper plane of described test platen (190) fixes surface groove cleat assembly (500), described platen support (163) and described lock pin bearing (180) together and fix cullet guider (140) between the upper plane of support side plate (200), and cullet guider (140) lower port drops within cullet collecting cart (300) upper port;
The pointed cone angle of described jump bit cone point (596) is 45 degree, and the material of jump bit cone point (596) is acieral, and described acieral is elementary composition by following percentage by weight:
Al:21-23%, W:3-5%, Cr:2.1-2.3%, Cu:2.1-2.3%, Mo:1.1-1.3%, C:1.0-1.2%, Sn:1.4-1.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.17-0.19%, S be 0.007-0.009%, P is 0.012-0.014%, and the rockwell superficial hardness number of this acieral is HRC66-68.
2. worm gear platen tooth bar according to claim 1 shooting inclined-plane clamping plate aluminium alloy glass detection apparatus, it is characterized in that: described test platen (190) has Boards wall screw (197), every upper plane of described support side plate (200) is respectively arranged with two platens seat screw (160) and two locking pin seat screws (186), and at least the support side plate (200) of side is upper also has four horizontally disposed worm screw bore (157).
3. worm gear platen tooth bar according to claim 1 shooting inclined-plane clamping plate aluminium alloy glass detection apparatus, it is characterized in that: described surface groove cleat assembly (500), including inclined-plane, the isoplanar clamping plate that four physical dimensions are identical, respectively: clamping plate deckle (510), the clamping plate left side (520), on the right of clamping plate opposite side (530) and clamping plate (540), inclined-plane, every isoplanar clamping plate are made up of clamping plate part and slide plate part, clamping plate deckle (510) is made up of deckle clamping plate part (519) and deckle slide plate part (518), the clamping plate left side (520) is made up of left side clamping plate part (529) and left side slide plate part (528), clamping plate opposite side (530) is made up of opposite side clamping plate part (539) and opposite side slide plate part (538), on the right of clamping plate, (540) are made up of the right clamping plate part (549) and the right slide plate part (548), described slide plate part is positioned at described clamping plate part one end and is overlapped on plane in clamping plate part,
The lower surface of described slide plate part is slide plate lower plane (561), and slide plate lower plane (561) has inclined-plane protruding rail (541); The upper surface of described retained part is plane (516) on clamping plate, and clamping plate have in plane (516) inclined plane groove (514); Described slide plate lower plane (561) is in sustained height with plane (516) on described clamping plate; On described clamping plate, there is clamping plate slope (515) plane (516) inner side, and clamping plate slope (515) are also attached with rubber tabletting (551); Described inclined plane groove (514) bottom surface is groove-bottom plane (571), and described inclined-plane protruding rail (541) is protruding rail top plane (574) below, described groove-bottom plane (571);
Described clamping plate have in plane (516) pearl seat stepped hole (558), pearl seat stepped hole (558) is arranged symmetrically in described inclined plane groove (514) both sides, having stepped hole plane (557) on pearl seat stepped hole (558) interior step, there is pearl seat blind hole (559) at stepped hole plane (557) center; In sliding pearl seat, half (581) and outer half (582) shape and structure of sliding pearl seat are equivalently-sized, all include sliding pearl seat cylindrical (586), sliding pearl seat faying face (584), sliding pearl seat lateral surface (585), sliding pearl seat faying face (584) there is circular hole (588) in sliding pearl seat, in sliding pearl seat, circular hole (588) bottom is connected to sliding pearl seat internal taper hole (583) stub end, and sliding pearl seat internal taper hole (583) little head end intersects with described sliding pearl seat lateral surface (585);
Described pearl seat stepped hole (558) inner circle fixes sliding pearl seat cylindrical (586) in sliding pearl seat cylindrical (586) slided in pearl seat in half (581) and the outer half (582) of sliding pearl seat simultaneously, is slidably matched and fixes sliding ball (580) in sliding pearl seat between sliding pearl seat internal taper hole (583) in half (581) and sliding pearl seat internal taper hole (583) slided outside pearl seat in half (582); In the upper prominent described sliding pearl seat of sliding ball (580), the inner prominent sphere (598) of sliding pearl seat lateral surface (585) in half (581) is accommodated among described pearl seat blind hole (559); The outer prominent sphere (589) of sliding pearl seat lateral surface (585) in the upper outer half (582) of prominent described sliding pearl seat of sliding ball (580) contacts with described slide plate lower plane (561).
4. worm gear platen tooth bar according to claim 3 shooting inclined-plane clamping plate aluminium alloy glass detection apparatus, it is characterized in that: the hard aluminium alloy coating having a layer thickness to be 0.24-0.26 millimeter on described slide plate lower plane (561), elementary composition by following percentage by weight of this hard aluminium alloy coating material: Al:22.6-22.8%, Cu:3.2-3.4%, Zn:2.6-2.8%, Ni:2.2-2.4%, W:2.2-2.4%, Nb:1.1-1.3%, C:1.0-1.2%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.17-0.19%, S be 0.010-0.012%, P is 0.011-0.013%, and the rockwell superficial hardness number of this hard aluminium alloy coating is HR54-56.
5. worm gear platen tooth bar according to claim 3 shooting inclined-plane clamping plate aluminium alloy glass detection apparatus, it is characterized in that: on described clamping plate slope (515) and clamping plate, the angle between plane (516) is 54-56 degree, described clamping plate slope (515) is bonded with the rubber tabletting (551) of one layer of 3.5 millimeters thick, described rubber tabletting (551) adopts the synthesis stupid rubber of fourth, its material composition is: the stupid rubber 35-37 of fourth, sulfur 1.6-1.8, zinc oxide 1.7-1.9, stearic acid 1.6-1.8, medium accelerator 1.7-1.9, fast accelerator 0.5-0.7, age resistor 1.7-1, 9, white carbon black 18-20, softening oil 4.3-4.5, rubber powder 12-14, coupling agent 1.6-1.8, all the other are inserts, inserts is the Pulvis Talci of 1287-1289 order.
CN201610001853.6A 2016-01-05 2016-01-05 Aluminum alloy glass inspecting appliance provided with worm gear, table plate, gear rack, camera and inclination clamping plate Withdrawn CN105628523A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106066285A (en) * 2016-06-15 2016-11-02 张志雄 Molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine

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Publication number Priority date Publication date Assignee Title
CN101622521A (en) * 2007-02-15 2010-01-06 皮尔金顿集团有限公司 Glazing inspection
CN203941067U (en) * 2014-06-27 2014-11-12 广州欧凯特种陶瓷有限公司 A kind of pick-up unit for devitrified glass shock-testing
CN204666453U (en) * 2015-03-13 2015-09-23 中国建材检验认证集团股份有限公司 The reciprocating Thumper of a kind of high frequency linear
CN105115837A (en) * 2015-09-26 2015-12-02 张筱秋 Equipment for inspecting glass by unplugging and plugging lockpin worm gear copper-based rotary table butadiene rubber step clamping plate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101622521A (en) * 2007-02-15 2010-01-06 皮尔金顿集团有限公司 Glazing inspection
CN203941067U (en) * 2014-06-27 2014-11-12 广州欧凯特种陶瓷有限公司 A kind of pick-up unit for devitrified glass shock-testing
CN204666453U (en) * 2015-03-13 2015-09-23 中国建材检验认证集团股份有限公司 The reciprocating Thumper of a kind of high frequency linear
CN105115837A (en) * 2015-09-26 2015-12-02 张筱秋 Equipment for inspecting glass by unplugging and plugging lockpin worm gear copper-based rotary table butadiene rubber step clamping plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106066285A (en) * 2016-06-15 2016-11-02 张志雄 Molybdenum alloy worm gear flap ladder screw rod fixture ring of light auxiliary impact glass test machine

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