CN102218888A - Fully-automatic line production cloth sticking machine - Google Patents
Fully-automatic line production cloth sticking machine Download PDFInfo
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- CN102218888A CN102218888A CN2011100698908A CN201110069890A CN102218888A CN 102218888 A CN102218888 A CN 102218888A CN 2011100698908 A CN2011100698908 A CN 2011100698908A CN 201110069890 A CN201110069890 A CN 201110069890A CN 102218888 A CN102218888 A CN 102218888A
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Abstract
The invention relates to a fully-automatic line production cloth sticking machine. The cloth sticking machine is characterized in that: a feeder, a gluing device, a cloth sticking device and a dryer which are connected in sequence to form the cloth sticking machine are respectively connected with a fully-automatic control system; the feeder comprises a frame, an automatic feeding belt mechanism which is arranged under the emptying rack, and a batch emptying rack which is arranged on the frame; the gluing device comprises a frame, and a supporting roller, a rolling turning roller, a glue spreader and an adhesive groove which are respectively placed on the frame; and the cloth sticking device comprises a frame, and a left cloth clamping and cutting device, a right cloth clamping and cutting device and a cloth shearing mechanism which are placed on the frame; and the dryer comprises a frame, and an automatic feeding belt mechanism, an oven heating mechanism and a hot gas cycling mechanism which are respectively placed on the frame. In the invention, each component is coordinated by a program of the control system, a laminated product is obtained through sticking the cloth with glue to a substrate and passing through a pressure roller. The fully-automatic line production cloth sticking machine allows the product quality and the production efficiency to be improved, the production cost to be reduced, and the labor force to be released.
Description
Technical field
The present invention relates to a kind of plate patch equipment, particularly relate to a kind of full-automatic continuous productive process patch machine with the integrated control of PLC.
Background technology
The technological process of at present traditional patch on base material normally adopts manual mode to produce, its mode of production is as follows: at first the workman hand-makes out the cloth with the plate same size, and then craft roller coating glue on cloth, then the workman is manual flattens smooth being fitted on the plate of veneer, at last finished product is hung, treat the long period after glue condense.This mode of production mounts by hand by the workman is complete, the labor strength height, and technological process multistation operation consumption consuming time is artificial, and hanging finished product needs big quantity space, and production efficiency is lower, the production cost height, the processing technology complexity, the process-cycle is long, and product quality also be cannot say for sure to demonstrate,prove.
Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art, the invention provides a kind of full-automatic continuous productive process patch machine that a kind of production efficiency is higher, guarantee product quality by full-automatic control system control.
The technical solution adopted for the present invention to solve the technical problems is: a kind of full-automatic continuous productive process patch machine, be linked in sequence by feeder, glue spreader, patch machine and dryer, each several part is connected with full-automatic control system respectively, wherein: feeder, comprise frame, self-feeding belt mechanism, yardage roll discharging frame and yardage roll discharging frame place respectively on the frame, and the self-feeding belt mechanism places the discharging frame below; Glue spreader comprises frame, and backing roll, roll extrusion slewing rollers, glue spreader and adhesive groove place on the frame respectively; The patch machine comprises frame, and left side folder cloth cut device, right folder cloth cut device and sheaing mechanism place on the frame respectively; Dryer comprises frame, and automatic belt conveying mechanism, baker heating mechanism and hot gas cycle mechanism place on the frame respectively.
As a further improvement on the present invention: yardage roll discharging frame in the described feeder and the pneumatic tension mechanism of yardage roll discharging frame band.
As a further improvement on the present invention: the backing roll in the described glue spreader places the junction of the front end and the feeder of glue spreader, lift valve door in the backing roll links to each other with the backing roll two ends by connecting rod, the two ends of backing roll place on the slide rail of frame by slide block, left and right sides valve in the glue spreader links to each other with the glue spreader two ends by connecting rod, the two ends of glue spreader place on the slide rail of frame by slide block, the glue spreader below is immersed in the adhesive groove, and the roll extrusion slewing rollers place backing roll and glue spreader top.
As a further improvement on the present invention: in the described vertical whirligig, vertical rotation control motor places the top of flush coater, links to each other with vertical rotation control reductor by connecting rod.
As a further improvement on the present invention: the left side folder cloth cut device in the described patch machine comprises left side folder rag cutter tool hand, cylinder, cylinder and guide rail, aluminum strip one end links to each other with cylinder in the folder rag cutter tool hand of a left side, the blank blade is housed on the aluminum strip and links to each other with the piston rod of cylinder, described aluminum strip links to each other by connecting rod with aluminum strip, left side folder rag cutter tool hand places on the sliding seat, and sliding seat places on the slide rail slidably.
As a further improvement on the present invention: the structure of the right side folder cloth cut device in the described patch machine is symmetrical with left side folder cloth cut device.
As a further improvement on the present invention: the sheaing mechanism in the described patch machine, comprise lift cylinder, lift cylinder, motor and double T shape pressure roller, described lift cylinder and lift cylinder place on the frame, lift cylinder is connected with sliding seat with the piston rod of lift cylinder, motor places on the sliding seat, and sliding seat is installed on the guide rail slidably, and double T shape press-roller device is on sliding seat, the two ends of sliding seat link to each other with slide rail, 0 °～180 ° of described double T shape pressure roller double T shape pressure head expansibles.
As a further improvement on the present invention: described dryer comprises frame, and the baker hypertherm is set up above baker end automatic belt feed mechanism, and hot gas cycle mechanism places baker heating mechanism and automatic belt feed mechanism next door.
As a further improvement on the present invention: described hot gas cycle mechanism comprises circulating fan and warm-air pipe, and warm-air pipe one end links to each other with the circulating fan outlet, and the other end and the baker mechanism's burner hearth that generates heat links to each other.
Compared with prior art, the invention has the beneficial effects as follows: use the present invention can realize patch technological process full-automation, a large amount of number of workers that reduce, shorten the process operation time, take up an area of and lack, the flexibility height, the product quality high-quality is stable, have efficient, high stability, high flexibility, discharged great productivity.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is an overall schematic of the present invention.
Fig. 3 is an above-mentioned feeder enlarged diagram of the present invention.
Fig. 4 is an above-mentioned glue spreader enlarged diagram of the present invention.
Fig. 5 is an above-mentioned glue spreader cross-sectional schematic of the present invention.
Fig. 6 is an above-mentioned patch machine enlarged diagram of the present invention.
Fig. 7 is the local enlarged diagram of above-mentioned patch machine of the present invention.
Fig. 8 is an above-mentioned patch machine cross-sectional schematic of the present invention.
Fig. 9 is the local enlarged diagram of above-mentioned dryer of the present invention.
Among the figure: the 1-feeder, the 2-glue spreader, the 21-backing roll, 211-lifting valve, the 212-slide block, 22-roll extrusion slewing rollers, the 23-glue spreader, 231-left and right sides valve, the 232-slide block, 24-adhesive groove, 3-patch machine, the 4-dryer, the 5-frame, 6-self-feeding belt mechanism, the 7-frame, the 8-frame, the 801-guide rail, the 802-slide rail, 9-left side folder cloth cut device, 91-left side folder rag cutter tool hand, the 912-aluminum strip, the 913-aluminum strip, the 914-connecting rod, the 92-sliding seat, the 93-cylinder, the 94-cylinder, the 95-slide rail, 10-sheaing mechanism, the 101-lift cylinder, the 102-lift cylinder, the 103-motor, 104-double T row pressure roller, the 105-sliding seat, the 106-sliding seat, the 11-frame, 12-baker end automatic belt feed mechanism, 13-baker heating mechanism, 14-hot gas cycle mechanism, the 141-circulating fan, the 142-warm-air pipe, the right folder of 15-cloth cut device, the 16-full-automatic control system, 17-cloth discharging frame, 18-cloth discharging frame.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described further.
Overall structure of the present invention:
As shown in Figure 1 and Figure 2, a kind of full-automatic continuous productive process patch machine, be linked in sequence by feeder 1, glue spreader 2, patch machine 3 and dryer 4 and constitute, each several part is connected with full-automatic control system 16 respectively, control system 16 is made by the prior art design, mainly realizes each several part co-operating of the present invention by the program among the PLC (Programmable Logic Controller).Wherein: feeder 1, comprise frame 5, self-feeding belt mechanism 6, yardage roll discharging frame 17 and yardage roll discharging frame 18 place respectively on the frame 5, and self-feeding belt mechanism 6 places the discharging frame below; Glue spreader 2 comprises frame 7, and backing roll 21, roll extrusion slewing rollers 22, glue spreader 23 and adhesive groove 24 place respectively on the frame 7; Patch machine 3 comprises frame 8, and left side folder cloth cut device 9, right folder cloth cut device 15 and sheaing mechanism 10 place respectively on the frame 8; Dryer 4 comprises frame 11, and automatic belt conveying mechanism 12, baker heating mechanism 13 and hot gas cycle mechanism 14 place respectively on the frame 11.
The course of work of the present invention: see Fig. 1, Fig. 2, plate is brought automatic patch mechanism 3 into from feed end self-feeding belt system 6.Simultaneously yardage roll discharging frame 17 or cloth discharging frame 18 are put cloth and are entered automatic glue spreaders 2 and apply glue for cloth ground, clamp and cut needed cloth size and accurate running fix in the plate top by left side folder cloth cut device 9 and right folder cloth cut device 15 are staggered then.After first two steps preparation is finished by automatic sheaing mechanism 10 smooth being attached on the plate of cloth, by baker end automatic belt feed mechanism 12 plate that posts cloth is brought into baker heating mechanism 13 then and with baker hot gas cycle mechanism glue is condensed, finished product is taken out of by baker end automatic belt feed mechanism 12 from the left side of Fig. 1 at last.
The structure of the above-mentioned critical piece of the present invention and the course of work thereof:
Feeder:
As Fig. 1, shown in Figure 3, feeder 1 comprises frame 5, and self-feeding belt mechanism 6, yardage roll discharging frame 17 and yardage roll discharging frame 18 place respectively on the frame 5, and self-feeding belt mechanism 6 places the discharging frame below.The pneumatic tension mechanism of described yardage roll discharging frame band.In the implementation case, as shown in Figure 3, need the plate of patch to be sent to the patch machine 3 from self-feeding belt mechanism 6, simultaneously, yardage roll discharging frame 17 or yardage roll discharging frame 18 are put cloth and are entered in the glue spreader 2.
Glue spreader:
As Fig. 4, shown in Figure 5, in the implementation case, comprise frame 7, charging backing roll 21, roll extrusion slewing rollers 22, glue spreader 23 and adhesive groove 24 place respectively on the frame 7.Backing roll 21 in the described glue spreader 2 places the junction of the front end and the feeder 1 of glue spreader 2, lifting valve 211 in the backing roll 21 links to each other with backing roll 21 two ends by connecting rod, the two ends of backing roll 21 place by slide block 212 on the slide rail of frame 7, can slide up and down; Left and right sides valve 231 in the glue spreader 23 links to each other with glue spreader 23 two ends by connecting rod, the two ends of glue spreader 23 place on the slide rail of frame 7 by slide block 232, but move left and right, glue spreader 23 belows immerse in the adhesive groove, and roll extrusion slewing rollers 22 place backing roll 21 and glue spreader 23 tops; Backing roll 21 can be adjusted height by lifting valve 211, and glue spreader 23 can be by the distance of valve 231 adjustment in the left and right sides with roll extrusion slewing rollers 22, to adapt to the thickness of different clothes.
As Fig. 4, shown in Figure 5, in the implementation case, cloth from feeder 1 by backing roll 21 feeding on the rubber-coated mechanism, glue spreader 23 rotates through the cooperation pressure roller cloth of roll extrusion slewing rollers 22, to the cloth bottom, the cloth that will coat adhesive is again sent in the patch machine 3 with the adhesive roller coating in the adhesive groove 24.
The patch machine:
As Fig. 6, Fig. 7, shown in Figure 8, patch machine 3 comprises frame 8, and left side folder cloth cut device 9, right folder cloth cut device 15 and sheaing mechanism 10 place respectively on the frame 8;
As shown in Figure 7, left side folder cloth cut device 9 in the described patch machine 3 comprises left side folder rag cutter tool hand 91, cylinder 93, cylinder 94 and guide rail 95, aluminum strip 913 is equipped with the blank blade and an end links to each other with cylinder 93 in the left side folder rag cutter tool hand 91, aluminum strip 912 links to each other with the piston rod of cylinder 93, described aluminum strip 912 links to each other by connecting rod 914 with aluminum strip 913, left side folder rag cutter tool hand 91 places on the sliding seat 92, and sliding seat 92 places slidably carries out two slips on the guide rail 95.The structure of the right side folder cloth cut device 15 in the patch machine 3 is symmetrical with left side folder cloth cut device 9; Cylinder 94 promotes piston rod drive aluminum strip 912 and finishes cloth inserted action with lowermost aluminum strip, and aluminum strip 913 promotes down to cut into shear action by cylinder 93 then.In the implementation case, the bottom scribbles the cloth of adhesive and sends to from glue spreader 2 in the patch machine 3, and left side folder cloth cut device 9 is by cylinder 94 controls, clamp cloth, slide along guide rail 95 then, move cloth to another side, finish folder by right side folder cloth cut device 15 shearing clothes then and cut the cloth function.
As Fig. 6, shown in Figure 8, the sheaing mechanism 10 in the described patch machine 3 comprises lift cylinder 101, lift cylinder 102, motor 103 and double T shape pressure roller 104; Described lift cylinder 101 places on the frame 8 with lift cylinder 102, lift cylinder 101 is connected with sliding seat 105 with the piston rod of lift cylinder 102, motor 103 places on the sliding seat 105, sliding seat 105 is installed on the guide rail 801 slidably, double T shape pressure roller 104 is installed on the sliding seat 106, the two ends of sliding seat 106 link to each other with slide rail 802,0 °～180 ° of the double T shape pressure roller 104 double T shape pressure head expansibles in the described sheaing mechanism 10.Cut needed cloth size and accurate running fix behind the plate top by above-mentioned manipulator, double T shape pressure roller 104 is by lift cylinder 101 and down motion of lift cylinder 102 controls, double T shape pressure roller 104 opens, and by motor 103 control move left and right, cloth and plate is fitted.
Dryer:
As Fig. 1, shown in Figure 9, comprise frame 11, automatic belt conveying mechanism 12, baker heating mechanism 13 and hot gas cycle mechanism 14 place respectively on the frame 11.Described dryer 4 comprises frame 11, and baker heating mechanism 13 places above the baker end automatic belt feed mechanism 12, and hot gas cycle mechanism 14 places baker heating mechanism 13 and automatic belt feed mechanism 12 next doors.Described hot gas cycle mechanism 14 comprises circulating fan 141 and warm-air pipe 142, and warm-air pipe 142 1 ends link to each other with circulating fan 141 outlets, and the other end and baker mechanism's 13 burner hearths that generate heat link to each other.In the implementation case, baker end automatic belt feed mechanism 12 is brought the plate of an applying cloth in the baker heating mechanism 13 into, circulating fan 141 in the process hot gas cycle mechanism 14 and warm-air pipe 142 are with hot gas thermal cycle in dryer 4, at last bonder is condensed, finished product is taken out of by baker end automatic belt feed mechanism 12 from the left end of dryer 4.
In sum; after those of ordinary skill in the art reads file of the present invention; need not the replacement that scheme between other various corresponding conversion scheme or the various embodiments of the present invention is made in creative mental labour according to technical scheme of the present invention and technical conceive, the scope that all belongs to the present invention and protected.
Claims (8)
1. full-automatic continuous productive process patch machine, it is characterized in that: it is linked in sequence by feeder (1), glue spreader (2), patch machine (3) and dryer (4), and each several part is connected with full-automatic control system (16) respectively, wherein:
Feeder (1) comprises frame (5), and self-feeding belt mechanism (6), yardage roll discharging frame (17) and yardage roll discharging frame (18) place respectively on the frame (5), and self-feeding belt mechanism (6) places the discharging frame below;
Glue spreader (2) comprises frame (7), and charging backing roll (21), roll extrusion slewing rollers (22), glue spreader (23) and adhesive groove (24) place respectively on the frame (7);
Patch machine (3) comprises frame (8), and left side folder cloth cut device (9), right folder cloth cut device (15) and sheaing mechanism (10) place respectively on the frame (8);
Dryer (4) comprises frame (11), and automatic belt conveying mechanism (12), baker heating mechanism (13) and hot gas cycle mechanism (14) place respectively on the frame (11).
2. a kind of full-automatic continuous productive process patch machine as claimed in claim 1 is characterized in that: yardage roll discharging frame (17) and yardage roll discharging frame (18) in the described feeder (1) are with pneumatic tension mechanism.
3. a kind of full-automatic continuous productive process patch machine as claimed in claim 1, it is characterized in that: the backing roll (21) in the described glue spreader (2) places the junction of the front end and the feeder (1) of glue spreader (2), lifting valve (211) in the backing roll (21) links to each other with backing roll (21) two ends by connecting rod, the two ends of backing roll (21) place on the slide rail of frame (7) by slide block (212), left and right sides valve (231) in the glue spreader (23) links to each other with glue spreader (23) two ends by connecting rod, the two ends of glue spreader (23) place on the slide rail of frame (7) by slide block (232), glue spreader (23) below is immersed in the adhesive groove, and roll extrusion slewing rollers (22) place backing roll (21) and glue spreader (23) top.
4. a kind of full-automatic continuous productive process patch machine as claimed in claim 1, it is characterized in that: the left side folder cloth cut device (9) in the described patch machine (3) comprises left side folder rag cutter tool hand (91), cylinder (93), cylinder (94) and guide rail (95), on the aluminum strip (913) the blank blade is housed in the left side folder rag cutter tool hand (91) and an end links to each other with cylinder (93), aluminum strip (912) links to each other with the piston rod of cylinder (94), described aluminum strip (912) links to each other by connecting rod (914) with aluminum strip (913), left side folder rag cutter tool hand (91) places on the sliding seat (92), and sliding seat (92) places on the slide rail (95) slidably.
5. as claim 1 or 4 described a kind of full-automatic continuous productive process patch machines, it is characterized in that: the structure of the right side folder cloth cut device (15) in the described patch machine (3) is symmetrical with left side folder cloth cut device (9).
6. a kind of full-automatic continuous productive process patch machine as claimed in claim 1, it is characterized in that: the sheaing mechanism (10) in the described patch machine (3), comprise lift cylinder (101), lift cylinder (102), motor (103) and double T shape pressure roller (104), described lift cylinder (101) places on the frame (8) with lift cylinder (102), lift cylinder (101) is connected with sliding seat (105) with the piston rod of lift cylinder (102), motor (103) places on the sliding seat (105), sliding seat (105) is installed on the guide rail (801) slidably, double T shape pressure roller (104) is installed on the sliding seat (106), the two ends of sliding seat (106) link to each other with slide rail (802), 0 °～180 ° of described double T shape pressure roller (104) double T shape pressure head expansibles.
7. a kind of full-automatic continuous productive process patch machine as claimed in claim 1, it is characterized in that: described dryer (4) comprises frame (11), baker heating mechanism (13) places above the baker end automatic belt feed mechanism (12), and hot gas cycle mechanism (14) places baker heating mechanism (13) and automatic belt feed mechanism (12) next door.
8. as claim 1 or 7 described a kind of full-automatic continuous productive process patch machines, it is characterized in that: described hot gas cycle mechanism (14) comprises circulating fan (141) and warm-air pipe (142), the outlet of warm-air pipe (142) one ends and circulating fan (141) links to each other, and the other end and baker mechanism (13) burner hearth that generates heat links to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100698908A CN102218888A (en) | 2011-03-21 | 2011-03-21 | Fully-automatic line production cloth sticking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100698908A CN102218888A (en) | 2011-03-21 | 2011-03-21 | Fully-automatic line production cloth sticking machine |
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| CN102218888A true CN102218888A (en) | 2011-10-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011100698908A Pending CN102218888A (en) | 2011-03-21 | 2011-03-21 | Fully-automatic line production cloth sticking machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103203945A (en) * | 2012-06-12 | 2013-07-17 | 杨锦泉 | Full-automatic cloth-applying and drying unit, and working method thereof |
| CN103448346A (en) * | 2013-08-16 | 2013-12-18 | 大连佳林设备制造有限公司 | Automatic rolling and gluing conveyor |
| CN103465597A (en) * | 2013-09-24 | 2013-12-25 | 蒋中意 | Ceiling cloth adhering machine |
| CN103832044A (en) * | 2012-11-21 | 2014-06-04 | 李世荣 | Automatic cloth sticking machine |
| CN103963415A (en) * | 2014-05-14 | 2014-08-06 | 上海魁固塑胶制品有限公司 | Automatic forming machine of escalator handrail straps |
| CN105620005A (en) * | 2016-03-19 | 2016-06-01 | 长葛市华晟电气有限公司 | Electric protecting sleeve logo molding device |
| CN110116081A (en) * | 2019-04-09 | 2019-08-13 | 广西科技大学鹿山学院 | Automatic glue application water dispenser for Brake for vehicle hub frame soldering member |
| CN110341286A (en) * | 2019-08-09 | 2019-10-18 | 天津比朗德机械制造有限公司 | A kind of automatic connecting device of yardage roll |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103448346A (en) * | 2013-08-16 | 2013-12-18 | 大连佳林设备制造有限公司 | Automatic rolling and gluing conveyor |
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| CN103963415A (en) * | 2014-05-14 | 2014-08-06 | 上海魁固塑胶制品有限公司 | Automatic forming machine of escalator handrail straps |
| CN103963415B (en) * | 2014-05-14 | 2015-10-07 | 上海魁固塑胶制品有限公司 | Elevator handrail automatic moulding machine |
| CN105620005A (en) * | 2016-03-19 | 2016-06-01 | 长葛市华晟电气有限公司 | Electric protecting sleeve logo molding device |
| CN110116081A (en) * | 2019-04-09 | 2019-08-13 | 广西科技大学鹿山学院 | Automatic glue application water dispenser for Brake for vehicle hub frame soldering member |
| CN110116081B (en) * | 2019-04-09 | 2020-11-10 | 广西科技大学鹿山学院 | Automatic glue spreader for automobile stopper hub frame welding piece |
| CN110341286A (en) * | 2019-08-09 | 2019-10-18 | 天津比朗德机械制造有限公司 | A kind of automatic connecting device of yardage roll |
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Application publication date: 20111019 |