CN105918492B - Automatic rolling machine for bean stick - Google Patents
Automatic rolling machine for bean stick Download PDFInfo
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- CN105918492B CN105918492B CN201610426944.4A CN201610426944A CN105918492B CN 105918492 B CN105918492 B CN 105918492B CN 201610426944 A CN201610426944 A CN 201610426944A CN 105918492 B CN105918492 B CN 105918492B
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- pot body
- roller
- rolling machine
- stick
- automatic
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C20/00—Cheese substitutes
- A23C20/02—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
- A23C20/025—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Beans For Foods Or Fodder (AREA)
- Labeling Devices (AREA)
Abstract
The invention discloses an automatic bean stick rolling machine, which comprises a pot body and a roller driving device which is arranged on the pot body and drives a roller to rotate, wherein the roller driving device comprises two top stick rollers which are oppositely arranged on two sides of the pot body and can rotate around the axis of the roller, a motor for driving any one top stick roller to rotate and a top stick cylinder for driving the two top stick rollers to move oppositely, two U-shaped roller frames are arranged between the two top stick rollers, and the two roller frames are respectively arranged on two sides of the pot body close to the top stick rollers on one side of the roller frames oppositely. The automatic bean stick rolling machine solves the problems of low power, extremely low production efficiency, high labor cost and the like caused by manually putting the rolling roller into the pot body or taking the rolling roller out of the pot body in the past.
Description
Technical Field
The invention relates to food processing production equipment, in particular to an automatic bean stick rolling machine with high automation degree.
Background
The soybean gluten is produced by grinding soybean into soybean milk, heating, rolling up the soybean milk by a bamboo stick after the surface of the soybean milk is coated, drying, and removing the middle bamboo stick, wherein the soybean gluten is shaped like a stick, so that local people commonly call: and (5) a bean stick. The bean stick has rich nutrition and delicious taste. The traditional bean stick rolling process is completely finished by manpower, and the manual rolling of the bean stick has high labor intensity and poor quality of the rolled bean stick. To solve the above problems, the applicant has developed an automatic rolling machine for bean sticks and filed an invention patent with application number 201210288557.0, however, the automatic rolling machine for bean sticks still has the following disadvantages: 1) The automatic bean stick rolling machine adopts an unreasonable rolling mode that a rolling roller gradually rises from one end to the other end, so that the success rate of bean skin rolling is low; 2) The automatic bean stick rolling machine can only automatically complete the rolling process, and the rolling roller or the bamboo sticks for rolling the bean sticks still need to be manually placed into the bean rib pot, so that an operator is still required to be arranged on each automatic bean stick rolling machine to put the rolling roller or the bamboo sticks into the bean rib pot, the production cost of enterprises is increased, and the labor intensity of workers is also increased; 3) The rolling mode that the rolling roller rolls from one end of the pot body to the other end of the pot body is adopted, so that the production efficiency is low; 4) In addition, if the end parts of the bamboo sticks are clamped by two rollers to drive the roller to roll the bean sticks, the problem that the bamboo sticks slip can occur, and meanwhile, the roller driving mode has higher requirements on the rounding degree of the end parts of the bamboo sticks, and even the roller made of metal can smoothly complete the rolling action.
Disclosure of Invention
In view of the above, the invention aims to provide an automatic bean stick rolling machine which adopts different rolling modes to ensure that the success rate of rolling bean skin is obviously improved, and simultaneously solves the problems of extremely low production efficiency and high labor cost caused by manually putting the rolling roller into a pot body or taking the rolling roller out of the pot body.
The invention solves the technical problems by the following technical means:
the invention discloses an automatic bean stick rolling machine, which comprises a pot body and a roller driving device which is arranged on the pot body and drives a roller to rotate, wherein the roller driving device comprises two top stick rollers which are oppositely arranged on two sides of the pot body and can rotate around the axis of the roller, a motor for driving any one top stick roller to rotate and a top stick cylinder for driving the two top stick rollers to move oppositely, two U-shaped roller frames are arranged between the two top stick rollers, and the two roller frames are respectively arranged on two sides of the pot body in an opposite way and close to the top stick rollers on one side of each roller frame.
Further, the roller driving device further comprises a cantilever capable of translating in the opposite directions of the two top sign rollers, at least one top sign roller is arranged on the cantilever, and the top sign cylinder is connected with the cantilever and used for pushing the cantilever and the top sign roller on the cantilever to move.
The automatic feeding device comprises a pan body, a feeding device for conveying a roller into the pan body and a discharging device for conveying the roller out of the pan body, wherein the feeding device comprises two mechanical claws symmetrically arranged at two sides of the pan body and a mechanical arm assembly for controlling the two mechanical claws to move up and down and back and forth at the same time, and the distance between the two mechanical claws corresponds to the width of a pan opening of the pan body; the mechanical arm assembly comprises two guide rails which are symmetrically arranged in parallel, a main support which is in front-back sliding fit with the guide rails, two moving optical axes which are in up-down sliding fit with the main support, a lifting cylinder which controls the moving optical axes to move up and down, and a traveling cylinder which controls the main support to move back and forth along the guide rails, wherein the lifting cylinder is arranged on the main support and moves along with the main support at the same time, and the mechanical claw is arranged at the top of the moving optical axes.
Further, the main support comprises two guide sleeves which are vertically arranged, an upper cross beam which is transversely arranged and the two ends of which are respectively fixedly connected with the guide sleeves on the two sides, and a lower cross beam which is transversely arranged and the two ends of which are respectively fixedly connected with the two moving optical axes, wherein the two moving optical axes are respectively inserted into the two guide sleeves and are in up-down sliding fit with the guide sleeves, and the lifting cylinder is connected between the upper cross beam and the lower cross beam.
Further, the automatic feeding device also comprises a feeding assembly, wherein the feeding assembly comprises two driving wheels which are symmetrically arranged at two sides of the pot body in parallel and two symmetrically arranged feeding chains which are respectively sleeved on the driving wheels, a plurality of separating sheets are arranged on the two feeding chains in parallel along the chain conveying direction, and the distance between the two driving wheels corresponds to the width of the pot opening of the pot body.
Further, the automatic label feeding device also comprises an arc-shaped guide baffle buckled at the front end of the driving wheel, wherein the arc-shaped guide baffle is used for blocking the label end part between the two separation sheets on the label feeding chain from falling off from the label feeding chain.
Further, the lower signing device comprises a bracket with a rectangular frame body structure, the width of the bracket corresponds to that of the pot body, supporting plates which are arranged in parallel are arranged on two sides of the bracket, and the upper parts of the supporting plates are made into waves; the device also comprises a transfer mechanism for transferring the winding roller on the label feeding chain to the supporting plate.
Further, the transfer mechanism comprises two symmetrical mechanical arm assemblies which are arranged on the air claw pincers and control the two air claw pincers to move, and the distance between the two air claw pincers corresponds to the width of the pot mouth of the pot body.
Further, the device also comprises a pushing mechanism for pushing the bracket to move back and forth; the pushing mechanism comprises a conveying chain driven by a driving wheel, a plurality of check blocks are arranged on the outer side surface of the conveying chain in parallel along the direction of the length of the conveying chain, a plurality of connecting rods are arranged in the bracket in the direction perpendicular to the conveying direction of the conveying chain, the check blocks extend between two adjacent connecting rods, and the check blocks push the connecting rods and the bracket to move back and forth along with the movement of the conveying chain.
Further, the interior of the pot body is provided with at least one soybean milk crust area and one soybean milk crust rolling area, the horizontal section of the soybean milk crust area is isosceles trapezoid, and the soybean milk crust rolling area is close to one side of the upper bottom of the isosceles trapezoid horizontal section of the soybean milk crust area; the horizontal section of skin of beancurd rolling area is rectangular, the skin of soya-bean milk district is provided with two, two skin of soya-bean milk districts set up respectively in the both sides on the long limit of skin of beancurd rolling area.
The invention has the beneficial effects that: the invention discloses an automatic bean stick rolling machine, which comprises a pot body and a roller driving device which is arranged on the pot body and drives a roller to rotate, wherein the roller driving device comprises two top stick rollers which are oppositely arranged on two sides of the pot body and can rotate around the axis of the roller, a motor for driving any one top stick roller to rotate and a top stick cylinder for driving the two top stick rollers to move oppositely, two U-shaped roller frames are arranged between the two top stick rollers, and the two roller frames are respectively arranged on two sides of the pot body in an opposite way and close to the top stick rollers on one side of each roller frame. The automatic bean stick rolling machine solves the problems of low power, extremely low production efficiency, high labor cost and the like caused by manually putting the rolling roller into the pot body or taking the rolling roller out of the pot body in the past.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic side view of a signing device and a roller driving device in an automatic bean stick rolling machine;
FIG. 2 is a schematic view showing the bottom view of the signing device and the roller driving device in the automatic bean stick rolling machine;
FIG. 3 is a schematic perspective view of the signing device and the roller driving device in the automatic bean stick rolling machine;
FIG. 4 is a schematic perspective view of the signing device and the roller driving device in the automatic bean stick rolling machine;
FIG. 5 is an enlarged schematic view of the area B in FIG. 4;
FIG. 6 is an enlarged schematic view of the area A in FIG. 4;
FIG. 7 is a schematic diagram showing a three-dimensional structure of an automatic bean stick rolling machine according to the present invention;
FIG. 8 is an enlarged schematic view of the structure of the region C in FIG. 7;
FIG. 9 is an enlarged schematic view of the area D in FIG. 7;
FIG. 10 is a schematic perspective view of a pan body of the automatic bean stick rolling machine of the present invention;
FIG. 11 is a top view of the pan of the automatic rolling machine for bean sticks of the present invention.
Detailed Description
The invention will be described in detail below with reference to the attached drawings:
as shown in fig. 1 to 11, the automatic bean stick rolling machine in this embodiment includes a pan body 10 and a roller driving device disposed on the pan body 10 and driving a roller to rotate, where the roller driving device includes two top stick rollers 11 which are disposed on two sides of the pan body 10 and can rotate around their own axes, a motor 14 for driving any one of the top stick rollers to rotate, and a top stick cylinder 13 for driving the two top stick rollers 11 to move in opposite directions, two U-shaped roller frames 12 are disposed between the two top stick rollers 11, and the two roller frames 12 are disposed on two sides of the pan body 10 near the top stick rollers on one side respectively. Preferably, the roller driving device further comprises a cantilever 15 capable of translating in opposite directions of the two label pushing rollers, at least one label pushing roller is arranged on the cantilever 15, and the label pushing cylinder 13 is connected with the cantilever 15 and used for pushing the cantilever 15 and the label pushing roller on the cantilever 15 to move; preferably, the automatic bean stick rolling machine in this embodiment further includes a pick-up device for conveying the roll into the pan body 10 and a pick-down device for conveying the roll out of the pan body 10, where the pick-up device includes two mechanical claws 20 symmetrically disposed on two sides of the pan body and a mechanical arm assembly for controlling the two mechanical claws to move up and down and back and forth at the same time, a distance between the two mechanical claws 20 corresponds to a width of a pan opening of the pan body 10, specifically, the mechanical claws may adopt a structure that a motor drives the mechanical claws to perform a grabbing action, or may adopt a structure that electromagnetic force controls opening and closing, so that a mode of implementing the grabbing action by the mechanical claws has many available technologies; the mechanical arm assembly comprises two parallel and symmetrically arranged guide rails 21, a main support 22 which is in sliding fit with the guide rails back and forth, two moving optical axes 23 which are in sliding fit with the main support 22 up and down, a lifting cylinder 24 which controls the moving optical axes 23 to move up and down and a traveling cylinder 25 which controls the main support 22 to move back and forth along the guide rails, wherein the lifting cylinder 24 is arranged on the main support 22 and moves along with the main support at the same time, the mechanical claws 20 are arranged at the top of the moving optical axes 23, and the work of conveying the roll or the bamboo stick into the pot body through the mechanical claws is completed by symmetrically arranging the two mechanical claws and controlling the two mechanical claws to move up and down and back simultaneously through the mechanical arm assembly, so that the problems of high production cost and high labor intensity caused by manually placing the roll or the bamboo stick into the pot body in the past are solved; preferably, the automatic bean stick rolling machine in this embodiment further includes a stick feeding assembly, the stick feeding assembly includes two driving wheels 26 symmetrically disposed in parallel on two sides of the pan body and two symmetrically disposed stick feeding chains 27 respectively sleeved on the driving wheels 26, the two stick feeding chains are provided with a plurality of separating sheets 28 in parallel along the chain conveying direction, and the distance between the two driving wheels 26 corresponds to the width of the pan mouth of the pan body 10; specifically, the lower signature device comprises a bracket 30 with a rectangular frame structure, the width of the bracket 30 corresponds to the width of the pot body 10, two sides of the bracket 30 are provided with a supporting plate 31 which is arranged in parallel, the upper part of the supporting plate 31 is made into a wavy shape, the lower signature device also comprises a transfer mechanism for transferring a roll on a signature feeding chain 27 onto the supporting plate 31 and a pushing mechanism for pushing the bracket 30 to move back and forth, the transfer mechanism comprises two symmetrical mechanical arm assemblies which are arranged on a pneumatic claw clamp 34 and control the two pneumatic claw clamps 34 to move, specifically, the mechanical arm assemblies comprise two symmetrical brackets 32 and a rotating shaft 33 which is connected between the two brackets 32, the two pneumatic claw clamps 34 are arranged on the rotating shaft 33 and can swing around the rotating shaft 33, the pneumatic claw clamps 34 can be driven to open and close by an air cylinder, and the distance between the two pneumatic claw clamps 34 corresponds to the width of a pot opening of the pot body 10; the pushing mechanism comprises a conveying chain 35 driven by a driving wheel, a plurality of stop blocks 36 are arranged on the outer side surface of the conveying chain 35 in parallel along the length direction of the conveying chain 35, a plurality of connecting rods 37 are arranged in the bracket 30 in a manner of being perpendicular to the conveying direction of the label conveying chain 27, the stop blocks 36 extend between two adjacent connecting rods 37, and the stop blocks 36 push the connecting rods 37 and the bracket 30 to move back and forth along with the movement of the conveying chain 35.
The automatic bean stick rolling machine in the embodiment works as follows: firstly, stacking bamboo sticks on a stick feeding chain for the first time, moving a mechanical claw to the upper side of the stick feeding chain to pick up the bamboo sticks, then moving the mechanical claw to the upper side of a carrier roller frame 12, putting the bamboo sticks into the carrier roller frame 12, driving two stick pushing rollers to move relatively through a cantilever 15 to push the bamboo sticks in the carrier roller frame 12 tightly, driving the stick pushing rollers and the bamboo sticks to rotate together by a motor to roll bean skin, driving the two stick pushing rollers to move reversely through the cantilever 15 to release the bamboo sticks after bean skin rolling is completed, grabbing the rolled bean sticks by the mechanical claw and conveying the rolled bean sticks back to a stick conveying chain 27, moving the stick feeding chain 27 to convey the bamboo sticks outwards, stacking the bamboo sticks on a bracket through a pneumatic claw clamp on a transfer mechanism, and finally conveying the bracket to a drying room. By introducing the working flow of the automatic bean stick rolling machine, the automatic bean stick rolling machine disclosed by the invention almost does not need manpower, so that the labor cost is greatly reduced.
As a further improvement of the above technical solution, the main support 22 includes two vertically disposed guide sleeves 22a, an upper beam 22b transversely disposed and having two ends fixedly connected to the guide sleeves 22a on both sides respectively, and a lower beam 22c transversely disposed and having two ends fixedly connected to two moving optical axes 23 respectively, the two moving optical axes 23 are respectively inserted into the two guide sleeves 22a and are in up-down sliding fit with the guide sleeves 22a, and the lifting cylinder 24 is connected between the upper beam 22b and the lower beam 22 c. The main support structure design can achieve the beneficial effect of controlling the up-and-down and the front-and-back movement of the mechanical claw by the simplest structure.
As a further improvement of the technical scheme, the automatic label feeding device further comprises an arc-shaped guide baffle 29 buckled at the front end of the driving wheel, wherein the arc-shaped guide baffle 29 is used for blocking the label end part between two separation sheets on the label feeding chain from falling off from the label feeding chain. The arc-shaped guide baffle 29 is used for blocking the end part of a label between two separation sheets on the label feeding chain from falling off from the label feeding chain, and when in operation, the bamboo labels or the winding rollers are conveyed to the upper part of the driving wheel 26 by the chain below the driving wheel 26 through the blocking of the arc-shaped guide baffle 29.
As a further improvement of the above technical solution, the interior of the pan body 10 has at least one soybean milk crust region 10a and one soybean milk skin rolling region 10b, the horizontal section of the soybean milk crust region 10a is isosceles trapezoid, and the soybean milk skin rolling region 10b is adjacent to the upper bottom side of the isosceles trapezoid horizontal section of the soybean milk crust region 10 a; the horizontal section of the bean skin rolling area 10b is in a long strip shape, two soybean milk crust areas 10a are arranged, and the two soybean milk crust areas 10a are respectively arranged on two sides of the long side of the bean skin rolling area 10 b. The horizontal section of the soybean milk crust region is isosceles trapezoid, so that the soybean milk crust formed in the soybean milk crust region is isosceles trapezoid, and when the soybean milk crust is rolled by the roller, the tail end of the soybean milk crust is narrowed while the tail end of the soybean milk crust is pulled, however, the head is wide due to the original width of the tail end of the soybean milk crust, the tail end of the soybean milk crust can just achieve the consistency with the width of the head end of the soybean milk crust after being narrowed, and therefore the rolled soybean stick is in a regular cylinder shape, and the product quality of the soybean stick is improved.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered by the scope of the claims of the present invention.
Claims (10)
1. The utility model provides an automatic rolling machine of bean stick, includes the pot body (10) and sets up the roller drive arrangement of the gyration of drive roller on the pot body (10), roller drive arrangement includes two relative settings in the pot body (10) both sides can be around self axis pivoted top sign gyro wheel (11), be used for driving arbitrary top sign gyro wheel rotatory motor (14) and be used for driving two top sign gyro wheels (11) and do the top sign cylinder (13) of opposite movement, be provided with two support roller frame (12) of U type between two top sign gyro wheels (11), two support roller frame (12) are close to the top sign gyro wheel of each one side respectively and set up the both sides in the pot body (10) relatively.
2. The automatic bean stick rolling machine according to claim 1, wherein: the coil roller driving device further comprises a cantilever (15) capable of translating in the opposite directions of the two top label rollers, at least one top label roller is arranged on the cantilever (15), and the top label cylinder (13) is connected with the cantilever (15) and used for pushing the cantilever (15) and the top label roller on the cantilever (15) to move.
3. The automatic bean stick rolling machine according to claim 2, wherein: the automatic feeding device for the rolled paper roll comprises a pot body (10), a feeding device for conveying the rolled paper roll into the pot body (10) and a discharging device for conveying the rolled paper roll out of the pot body (10), wherein the feeding device comprises two mechanical claws (20) symmetrically arranged on two sides of the pot body and a mechanical arm assembly for controlling the two mechanical claws to move up and down and back and forth at the same time, and the distance between the two mechanical claws (20) corresponds to the width of a pot opening of the pot body (10); the mechanical arm assembly comprises two guide rails (21) which are symmetrically arranged in parallel, a main support (22) which is in front-back sliding fit with the guide rails, two moving optical shafts (23) which are in up-down sliding fit with the main support (22), lifting cylinders (24) which control the moving optical shafts (23) to move up and down, and traveling cylinders (25) which control the main support (22) to move back and forth along the guide rails, wherein the lifting cylinders (24) are arranged on the main support (22) and move along with the main support simultaneously, and mechanical claws (20) are arranged at the top of the moving optical shafts (23).
4. An automatic bean stick rolling machine according to claim 3, characterized in that: the main support (22) comprises two guide sleeves (22 a) which are vertically arranged, an upper cross beam (22 b) which is transversely arranged and two ends of which are fixedly connected with the guide sleeves (22 a) on two sides respectively, and a lower cross beam (22 c) which is transversely arranged and two ends of which are fixedly connected with two moving optical axes (23) respectively, wherein the two moving optical axes (23) are respectively inserted into the two guide sleeves (22 a) and are in up-down sliding fit with the guide sleeves (22 a), and the lifting cylinder (24) is connected between the upper cross beam (22 b) and the lower cross beam (22 c).
5. The automatic bean stick rolling machine according to claim 4, wherein: the automatic feeding device is characterized by further comprising a feeding component, wherein the feeding component comprises two driving wheels (26) which are symmetrically arranged on two sides of the pot body in parallel and two symmetrically arranged feeding chains (27) which are respectively sleeved on the driving wheels (26), a plurality of separation sheets (28) are arranged on the two feeding chains in parallel along the chain conveying direction, and the distance between the two driving wheels (26) corresponds to the width of the pot mouth of the pot body (10).
6. The automatic bean stick rolling machine according to claim 5, wherein: the automatic label feeding device is characterized by further comprising an arc-shaped guide baffle plate (29) buckled at the front end of the driving wheel, wherein the arc-shaped guide baffle plate (29) is used for blocking the label end part between two separation sheets on the label feeding chain from falling off from the label feeding chain.
7. An automatic rolling machine for bean sticks according to claim 5 or 6, characterized in that: the lower signing device comprises a bracket (30) with a rectangular frame structure, the width of the bracket corresponds to that of the pot body (10), two sides of the bracket (30) are provided with supporting plates (31) which are arranged in parallel, and the upper part of the supporting plate (31) is made into a wavy shape; and a transfer mechanism for transferring the winding roller on the label feeding chain (27) to the supporting plate (31).
8. The automatic bean stick rolling machine according to claim 7, wherein: the transfer mechanism comprises two symmetrical mechanical arm assemblies which are arranged on the air jaw pliers (34) and control the two air jaw pliers (34) to move, and the distance between the two air jaw pliers (34) corresponds to the width of the pot mouth of the pot body (10).
9. The automatic bean stick rolling machine according to claim 8, wherein: the device also comprises a pushing mechanism for pushing the bracket (30) to move back and forth; the pushing mechanism comprises a conveying chain (35) driven by a driving wheel, a plurality of stop blocks (36) are arranged on the outer side surface of the conveying chain (35) in parallel along the length direction of the conveying chain (35), a plurality of connecting rods (37) are arranged in the bracket (30) in the vertical conveying direction of the label conveying chain (27), the stop blocks (36) extend into the space between two adjacent connecting rods (37), and the stop blocks (36) push the connecting rods (37) and the bracket (30) to move forwards and backwards along with the movement of the conveying chain (35).
10. The automatic bean stick rolling machine according to claim 1, wherein: the inner part of the pot body (10) is provided with at least one soybean milk crust region (10 a) and one soybean milk skin rolling region (10 b), the horizontal section of the soybean milk crust region (10 a) is isosceles trapezoid, and the soybean milk skin rolling region (10 b) is close to the upper bottom side of the isosceles trapezoid horizontal section of the soybean milk crust region (10 a); the horizontal section of the soybean hull rolling area (10 b) is in a strip shape, two soybean milk crust areas (10 a) are arranged, and the two soybean milk crust areas (10 a) are respectively arranged on two sides of the long side of the soybean hull rolling area (10 b).
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CN201610426944.4A CN105918492B (en) | 2016-06-14 | 2016-06-14 | Automatic rolling machine for bean stick |
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CN105918492B true CN105918492B (en) | 2023-08-08 |
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