CN106024208A - Three-dimensional modular wiring and detection integrating device for manufacturing wiring harness - Google Patents
Three-dimensional modular wiring and detection integrating device for manufacturing wiring harness Download PDFInfo
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- CN106024208A CN106024208A CN201610439344.1A CN201610439344A CN106024208A CN 106024208 A CN106024208 A CN 106024208A CN 201610439344 A CN201610439344 A CN 201610439344A CN 106024208 A CN106024208 A CN 106024208A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01236—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine
- H01B13/01245—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine using a layout board
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- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention provides a three-dimensional modular wiring and detection integrating device for manufacturing a wiring harness. The three-dimensional modular wiring and detection integrating device is characterized by mainly comprising a wiring tooling plate, an angle adjusting mechanism for adjusting the angles of wiring boards, a positioning seat (11) and a strapping tape (13) for fixing the wiring harness, a connector (6) for detecting the wiring harness, a U-shaped fork element (14) for guiding and an equipment cabinet (2) for detecting the wiring harness, wherein the wiring tooling plate is formed by assembling a plurality of porous wiring boards (1); and the angle adjusting mechanism is formed by assembling a support rod (4) with an adjustable length, a support seat (3) and a sliding block (20) matched with the support seat. Aiming at different types of wiring harness structure characteristics, corresponding wiring device combination modes are determined; the three-dimensional modular wiring and detection integrating device has good universality and is closer to an actual wiring structure; and three-dimensional wiring and detection integrating can be achieved.
Description
Technical field
The present invention relates to a kind of 3D modular wiring manufactured for wire harness and detection integrated apparatus, the device that a kind of 3D modular wiring with good versatility, more closing to reality wire structures combines with detection.Connecton layout compound mode is rationally determined so that connecton layout is closer to reality, thus meets the frock requirement of wire harness manufacture and detection according to wiring harness structure feature.
Background technology
The density of harness wiring plate many employings one monoblock compresses plate or plastic plate at present, wire harness two dimension generated figure is obtained according to digitized wire harness model when connecting up, it is obtained wire harness by 1:1 printing and moves towards tooling drawing, punch on wiring plate according to tooling drawing, guiding and localization tool are installed, again to punch after the change of wire harness state.After wire harness cabling completes, wire harness is moved and detect wire harness to monitor station, finally give required wiring harness structure.(detailed literature: (1). Su Xiao. digital template wiring method of metro vehicle: China, 201010603537.9 [P] .2011-07-13. (2). Li Yanan. a kind of automotive wire bundle detection device: China, 201210189111.2 [P] .2013-01-02.)
Traditional connecton layout has a problem in that: 1. wiring plate utilization rate is low, poor universality, needs to customize according to wiring harness structure, it is difficult to recycling；2. by two dimension generated figure wiring and the actual wrong difference of three-dimensional wire harness, especially when wire harness is thicker, the bending of wire harness, to tie up error bigger so that wire harness needs more adjustment after having tied up when mounted；3. wire harness physical routing separates so that adjusting wire harness inconvenience with electrically detection.
Summary of the invention
The purpose of the present invention for existing wiring plate poor universality, be conventionally generated to the two dimension problems such as cloth line tying error is big, invent a kind of can provide the using method of this device according to the 3D modular wiring of actual wire harness splicing and detect integrated apparatus simultaneously.
One of technical scheme is:
A kind of 3D modular wiring manufactured for wire harness and detection integrated apparatus, is characterized in that it specifically includes that
The one wiring plate frock manufactured for wire harness, this wiring plate frock is made up of multiple porous wiring plates 1, the width of adjacent porous wiring plate 1 is connected with bolt 9 by pad 10, and length direction eliminates tolerance by cooperating so that the tenon 23 installed is connected with tongue-and-groove 24；
One for regulating the angle-adjusting mechanism of wiring plate frock angle, described angle-adjusting mechanism includes the support bar 4 of adjustable length, supports seat 3 and connecting rod 5, one end of support bar 4 is connected with supporting seat 3, and the other end of support bar 4 is articulated and connected with wiring plate frock by connecting rod 5；
One positioning seat 11 fixed for wire harness and strapping tape 13, described positioning seat 11 is connected by screw and connects seat 12 in plate, and wire harness is fixed on positioning seat 11 by described strapping tape 13；Plate connects seat 12 and is installed on porous wiring plate；
One for the U-shaped fork element 14 guided, and it connects seat 12 also by plate and is installed on porous wiring plate 1；
One adapter 6 being used for wiring harness test, this adapter 6 is installed on porous wiring plate 1, and is made up of parent part 26 and component 25, and parent part 26 and component 25 are respectively used to connect detection wire harness and wire harness to be checked；
One rack 2 being used for wiring harness test, described rack 2 comprises controller, the interface connecting power supply, connects the interface of host computer, state display interface and detection port, is connected with the adapter 6 at wire harness port to be measured by detection port 27 by detecting wire harness.Described detection wire harness hooks 15 guiding by cabling, and described cabling is hooked 15 and is arranged on porous wiring plate 1 by interference fit.
Moving towards according to wire harness to be detected, described wiring plate frock is formed by upper and lower two pieces, and upper and lower two pieces of wiring plate frocks have drop at vertical direction, is divided into again multi-level wiring and spatially extended wiring according to the position of upper and lower two pieces of wiring plate frocks；For multi-level wiring, the wiring plate frock of bottom is arranged on angle-adjusting mechanism, the wiring plate frock on top is arranged in the wiring plate frock of bottom by rotatable expansion link 8, and regulates the angle of two pieces of wiring plate frocks and vertical distance by rotatable expansion link 8；For on the angle-adjusting mechanism being installed in correspondence of spatially extended wiring, the wiring plate frock of bottom and the wiring plate frock on top, the wiring plate frock of bottom is connected by rotatable expansion link 8 with the another side of the wiring plate frock on top.
Moving towards according to wire harness to be detected, described wiring plate frock is intersected by two pieces and forms, and the wiring plate frock being positioned at bottom is arranged on angle-adjusting mechanism, and another wiring plate frock intersected is connected with the wiring plate frock of bottom by face, face articulated mounting 19.
Moving towards according to wire harness to be detected, described wiring plate frock is directly installed on angle-adjusting mechanism, installs rotatable expansion link 8 simultaneously, directly connect up on rotatable expansion link 8 in wiring plate frock；
A skewed slot is had on the inner core of described rotatable expansion link 8, regulated by slide block 16 and lock expansion link, its rotatable bottom is to carry out rotating and be fixed on a certain position by a pin 17 and a bolt 18, described bolt can slide in U-lag, and described U-lag is the arc groove with pin center as the center of circle.
Being provided with the positioning seat 11 for location on described rotatable expansion link 8 and for the U-shaped fork 14 guided, it is to connect seat 7 by post to be installed on expansion link that described positioning seat and U-shaped are pitched.
Described face, face articulated mounting 19 is to be connected by two bars that are rotatably connected, two holes are had in one connecting rod 22, there are a hole and the U-lag centered by this hole in another connecting rod 21, meet angle adjustment requirement between two wiring plate frocks by the connected mode of a pin and a bolt.
The two of technical scheme are:
A kind of 3D modular wiring manufactured for wire harness and the using method of detection integrated apparatus, is characterized in that it comprises the following steps:
Step one, according to the classification of wiring harness structure feature to be manufactured, is combined connecton layout；
Step 2, according to wiring harness structure, is installed on positioning seat 11, U-shaped fork element 14 on wiring plate；
Step 3, carries out three dimensional wiring according to positioning seat 11, U-shaped fork element 14, the position of adapter 6 on wiring plate；
Step 4, according to the position of adapter 6, hooks 15 by cabling, carries out detecting the wiring of wire harness.Detection wire harness connects the detection port on rack 2, completes 3D modular wiring and the assembling of detection integrated apparatus manufactured for wire harness；
It is divided into following three classes according to wiring harness structure feature and the quantity of wire harness, the area of wire harness, the trunk trend of wire harness:
1.. wire harness trend is main routing planes with a plane and the plane parallel with this plane approximation, and longitudinally wiring is less；
2.. wire harness moves towards with a plane for main wiring face, and intersecting therewith plane is auxiliary wiring face；
3.. wire harness trend without main wiring side, connects up being installed on the harness clips of column side；
According to the classification of wiring harness structure feature, corresponding following three kinds of connecton layout compound modes:
1.. connecton layout compound mode one: having two vertical directions to have the main wiring plane of drop, vertical direction wiring is less；Including multi-level wiring and spatially extended wiring；Determine size, distance and the angle of two wiring plate frock planes according to three-dimensional digital wire harness, and then determine the position of locating guide device；Regulate the angle of two planes and vertical distance by rotatable expansion link 8, then connect overall routing plate frock by angle-adjusting mechanism；
2.. connecton layout compound mode two: two intersecting plane is main wiring direction；Wiring plate frock is spliced according to beam area, two wiring plate frock plane intersections use rotatable and fixing face, face hinge means 19 to be connected, described face hinge means is hinged being installed in wiring plate frock, then connects overall routing plate frock by angle-adjusting mechanism；
3.. connecton layout compound mode three: wire harness is three-dimensional to by force, without main wiring direction；Installing expansion link 8 on wiring plate, three dimensional wiring on expansion link, described expansion link is scalable rotatable.
The invention has the beneficial effects as follows:
The present invention selects sub-wiring plate to splice, and to meet the wiring of the wiring harness structure of variety classes, size, specification, meets the versatility of wiring plate, uses porous wiring plate to improve its utilization rate simultaneously.By angle-adjusting mechanism so that wiring plate carries out angle upset, in order to operator connects up.Use the combination of the connecton layout closer to actual three dimensional wiring situation, it is simple to wire harness is tied up, reduce the alignment error of wire harness.Wiring is combined with detection, improves the accuracy of wiring, reduce the time that wire harness produces.
Accompanying drawing explanation
Fig. 1 is connecton layout compound mode one of the present invention spatially extended wiring perspective view.
Fig. 2 is the spatially extended wiring of connecton layout compound mode one of the present invention right TV structure schematic diagram.
Fig. 3 is that structural representation is looked up in the spatially extended wiring of connecton layout compound mode one of the present invention.
Fig. 4 is that connecton layout compound mode one of the present invention connects up perspective view at many levels.
Fig. 5 is connecton layout compound mode two schematic perspective view of the present invention.
Fig. 6 is connecton layout compound mode three schematic perspective view of the present invention.
Fig. 7 is wiring plate subelement schematic diagram of the present invention.
Fig. 8 is adapter schematic diagram of the present invention.
Fig. 9 is wire harness fixing device of the present invention.
Figure 10 is that U-shaped of the present invention pitches schematic diagram.
Figure 11 is the schematic diagram of the rotatable expansion link of the present invention 8.
Figure 12 is the structural representation of face, face of the present invention hinge means 19.
Figure 13 is wiring detector principle model.
Figure 14 is the layout of detection device.
Figure 15 is interior of equipment cabinet module.
It is embodied as
The present invention is described further for Structure Figure and embodiment below.
As represented in figures 1 through 14.
A kind of 3D modular wiring manufactured for wire harness and detection integrated apparatus, as shown in figs. 1-11, it specifically includes that
The wiring plate frock manufactured for wire harness, is assembled with bolt 9 by pad 10 by multiple wiring plate subelements 1.Described wiring plate is porous wiring plate, and wiring plate both sides have respectively and can cooperate for eliminating tolerance so that the tenon 23 installed and tongue-and-groove 24；
For regulating the angle-adjusting mechanism of wiring plate angle, described angle-adjusting mechanism includes the support bar 4 of adjustable length, supports seat 3 and the slide block 20 coordinated with support seat, described angle-adjusting mechanism is articulated and connected wiring plate by connecting rod 5, there is one degree of freedom in mechanism, and the position that can fix slide block makes mechanism stable.Wherein arrange bellmouth in chute, fix slide block by the grafting of pin；
The positioning seat 11 fixing for wire harness and strapping tape 13, connect seat 12 by plate and be installed on wiring plate, and described positioning seat 11 is connected by screw and connects seat 12 in plate, and processing wire harness is fixed on positioning seat 11 by described strapping tape 13；
For the U-shaped fork element 14 guided, connect seat 12 by plate and be installed on wiring plate；
For the adapter 6 of wiring harness test, described adapter 6 includes that parent part 26 and component 25, described adapter 6 are used for connecting wire harness to be measured and detection wire harness, is installed on wiring plate；
For the rack 2 of wiring harness test, described rack comprises controller, the interface connecting power supply, connects the interface of host computer, state display interface and detection port.Detection module includes energy supply control module, circuit control module, detection module, with the form design wiring detector of rack 2.Described rack comprises controller, the interface connecting power supply, connects the interface of host computer, state display interface and detection port, is connected with the adapter 6 at wire harness port to be measured by detection port 27 by detection wire harness.Described detection wire harness hooks 15 guiding by cabling, and described cabling was worked hard in glove with interference fit and is connected with wiring plate.
Connecton layout compound mode one: having two vertical directions to have the main wiring plane of drop, vertical direction wiring is less.Including multi-level wiring and spatially extended wiring.Determine the size of two planes, distance and angle according to three-dimensional digital wire harness, and then determine the position of locating guide device.Regulate the angle of two planes and vertical distance by rotatable expansion link 8, then connect overall routing plate by angle-adjusting mechanism.
Connecton layout compound mode two: two intersecting plane is main wiring direction.Splicing wiring plate according to beam area, two routing planes intersections use rotatable and fixing face, face hinge means 19, and described face hinge means is hinged being installed on wiring plate, then connect overall routing plate by angle-adjusting mechanism.
Connecton layout compound mode three: wire harness is three-dimensional to by force, without main wiring direction.Installing expansion link 8 on wiring plate, three dimensional wiring on expansion link, described expansion link is scalable rotatable.
The using method of frock of the present invention is as follows:
First, according to cord attributes structure to be manufactured and digitized wire model selective interconnection principal plane, selective interconnection device compound mode.
Secondly, according to cord attributes structures to form wiring plate, determine wire harness port position and branch point, arrange adapter 6, fixing seat 11 and guide U-shaped fork 14.
Again, connect up according to wire harness port position, branch point, fixing seat, guiding U-shaped fork and wire harness connected relation.
Finally, according to the position of adapter 6, hook 15 by cabling, carry out detecting the wiring of wire harness.Detection wire harness connects the detection port on rack 2, completes 3D modular wiring and the assembling of detection integrated apparatus manufactured for wire harness.
Details are as follows:
Example one.
As Figure 1-3.
A kind of 3D modular wiring manufactured for wire harness and detection integrated apparatus, it specifically includes that two pieces of wiring plate frocks for wire harness manufacture, angle-adjusting mechanism, the positioning seat 11 fixed for wire harness and strapping tape 13, for the U-shaped fork element 14, the adapter 6 for wiring harness test and the rack 2 for wiring harness test that guide, as shown in Figure 1, 2, upper and lower two pieces of wiring plate frocks have drop at vertical direction, upper and lower two pieces of wiring plate frocks are spatially extended wiring, as shown in Figure 1；The wiring plate frock of bottom and the wiring plate frock on top while being installed on the angle-adjusting mechanism of correspondence, the wiring plate frock of bottom is connected by rotatable expansion link 8 with the another side of the wiring plate frock on top.Every piece of wiring plate frock is made up of multiple porous wiring plates 1, and the width of adjacent porous wiring plate 1 is connected with bolt 9 by pad 10, and length direction eliminates tolerance by cooperating so that the tenon 23 installed is connected with tongue-and-groove 24, such as Fig. 7；Described angle-adjusting mechanism includes the support bar 4 of adjustable length, supports seat 3 and connecting rod 5, and one end of support bar 4 is connected with supporting seat 3, and the other end of support bar 4 is articulated and connected with wiring plate frock by connecting rod 5；Described positioning seat 11 is connected by screw and connects seat 12 in plate, and wire harness is fixed on positioning seat 11 by described strapping tape 13, such as Fig. 9；Plate connects seat 12 and is installed on porous wiring plate 1, U-shaped fork the element 14(such as Figure 10 for guiding) it is installed on porous wiring plate 1 also by plate connection seat 12；Adapter 6 for wiring harness test is installed on porous wiring plate 1, and is made up of parent part 26 and component 25, as Fig. 8, parent part 26 and component 25 are respectively used to connect detection wire harness and wire harness to be checked；Rack 2 for wiring harness test comprises controller, the interface connecting power supply, connects the interface of host computer, state display interface and detection port, by detection wire harness, with the adapter 6 at wire harness port to be measured, detection port 27 is connected (such as Fig. 2).Described detection wire harness hooks 15 guiding by cabling, and described cabling is hooked 15 and is arranged on porous wiring plate 1 by interference fit.The rotatable expansion link 8 of the present embodiment is as shown in figure 11, a skewed slot is had on its inner core, regulated by slide block 16 and lock expansion link, its rotatable bottom is to carry out rotating and be fixed on a certain position by a pin 17 and a bolt 18, described bolt can slide in U-lag, and described U-lag is the arc groove with pin center as the center of circle.Being provided with the positioning seat 11 for location on described rotatable expansion link 8 and for the U-shaped fork 14 guided, it is to connect seat 7 by post to be installed on expansion link that described positioning seat and U-shaped are pitched.
Example two.
As shown in Figure 4.
A kind of 3D modular wiring manufactured for wire harness and detection integrated apparatus, it specifically includes that two pieces of wiring plate frocks for wire harness manufacture, angle-adjusting mechanism, the positioning seat 11 fixing for wire harness and strapping tape 13, for the U-shaped fork element 14 guided, adapter 6 for wiring harness test and the rack 2 for wiring harness test, upper and lower two pieces of wiring plate frocks have drop at vertical direction, upper and lower two pieces of wiring plate frocks are in multi-level wiring, the wiring plate frock of bottom is arranged on angle-adjusting mechanism, the wiring plate frock on top is arranged in the wiring plate frock of bottom by rotatable expansion link 8, and regulate the angle of two pieces of wiring plate frocks and vertical distance by rotatable expansion link 8；As shown in Figure 4.Every piece of wiring plate frock is made up of multiple porous wiring plates 1, and the width of adjacent porous wiring plate 1 is connected with bolt 9 by pad 10, and length direction eliminates tolerance by cooperating so that the tenon 23 installed is connected with tongue-and-groove 24, such as Fig. 7；Described angle-adjusting mechanism includes the support bar 4 of adjustable length, supports seat 3 and connecting rod 5, and one end of support bar 4 is connected with supporting seat 3, and the other end of support bar 4 is articulated and connected with wiring plate frock by connecting rod 5；Described positioning seat 11 is connected by screw and connects seat 12 in plate, and wire harness is fixed on positioning seat 11 by described strapping tape 13, such as Fig. 9；Plate connects seat 12 and is installed on porous wiring plate 1, U-shaped fork the element 14(such as Figure 10 for guiding) it is installed on porous wiring plate 1 also by plate connection seat 12；Adapter 6 for wiring harness test is installed on porous wiring plate 1, and is made up of parent part 26 and component 25, as Fig. 8, parent part 26 and component 25 are respectively used to connect detection wire harness and wire harness to be checked；Rack 2 for wiring harness test comprises controller, the interface connecting power supply, connects the interface of host computer, state display interface and detection port, by detection wire harness, with the adapter 6 at wire harness port to be measured, detection port 27 is connected (such as Fig. 2).Described detection wire harness hooks 15 guiding by cabling, and described cabling is hooked 15 and is arranged on porous wiring plate 1 by interference fit.The rotatable expansion link 8 of the present embodiment is as shown in figure 11, a skewed slot is had on its inner core, regulated by slide block 16 and lock expansion link, its rotatable bottom is to carry out rotating and be fixed on a certain position by a pin 17 and a bolt 18, described bolt can slide in U-lag, and described U-lag is the arc groove with pin center as the center of circle.Being provided with the positioning seat 11 for location on described rotatable expansion link 8 and for the U-shaped fork 14 guided, it is to connect seat 7 by post to be installed on expansion link that described positioning seat and U-shaped are pitched.
Example three.
As shown in Figure 5.
A kind of 3D modular wiring manufactured for wire harness and detection integrated apparatus, it specifically includes that two pieces of wiring plate frocks for wire harness manufacture, angle-adjusting mechanism, the positioning seat 11 fixing for wire harness and strapping tape 13, for the U-shaped fork element 14 guided, adapter 6 for wiring harness test and the rack 2 for wiring harness test, move towards according to wire harness to be detected, two pieces of described wiring plate frocks are space intersection, the wiring plate frock being positioned at bottom is directly installed on angle-adjusting mechanism, another wiring plate frock intersected is connected with the wiring plate frock of bottom by face, face articulated mounting 19, as shown in Figure 5.Every piece of wiring plate frock is made up of multiple porous wiring plates 1, and the width of adjacent porous wiring plate 1 is connected with bolt 9 by pad 10, and length direction eliminates tolerance by cooperating so that the tenon 23 installed is connected with tongue-and-groove 24, such as Fig. 7；Described angle-adjusting mechanism includes the support bar 4 of adjustable length, supports seat 3 and connecting rod 5, and one end of support bar 4 is connected with supporting seat 3, and the other end of support bar 4 is articulated and connected with wiring plate frock by connecting rod 5；Described positioning seat 11 is connected by screw and connects seat 12 in plate, and wire harness is fixed on positioning seat 11 by described strapping tape 13, such as Fig. 9；Plate connects seat 12 and is installed on porous wiring plate 1, U-shaped fork the element 14(such as Figure 10 for guiding) it is installed on porous wiring plate 1 also by plate connection seat 12；Adapter 6 for wiring harness test is installed on porous wiring plate 1, and is made up of parent part 26 and component 25, as Fig. 8, parent part 26 and component 25 are respectively used to connect detection wire harness and wire harness to be checked；Rack 2 for wiring harness test comprises controller, the interface connecting power supply, connects the interface of host computer, state display interface and detection port, by detection wire harness, with the adapter 6 at wire harness port to be measured, detection port 27 is connected (such as Fig. 2).Described detection wire harness hooks 15 guiding by cabling, and described cabling is hooked 15 and is arranged on porous wiring plate 1 by interference fit.Described face, the face articulated mounting 19 of the present embodiment is as shown in figure 12, it is to be connected by two bars that are rotatably connected, two holes are had in one connecting rod 22, there are a hole and the U-lag centered by this hole in another connecting rod 21, meet angle adjustment requirement between two wiring plate frocks by the connected mode of a pin and a bolt.
Example four.
As shown in Figure 6.
A kind of 3D modular wiring manufactured for wire harness and detection integrated apparatus, it specifically include that one piece for wiring plate frock that wire harness manufactures, angle-adjusting mechanism, for the fixing positioning seat 11 of wire harness and strapping tape 13, for the U-shaped fork element 14 guided, adapter 6, rotatable expansion link 8 and the rack 2 for wiring harness test for wiring harness test, wiring plate frock is directly installed on angle-adjusting mechanism, rotatable expansion link 8 is installed in wiring plate frock simultaneously, directly connects up on rotatable expansion link 8；As shown in Figure 6.Every piece of wiring plate frock is made up of multiple porous wiring plates 1, and the width of adjacent porous wiring plate 1 is connected with bolt 9 by pad 10, and length direction eliminates tolerance by cooperating so that the tenon 23 installed is connected with tongue-and-groove 24, such as Fig. 7；Described angle-adjusting mechanism includes the support bar 4 of adjustable length, supports seat 3 and connecting rod 5, and one end of support bar 4 is connected with supporting seat 3, and the other end of support bar 4 is articulated and connected with wiring plate frock by connecting rod 5；Described positioning seat 11 is connected by screw and connects seat 12 in plate, and wire harness is fixed on positioning seat 11 by described strapping tape 13, such as Fig. 9；Plate connects seat 12 and is installed on porous wiring plate 1, U-shaped fork the element 14(such as Figure 10 for guiding) it is installed on porous wiring plate 1 also by plate connection seat 12；Adapter 6 for wiring harness test is installed on porous wiring plate 1, and is made up of parent part 26 and component 25, as Fig. 8, parent part 26 and component 25 are respectively used to connect detection wire harness and wire harness to be checked；Rack 2 for wiring harness test comprises controller, the interface connecting power supply, connects the interface of host computer, state display interface and detection port, by detection wire harness, with the adapter 6 at wire harness port to be measured, detection port 27 is connected (such as Fig. 2).Described detection wire harness hooks 15 guiding by cabling, and described cabling is hooked 15 and is arranged on porous wiring plate 1 by interference fit.Described rotatable expansion link 8 is as shown in figure 11, a skewed slot is had on its inner core, regulated by slide block 16 and lock expansion link, its rotatable bottom is to carry out rotating and be fixed on a certain position by a pin 17 and a bolt 18, described bolt can slide in U-lag, and described U-lag is the arc groove with pin center as the center of circle.Being provided with the positioning seat 11 for location on described rotatable expansion link 8 and for the U-shaped fork 14 guided, it is to connect seat 7 by post to be installed on expansion link that described positioning seat and U-shaped are pitched.
Example five.
This example with the difference of example one is, the quantity of wiring plate frock 3 pieces, 3rd piece of wiring working plate is positioned at the top of upper-layer wirings working plate, it is connected by rotatable expansion link 8 between 3rd piece of wiring working plate and upper-layer wirings working plate, 3rd piece of wiring working plate can also be connected with upper-layer wirings working plate by face, face articulated mounting 19, if desired, also directly the 3rd piece of wiring working plate can be replaced with rotatable expansion link 8.By that analogy, example two, the wiring working plate quantity of example three all may utilize the rotatable expansion link 8 of the present invention when being three or more or face, face articulated mounting 19 is combined.
As shown in figure 13, as shown in figure 14, interior of equipment cabinet layout such as Figure 15 turns round not the integral arrangement of detection device the wiring detector schematic diagram of the present invention.
Part that the present invention does not relate to is same as the prior art maybe can use prior art to be realized.
Claims (10)
1. the 3D modular wiring manufactured for wire harness and a detection integrated apparatus, is characterized in that it specifically includes that
The one wiring plate frock manufactured for wire harness, this wiring plate frock is made up of multiple porous wiring plates (1), the width of adjacent porous wiring plate (1) is connected with bolt (9) by pad (10), and length direction eliminates tolerance by cooperating so that the tenon (23) installed is connected with tongue-and-groove (24)；
One for regulating the angle-adjusting mechanism of wiring plate frock angle, described angle-adjusting mechanism includes the support bar (4) of adjustable length, supports seat (3) and connecting rod (5), one end of support bar (4) is connected with supporting seat (3), and the other end of support bar (4) is articulated and connected with wiring plate frock by connecting rod (5)；
One positioning seat (11) fixed for wire harness and strapping tape (13), described positioning seat (11) is connected by screw and connects seat (12) in plate, and wire harness is fixed on positioning seat (11) by described strapping tape (13)；Plate connects seat (12) and is installed on porous wiring plate；
One for U-shaped fork element (14) guided, and it connects seat (12) also by plate and is installed on porous wiring plate (1)；
One adapter (6) being used for wiring harness test, this adapter (6) is installed on porous wiring plate (1), and is made up of parent part (26) and component (25), and parent part (26) and component (25) are respectively used to connect detection wire harness and wire harness to be checked；
One rack (2) being used for wiring harness test, described rack (2) comprises controller, the interface connecting power supply, connects the interface of host computer, state display interface and detection port, detection port (27) is connected with the adapter (6) at wire harness port to be measured by detection wire harness；Described detection wire harness hooks (15) by cabling and guides, and described cabling is hooked (15) and is arranged on porous wiring plate (1) by interference fit.
The 3D modular wiring manufactured for wire harness the most according to claim 1 and detection integrated apparatus, it is characterized in that moving towards according to wire harness to be detected, described wiring plate frock is formed by upper and lower two pieces, and upper and lower two pieces of wiring plate frocks have drop at vertical direction, it is divided into again multi-level wiring and spatially extended wiring according to the position of upper and lower two pieces of wiring plate frocks；For multi-level wiring, the wiring plate frock of bottom is arranged on angle-adjusting mechanism, the wiring plate frock on top is arranged in the wiring plate frock of bottom by rotatable expansion link (8), and regulates the angle of two pieces of wiring plate frocks and vertical distance by rotatable expansion link (8)；For on the angle-adjusting mechanism being installed in correspondence of spatially extended wiring, the wiring plate frock of bottom and the wiring plate frock on top, the wiring plate frock of bottom is connected by rotatable expansion link (8) with the another side of the wiring plate frock on top.
The 3D modular wiring manufactured for wire harness the most according to claim 1 and detection integrated apparatus, it is characterized in that moving towards according to wire harness to be detected, described wiring plate frock by two pieces intersect form, the wiring plate frock being positioned at bottom is arranged on angle-adjusting mechanism, and another wiring plate frock intersected is connected with the wiring plate frock of bottom by face, face articulated mounting (19).
The 3D modular wiring manufactured for wire harness the most according to claim 1 and detection integrated apparatus, it is characterized in that moving towards according to wire harness to be detected, described wiring plate frock is directly installed on angle-adjusting mechanism, rotatable expansion link (8) is installed in wiring plate frock simultaneously, directly in the upper wiring of rotatable expansion link (8).
5. according to the 3D modular wiring manufactured for wire harness described in claim 2 or 4 and detection integrated apparatus, it is characterized in that there is a skewed slot on the inner core of described rotatable expansion link (8), regulate by slide block (16) and lock expansion link, its rotatable bottom is to carry out rotating and be fixed on a certain position by a pin (17) and a bolt (18), described bolt can slide in U-lag, and described U-lag is the arc groove with pin center as the center of circle.
The 3D modular wiring manufactured for wire harness the most according to claim 5 and detection integrated apparatus, it is characterized in that being provided with the positioning seat (11) for location on described rotatable expansion link (8) and the U-shaped for guiding pitches (14), described positioning seat and U-shaped fork are to connect seat (7) by post to be installed on expansion link.
The 3D modular wiring manufactured for wire harness the most according to claim 3 and detection integrated apparatus, it is characterized in that described face, face articulated mounting (19) is to be connected by two bars that are rotatably connected, two holes are had on one connecting rod (22), there are a hole and the U-lag centered by this hole in another connecting rod (21), meet angle adjustment requirement between two wiring plate frocks by the connected mode of a pin and a bolt.
8. a using method for integrated apparatus described in claim 1, is characterized in that it comprises the following steps:
Step one, according to the classification of wiring harness structure feature to be manufactured, is combined connecton layout；
Step 2, according to wiring harness structure, is installed on positioning seat (11), U-shaped fork element (14) on wiring plate；
Step 3, carries out three dimensional wiring according to positioning seat (11), U-shaped fork element (14), the position of adapter (6) on wiring plate；
Step 4, according to the position of adapter (6), hooks (15) by cabling, carries out detecting the wiring of wire harness；
Detection wire harness connects the detection port on rack (2), completes 3D modular wiring and the assembling of detection integrated apparatus manufactured for wire harness.
Method the most according to claim 8, is characterized in that being divided into following three classes according to wiring harness structure feature and the quantity of wire harness, the area of wire harness, the trunk trend of wire harness:
1.. wire harness trend is main routing planes with a plane and the plane parallel with this plane approximation, and longitudinally wiring is less；
2.. wire harness moves towards with a plane for main wiring face, and intersecting therewith plane is auxiliary wiring face；
3.. wire harness trend without main wiring side, connects up being installed on the harness clips of column side.
Method the most according to claim 9, is characterized in that the classification according to wiring harness structure feature, corresponding following three kinds of connecton layout compound modes:
1.. connecton layout compound mode one: having two vertical directions to have the main wiring plane of drop, vertical direction wiring is less；Including multi-level wiring and spatially extended wiring；Determine size, distance and the angle of two wiring plate frock planes according to three-dimensional digital wire harness, and then determine the position of locating guide device；Regulate the angle of two planes and vertical distance by rotatable expansion link (8), then connect overall routing plate frock by angle-adjusting mechanism；
2.. connecton layout compound mode two: two intersecting plane is main wiring direction；Wiring plate frock is spliced according to beam area, two wiring plate frock plane intersections use rotatable and fixing face, face hinge means (19) to be connected, described face hinge means is hinged being installed in wiring plate frock, then connects overall routing plate frock by angle-adjusting mechanism；
3.. connecton layout compound mode three: wire harness is three-dimensional to by force, without main wiring direction；Installing expansion link (8) on wiring plate, three dimensional wiring on expansion link, described expansion link is scalable rotatable.
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