CN105947726B - The process units of light-duty enhancing thermoplastic composite article - Google Patents
The process units of light-duty enhancing thermoplastic composite article Download PDFInfo
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- CN105947726B CN105947726B CN201610464086.2A CN201610464086A CN105947726B CN 105947726 B CN105947726 B CN 105947726B CN 201610464086 A CN201610464086 A CN 201610464086A CN 105947726 B CN105947726 B CN 105947726B
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- plate
- heating furnace
- light
- thermoplastic composite
- enhancing thermoplastic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
Abstract
The invention discloses a kind of process units of light-duty enhancing thermoplastic composite article.In order to overcome labor strength big, there is the problem of potential safety hazard in equipment.The present invention includes uncoiler, rag cutter, stack platform, hot press, heating furnace, the moulding press set gradually；And for light-duty enhancing thermoplastic composite to be grabbed to the plate catching robot on stack platform.The present invention can realize mechanization production LWRT products, alleviate labor strength and workload, improve the production efficiency and product quality of LWRT products.
Description
Technical field
The invention belongs to automobile part production technique field, more particularly to a kind of light-duty enhancing thermoplastic composite system
The process units of product.
Background technology
Light-duty enhancing thermoplastic composite (abbreviation LWRT) is a kind of new material, due to LWRT composite densities compared with
It is higher than conventional fiber glass felt enhancing thermoplasticity (GMT) sheet stock that small its per unit weight produces hardness, at the same this kind of material with
Metal, GMT and traditional PP compared with nylon long fiber thermoplastic (LFT) compound with mitigate weight, design it is more flexible and into
This lower advantage, therefore become light-duty GMT composites ideal substitute.This kind of material extensive utilization and manufacture vapour at present
Car underbody screen protective device, bearing plate, inside roof lining, door trim, luggage carrier, roof molded item, hood and car
Trunk lid etc..Such product producing process is generally that low pressure is hot-forming, and surface is often coated with fabric or film top layer.Such
Production of articles line is most of at present using the artificial mode of production, is aided with various heating, pressurization special plane, fails to be formed automatically
Change, efficiency is low, and occupancy is a large amount of artificial, and potential safety hazard be present for worker.
The content of the invention
In order to overcome labor strength big, there is the problem of potential safety hazard in equipment, and the invention provides a kind of light-duty increasing
The process units of strong thermoplastic composite article.
To achieve these goals, the technical solution adopted by the present invention is as follows：
The process units of light-duty enhancing thermoplastic composite article, including set gradually uncoiler, rag cutter, stack
Platform, hot press, heating furnace, moulding press；And for light-duty enhancing thermoplastic composite to be grabbed to the plate on stack platform
Expect catching robot.
Further, in addition to for depositing the plate cache mechanism of light-duty enhancing thermoplastic composite.
Yet further, the stack platform includes stack frame, is arranged on stack frame close to the stack section of rag cutter one end
Conveyer, it is arranged at close to the caching section conveyer of hot press one end on stack frame, and is arranged on stack frame and is located at stack
Cloth above section conveyer and caching section conveyer leads material manipulator；The cloth leads material manipulator and connected with the activity of stack frame
Connect, can be slided with respect to stack frame.
Further, the plate catching robot includes manipulator column, the crossbeam being arranged on manipulator column,
The armshaft being connected is slided with crossbeam, and is arranged at plate crawl hand on armshaft and grabs.
In addition, plate crawl hand packet capturing includes hand and grabs mounting seat, it is arranged at hand and grabs floating guide rod in mounting seat, set
Air cylinder fixed plate in floating guide rod bottom, and be connected with air cylinder fixed plate and be located at the lower platen below air cylinder fixed plate；
Cylinder is fixed with the air cylinder fixed plate, steel needle installing plate, the steel needle installing plate are connected with the piston rod of the cylinder
On draw point group is installed, the syringe needle of the draw point group is towards lower platen；The hand is grabbed mounting seat and is connected by hanging plate with armshaft.
In addition, the floating guide rail activity installation is grabbed in mounting seat with hand, mounting seat can be grabbed with respect to hand and slided up and down；Institute
State floating guide rod top and be provided with sensor detection block；The hand grabs mounting seat and is provided with sensor stand, the sensor stand
It is provided with the sensor to match with sensor detection block.The cylinder is provided with cylinder choke valve.
Further, the heating furnace includes heating furnace body, is arranged inside heating furnace body and can be with respect to heating furnace body
The net chain conveyor of slip, and the heating system being arranged in heating furnace body；Driving heating is additionally provided with the heating furnace body
The lift that body of heater moves up and down.
Yet further, the net chain conveyor includes the support frame being slidably connected with heating furnace body inwall, is arranged at branch
First roller at support both ends, the second tin roller in heating furnace body and below support frame is arranged at, and is arranged at second
The guide pulley being connected between roller and support frame and with heating furnace body inwall；Also include be wrapped in the first roller, second tin roller,
Conveying network chain on guide pulley and support frame；The heating system is made up of two heat by infrared ceramics plates；Support frame as described above
Above and below be respectively provided with a heat by infrared ceramics plate.
Further, the plate cache mechanism includes the first pallet carriage, connects and sets with the first pallet carriage
The the second pallet carriage put；The first pallet carriage and the second pallet carriage are provided with some conveying rollers, and described
Be provided with guide rail below two pallet carriages, the second pallet carriage can opposite rail slide laterally.
In addition, the hot press includes mould holder, the fixed half and moving half being arranged on mould holder；On the dynamic model and cover half
It is equipped with Teflon conveyer.
The present invention compared with prior art, has advantages below and beneficial effect：
The present invention can realize mechanization production LWRT products, alleviate labor strength and workload, improve
The production efficiency and product quality of LWRT products.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is Fig. 1 top view.
Fig. 3 is the structural representation of stack platform in the present invention.
Fig. 4 is the structural representation of plate catching robot in the present invention.
Fig. 5 is that plate captures the structural representation that hand is grabbed in the present invention.
Fig. 6 is Fig. 5 side view.
Fig. 7 is the structural representation of hot press in the present invention.
Fig. 8 is the structural representation of heating furnace in the present invention.
Fig. 9 is the structural representation of support frame in the present invention.
Figure 10 is the side view of net chain conveyor of the present invention.
Figure 11 is the structural representation of heating system in the present invention.
Wherein, parts title corresponding to mark is in accompanying drawing：1- uncoilers, 2- plate catching robots, 3- stack platforms,
4- rag cutters, 5- heating furnaces, 6- moulding presses, 7- plate cache mechanisms, 8- rollers, 9- stack framves, 10- stack section conveyers,
11- caches section conveyer, and 12- clothes lead material manipulator, 13- manipulator columns, 14- crossbeams, 15- armshafts, 16- plates crawl hand
Grab, 17- air cylinder fixed plates, 18- lower platens, 19- cylinders, 20- steel needle installing plates, 21- draw point groups, 22- hanging plates, 23- sensors
Detection block, 24- sensor stands, 25- sensors, 26- cylinder choke valves, 27- hands grab mounting seat, 28- floating guide rods, on 29-
Teflon belt supporting frame, the upper driving drums of 30-, the upper Teflon bands of 31-, Teflon belt supporting frame under 32-, 33- underdrive rollers, 34-
Lower Teflon band, 35- heating furnace bodies, 36- net chain conveyors, 37- lifts, 38- support frames, the rollers of 39- first, 40- second
Roller, 41- guide pulleys, 42- conveying network chains, 43- heat by infrared ceramics plates, the wear-resisting supporting bar of 44- network chains, 45- suspensions, 46- add
Hot plate, 47- regulating bolts.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples, and embodiments of the present invention include but is not limited to
The following example.
Embodiment
As shown in Fig. 1~2, the process units of light-duty enhancing thermoplastic composite article, including the uncoiling set gradually
Machine 1, rag cutter 8, stack platform 3, hot press 4, heating furnace 5, moulding press 6；And for by light-duty enhancing thermoplastic composite material
Material grabs the plate catching robot 2 on stack platform.
Labor strength can be greatly reduced by producing LWRT products by said apparatus, improve production efficiency.Specifically
It is that cloth is put by uncoiler automatically, into stack platform, plate crawl is positioned on cloth by plate catching robot, is then folded
Cloth is covered on plate by material platform, is subsequently sent to hot press and is carried out hot pressing, cloth is preferably fitted to panel surface, then
Being heated into heating furnace, finally enter moulding press processing, whole process worker exposure is less, so it is strong to reduce work
Degree, improves production efficiency, while improve product quality.
In addition, present invention additionally comprises the plate cache mechanism 7 for depositing light-duty enhancing thermoplastic composite.By setting
Plate cache mechanism is put, caching plate can be carried out, be easy to plate catching robot to be captured, improves production efficiency.
Specifically, the plate cache mechanism includes the first pallet carriage, is arranged in series with the first pallet carriage
Second pallet carriage；The first pallet carriage and the second pallet carriage are provided with some conveying rollers, second support
Be provided with guide rail below disk carriage, the second pallet carriage can opposite rail slide laterally., can be by plate by said apparatus
Material is positioned on pallet, and pallet then is positioned over into the first pallet carriage, pallet then is delivered into second by conveying roller
On pallet carriage, plate catching robot can be captured, and after the plate on pallet has captured, can be incited somebody to action by guide rail
Second pallet carriage is moved to side, and after worker takes the pallet of sky away, the second pallet carriage returns to home position, this
When, the first pallet carriage again this pallet equipped with plate be transported on the second pallet carriage grabbed for plate catching robot
Take.
As shown in figure 3, the stack platform includes stack frame 9, it is arranged on stack frame close to the stack section of rag cutter one end
Conveyer 10, it is arranged at close to the caching section conveyer 11 of hot press one end on stack frame, and is arranged on stack frame and is located at
Cloth above stack section conveyer and caching section conveyer leads material manipulator 12；The cloth leads material manipulator and lived with stack frame
Dynamic connection, can be slided with respect to stack frame.By above-mentioned setting, after cloth enters stack frame, cloth leads material manipulator traction
Cloth travels forward, length as needed, is cut off cloth using rag cutter, and now cloth leads material manipulator stop motion；
Then plate is positioned on cloth by plate catching robot, leading material manipulator cloth-traction finally by cloth returns to lid
On plate, that is to say, that plate upper and lower surface is coated with by cloth, is then conveyed by stack section conveyer and caching section
The plate coated is sent into hot press by machine.
As shown in figure 4, the plate catching robot includes manipulator column 13, the crossbeam being arranged on manipulator column
14, the armshaft 15 being connected is slided with crossbeam, and be arranged at plate crawl hand on armshaft and grab 16.
By above-mentioned setting, can effectively control plate crawl hand to grab and carry out crawl plate, at the same can accurately by
Plate is positioned on stack platform.
As shown in Figure 5,6, plate crawl hand packet capturing includes hand and grabs mounting seat 27, is arranged at hand and grabs floating in mounting seat
Guide rod 28, is arranged at the air cylinder fixed plate 17 of floating guide rod bottom, and is connected with air cylinder fixed plate and is located at air cylinder fixed plate
The lower platen 18 of lower section；Cylinder 19 is fixed with the air cylinder fixed plate, draw point installation is connected with the piston rod of the cylinder
Plate 20, is provided with draw point group 21 in the steel needle installing plate, and the syringe needle of the draw point group is towards lower platen；The hand grabs mounting seat
It is connected by hanging plate 22 with armshaft.
When being captured by said apparatus to LWRT plates, drive plate to capture hand by armshaft first and grab to moving down
Dynamic, when dropping to a certain degree, lower platen contacts with LWRT plates first, and armshaft continues to decline, plate crawl hand grab continue to
Lower movement, LWRT plates are pressed, lower platen is bonded with LWRT panel surfaces even closer, then controlled cylinder to stretch out and live
Stopper rod, draw point group are pierced into LWRT plates with the piston rod of cylinder, then control armshaft to rise, LWRT plates will be with draw point group
Motion upwards, so as to successfully capture LWRT plates, last armshaft is moved horizontally to above stack platform, is then declined, then
Cylinders retract is controlled, plate is under the stop of lower platen, on Spontaneous release to stack platform.
Specifically, the air cylinder fixed plate both sides are respectively equipped with a cylinder, and steel needle installing plate is equipped with two cylinders,
Draw point group is mounted in two steel needle installing plates；Angle between two draw point groups is in 70~135 °.By setting two gas
Cylinder cooperates, and more firmly the crawl of LWRT plates can come up.During concrete operations, when lower platen and the table of LWRT plates
After face is brought into close contact, two cylinders stretch out piston rods, and draw point group is pierced into LWRT plates with cylinder, because two groups of draw points are into a clamp
Angle, draw point group are pierced into LWRT plates part and form coincidence, and plate part material is formed into overlapping region with draw point group respectively, so as to
Fixed is more firm.
Specifically, the floating guide rail activity installation is grabbed in mounting seat with hand, can be grabbed mounting seat with respect to hand and be slided up and down；
The floating guide rod top is provided with sensor detection block 23；The hand grabs mounting seat and is provided with sensor stand 24, the sensing
Device support is provided with the sensor 25 to match with sensor detection block.By above-mentioned setting, plate crawl hand, which is grabbed, to be moved downward
When, when lower platen contacts with LWRT plates, when moving still further below, hand grabs mounting seat and may proceed to move down, and at this moment hand grabs peace
Dress seat meeting Relative Floating guide rod continues to move downward certain fixation, and the inductor that hand is grabbed in mounting seat senses when moving down
During to sensor detection block, illustrating that lower platen has been brought into close contact with LWRT plates, armshaft stops moving down, and cylinder is started working,
Draw point group is pierced into LWRT plates, then captured.
Specifically, the lower platen includes the U-typed support being connected with air cylinder fixed plate, and is arranged at U-typed support
The square bearer of bottom.By above-mentioned setting, draw point group is when be pierced into LWRT plates, the sky that can be reserved by U-typed support
Between be pierced into LWRT plates, and lower platen will not stop the moving line of draw point group, simultaneously because set square bearer, and the square frame
It is empty in the middle part of frame, that is, only frame, such draw point group can be pierced into LWRT plates in the middle part of square bearer, then capture
Into rear, it is necessary to when plate is placed on into collection position, when draw point group is retracted, due to the stop of square bearer, LWRT plates will not
As draw point group moves upwardly together, but directly depart from draw point group.
In order to facilitate regulation cylinder, the cylinder is provided with cylinder choke valve 26.
As shown in fig. 7, the hot press includes mould holder, the fixed half and moving half being arranged on mould holder；The dynamic model and
Teflon conveyer is equipped with cover half.
Specifically, the Teflon conveyer includes the upper Teflon band of two dynamic model both sides for being individually fixed in hot press
Support 29, two upper driving drums 30 are each equipped with upper Teflon belt supporting frame, and respectively positioned at upper Teflon belt supporting frame
Top and bottom；Teflon band 31 is wound with the upper driving drum；Dynamic model is coated in it by the upper Teflon band
Portion；Also include the lower Teflon belt supporting frame 32 of two cover half both sides for being individually fixed in hot press, each on lower Teflon support
Two underdrive rollers 33 are equipped with, and are located at the top and bottom of lower Teflon belt supporting frame respectively, on the underdrive roller
It is wound with lower Teflon band 34；Cover half is coated on inside it by the lower Teflon band.By the said equipment, dynamic model is by upper iron fluorine
Tengential belt is coated on inside it, and cover half is then coated on inside it by lower Teflon band, and upper Teflon band and lower Teflon band can
Moved close to dynamic model and cover half surface, LWRT plates are then hot pressed between upper Teflon band and lower Teflon band, without with
The surface of fixed half and moving half is contacted, and this makes it possible to the situation for the mould that avoids sticking together, reduces maintenance cost.Simultaneously
Because upper Teflon band and lower Teflon band can move close to fixed half and moving half surface, so can be carried out with external conveyor
It is used cooperatively, LWRT plates easily can be delivered to hot press center, after hot pressing is good, passes through the relative fortune of upper and lower Teflon band
It is dynamic the good LWRT plates of hot pressing to be sent out, it is simple to operate, it is big greatly to reduce labor intensity.
Specifically, the outer surface at upper driving drum and underdrive the roller both ends is provided with groove, the upper Teflon band
The sliver being caught in groove is provided with lower Teflon band.By the cooperation of groove and sliver, upper and lower Teflon band can be avoided
Sideslip；Above-mentioned groove is specifically around upper and lower driving drum one week, that is, upper and lower driving drum is provided circumferentially about fluted,
And sliver is then along upper and lower Teflon band inner surface one week, so that transmission belt in motion process, is located at sliver all the time
In groove, so as to effectively prevent upper and lower Teflon band sideslip.
Specifically, the upper driving drum and underdrive roller are fixed on support by mounting seat, the support
One end is provided with baffle plate, and the baffle plate is provided with screwed hole.Above-mentioned mounting seat is secured by bolts on support.By above-mentioned setting,
When upper and lower driving drum does not keep relatively parallel, mounting seat can be pushed away by installing a screw in screwed hole
It is dynamic spacing, roll upper and lower transmission and certain displacement occurs, so that its holding is relatively parallel, then consolidated again by bolt
It is fixed, you can be easily adjusted, so as to further prevent sideslip.
Specifically, the lower Teflon band driving dress of driving underdrive roller rotation is additionally provided with the lower Teflon support
Put.Selected as one kind, the lower Teflon band drive device is motor.Underdrive roller can easily be driven by motor
Rotation, so as to drive lower Teflon band to move.
In addition, the upper Teflon support is provided with the upper Teflon band drive device of the upper driving drum rotation of driving.Institute
It is motor to state Teflon band drive device.Likewise, upper driving drum drives also by motor, so as to realize upper Teflon band
Motion.
As shown in Fig. 8~11, the heating furnace includes heating furnace body 35, is arranged inside heating furnace body and relative can add
The net chain conveyor 36 that hot stove body slides, and the heating system being arranged in heating furnace body；It is additionally provided with the heating furnace body
The lift 37 that driving heating furnace body moves up and down.By said apparatus, the plate after hot pressing is directly entered heating furnace body, heating
Plate directly can be delivered to moulding press by plate afterwards by the net chain conveyor in heating furnace body.So as to mitigate worker's work
Intensity and workload, to improve the production efficiency of plate product and product quality.During concrete operations, by the way that plate is sent into net
On chain conveyer, it is then sent at heating system and is heated, after the completion of heating, by net chain conveyor with respect to heating furnace body
Slide, you can plate is sent out in realization.
Specifically, the lift is four, is uniformly distributed in below heating furnace body, for adjusting the height of heating furnace body
Degree.By setting four lifts on heating furnace, it can be ensured that the stability of heating furnace body ascending and descending process, improve safety
Property.
The net chain conveyor includes the support frame 38 being slidably connected with heating furnace body inwall, is arranged at support frame both ends
First roller 39, be arranged at the second tin roller 40 in heating furnace body and below support frame, and be arranged at second tin roller with
The guide pulley 41 being connected between support frame and with heating furnace body inwall；Also include being wrapped in the first roller, second tin roller, guiding
Conveying network chain 42 on roller and support frame；The heating system is made up of two heat by infrared ceramics plates 43；Support frame as described above
Above and below be respectively provided with a heat by infrared ceramics plate.
Cleverly designed by above-mentioned, can realize that conveying network chain individual layer enters heating region, to reduce conveyer to red
Outside line obstructs, and realizes the higher thermal efficiency.Simultaneously by the ingehious design of above-mentioned each roller, can when support frame slides, under
The conveying network chain of side will not contact with the heat by infrared ceramics plate of lower section.It ensure that the stability of whole device.Meanwhile using two
Individual heat by infrared ceramics plate, can realize plate Double-side Heating, so as to improve the efficiency of heating surface, while be able to ensure that plate is heated equal
It is even.
Selected as one kind, support frame as described above surface is provided with the wear-resisting supporting bar 44 of network chain.Wherein, the wear-resisting supporting bar of network chain is flat
Structure, reduce and infrared ray is obstructed so that product is uniformly heated, to improve product quality.
Selected as one kind, the heat by infrared ceramics plate includes suspension 45, is arranged on suspension and connects with suspension activity
The heating plate 46 connect, and the regulating bolt 47 being arranged on suspension；The suspension passes through regulating bolt and heating furnace body inwall
It is connected.By by heating plate with suspension design into being flexibly connected, be convenient for changing and overhaul.In addition, regulation spiral shell is set on suspension
Bolt, the distance between suspension and net chain conveyor can be adjusted, so disclosure satisfy that the plate of different-thickness, while be also convenient for pacifying
Assembly and disassembly suspension, is overhauled.What deserves to be explained is the heat by infrared ceramics plate below support frame without regulation and adds
It is specific between hot stove body, it is only necessary to adjust the heat by infrared ceramics plate above support frame.
As a preferred embodiment, the heating plate is made up of multiple individually heating units, and each heating unit is with hanging
Frame is detachably connected (drawer-type structure).Designed by using cellular structure, the multigroup individually heating of heating plate dust is single
Member, facilitate the single independent extraction of heating unit, it is convenient individually to be overhauled and changed, simultaneously because multiple heating units can
Subregion is heated, and without overall heating, to reach temperature compliant regulatory function and energy-conserving and environment-protective demand.
Worth explanation is that the mechanical part being related in the present invention is driven by motor or other drive devices can be real
It is existing, unified control cabinet can be set all parts are controlled.And control device can be achieved using prior art.
According to above-described embodiment, the present invention can be realized well.What deserves to be explained is before based on said structure design
Put, to solve same technical problem, some made in the present invention are used without substantial change or polishing
Technical scheme essence still as the present invention, therefore it should also be as within the scope of the present invention.
Claims (9)
1. a kind of process units of light-duty enhancing thermoplastic composite article, it is characterised in that including the uncoiling set gradually
Machine (1), rag cutter (8), stack platform (3), hot press (4), heating furnace (5), moulding press (6)；And for by light-duty enhancing
Thermoplastic composite grabs the plate catching robot (2) on stack platform；
The stack platform includes stack frame (9), is arranged at close to the stack section conveyer (10) of rag cutter one end on stack frame, if
It is placed in close to the caching section conveyer (11) of hot press one end on stack frame, and is arranged on stack frame and is conveyed positioned at stack section
Cloth above machine and caching section conveyer leads material manipulator (12)；The cloth leads material manipulator and is flexibly connected with stack frame,
It can be slided with respect to stack frame.
2. the process units of light-duty enhancing thermoplastic composite article according to claim 1, it is characterised in that also wrap
Include the plate cache mechanism (7) for depositing light-duty enhancing thermoplastic composite.
3. the process units of light-duty enhancing thermoplastic composite article according to claim 1, it is characterised in that described
Plate catching robot includes manipulator column (13), the crossbeam (14) being arranged on manipulator column, slides and is connected with crossbeam
Armshaft (15), and be arranged on armshaft plate crawl hand and grab (16).
4. the process units of light-duty enhancing thermoplastic composite article according to claim 3, it is characterised in that described
Plate crawl hand packet capturing includes hand and grabs mounting seat (27), is arranged at hand and grabs floating guide rod (28) in mounting seat, is arranged at floating and leads
The air cylinder fixed plate (17) of bar bottom, and be connected with air cylinder fixed plate and be located at the lower platen below air cylinder fixed plate (18)；
Cylinder (19) is fixed with the air cylinder fixed plate, steel needle installing plate (20), the steel are connected with the piston rod of the cylinder
Draw point group (21) is installed, the syringe needle of the draw point group is towards lower platen on pin installing plate；The hand grabs mounting seat and passes through hanging plate
(22) it is connected with armshaft.
5. the process units of light-duty enhancing thermoplastic composite article according to claim 4, it is characterised in that described
Floating guide rod (28) is movably installed in hand and grabbed in mounting seat, can grab mounting seat with respect to hand and slide up and down；The floating guide rod top
End is provided with sensor detection block (23)；The hand grabs mounting seat and is provided with sensor stand (24), is set on the sensor stand
There is the sensor (25) to match with sensor detection block.
6. the process units of light-duty enhancing thermoplastic composite article according to claim 1, it is characterised in that described
Heating furnace includes heating furnace body (35), is arranged at the net chain conveyor that can be slided inside heating furnace body and with respect to heating furnace body
, and the heating system that is arranged in heating furnace body (36)；Driving heating furnace body is additionally provided with the heating furnace body to move up and down
Lift (37).
7. the process units of light-duty enhancing thermoplastic composite article according to claim 6, it is characterised in that described
Net chain conveyor includes the support frame (38) being slidably connected with heating furnace body inwall, is arranged at first roller at support frame both ends
(39) second tin roller (40) in heating furnace body and below support frame, is arranged at, and is arranged at second tin roller and support
The guide pulley (41) being connected between frame and with heating furnace body inwall；Also include being wrapped in the first roller, second tin roller, orienting roll
Conveying network chain (42) on cylinder and support frame；The heating system is made up of two heat by infrared ceramics plates (43)；The support
A heat by infrared ceramics plate is respectively provided with above and below frame.
8. the process units of light-duty enhancing thermoplastic composite article according to claim 2, it is characterised in that described
Plate cache mechanism includes the first pallet carriage, the second pallet carriage being arranged in series with the first pallet carriage；It is described
First pallet carriage and the second pallet carriage are provided with some conveying rollers, are provided with and lead below the second pallet carriage
Rail, the second pallet carriage can opposite rail slide laterally.
9. the process units of light-duty enhancing thermoplastic composite article according to claim 1, it is characterised in that described
Hot press includes mould holder, the fixed half and moving half being arranged on mould holder；Teflon conveying is equipped with the dynamic model and cover half
Machine.
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| CN108237681B (en) * | 2017-12-20 | 2019-10-01 | 南通益颖机械科技有限公司 | A kind of GMT material and LWRT combination of materials molding die |
| CN110284258B (en) * | 2019-07-04 | 2020-08-28 | 芜湖莫森泰克汽车科技股份有限公司 | Integrated automobile glass lifter guide rail manufacturing material and preparation method and application thereof |
| CN113911668B (en) * | 2021-12-14 | 2022-04-08 | 四川和乐门业有限公司 | Push platform suitable for hot briquetting feeding |
| CN114290703B (en) * | 2021-12-28 | 2024-02-13 | 芜湖长鹏汽车零部件有限公司 | Automatic production equipment for wheel cover |
| CN116021698B (en) * | 2023-03-08 | 2023-07-18 | 安徽美安密封件股份有限公司 | Vulcanizing press and vulcanizing method for producing rubber oil seal product |
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| CN2734696Y (en) * | 2004-07-29 | 2005-10-19 | 刘明春 | Charging arrangement for the production line of automobile carpet |
| CN100522575C (en) * | 2007-07-06 | 2009-08-05 | 烟台正海兴源汽车内饰件有限公司 | Automobile ceiling and its production process |
| CN201446526U (en) * | 2009-06-20 | 2010-05-05 | 无锡吉兴汽车声学部件科技有限公司 | Automatic feeding acupuncture device of automobile roof and carpet production line |
| US8281631B1 (en) * | 2009-11-04 | 2012-10-09 | Chun-Liang Chen | Corrugated metal sheet member fabrication system |
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| CN103223761B (en) * | 2013-04-03 | 2015-10-21 | 长春博超汽车零部件股份有限公司 | A kind of production system for automotive interior material and production method thereof |
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