CN105947726A - Production device of lightweight reinforced thermoplastic composite product - Google Patents
Production device of lightweight reinforced thermoplastic composite product Download PDFInfo
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- CN105947726A CN105947726A CN201610464086.2A CN201610464086A CN105947726A CN 105947726 A CN105947726 A CN 105947726A CN 201610464086 A CN201610464086 A CN 201610464086A CN 105947726 A CN105947726 A CN 105947726A
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- plate
- heating furnace
- thermoplastic composite
- light
- furnace body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
Abstract
The invention discloses a production device of a lightweight reinforced thermoplastic (LWRT) composite product, in order to solve the problems that the labor intensity of workers is high and equipment has potential safety hazards. The production device comprises an uncoiler, a cloth cutting machine, a material stacking table, a hot press, a heating furnace and a forming press that are arranged sequentially, and also comprises a sheet grabbing manipulator used to grab a lightweight reinforced thermoplastic composite to the material stacking table. With the adoption of the production device, mechanized production of the LWRT product can be realized; the labor intensity and the working capacity of the workers are reduced, and the production efficiency and the product quality of the LWRT product are improved.
Description
Technical field
The invention belongs to automobile part production technique field, particularly to the process units of a kind of light-duty enhancing thermoplastic composite article.
Background technology
Light-duty enhancing thermoplastic composite (being called for short LWRT) is a kind of new material, thermoplasticity (GMT) sheet stock height is strengthened than conventional fiber glass felt owing to LWRT composite density its per unit weight less produces hardness, this kind of material has compared with metal, GMT and tradition PP and nylon long fiber thermoplastic (LFT) complex and alleviates weight, designs the more flexible and lower advantage of cost simultaneously, therefore becomes light-duty GMT composite ideal substitute.This kind of material extensively uses and manufactures automobile bottom screen protective device, bearing plate, inside roof lining, door trim, luggage carrier, roof molded item, hood and car trunk lid etc. at present.It is hot-forming that such product producing process is generally low pressure, and surface is often coated with fabric or thin film top layer.Such current major part of production of articles line uses the artificial mode of production, is aided with various heating, pressurization special plane, fails to form automatization, inefficiency, takies a large amount of artificial, and there is potential safety hazard for workman.
Summary of the invention
In order to overcome labor strength big, there is the problem of potential safety hazard in equipment, the invention provides the process units of a kind of light-duty enhancing thermoplastic composite article.
To achieve these goals, the technical solution used in the present invention is as follows:
The process units of light-duty enhancing thermoplastic composite article, including the uncoiler set gradually, rag cutter, stack platform, hot press, heating furnace, moulding press；And for light-duty enhancing thermoplastic composite being grabbed the plate catching robot on stack platform.
Further, the plate cache mechanism for depositing light-duty enhancing thermoplastic composite is also included.
Yet further, described stack platform includes stack frame, it is arranged on stack frame the stack section conveyer near rag cutter one end, it is arranged on stack frame the caching section conveyer near hot press one end, and is arranged on stack frame and is positioned at the cloth above stack section conveyer and caching section conveyer and leads material mechanical hand；Described cloth leads material mechanical hand and is flexibly connected with stack frame, it is possible to stack frame relatively slides.
Further, described plate catching robot includes mechanical hand column, is arranged at the crossbeam on mechanical hand column, and slide the armshaft that is connected with crossbeam, and is arranged at plate crawl hands on armshaft and grabs.
It addition, the crawl hands packet capturing of described plate includes hands and grabs mounting seat, it is arranged at the floating guide rod that hands is grabbed in mounting seat, is arranged at the air cylinder fixed plate of floating guide rod bottom, and is connected with air cylinder fixed plate and is positioned at the lower platen below air cylinder fixed plate；Being fixed with cylinder in described air cylinder fixed plate, the piston rod of described cylinder connects draw point installing plate, and described draw point installing plate is provided with draw point group, and the syringe needle of described draw point group is towards lower platen；Described hands is grabbed mounting seat and is connected with armshaft by link plate.
Additionally, described floating guide rail activity installation and hands are grabbed in mounting seat, it is possible to phase opponent grabs mounting seat and slides up and down；Described floating guide rod top is provided with sensor detection block；Described hands is grabbed mounting seat and is provided with sensor stand, and described sensor stand is provided with the sensor matched with sensor detection block.Described cylinder is provided with cylinder choke valve.
Further, described heating furnace includes heating furnace body, be arranged at heating furnace body internal and can the net chain conveyor of heating furnace body slip relatively, and the heating system being arranged in heating furnace body；The elevator driving heating furnace body to move up and down it is additionally provided with on described heating furnace body.
Yet further, described net chain conveyor includes the bracing frame being slidably connected with heating furnace body inwall, it is arranged at first cylinder at bracing frame two ends, it is arranged in heating furnace body and is positioned at the second tin roller below bracing frame, and the guide pulley being arranged between second tin roller with bracing frame and being connected with heating furnace body inwall；Also include the conveying network chain being wrapped on the first cylinder, second tin roller, guide pulley and bracing frame；Described heating system is made up of two heat by infrared ceramics plates；A heat by infrared ceramics plate it is respectively provided with above and below support frame as described above.
Further, described plate cache mechanism includes the first pallet carriage, the second pallet carriage being arranged in series with the first pallet carriage；Described first pallet carriage and the second pallet carriage are provided with some conveying rollers, are provided with guide rail below described second pallet carriage, and the second pallet carriage can slide laterally by opposite rail.
It addition, described hot press includes mould holder, the fixed half and moving half being arranged on mould holder；Teflon conveyer it is equipped with on described dynamic model and cover half.
The present invention compared with prior art, has the following advantages and beneficial effect:
The present invention is capable of mechanization production LWRT goods, alleviates labor strength and workload, improves production efficiency and the product quality of LWRT goods.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the structural representation of stack platform in the present invention.
Fig. 4 is the structural representation of plate catching robot in the present invention.
Fig. 5 is the structural representation that in the present invention, plate captures that hands is grabbed.
Fig. 6 is the side view of Fig. 5.
Fig. 7 is the structural representation of hot press in the present invention.
Fig. 8 is the structural representation of heating furnace in the present invention.
Fig. 9 is the structural representation of bracing frame in the present invention.
Figure 10 is the side view of net chain conveyor of the present invention.
Figure 11 is the structural representation of heating system in the present invention.
nullWherein，The parts that in accompanying drawing, labelling is corresponding are entitled: 1-uncoiler，2-plate catching robot，3-stack platform，4-rag cutter，5-heating furnace，6-moulding press，7-plate cache mechanism，8-roller，9-stack frame，10-stack section conveyer，11-caches section conveyer，12-cloth leads material mechanical hand，13-mechanical hand column，14-crossbeam，15-armshaft，16-plate captures hands and grabs，17-air cylinder fixed plate，18-lower platen，19-cylinder，20-draw point installing plate，21-draw point group，22-link plate，23-sensor detection block，24-sensor stand，25-sensor，26-cylinder choke valve，27-hands grabs mounting seat，28-floating guide rod，29-upper Teflon belt supporting frame，The upper driving drum of 30-，31-upper Teflon band，Teflon belt supporting frame under 32-，33-underdrive cylinder，Teflon band under 34-，35-heating furnace body，36-net chain conveyor，37-elevator，38-bracing frame，39-the first cylinder，40-second tin roller，41-guide pulley，42-carries network chain，43-heat by infrared ceramics plate，44-network chain wear-resisting torr bar，45-suspension，46-heating plate，47-regulates bolt.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings, and embodiments of the present invention include but not limited to the following example.
Embodiment
As shown in Fig. 1～2, the process units of light-duty enhancing thermoplastic composite article, including the uncoiler 1 set gradually, rag cutter 8, stack platform 3, hot press 4, heating furnace 5, moulding press 6；And for light-duty enhancing thermoplastic composite being grabbed the plate catching robot 2 on stack platform.
Produce LWRT goods by said apparatus and can be greatly reduced labor strength, improve production efficiency.Automatically cloth is put particular by uncoiler, entering stack platform, plate is captured and is positioned on cloth by plate catching robot, and then cloth is covered on plate by stack platform, it is subsequently sent to hot press and carries out hot pressing, make cloth preferably fit to panel surface, heat subsequently into heating furnace, finally enter moulding press and process, whole process worker exposure is less, so reducing labor intensity, improve production efficiency, improving product quality simultaneously.
It addition, present invention additionally comprises the plate cache mechanism 7 for depositing light-duty enhancing thermoplastic composite.By arranging plate cache mechanism, it is possible to carry out caching plate, it is simple to plate catching robot captures, improve production efficiency.
Specifically, described plate cache mechanism includes the first pallet carriage, the second pallet carriage being arranged in series with the first pallet carriage；Described first pallet carriage and the second pallet carriage are provided with some conveying rollers, are provided with guide rail below described second pallet carriage, and the second pallet carriage can slide laterally by opposite rail.Pass through said apparatus, plate can be positioned on pallet, then pallet is positioned over the first pallet carriage, then by conveying roller, pallet is delivered on the second pallet carriage, plate catching robot can capture, after the plate on pallet has captured, second pallet carriage can be moved to side by guide rail, after empty pallet is taken away by workman, second pallet carriage returns to home position, now, the first pallet carriage this pallet that will be equipped with plate again is transported on the second pallet carriage capture for plate catching robot.
As shown in Figure 3, described stack platform includes stack frame 9, it is arranged on stack frame the stack section conveyer 10 near rag cutter one end, it is arranged on stack frame the caching section conveyer 11 near hot press one end, and is arranged on stack frame and is positioned at the cloth above stack section conveyer and caching section conveyer and leads material mechanical hand 12；Described cloth leads material mechanical hand and is flexibly connected with stack frame, it is possible to stack frame relatively slides.By above-mentioned setting, after cloth enters stack frame, cloth leads material mechanical hand cloth-traction and travels forward, length as required, utilizes rag cutter to be cut off by cloth, and now cloth leads material mechanical hand stop motion；Then by plate catching robot, plate is positioned on cloth, lead material mechanical hand cloth-traction return finally by cloth and cover on plate, that is plate upper and lower surface is all coated with by cloth, is sent in hot press by the plate being coated with by stack section conveyer and caching section conveyer subsequently.
As shown in Figure 4, described plate catching robot includes mechanical hand column 13, the crossbeam 14 being arranged on mechanical hand column, and slide the armshaft 15 that is connected with crossbeam, and is arranged at plate crawl hands on armshaft and grabs 16.
By above-mentioned setting, it is possible to effective control plate crawl hands is grabbed and carried out capturing plate, can be positioned on stack platform by plate accurately simultaneously.
As shown in Figure 5,6, the crawl hands packet capturing of described plate includes hands and grabs mounting seat 27, it is arranged at the floating guide rod 28 that hands is grabbed in mounting seat, is arranged at the air cylinder fixed plate 17 of floating guide rod bottom, and is connected with air cylinder fixed plate and is positioned at the lower platen 18 below air cylinder fixed plate；Being fixed with cylinder 19 in described air cylinder fixed plate, the piston rod of described cylinder connects draw point installing plate 20, and described draw point installing plate is provided with draw point group 21, and the syringe needle of described draw point group is towards lower platen；Described hands is grabbed mounting seat and is connected with armshaft by link plate 22.
When LWRT plate being captured by said apparatus, first pass through armshaft to drive plate to capture hands to grab and move down, when dropping to a certain degree, first lower platen contacts with LWRT plate, armshaft continues to decline, plate crawl hands is grabbed and is continued to move down, LWRT plate is pressed, make lower platen tightr with what LWRT panel surface was fitted, then control cylinder and stretch out piston rod, draw point group thrusts LWRT plate with the piston rod of cylinder, then control armshaft to rise, LWRT plate will move upward along with draw point group, thus successfully LWRT plate is captured, last armshaft is moved horizontally to above stack platform, then decline, then cylinders retract is controlled, plate is under the stop of lower platen, Spontaneous release is on stack platform.
Specifically, described air cylinder fixed plate is respectively provided on two sides with a cylinder, two cylinders is equipped with draw point installing plate, two draw point installing plates are mounted on draw point group；Angle between two draw point groups is 70～135 °.Cooperate by arranging two cylinders, it is possible to more firmly capture by LWRT plate.During concrete operations, after the surface of lower platen Yu LWRT plate fits tightly, two cylinders stretch out piston rod, draw point group thrusts LWRT plate with cylinder, owing to two groups of draw points form an angle, draw point group is thrust LWRT plate part and is formed and overlap, the overlapping region that draw point group of being taken shelter from rain by plate part material wind is formed, thus fixing more firm.
Specifically, described floating guide rail activity installation and hands are grabbed in mounting seat, it is possible to phase opponent grabs mounting seat and slides up and down；Described floating guide rod top is provided with sensor detection block 23；Described hands is grabbed mounting seat and is provided with sensor stand 24, and described sensor stand is provided with the sensor 25 matched with sensor detection block.By above-mentioned setting, plate crawl hands is grabbed when moving downward, when lower platen contacts with LWRT plate, when moving still further below, hands is grabbed mounting seat and be may proceed to move down, at this moment hands is grabbed mounting seat and can be continued to move downward certain fixing by Relative Floating guide rod, and hands is grabbed the induction apparatus in mounting seat and is sensed when moving down when sensor detects block, illustrate that lower platen has fitted tightly with LWRT plate, armshaft stops moving down, cylinder is started working, and draw point group is thrust in LWRT plate, is captured subsequently.
Specifically, described lower platen includes " U " the type support being connected with air cylinder fixed plate, and is arranged at the square bearer of " U " type frame bottom.By above-mentioned setting, draw point group is when carrying out thrusting LWRT plate, can be thrust to LWRT plate by the space that " U " type support reserves, and lower platen will not stop the moving line of draw point group, simultaneously because arrange square bearer, and the party's frame mid portion is empty, namely only has frame, so draw point group can thrust LWRT plate in the middle part of square bearer, then after crawl completes, when needing to be placed on plate collection position, when draw point group is retracted, stop due to square bearer, LWRT plate will not move upwardly together along with draw point group, but directly depart from draw point group.
Regulating cylinder for convenience, described cylinder is provided with cylinder choke valve 26.
As it is shown in fig. 7, described hot press includes mould holder, the fixed half and moving half being arranged on mould holder；Teflon conveyer it is equipped with on described dynamic model and cover half.
Specifically, described Teflon conveyer includes the upper Teflon belt supporting frame 29 of two dynamic model both sides being individually fixed in hot press, each upper Teflon belt supporting frame is equipped with two upper driving drums 30, and lays respectively at top and the bottom of Teflon belt supporting frame；It is wound with Teflon band 31 on described upper driving drum；Dynamic model is coated with therein by described upper Teflon band；Also include the lower Teflon belt supporting frame 32 of two cover half both sides being individually fixed in hot press, it is equipped with two underdrive cylinders 33 on each lower Teflon support, and lay respectively at top and the bottom of lower Teflon belt supporting frame, described underdrive cylinder is wound with lower Teflon band 34；Cover half is coated with therein by described lower Teflon band.Pass through the said equipment, dynamic model is coated with therein by upper Teflon band, cover half is then coated with therein by lower Teflon band, and upper Teflon band and lower Teflon band can against dynamic model and cover half surface is moved, LWRT plate is then hot pressed between upper Teflon band and lower Teflon band, contact without the surface with fixed half and moving half, the situation of the mould that this makes it possible to avoid to stick together, decrease maintenance cost.Simultaneously because upper Teflon band and lower Teflon band can against fixed half and moving half surface and move, so can with outside conveyer carry out with the use of, easily LWRT plate can be delivered to hot press center, after hot pressing is good, LWRT plate good for hot pressing can be sent by the relative motion of upper and lower Teflon band, simple to operate, greatly reduce labor intensity big.
Specifically, the outer surface at described upper driving drum and underdrive cylinder two ends is provided with groove, and described upper Teflon band and lower Teflon band are provided with the sliver snapping in groove.By coordinating of groove and sliver, it is possible to avoid upper and lower Teflon band sideslip；Above-mentioned groove is specifically around upper and lower driving drum one week, the most upper and lower driving drum provided circumferentially about fluted, sliver is then along upper and lower Teflon band inner surface one week, so that transmission band is in motor process, all the time make sliver be positioned at groove, thus effectively prevent upper and lower Teflon band sideslip.
Specifically, described upper driving drum and underdrive cylinder are all fixed on support by mounting seat, and one end of described support is provided with baffle plate, and this baffle plate is provided with screwed hole.Above-mentioned mounting seat is secured by bolts on support.By above-mentioned setting, when upper and lower driving drum does not keeps opposing parallel, mounting seat can be promoted spacing by installing a screw in screwed hole, make upper and lower transmission roll and certain displacement occurs, so that its holding is opposing parallel, it is fixed by bolt the most again, can easily be adjusted, thus prevent sideslip further.
Specifically, described lower Teflon support is additionally provided with the lower Teflon band driving means driving underdrive cylinder to rotate.Selecting as one, described lower Teflon band driving means is motor.Underdrive cylinder can be driven easily to rotate by motor, thus drive lower Teflon band motion.
It addition, described upper Teflon support is provided with the upper Teflon band driving means driving upper driving drum to rotate.Described upper Teflon band driving means is motor.Same, upper driving drum drives also by motor, thus realizes the motion of upper Teflon band.
As shown in Fig. 8～11, described heating furnace includes heating furnace body 35, be arranged at heating furnace body internal and can the net chain conveyor 36 of heating furnace body slip relatively, and the heating system being arranged in heating furnace body；The elevator 37 driving heating furnace body to move up and down it is additionally provided with on described heating furnace body.By said apparatus, the plate after hot pressing is directly entered heating furnace body, and plate, by the net chain conveyor in heating furnace body, directly can be delivered to moulding press by the plate after heating.Thus alleviate labor strength and workload, to improve production efficiency and the product quality of plate goods.During concrete operations, by being sent on net chain conveyor by plate, it is then sent at heating system heat, after having heated, is slided relative to heating furnace body by net chain conveyor, can realize sending plate.
Specifically, described elevator is four, is uniformly distributed in below heating furnace body, for regulating the height of heating furnace body.By arranging four elevator on heating furnace, it can be ensured that the stability of heating furnace body ascending and descending process, improve safety.
Described net chain conveyor includes the bracing frame 38 being slidably connected with heating furnace body inwall, it is arranged at first cylinder 39 at bracing frame two ends, it is arranged in heating furnace body and is positioned at the second tin roller 40 below bracing frame, and the guide pulley 41 being arranged between second tin roller with bracing frame and being connected with heating furnace body inwall；Also include the conveying network chain 42 being wrapped on the first cylinder, second tin roller, guide pulley and bracing frame；Described heating system is made up of two heat by infrared ceramics plates 43；A heat by infrared ceramics plate it is respectively provided with above and below support frame as described above.
Designed cleverly by above-mentioned, it is possible to realize conveying network chain monolayer and enter heating region, to reduce conveyer to infrared ray obstruct, it is achieved the higher thermal efficiency.Simultaneously by the ingehious design of above-mentioned each cylinder, it is possible to when bracing frame slides, the conveying network chain of lower section will not contact with the heat by infrared ceramics plate of lower section.Ensure that the stability of whole device.Meanwhile, two heat by infrared ceramics plates are used, it is possible to realize plate Double-side Heating, thus improve the efficiency of heating surface, be able to ensure that plate is heated evenly simultaneously.
Selecting as one, support frame as described above surface is provided with network chain wear-resisting torr bar 44.Wherein, network chain wear-resisting torr bar is flat structure, decreases and intercepts infrared ray so that product is uniformly heated, to improve product quality.
Selecting as one, described heat by infrared ceramics plate includes suspension 45, the heating plate 46 being arranged on suspension and being flexibly connected with suspension, and the regulation bolt 47 being arranged on suspension；Described suspension is connected with heating furnace body inwall by regulation bolt.By becoming to be flexibly connected with suspension design by heating plate, it is convenient for changing and overhauls.It addition, arrange regulation bolt on suspension, it is possible to the distance between regulation suspension and net chain conveyor, so disclosure satisfy that the plate of different-thickness, be also convenient for mounting and dismounting suspension simultaneously, overhaul.What deserves to be explained is, the heat by infrared ceramics plate below bracing frame without regulation with heating furnace body between concrete, it is only necessary to regulation bracing frame above heat by infrared ceramics plate.
Preferred as one, described heating plate is made up of multiple single heating units, and each heating unit is all detachably connected (drawer-type structure) with suspension.By using cellular structure to design, by many for heating plate dust groups of single heating units, facilitate the single independent extraction of heating unit, conveniently individually overhaul and change, simultaneously because be that multiple heating unit can heat by subregion, and need not overall heat, to reach temperature compliant regulatory function and energy-conserving and environment-protective demand.
Worth explanation is, the mechanical part related in the present invention is driven realizing by motor or other driving means, can arrange unified control chamber and be controlled all parts.And control device uses prior art to realize.
According to above-described embodiment, the present invention just can be realized well.What deserves to be explained is; on the premise of designing based on said structure, for solving same technical problem, even if some made in the present invention are without substantial change or polishing; the essence of the technical scheme used is still as the present invention, therefore it should also be as within the scope of the present invention.
Claims (10)
1. the process units of a light-duty enhancing thermoplastic composite article, it is characterised in that the uncoiler (1) that includes setting gradually, rag cutter (8), stack platform (3), hot press (4), heating furnace (5), moulding press (6)；And for light-duty enhancing thermoplastic composite being grabbed the plate catching robot (2) on stack platform.
The process units of light-duty enhancing thermoplastic composite article the most according to claim 1, it is characterised in that also include the plate cache mechanism (7) for depositing light-duty enhancing thermoplastic composite.
The process units of light-duty enhancing thermoplastic composite article the most according to claim 1, it is characterized in that, described stack platform includes stack frame (9), it is arranged on stack frame stack section conveyer (10) near rag cutter one end, it is arranged on stack frame caching section conveyer (11) near hot press one end, and is arranged on stack frame and is positioned at the cloth above stack section conveyer and caching section conveyer and leads material mechanical hand (12)；Described cloth leads material mechanical hand and is flexibly connected with stack frame, it is possible to stack frame relatively slides.
The process units of light-duty enhancing thermoplastic composite article the most according to claim 1, it is characterized in that, described plate catching robot includes mechanical hand column (13), the crossbeam (14) being arranged on mechanical hand column, slide the armshaft (15) that is connected with crossbeam, and be arranged at plate crawl hands on armshaft and grab (16).
The process units of light-duty enhancing thermoplastic composite article the most according to claim 4, it is characterized in that, the crawl hands packet capturing of described plate includes hands and grabs mounting seat (27), it is arranged at the floating guide rod (28) that hands is grabbed in mounting seat, it is arranged at the air cylinder fixed plate (17) of floating guide rod bottom, and is connected with air cylinder fixed plate and is positioned at the lower platen (18) below air cylinder fixed plate；Being fixed with cylinder (19) in described air cylinder fixed plate, the piston rod of described cylinder connects draw point installing plate (20), and described draw point installing plate is provided with draw point group (21), and the syringe needle of described draw point group is towards lower platen；Described hands is grabbed mounting seat and is connected with armshaft by link plate (22).
The process units of light-duty enhancing thermoplastic composite article the most according to claim 5, it is characterised in that described floating guide rail activity installation and hands are grabbed in mounting seat, it is possible to phase opponent grabs mounting seat and slides up and down；Described floating guide rod top is provided with sensor detection block (23)；Described hands is grabbed mounting seat and is provided with sensor stand (24), and described sensor stand is provided with the sensor (25) matched with sensor detection block.
The process units of light-duty enhancing thermoplastic composite article the most according to claim 1, it is characterized in that, described heating furnace includes heating furnace body (35), be arranged at heating furnace body internal and can the net chain conveyor (36) of heating furnace body slip relatively, and the heating system being arranged in heating furnace body；The elevator (37) driving heating furnace body to move up and down it is additionally provided with on described heating furnace body.
The process units of light-duty enhancing thermoplastic composite article the most according to claim 7, it is characterized in that, described net chain conveyor includes the bracing frame (38) being slidably connected with heating furnace body inwall, it is arranged at first cylinder (39) at bracing frame two ends, it is arranged in heating furnace body and is positioned at the second tin roller (40) below bracing frame, and the guide pulley (41) being arranged between second tin roller with bracing frame and being connected with heating furnace body inwall；Also include the conveying network chain (42) being wrapped on the first cylinder, second tin roller, guide pulley and bracing frame；Described heating system is made up of two heat by infrared ceramics plates (43)；A heat by infrared ceramics plate it is respectively provided with above and below support frame as described above.
The process units of light-duty enhancing thermoplastic composite article the most according to claim 2, it is characterised in that described plate cache mechanism includes the first pallet carriage, the second pallet carriage being arranged in series with the first pallet carriage；Described first pallet carriage and the second pallet carriage are provided with some conveying rollers, are provided with guide rail below described second pallet carriage, and the second pallet carriage can slide laterally by opposite rail.
The process units of light-duty enhancing thermoplastic composite article the most according to claim 1, it is characterised in that described hot press includes mould holder, the fixed half and moving half being arranged on mould holder；Teflon conveyer it is equipped with on described dynamic model and cover half.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610464086.2A CN105947726B (en) | 2016-06-23 | 2016-06-23 | The process units of light-duty enhancing thermoplastic composite article |
Applications Claiming Priority (1)
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| CN110284258A (en) * | 2019-07-04 | 2019-09-27 | 芜湖莫森泰克汽车科技股份有限公司 | A kind of integrated car glass-frame riser guide rail making material and preparation method thereof |
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| CN114290703A (en) * | 2021-12-28 | 2022-04-08 | 芜湖长鹏汽车零部件有限公司 | Automatic production equipment for wheel covers |
| CN116021698A (en) * | 2023-03-08 | 2023-04-28 | 安徽美安密封件股份有限公司 | Vulcanizing press and vulcanizing method for producing rubber oil seal product |
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