CN106024208B - 3D modular wiring and detection integrated apparatus for wire harness manufacture - Google Patents
3D modular wiring and detection integrated apparatus for wire harness manufacture Download PDFInfo
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- CN106024208B CN106024208B CN201610439344.1A CN201610439344A CN106024208B CN 106024208 B CN106024208 B CN 106024208B CN 201610439344 A CN201610439344 A CN 201610439344A CN 106024208 B CN106024208 B CN 106024208B
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- 238000001514 detection method Methods 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000011295 pitch Substances 0.000 claims abstract description 8
- 239000004744 fabric Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000010354 integration Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 238000007689 inspection Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01236—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine
- H01B13/01245—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses the wires being disposed by machine using a layout board
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
Abstract
A kind of 3D modular wiring and detection integrated apparatus for wire harness manufacture, its feature mainly includes：By multiple porous wiring plates（1）The wiring working plate for assembling；By the support bar of adjustable length（4）, support base（3）And the sliding block coordinated with support base（20）The angle-adjusting mechanism of the wiring plate angle for assembling；For the positioning seat that wire harness is fixed（11）And strapping（13）；For the connector of wiring harness test（6）；U-shaped for being oriented to pitches element（14）；For the rack of wiring harness test（2）；The present invention is directed to different types of wiring harness structure feature, and correspondence connecton layout combination, with good versatility, more closing to reality wire structures, is capable of achieving three dimensional wiring and detection integration.
Description
Technical field
Connected up the present invention relates to a kind of 3D modular for wire harness manufacture and detection integrated apparatus, specifically
It is a kind of with good versatility, the 3D modular wiring of more closing to reality wire structures is with detecting the device that is combined.Root
Rationally determine connecton layout combination according to wiring harness structure feature so that connecton layout closer to reality, so as to meet wire harness system
The frock requirement made and detect.
Background technology
Using the density compression plate or plastic plate of a monoblock more than current harness wiring plate, according to digitlization line when being connected up
Beam model obtains wire harness two dimension and transforms into figure, by 1:1 printing obtains wire harness and moves towards tooling drawing, according to tooling drawing on wiring plate
Punching, installation are oriented to and localization tool, to be punched again after the change of wire harness state.Wire harness is moved to after the completion of wire harness cabling
Monitor station detects wire harness, finally gives required wiring harness structure.（Detailed literature：(1) Su Xiao railcars digitized template wiring
Method:China, a kind of 201010603537.9 [P] .2011-07-13. (2) Li Ya man's automotive wire bundle detection means of：China,
201210189111.2[P].2013-01-02.）
Traditional connecton layout problem is：1. wiring plate utilization rate is low, and poor universality is, it is necessary to fixed according to wiring harness structure
System, it is difficult to reuse；2. figure wiring is transformed into the actual three-dimensional wrong difference of wire harness, especially when wire harness is thicker, wire harness by two dimension
Bending, to tie up error larger so that wire harness needs more adjustment when mounted after the completion of tying up；3. wire harness physical routing with electricity
Gas detection is separated and causes adjustment wire harness inconvenience.
The content of the invention
The purpose of the present invention for existing wiring plate poor universality, be conventionally generated to that two-dimentional cloth line tying error is big etc. to ask
Topic, invents a kind of 3D modular wiring that can splice according to actual wire harness and detection integrated apparatus, while providing this dress
The application method put.
One of technical scheme is：
A kind of 3D modular wiring and detection integrated apparatus for wire harness manufacture, it is characterized in that it mainly includes：
The one wiring plate frock for being used for wire harness manufacture, the wiring plate frock is made up of multiple porous wiring plates 1, adjacent porous
The width of wiring plate 1 is connected by pad 10 with bolt 9, and length direction is by the elimination tolerance that can cooperate to install
Tenon 23 be connected with tongue-and-groove 24；
One angle-adjusting mechanism for being used to adjust wiring plate frock angle, the angle-adjusting mechanism includes adjustable length
Support bar 4, support base 3 and connecting rod 5, one end of support bar 4 is connected with support base 3, and the other end of support bar 4 is by connecting
Extension bar 5 is articulated and connected with wiring plate frock；
One is used for the positioning seat 11 and strapping 13 that wire harness is fixed, and described positioning seat 11 is connected by screw in plate connection
Seat 12, wire harness is fixed on positioning seat 11 by described strapping 13；Plate connecting seat 12 is installed on porous wiring plate；
One U-shaped for being used to be oriented to pitches element 14, and it is installed on porous wiring plate 1 also by plate connecting seat 12；
One connector 6 for being used for wiring harness test, the connector 6 is installed on porous wiring plate 1, and by parent part 26 and component
25 compositions, parent part 26 and component 25 are respectively used to connecting detection wire harness and wire harness to be checked；
One rack 2 for being used for wiring harness test, the rack 2 includes controller, the interface of connection power supply, connects host computer
Interface, status display interface and detection port, by detecting that wire harness will detect the connection at port 27 and wire harness port to be measured
Device 6 is connected.The detection wire harness hooks 15 and is oriented to by cabling, and the cabling hooks 15 and is arranged on porous wiring plate by interference fit
On 1.
Moved towards according to wire harness to be detected, described wiring plate frock is constituted by upper and lower two pieces, and upper and lower two pieces of wiring plate works
There is drop mounted in vertical direction, the position according to upper and lower two pieces of wiring plate frocks is divided into multi-level wiring and spatially extended cloth again
Line；For multi-level wiring, the wiring plate frock of bottom is arranged on angle-adjusting mechanism, and the wiring plate frock on top passes through can
The expansion link 8 of rotation is arranged in the wiring plate frock of bottom, and two pieces of wiring plate works are adjusted by rotatable expansion link 8
The angle of dress and vertical distance；For spatially extended wiring, the one of the wiring plate frock of bottom and the wiring plate frock on top
While being installed on corresponding angle-adjusting mechanism, the another side of the wiring plate frock of bottom and the wiring plate frock on top passes through
Rotatable expansion link 8 is connected.
Moved towards according to wire harness to be detected, described wiring plate frock by two pieces it is intersecting form, positioned at the wiring plate work of bottom
Dress is arranged on angle-adjusting mechanism, and another intersecting wiring plate frock is by face face articulated mounting 19 and the wiring plate work of bottom
Pretend company.
Moved towards according to wire harness to be detected, described wiring plate frock is directly installed on angle-adjusting mechanism, while in cloth
Rotatable expansion link 8 is installed in line plate frock, is directly connected up on rotatable expansion link 8；
There is a skewed slot on the inner core of described rotatable expansion link 8, expansion link is adjusted and locked by sliding block 16, its
Rotatable bottom is to be rotated by a pin 17 and a bolt 18 and be fixed on a certain position, and the bolt can be in U-shaped
Slided in groove, the U-lag is the arc groove with pin center as the center of circle.
Positioning seat 11 for positioning and the U-shaped fork 14 for being oriented to, institute are installed on described rotatable expansion link 8
Positioning seat and the U-shaped fork stated are installed on expansion link by post connecting seat 7.
Described face face articulated mounting 19 is connected by two rotatable connection bars, there is two holes in a connecting rod 22,
There are a hole and the U-lag centered on the hole in another connecting rod 21, expired by the connected mode of a pin and a bolt
Angle adjustment requirement between two wiring plate frocks of foot.
The two of technical scheme are：
A kind of 3D modular wiring and the application method of detection integrated apparatus for wire harness manufacture, it is characterized in that it
Comprise the following steps：
Step one, according to the classification of wiring harness structure feature to be manufactured, connecton layout is combined；
Step 2, according to wiring harness structure, positioning seat 11, U-shaped fork element 14 is installed on wiring plate；
Step 3, the position according to positioning seat 11, U-shaped fork element 14, connector 6 carries out three dimensional wiring on wiring plate；
Step 4, according to the position of connector 6,15 is hooked by cabling, detect the wiring of wire harness.Detection wire harness connection
Detection port on rack 2, completes the assembling of the 3D modular wiring and detection integrated apparatus for wire harness manufacture；
The area of quantity, wire harness according to wiring harness structure feature and wire harness, the trunk trend of wire harness are divided into following three class：
1. wire harness trend with a plane and the plane parallel with the plane approximation be main routing planes, longitudinal direction connect up compared with
It is few；
2. wire harness trend is main wiring side with a plane, and intersecting therewith plane is auxiliary wiring side；
3. wire harness trend is connected up without main wiring side with being installed on the harness clips of column side；
According to the classification of wiring harness structure feature, the following three kinds of connecton layout combinations of correspondence：
1. connecton layouts combination one：Having two vertical directions has a main wiring plane of drop, vertical direction wiring compared with
It is few；Including multi-level wiring and spatially extended wiring；The big of two wiring plate frock planes is determined according to three-dimensional digital wire harness
Small, distance and angle, and then determine the position of locating guide device；Two planes are adjusted by rotatable expansion link 8
Angle and vertical distance, then overall routing plate frock is connected by angle-adjusting mechanism；
2. connecton layouts combination two：Two intersecting planes are main wiring direction；Wiring plate is spliced according to beam area
Frock, two wiring plate frock plane intersections are connected using rotatable and fixed face face hinge means 19, face face hinge
Device is to be hinged to be installed in wiring plate frock, then connects overall routing plate frock by angle-adjusting mechanism；
3. connecton layouts combination three：Wire harness is three-dimensional to strong, without main wiring direction；Installed on wiring plate flexible
Bar 8, the three dimensional wiring on expansion link, the expansion link is scalable rotatable.
The beneficial effects of the invention are as follows：
The present invention is spliced from sub- wiring plate, to meet the wiring of variety classes, size, the wiring harness structure of specification,
The versatility of wiring plate is met, while improving its utilization rate using porous wiring plate.Can be caused by angle-adjusting mechanism
Wiring plate carries out angle upset, so that operator connects up.Using the combination of the connecton layout closer to actual three dimensional wiring situation,
It is easy to wire harness to tie up, reduces the alignment error of wire harness.Wiring is combined with detection, the accuracy of wiring is improve, line is reduced
The time of beam production.
Brief description of the drawings
Fig. 1 is the spatially extended wiring dimensional structure diagram of connecton layout combination one of the present invention.
Fig. 2 is the spatially extended wiring right side structural representation of connecton layout combination one of the present invention.
Fig. 3 is the spatially extended wiring present invention looks up structural representation of connecton layout combination one of the present invention.
Fig. 4 is connecton layout combination one of the present invention wiring dimensional structure diagram at many levels.
Fig. 5 is the schematic perspective view of connecton layout combination two of the present invention.
Fig. 6 is the schematic perspective view of connecton layout combination three of the present invention.
Fig. 7 is wiring plate subelement schematic diagram of the present invention.
Fig. 8 is connector schematic diagram of the present invention.
Fig. 9 is wire harness fixing device of the present invention.
Figure 10 is U-shaped fork schematic diagram of the present invention.
Figure 11 is the schematic diagram of rotatable expansion link 8 of the invention.
Figure 12 is the structural representation of face face of the present invention hinge means 19.
Figure 13 is wiring detector principle model.
Figure 14 is the layout of detection means.
Figure 15 is interior of equipment cabinet module.
Specific implementation
The present invention is described further for Structure Figure and embodiment below.
As represented in figures 1 through 14.
A kind of 3D modular wiring and detection integrated apparatus for wire harness manufacture, as shown in figs. 1-11, it is main
Including：
For the wiring plate frock of wire harness manufacture, assembled by pad 10 and bolt 9 by multiple wiring plate subelements 1 and
Into.The wiring plate is porous wiring plate, and wiring plate both sides have can cooperate for eliminating tolerance to install respectively
Tenon 23 and tongue-and-groove 24；
Angle-adjusting mechanism for adjusting wiring plate angle, the angle-adjusting mechanism includes the support of adjustable length
Bar 4, support base 3 and the sliding block 20 coordinated with support base, described angle-adjusting mechanism are articulated and connected wiring by connecting rod 5
There is one degree of freedom in plate, mechanism, and the position that can fix sliding block makes mechanism stable.Bellmouth wherein is arranged in chute, is passed through
Sliding block is fixed in the grafting of pin；
For positioning seat 11 and strapping 13 that wire harness is fixed, it is installed on wiring plate by plate connecting seat 12, it is described
Positioning seat 11 is connected by screw in plate connecting seat 12, and described strapping 13 is fixed on positioning seat 11 by wire harness is processed；
U-shaped for being oriented to pitches element 14, is installed on wiring plate by plate connecting seat 12；
For the connector 6 of wiring harness test, the connector 6 includes parent part 26 and component 25, and the connector 6 is used to connect
Reception survey line beam and detection wire harness, are installed on wiring plate；
For the rack 2 of wiring harness test, the rack includes controller, the interface of connection power supply, connects connecing for host computer
Mouth, status display interface and detection port.Detection module includes energy supply control module, circuit control module, detection module, with
The form design wiring detector of rack 2.The rack includes controller, the interface of connection power supply, connects connecing for host computer
Mouthful, status display interface and detection port, by detecting that wire harness will detect the connector 6 at port 27 and wire harness port to be measured
Connection.The detection wire harness hooks 15 and is oriented to by cabling, and the cabling was worked hard in glove with interference fit and is connected with wiring plate.
Connecton layout combination one：Having two vertical directions has the main wiring plane of drop, and vertical direction wiring is less.
Including multi-level wiring and spatially extended wiring.Size, distance and the angle of two planes are determined according to three-dimensional digital wire harness,
And then determine the position of locating guide device.Adjusted by rotatable expansion link 8 two planes angle and it is vertical away from
From, then overall routing plate is connected by angle-adjusting mechanism.
Connecton layout combination two：Two intersecting planes are main wiring direction.Wiring plate, two are spliced according to beam area
Using rotatable and fixed face face hinge means 19, face face hinge means is to be hinged to be installed on cloth for routing planes intersection
On line plate, then overall routing plate is connected by angle-adjusting mechanism.
Connecton layout combination three：Wire harness is three-dimensional to strong, without main wiring direction.Expansion link 8 is installed on wiring plate,
The three dimensional wiring on expansion link, the expansion link is scalable rotatable.
The application method of frock of the present invention is as follows：
First, according to cord attributes structure to be manufactured and digitlization wire model selective interconnection principal plane, selective interconnection
Device combination.
Secondly, according to cord attributes structures to form wiring plate, wire harness port position and branch point are determined, arrangement connector 6,
Fixed seat 11 and guiding U-shaped fork 14.
Again, connected up according to wire harness port position, branch point, fixed seat, guiding U-shaped fork and wire harness connected relation.
Finally, according to the position of connector 6,15 are hooked by cabling, detect the wiring of wire harness.Detection wire harness connection machine
Detection port on cabinet 2, completes the assembling of the 3D modular wiring and detection integrated apparatus for wire harness manufacture.
Details are as follows：
Example one.
As Figure 1-3.
A kind of 3D modular wiring and detection integrated apparatus for wire harness manufacture, it mainly includes：Two pieces are used for
Wire harness manufacture wiring plate frock, angle-adjusting mechanism, for wire harness fix positioning seat 11 and strapping 13, for be oriented to
U-shaped fork element 14, the connector 6 for wiring harness test and the rack 2 for wiring harness test, as shown in Figure 1, 2, upper and lower two pieces of cloth
Line plate frock has drop in vertical direction, and upper and lower two pieces of wiring plate frocks are in spatially extended wiring, as shown in Figure 1；The cloth of bottom
One side of the wiring plate frock on line plate frock and top is installed on corresponding angle-adjusting mechanism, the wiring plate frock of bottom
It is connected by rotatable expansion link 8 with the another side of the wiring plate frock on top.Every piece of wiring plate frock is by multiple porous cloth
Line plate 1 is constituted, and the width of adjacent porous wiring plate 1 is connected by pad 10 with bolt 9, and length direction passes through can phase interworking
Close and eliminate tolerance so that the tenon 23 installed is connected with tongue-and-groove 24, such as Fig. 7；Described angle-adjusting mechanism includes adjustable length
Support bar 4, support base 3 and connecting rod 5, one end of support bar 4 is connected with support base 3, and the other end of support bar 4 is by connecting
Extension bar 5 is articulated and connected with wiring plate frock；Described positioning seat 11 is connected by screw in plate connecting seat 12, described strapping
Wire harness is fixed on positioning seat 11 by 13, such as Fig. 9；Plate connecting seat 12 is installed on porous wiring plate 1, and the U-shaped for being oriented to pitches unit
Part 14（Such as Figure 10）It is installed on porous wiring plate 1 also by plate connecting seat 12；For wiring harness test connector 6 be installed on it is many
On hole wiring plate 1, and be made up of parent part 26 and component 25, such as Fig. 8, parent part 26 and component 25 be respectively used to connecting detection wire harness and
Wire harness to be checked；Rack 2 for wiring harness test shows comprising controller, the interface of connection power supply, the interface of connection host computer, state
Show interface and detection port, by detecting that wire harness will detect that port 27 is connected with the connector 6 at wire harness port to be measured（As schemed
2）.The detection wire harness hooks 15 and is oriented to by cabling, and the cabling is hooked 15 and is arranged on porous wiring plate 1 by interference fit.
The rotatable expansion link 8 of the present embodiment as shown in figure 11, there is a skewed slot on its inner core, adjusted by sliding block 16 and locked
Expansion link, its rotatable bottom is to be rotated by a pin 17 and a bolt 18 and be fixed on a certain position, the spiral shell
Bolt can be slided in U-lag, and the U-lag is the arc groove with pin center as the center of circle.On described rotatable expansion link 8
Positioning seat 11 for positioning and the U-shaped fork 14 for being oriented to are installed, described positioning seat and U-shaped fork are by post connecting seat
7 are installed on expansion link.
Example two.
As shown in Figure 4.
A kind of 3D modular wiring and detection integrated apparatus for wire harness manufacture, it mainly includes：Two pieces are used for
Wire harness manufacture wiring plate frock, angle-adjusting mechanism, for wire harness fix positioning seat 11 and strapping 13, for be oriented to
U-shaped fork element 14, the connector 6 for wiring harness test and the rack 2 for wiring harness test, upper and lower two pieces of wiring plate frocks are perpendicular
To there is drop, upper and lower two pieces of wiring plate frocks are arranged on angle adjustment machine to Nogata in multi-level wiring, the wiring plate frock of bottom
On structure, the wiring plate frock on top is arranged in the wiring plate frock of bottom by rotatable expansion link 8, and by rotatable
Expansion link 8 adjust the angle and vertical distance of two pieces of wiring plate frocks；As shown in Figure 4.Every piece of wiring plate frock is by more
Individual porous wiring plate 1 is constituted, and the width of adjacent porous wiring plate 1 is connected by pad 10 with bolt 9, and length direction passes through
Can cooperate and eliminate tolerance so that the tenon 23 installed is connected with tongue-and-groove 24, such as Fig. 7；Described angle-adjusting mechanism includes can
The support bar 4 of adjustment length, support base 3 and connecting rod 5, one end of support bar 4 are connected with support base 3, support bar 4 it is another
End is articulated and connected by connecting rod 5 with wiring plate frock；Described positioning seat 11 is connected by screw in plate connecting seat 12, described
Strapping 13 wire harness is fixed on positioning seat 11, such as Fig. 9；Plate connecting seat 12 is installed on porous wiring plate 1, for what is be oriented to
U-shaped pitches element 14（Such as Figure 10）It is installed on porous wiring plate 1 also by plate connecting seat 12；For the connector 6 of wiring harness test
It is installed on porous wiring plate 1, and is made up of parent part 26 and component 25, such as Fig. 8, parent part 26 and component 25 is respectively used to connection inspection
Survey line beam and wire harness to be checked；Rack 2 for wiring harness test connects comprising controller, the interface of connection power supply, connection host computer
Mouthful, status display interface and detection port, by detecting that wire harness will detect the connector 6 at port 27 and wire harness port to be measured
Connection（Such as Fig. 2）.The detection wire harness hooks 15 and is oriented to by cabling, and the cabling hooks 15 and is arranged on porous cloth by interference fit
On line plate 1.The rotatable expansion link 8 of the present embodiment as shown in figure 11, there is a skewed slot on its inner core, adjusted by sliding block 16
Expansion link is saved and locks, its rotatable bottom is to be rotated by a pin 17 and a bolt 18 and be fixed on a certain position
Put, the bolt can be slided in U-lag, the U-lag is the arc groove with pin center as the center of circle.Described is rotatable
Positioning seat 11 for positioning and the U-shaped fork 14 for being oriented to are installed, described positioning seat and U-shaped fork are logical on expansion link 8
Post connecting seat 7 is crossed to be installed on expansion link.
Example three.
As shown in Figure 5.
A kind of 3D modular wiring and detection integrated apparatus for wire harness manufacture, it mainly includes：Two pieces are used for
Wire harness manufacture wiring plate frock, angle-adjusting mechanism, for wire harness fix positioning seat 11 and strapping 13, for be oriented to
U-shaped fork element 14, the connector 6 for wiring harness test and the rack 2 for wiring harness test, move towards, institute according to wire harness to be detected
The two pieces of wiring plate frocks stated are in space intersection, and the wiring plate frock positioned at bottom is directly installed on angle-adjusting mechanism, separately
One intersecting wiring plate frock is connected by face face articulated mounting 19 with the wiring plate frock of bottom, as shown in Figure 5.Every piece of wiring
Plate frock is made up of multiple porous wiring plates 1, and the width of adjacent porous wiring plate 1 is connected by pad 10 with bolt 9, long
Degree direction passes through to cooperate and eliminates tolerance so that the tenon 23 installed is connected with tongue-and-groove 24, such as Fig. 7；Described angle adjustment
Mechanism includes support bar 4, support base 3 and the connecting rod 5 of adjustable length, and one end of support bar 4 is connected with support base 3, props up
The other end of strut 4 is articulated and connected by connecting rod 5 with wiring plate frock；Described positioning seat 11 is connected by screw and connects in plate
Wire harness is fixed on positioning seat 11 by joint chair 12, described strapping 13, such as Fig. 9；Plate connecting seat 12 is installed on porous wiring plate 1
On, the U-shaped for being oriented to pitches element 14（Such as Figure 10）It is installed on porous wiring plate 1 also by plate connecting seat 12；For wire harness
The connector 6 of detection is installed on porous wiring plate 1, and is made up of parent part 26 and component 25, such as Fig. 8, parent part 26 and component 25
It is respectively used to connecting detection wire harness and wire harness to be checked；For wiring harness test rack 2 comprising controller, connection power supply interface,
Interface, status display interface and the detection port of host computer are connected, by detecting that wire harness will detect port 27 and wire harness to be measured
The connector 6 of port is connected（Such as Fig. 2）.The detection wire harness hooks 15 and is oriented to by cabling, and the cabling hooks 15 and passes through interference
Coordinate and be arranged on porous wiring plate 1.As shown in figure 12, it is by two to the described face face articulated mounting 19 of the present embodiment
Rotatable connection bar connection, there is two holes in a connecting rod 22, have a hole in another connecting rod 21 and centered on the hole
U-lag, angle adjustment requirement between two wiring plate frocks is met by the connected mode of a pin and a bolt.
Example four.
As shown in Figure 6.
A kind of 3D modular wiring and detection integrated apparatus for wire harness manufacture, it mainly includes：One piece is used for
Wire harness manufacture wiring plate frock, angle-adjusting mechanism, for wire harness fix positioning seat 11 and strapping 13, for be oriented to
U-shaped fork element 14, the connector 6 for wiring harness test, rotatable expansion link 8 and the rack 2 for wiring harness test, wiring plate
Frock is directly installed on angle-adjusting mechanism, while installing rotatable expansion link 8 in wiring plate frock, can directly revolved
Connected up on the expansion link 8 for turning；As shown in Figure 6.Every piece of wiring plate frock is made up of multiple porous wiring plates 1, adjacent porous wiring
The width of plate 1 is connected by pad 10 with bolt 9, and length direction passes through to cooperate and eliminates tolerance so as to the tenon installed
First 23 are connected with tongue-and-groove 24, such as Fig. 7；The support bar 4 of described angle-adjusting mechanism including adjustable length, support base 3 and
Connecting rod 5, one end of support bar 4 is connected with support base 3, and the other end of support bar 4 is hinged by connecting rod 5 with wiring plate frock
Connection；Described positioning seat 11 is connected by screw in plate connecting seat 12, and wire harness is fixed on positioning seat by described strapping 13
11, such as Fig. 9；Plate connecting seat 12 is installed on porous wiring plate 1, and the U-shaped for being oriented to pitches element 14（Such as Figure 10）Also by plate
Connecting seat 12 is installed on porous wiring plate 1；Connector 6 for wiring harness test is installed on porous wiring plate 1, and by parent part
26 and component 25 constitute, such as Fig. 8, parent part 26 and component 25 are respectively used to connecting detection wire harness and wire harness to be checked；For wire harness inspection
The rack 2 of survey includes controller, the interface of connection power supply, the interface of connection host computer, status display interface and detection port,
By detecting that wire harness will detect that port 27 is connected with the connector 6 at wire harness port to be measured（Such as Fig. 2）.The detection wire harness passes through
Cabling hooks 15 and is oriented to, and the cabling is hooked 15 and is arranged on porous wiring plate 1 by interference fit.Described rotatable expansion link
8 as shown in figure 11, there is a skewed slot on its inner core, expansion link is adjusted and locked by sliding block 16, and its rotatable bottom is logical
Cross a pin 17 and a bolt 18 to be rotated and be fixed on a certain position, the bolt can be slided in U-lag, the U
Shape groove is the arc groove with pin center as the center of circle.Positioning seat for positioning is installed on described rotatable expansion link 8
11 and for be oriented to U-shaped fork 14, described positioning seat and U-shaped fork be to be installed on expansion link by post connecting seat 7.
Example five.
This example is that 3 pieces of the quantity of wiring plate frock, the 3rd piece of wiring working plate is located at upper strata cloth with the difference of example one
The top of line working plate, is connected between the 3rd piece of wiring working plate and upper-layer wirings working plate by rotatable expansion link 8, the
Three pieces of wiring working plates can also be connected by face face articulated mounting 19 with upper-layer wirings working plate, if necessary, can also directly be used
Rotatable expansion link 8 come replace the 3rd piece wiring working plate.By that analogy, the wiring working plate quantity of example two, example three
For three or more when be combined using rotatable expansion link 8 of the invention or face face articulated mounting 19.
As shown in figure 13, the integral arrangement of detection means is as shown in figure 14, machine for wiring detector schematic diagram of the invention
Cabinet interior layout is as shown in figure 15.
Part that the present invention does not relate to is same as the prior art or can be realized using prior art.
Claims (7)
1. a kind of 3D modular wiring and detection integrated apparatus for wire harness manufacture, it is characterized in that it mainly includes：
The one wiring plate frock for being used for wire harness manufacture, the wiring plate frock is by multiple porous wiring plates（1）Composition, adjacent porous cloth
Line plate（1）Width pass through pad（10）With bolt（9）Be connected, length direction by can cooperate elimination tolerance so as to
The tenon of installation（23）And tongue-and-groove（24）It is connected；
One angle-adjusting mechanism for being used to adjust wiring plate frock angle, the angle-adjusting mechanism includes the branch of adjustable length
Strut（4）, support base（3）And connecting rod（5）, support bar（4）One end and support base（3）It is connected, support bar（4）It is another
End passes through connecting rod（5）It is articulated and connected with wiring plate frock；
One is used for the positioning seat that wire harness is fixed（11）And strapping（13）, described positioning seat（11）It is connected by screw and connects in plate
Joint chair（12）, described strapping（13）Wire harness is fixed on positioning seat（11）；Plate connecting seat（12）It is installed on porous wiring plate
On；
One U-shaped for being used to be oriented to pitches element（14）, it is also by plate connecting seat（12）It is installed on porous wiring plate（1）On；
One connector for being used for wiring harness test（6）, the connector（6）It is installed on porous wiring plate（1）On, and by parent part（26）With
Component（25）Composition, parent part（26）And component（25）It is respectively used to connecting detection wire harness and wire harness to be checked；
One rack for being used for wiring harness test（2）, the rack（2）Comprising controller, the interface of connection power supply, connect host computer
Interface, status display interface and detection port, by detecting that wire harness will detect port（27）With the company at wire harness port to be measured
Connect device（6）Connection；
Moved towards according to wire harness to be detected, described wiring plate frock is constituted by upper and lower two pieces, and upper and lower two pieces of wiring plate frocks exist
Vertical direction has drop, and the position according to upper and lower two pieces of wiring plate frocks is divided into multi-level wiring and spatially extended wiring again；It is right
In multi-level wiring, the wiring plate frock of bottom is arranged on angle-adjusting mechanism, and the wiring plate frock on top is by rotatable
Expansion link（8）In the wiring plate frock of bottom, and by rotatable expansion link（8）To adjust two pieces of wiring plate works
The angle of dress and vertical distance；For spatially extended wiring, the one of the wiring plate frock of bottom and the wiring plate frock on top
While being installed on corresponding angle-adjusting mechanism, the another side of the wiring plate frock of bottom and the wiring plate frock on top passes through
Rotatable expansion link（8）It is connected；
Moved towards according to wire harness to be detected, described wiring plate frock by two pieces it is intersecting form, the wiring plate frock positioned at bottom is pacified
On angle-adjusting mechanism, another intersecting wiring plate frock passes through face face articulated mounting（19）With the wiring plate frock of bottom
It is connected；Moved towards according to wire harness to be detected, described wiring plate frock is directly installed on angle-adjusting mechanism, while in wiring plate
Rotatable expansion link is installed in frock（8）, directly in rotatable expansion link（8）Upper wiring；
The detection wire harness is hooked by cabling（15）It is oriented to, the cabling is hooked（15）Porous wiring plate is arranged on by interference fit
（1）On.
2. the 3D modular wiring and detection integrated apparatus for wire harness manufacture according to claim 1, its feature
It is described rotatable expansion link（8）Inner core on have a skewed slot, by sliding block（16）To adjust and lock expansion link, it can
Rotating base is by a pin（17）With a bolt（18）To be rotated and be fixed on a certain position, the bolt can be in U
Slided in shape groove, the U-lag is the arc groove with pin center as the center of circle.
3. the 3D modular wiring and detection integrated apparatus for wire harness manufacture according to claim 1, its feature
It is described rotatable expansion link（8）On be provided with for position positioning seat（11）And the U-shaped fork for being oriented to（14）, institute
Positioning seat and the U-shaped fork stated are by post connecting seat（7）It is installed on expansion link.
4. the 3D modular wiring and detection integrated apparatus for wire harness manufacture according to claim 1, its feature
It is described face face articulated mounting（19）It is to be connected by two rotatable connection bars, a connecting rod（22）On have two holes, separately
One connecting rod（21）On have a hole and the U-lag centered on the hole, expired by the connected mode of a pin and a bolt
Angle adjustment requirement between two wiring plate frocks of foot.
5. the application method of integrated apparatus described in a kind of claim 1, it is characterized in that it is comprised the following steps：
Step one, according to the classification of wiring harness structure feature to be manufactured, connecton layout is combined；
Step 2, according to wiring harness structure, by positioning seat（11）, U-shaped fork element（14）It is installed on wiring plate；
Step 3, according to positioning seat（11）, U-shaped fork element（14）, connector（6）Position three-dimensional cloth is carried out on wiring plate
Line；
Step 4, according to connector（6）Position, by cabling hook（15）, detect the wiring of wire harness；
Detection wire harness connection rack（2）On detection port, complete for wire harness manufacture 3D modular wiring and detection one
The assembling that body makeup is put.
6. method according to claim 5, it is characterized in that the face of the quantity, wire harness according to wiring harness structure feature and wire harness
Product, the trunk trend of wire harness are divided into following three class：
1. wire harness trend is main routing planes with a plane and the plane parallel with the plane approximation, and longitudinal direction wiring is less；
2. wire harness trend is main wiring side with a plane, and intersecting therewith plane is auxiliary wiring side；
3. wire harness trend is connected up without main wiring side with being installed on the harness clips of column side.
7. method according to claim 5, it is characterized in that according to the classification of wiring harness structure feature, the following three kinds of wirings of correspondence
Device combination：
1. connecton layouts combination one：Having two vertical directions has the main wiring plane of drop, and vertical direction wiring is less；
Including multi-level wiring and spatially extended wiring；According to three-dimensional digital wire harness determine two wiring plate frock planes size,
Distance and angle, and then determine the position of locating guide device；By rotatable expansion link（8）To adjust the folder of two planes
Angle and vertical distance, then overall routing plate frock is connected by angle-adjusting mechanism；
2. connecton layouts combination two：Two intersecting planes are main wiring direction；Wiring plate work is spliced according to beam area
Dress, two wiring plate frock plane intersections are using rotatable and fixed face face hinge means（19）It is connected, face face hinge
Device is to be hinged to be installed in wiring plate frock, then connects overall routing plate frock by angle-adjusting mechanism；
3. connecton layouts combination three：Wire harness is three-dimensional to strong, without main wiring direction；Expansion link is installed on wiring plate
（8）, the three dimensional wiring on expansion link, the expansion link is scalable rotatable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610439344.1A CN106024208B (en) | 2016-06-20 | 2016-06-20 | 3D modular wiring and detection integrated apparatus for wire harness manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610439344.1A CN106024208B (en) | 2016-06-20 | 2016-06-20 | 3D modular wiring and detection integrated apparatus for wire harness manufacture |
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| CN106024208A CN106024208A (en) | 2016-10-12 |
| CN106024208B true CN106024208B (en) | 2017-06-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107030640A (en) * | 2017-06-13 | 2017-08-11 | 芜湖侨云友星电气工业有限公司 | A kind of automotive wire bundle assembly or fitting table |
| CN109802333B (en) * | 2018-12-24 | 2020-10-02 | 北京遥测技术研究所 | Modular combined cable wiring tool |
| CN110608671A (en) * | 2019-10-14 | 2019-12-24 | 上海李尔实业交通汽车部件有限公司 | Automobile wire harness visual detection device and detection method thereof |
| CN114762970A (en) * | 2021-01-13 | 2022-07-19 | 安波福电气系统有限公司 | Operating table and method for assembling wire harness |
| CN113240986A (en) * | 2021-04-30 | 2021-08-10 | 北京卫星制造厂有限公司 | Cable network wire harness forming auxiliary tool and wire harness forming method based on tool |
| DE102022102981A1 (en) | 2022-02-09 | 2023-08-10 | Kromberg & Schubert Automotive Gmbh & Co. Kg | Wire harness form board and method of assembling a wire harness form board |
| CN116646872B (en) * | 2023-07-21 | 2023-10-10 | 银河航天科技(南通)有限公司 | Wiring system and method |
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| CN106024208A (en) | 2016-10-12 |
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