CN105895733A - Solar cell string automatic superposition welding machine - Google Patents
Solar cell string automatic superposition welding machine Download PDFInfo
- Publication number
- CN105895733A CN105895733A CN201510419409.1A CN201510419409A CN105895733A CN 105895733 A CN105895733 A CN 105895733A CN 201510419409 A CN201510419409 A CN 201510419409A CN 105895733 A CN105895733 A CN 105895733A
- Authority
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- China
- Prior art keywords
- convergent belt
- belt
- welding
- dielectric film
- confluxing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003466 welding Methods 0.000 title claims abstract description 156
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims description 83
- 230000032258 transport Effects 0.000 claims description 28
- 238000005452 bending Methods 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 21
- 238000010521 absorption reaction Methods 0.000 claims description 19
- 238000009413 insulation Methods 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 238000001179 sorption measurement Methods 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 2
- 238000009713 electroplating Methods 0.000 claims 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 1
- 235000000396 iron Nutrition 0.000 claims 1
- 238000003475 lamination Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
A solar cell string automatic superposition welding machine is disclosed and comprises a machine rack, a front end confluence belt supply device, a tail end confluence belt supply device, a front end confluence belt welding device, a tail end confluence belt welding device, an insulating film supply device and a cell string group bearing plate, wherein the front end confluence belt supply device is used for cutting born confluence belts and folding each of cut confluence welding belts into an L shape, the insulating film supply device is used for cutting born insulating film belts and obtaining insulating film strips, the bent confluence welding belts are placed on front ends of interconnecting belts of cell strings on the cell string group bearing plate via the front end confluence belt welding device, and therefore welding operation can be conducted; the insulating film strips are placed on the bent confluence welding belts via the front end confluence belt welding device, and therefore the bent confluence welding belts can be insulated from each other; the tail end confluence belt supply device and the tail end confluence belt welding device are used for fixing interconnecting belts of rear ends of the cell strings onto the confluence welding belts in a cooperating manner, and therefore the cell strings can be connected in series. No manual welding operation is required, and the confluence belts can be welded onto the interconnecting belts in a high quality manner.
Description
Technical field:
The present invention relates to solar battery sheet welding technology field, particularly to a kind of solaode
Go here and there full-automatic stitch welding machine.
Background technology:
In crystal silicon solar battery component manufacture process, first will too with interconnection belt (i.e. welding)
Sun can weld in cell piece series connection, and the most referred to as series welding operation, through certain technique, by assembly factory rules and regulations
Several row battery strings of lattice quantity are respectively arranged on a glass, and make solar battery sheet front rush to
(i.e. sunlight face), after battery strings correctly being arranged, by convergent belt by the most welded
The battery strings first and last end of bunchiness correctly connects, and utilizes other auxiliary materials to carry out lamination, i.e.
The series welding completing battery strings and battery strings convergent belt connects, the stitch welding being namely referred to as in assembly factory
Operation.And in assembly manufacturing, interconnection belt (i.e. welding) and convergent belt are all stannum bands, all
Solar components is used.Interconnection belt (i.e. welding) is for connection to monoblock battery sheet, often
All can burn-on one and be welded to connect with another sheet cell piece front in the sheet cell piece back side, so by mutually
Related just several cell pieces can be chained together, form battery strings;Convergent belt is several row electricity
The two ends of pond string group link together that, cell piece string finally stays long interconnection belt to weld
It is connected on convergent belt, extracted current.The work that namely stitch welding operation plays in component manufacturing process
With.
At present, in the series welding operation of assembly factory, there is the solar battery sheet replacing manual welding
Complete from series welding machine, but in stitch welding operation, because working procedure is complicated, the most still use traditional people
The mode of work lamination welding, uses this mode, generally there is scolding tin uneven, concordance, attractive in appearance
The problems such as sex differernce is big, and the management difficulty of personnel and cost be continuously increased, and makes assembly factory profit
Reduce.
Summary of the invention:
In consideration of it, be necessary that providing a kind of improves welding quality, the solaode string of reduction cost
Full-automatic stitch welding machine.
A kind of full-automatic stitch welding machine of solaode string, including frame, forward end band feeding mechanism,
End convergent belt feeding mechanism, forward end welding device, end convergent belt welder, absolutely
Velum feeding mechanism, battery strings group loading plate and control device, forward end band feeding mechanism, end
End convergent belt feeding mechanism, forward end welding device, end convergent belt welder, insulation
Film feeding mechanism, battery strings group loading plate are arranged in frame, forward end band feeding mechanism, front
End convergent belt welder is positioned at the first end of frame, and forward end band feeding mechanism is arranged on machine
The side of frame, forward end welding device is arranged on the top of frame;End convergent belt supply fills
Put, end convergent belt welder is positioned at the second end of frame, and end convergent belt feeding mechanism sets
Putting the side in frame, end convergent belt welder is arranged on the top of frame, and battery strings group is held
Support plate between forward end welding device, end convergent belt welder, dielectric film supply
Device is arranged on the side of frame, and is positioned at forward end welding device, the welding of end convergent belt
Between device;Control device and forward end band feeding mechanism, end convergent belt feeding mechanism, front
End convergent belt welder, end convergent belt welder, dielectric film feeding mechanism are electrically connected with,
To control forward end band feeding mechanism, end convergent belt feeding mechanism, the tipping of forward end tape welding
Put, end convergent belt welder, dielectric film feeding mechanism are operated;Forward end band is supplied
Device confluxes welded bands to obtain for the convergent belt of cutting carrying, and welded bands of confluxing is converted into
It is placed in frame according to reservation mode after " L " shape;Dielectric film feeding mechanism carries for cutting
Insulation film strips to obtain dielectric film bar;Forward end welding device is in the control controlling device
Under system, the electricity that the welded bands of confluxing of bending is placed in the battery strings group on battery strings group loading plate
Welding behind the front end of the interconnection belt of pond string, forward end welding device is additionally operable to controlling dress
Under the control put, the dielectric film bar cut by dielectric film feeding mechanism is placed on the welding of confluxing of bending
The insulation of interband is welded to realize confluxing on band;End convergent belt feeding mechanism is for cutting carrying
Convergent belt is to obtain welded bands of confluxing, and welded bands of confluxing is placed in frame according to reservation mode
On, end convergent belt welder is under control of the control means, and welded bands of confluxing is placed
In battery strings group on battery strings group loading plate behind the rear end of the interconnection belt of battery strings, weld
The interconnection belt making battery strings is fixed with welded bands of confluxing, so that battery strings realizes string in battery strings group
Connection.
In the above-mentioned full-automatic stitch welding machine of solaode string, forward end band feeding mechanism, front end are converged
Stream welding device is positioned at the first end of frame, and forward end band feeding mechanism is arranged on frame
Side, forward end welding device is arranged on the top of frame;End convergent belt feeding mechanism,
End convergent belt welder is positioned at the second end of frame, and end convergent belt feeding mechanism is arranged on
The side of frame, end convergent belt welder is arranged on the top of frame, battery strings group loading plate
Between forward end welding device, end convergent belt welder, dielectric film feeding mechanism
It is arranged on the side of frame, and is positioned at forward end welding device, end convergent belt welder
Between, the convergent belt of forward end band feeding mechanism cutting carrying is to obtain welded bands of confluxing, and incites somebody to action
Welded bands of confluxing is placed in frame according to reservation mode after being converted into " L " shape, and dielectric film supply fills
Put the insulation film strips of cutting carrying to obtain dielectric film bar;Forward end welding device is in control
Under the control of device processed, the welded bands of confluxing of bending is placed on the battery on battery strings group loading plate
Welding behind the front end of the interconnection belt of the battery strings in string group, forward end welding device is also used
In under control of the control means, the dielectric film bar cut by dielectric film feeding mechanism is placed on bending
Welded bands of confluxing on realize conflux welding interband insulation;End convergent belt feeding mechanism is used for
The convergent belt of cutting carrying is to obtain welded bands of confluxing, and welded bands of confluxing is put according to reservation mode
Being placed in frame, end convergent belt welder is used under control of the control means, weldering of confluxing
Tape splicing is placed in the battery strings group on battery strings group loading plate behind the rear end of the interconnection belt of battery strings,
Carry out welding the interconnection belt making battery strings and welded bands of confluxing is fixed, so that battery strings in battery strings group
Realize series connection, so need not human weld, so that it may high-quality complete convergent belt and interconnection belt it
Between welding.
Accompanying drawing illustrates:
Accompanying drawing 1 is the structural representation of the full-automatic stitch welding machine of solaode string of a better embodiment.
Accompanying drawing 2 is the structural representation of another angle of the full-automatic stitch welding machine of solaode string in Fig. 1.
Accompanying drawing 3 is the short convergent belt of L-shaped and the first convergent belt backing plate and attached the regarding of several row battery strings position
Structural representation.
Accompanying drawing 4 is the attached TV structure schematic diagram of dielectric film and L-shaped short convergent belt position.
Accompanying drawing 5 is that the attached of the short convergent belt of L-shaped, dielectric film and L-shaped long convergent belt lamination position regards knot
Structure schematic diagram.
In figure: the dielectric film bar 4, second of the short convergent belt of interconnection belt 2, L-shaped the 3, first preliminary dimension is pre-
The welded bands 7 of confluxing of the long convergent belt of the dielectric film article 5 of sizing, L-shaped the 6, the 3rd predetermined length,
The full-automatic stitch welding machine of solaode string 10, frame 20, forward end band feeding mechanism 30,
One convergent belt carrying Scissoring device the 31, first convergent belt vehicle 32, convergent belt bending device
33, the first convergent belt backing plate 34, the carrying of end convergent belt feeding mechanism the 40, second convergent belt are cut out
Cut device the 41, second convergent belt vehicle the 42, second convergent belt backing plate 43, forward end band
Welder 50, adsorb and press mechanical hand 51, transport and welding manipulator 52, end conflux
Welding device 60, adsorb and press mechanical hand 61, transport and welding manipulator 62, dielectric film
Feeding mechanism 70, dielectric film carrying Scissoring device 71, dielectric film vehicle 72, battery strings group
Loading plate 80, control device 90.
Detailed description of the invention:
As shown in Figures 1 and 2, the full-automatic stitch welding machine of solaode string 10 include frame 20,
Forward end band feeding mechanism 30, end convergent belt feeding mechanism 40, forward end tape welding are hinged with
Put 50, end convergent belt welder 60, dielectric film feeding mechanism 70, battery strings group loading plate
80 and control device 90.
Forward end band feeding mechanism 30, end convergent belt feeding mechanism 40, forward end tape welding
Connection device 50, end convergent belt welder 60, dielectric film feeding mechanism 70, battery strings group are held
Support plate 80 is arranged in frame 20, and forward end band feeding mechanism 30, forward end tape welding are hinged with
Put 50 the first ends being positioned at frame 20, and forward end band feeding mechanism 30 is arranged on frame 20
Side, forward end welding device 50 is arranged on the top of frame 20;End convergent belt supplies
Answer device 40, end convergent belt welder 60 to be positioned at the second end of frame 20, and end confluxes
Be arranged on the side of frame 20 with feeding mechanism 40, end convergent belt welder 60 is arranged on
The top of frame 20, wherein, the second end of frame 20 and the first end of frame 20 face position
On same straight line;Battery strings group loading plate 80 is positioned at forward end welding device 50, end
Between end convergent belt welder 60, battery strings group loading plate 80 can be perpendicular to frame 20
The side of straight line that is connected with the first end of frame 20 of the second end move up, such as, in front end
In frame between convergent belt welder 50, end convergent belt welder 60, leather strap is set defeated
Send device, so that multiple battery strings group loading plate 80 sequentially moves to frame and leaves frame;
Dielectric film feeding mechanism 70 is arranged on the side of frame 20, and is positioned at forward end welding device
50, between end convergent belt welder 60;Control device 90 and forward end band feeding mechanism
30, end convergent belt feeding mechanism 40, forward end welding device 50, end conflux tape welding
Connection device 60, dielectric film feeding mechanism 70 are electrically connected with, to control forward end band feeding mechanism
30, end convergent belt feeding mechanism 40, forward end welding device 50, end conflux tape welding
Connection device 60, dielectric film feeding mechanism 70 are operated.
Forward end band feeding mechanism 30 for the convergent belt of cutting carrying to obtain welded bands of confluxing,
And welded bands of confluxing be converted into " L " shape after be placed in frame 20 according to reservation mode;Dielectric film
Feeding mechanism 70 is used for the insulation film strips of cutting carrying to obtain dielectric film bar;Forward end tape welding
The welded bands of confluxing of bending, under the control controlling device 90, is placed on electricity by connection device 50
Weld behind the front end of the interconnection belt of the battery strings in battery strings group on pond string group loading plate 80,
Forward end welding device 50 is additionally operable under the control controlling device 80, by dielectric film supply
The dielectric film bar that device 70 cuts is placed in the welded bands of confluxing of bending to realize confluxing welded bands
Between insulation;End convergent belt feeding mechanism 40 confluxes to obtain for the convergent belt of cutting carrying
Welded bands, and welded bands of confluxing is placed in frame 20 according to reservation mode, end convergent belt
Welder 60 is under the control controlling device 90, and welded bands of confluxing is placed on battery strings
In battery strings group on group loading plate 80 behind the rear end of the interconnection belt of battery strings, carry out welding and make electricity
The interconnection belt of pond string is fixed with welded bands of confluxing, so that battery strings realizes series connection in battery strings group.Before
End convergent belt feeding mechanism 30, end convergent belt feeding mechanism 40, forward end welding device
50, end convergent belt welder 60, dielectric film feeding mechanism 70 can use pneumatic, motor
Action is realized etc. type of drive.
In the present embodiment, the convergent belt of forward end band feeding mechanism 30 cutting successively carrying
To obtain the welded bands of confluxing of the welded bands of confluxing of the first predetermined length, the second predetermined length, first
The length of the welded bands of confluxing of predetermined length is less than the length of the welded bands of confluxing of the second predetermined length,
And the welded bands of confluxing of the welded bands of confluxing of the first predetermined length, the second predetermined length is converted into " L "
Being placed in frame 20 according to reservation mode after shape, such as disposing way is: after being converted into " L " shape
Place in vertical angle mode with interconnection belt, and parallel with battery strings group loading plate 80;Dielectric film
The dielectric film of feeding mechanism 70 cutting successively carrying, band is to obtain the dielectric film of the first preliminary dimension
Bar, the dielectric film bar of the second preliminary dimension, the dielectric film bar of the first preliminary dimension is than the second pre-scale
Very little dielectric film bar width, but the length of the dielectric film bar of the first preliminary dimension is less than the second pre-scale
The length of very little dielectric film bar;Forward end welding device 50 control device 90 control under,
The welded bands of confluxing of the first predetermined length of bending is placed on the electricity on battery strings group loading plate 80
Behind the front end of the interconnection belt of the intermediate cell string in the string group of pond, carry out welding and make the mutual of intermediate cell string
Related and the first predetermined length of bending welded bands of confluxing is fixed, forward end welding device 50
Being additionally operable under the control controlling device 90, first cut by dielectric film feeding mechanism 70 makes a reservation for
The dielectric film bar of size, the dielectric film bar of the second preliminary dimension be placed sequentially in bending first make a reservation for
Length conflux in welded bands, also continue to by bending the second predetermined length conflux welded bands place
On the dielectric film bar of the first preliminary dimension, carry out welding the both sides battery strings made in battery strings group
The welded bands of confluxing of the front end of interconnection belt and the second predetermined length of bending is fixed;End convergent belt supplies
Answer the convergent belt that device 40 carries for cutting to obtain the welded bands of confluxing of the 3rd predetermined length,
And the welded bands of confluxing of the 3rd predetermined length is placed in frame 20 according to reservation mode;End
Convergent belt welder 60 is under the control controlling device 90, by the remittance of the 3rd predetermined length
Fluid welding tape splicing is placed on the interconnection belt of battery strings in the battery strings group on battery strings group loading plate 80
Behind rear end, carry out the rear end welding the interconnection belt making battery strings and weld with the 3rd confluxing of predetermined length
Band is fixing, so that battery strings realizes series connection in battery strings group.
Wherein, forward end band feeding mechanism 30 include first convergent belt carrying Scissoring device 31,
First convergent belt vehicle 32, convergent belt bending device 33 and the first convergent belt backing plate 34, the
One convergent belt carrying Scissoring device 31 is fixed on the side of frame 20, the first convergent belt vehicle
32 opposite sides being fixed on frame 20, the first convergent belt backing plate 34 is placed in frame 20 and leans on
First end of nearly frame 20, the mobile terminal of the first convergent belt vehicle 32 is controlling device 90
Control lower mobile and clamp the convergent belt on the first convergent belt carrying Scissoring device 31, pulling and conflux
Taking predetermined length to, the first convergent belt carrying Scissoring device 31 will under the control controlling device 90
Reach the convergent belt cutting of predetermined length to obtain the welded bands of confluxing of the first predetermined length, second pre-
The welded bands of confluxing of measured length, the mobile terminal of the first convergent belt vehicle 32 is by the first pre-fixed length
The welded bands of confluxing of degree, the welded bands of confluxing of the second predetermined length are placed on convergent belt bending device 33
On with the L-shaped short convergent belt of bent, the long convergent belt of L-shaped;Forward end welding device 50
Short for L-shaped convergent belt is placed on the first convergent belt backing plate 34, forward end welding device 50
The front end cell piece of the battery strings of the battery strings group on battery strings group loading plate 80 is lifted, and will
The the first convergent belt backing plate 34 being placed with the short convergent belt of L-shaped is placed under the front end cell piece lifted
Side, so that the short convergent belt of L-shaped contacts with the interconnection belt of intermediate cell string, forward end welding
The interconnection belt of short for L-shaped convergent belt with intermediate cell string is welded together by device 50;Forward end
Long for L-shaped convergent belt is placed on the dielectric film bar of the first preliminary dimension by welding device 50, enters
Row welding makes the front end of the interconnection belt of the both sides battery strings in battery strings group with the long convergent belt of L-shaped admittedly
Fixed.
Further, forward end welding device 50 includes absorption and pressing mechanical hand 51, fortune
Send and welding manipulator 52, adsorb and press mechanical hand 51, transport and welding manipulator 52 relative
Be arranged in frame 20, adsorb and press mechanical hand 51 for by negative-pressure adsorption mode by electricity
Pond sheet lifts and carries the dielectric film bar of the dielectric film bar of the first preliminary dimension, the second preliminary dimension,
Absorption and pressing mechanical hand 51 make interconnection belt be in close contact with convergent belt by physical depression mode,
Transport and welding manipulator 52 is for carrying the short convergent belt of L-shaped, L-shaped by negative-pressure adsorption mode
Long convergent belt and the first convergent belt backing plate 34 and confluxed short to interconnection belt and L-shaped by electrothermal method
The welding of band, L-shaped long convergent belt.Wherein, adsorb and press on mechanical hand 51, vacuum cup is set,
Vacuum cup is utilized to realize absorption and pressing;Transport and the quantity of welding manipulator 52 be two,
Transport and be provided with vacuum cup, electric cautery on welding manipulator 52.
Further, dielectric film feeding mechanism 70 includes dielectric film carrying Scissoring device 71, insulation
Film vehicle 72, dielectric film carrying Scissoring device 71 is fixed on the side of frame 20, dielectric film
Vehicle 72 is fixed on the opposite side of frame 20, and the mobile terminal of dielectric film vehicle 72 exists
Control controlling lower mobile and clamping the dielectric film on dielectric film carrying Scissoring device 71 of device 90,
Pulling dielectric film to predetermined length, dielectric film carrying Scissoring device 71 is in the control controlling device 90
Under be up to predetermined length dielectric film cutting with obtain the dielectric film bar of the first preliminary dimension, second
The dielectric film bar of preliminary dimension, dielectric film vehicle 72 is controlling first under device 90 controls
The dielectric film bar of preliminary dimension, the dielectric film bar of the second preliminary dimension are transported to the precalculated position of frame
On, carry for forward end welding device 50.
Further, end convergent belt feeding mechanism 40 includes the second convergent belt carrying Scissoring device
41, the second convergent belt vehicle 42 and the second convergent belt backing plate 43, the second convergent belt carrying is cut out
Cutting device 41 and be fixed on the side of frame 20, the second convergent belt vehicle 42 is fixed on frame
The opposite side of 20, the second convergent belt backing plate 43 is placed in frame 20 and near the of frame 20
Two ends, the mobile terminal of the second convergent belt vehicle 42 control device 90 control under move and
Clamping the convergent belt on the second convergent belt carrying Scissoring device 41, pulling confluxes takes predetermined length to,
Second convergent belt carrying Scissoring device 41 is up to predetermined length under the control controlling device 90
Convergent belt cutting is to obtain the welded bands of confluxing of the 3rd predetermined length, the second convergent belt vehicle 42
Mobile terminal the welded bands of confluxing of the 3rd predetermined length is placed on the second convergent belt backing plate 43,
End convergent belt welder 60 is by the battery strings of the battery strings group on battery strings group loading plate 80
Rear end battery sheet lifts, and will be placed with the second convergent belt of the welded bands of confluxing of the 3rd predetermined length
Backing plate 43 is placed on below the rear end battery sheet lifted, so that the welding of confluxing of the 3rd predetermined length
Band contacts with the interconnection belt of battery strings rear end, and end convergent belt welder is by the 3rd predetermined length
Welded bands of confluxing welds together with the interconnection belt of battery strings rear end.
Further, end convergent belt welder 60 includes absorption and pressing mechanical hand 61, fortune
Send and welding manipulator 62, adsorb and press mechanical hand 61, transport and welding manipulator 62 relative
Be arranged in frame 20, adsorb and press mechanical hand 61 for by negative-pressure adsorption mode by electricity
Pond sheet lifts, and adsorbs and presses mechanical hand 61 and makes interconnection belt also by physical depression mode and conflux
Band is in close contact, and transports and welding manipulator 62 is pre-for carrying the 3rd by negative-pressure adsorption mode
Measured length conflux welded bands and the second convergent belt backing plate 43 and by electrothermal method by interconnection belt with
The welded bands welding of confluxing of the 3rd predetermined length;Arrange vacuum in absorption and pressing mechanical hand 61 to inhale
Dish, utilizes vacuum cup to realize absorption and pressing;Transport and be provided with true on welding manipulator 62
Suction dish, electric cautery.
The work process of the full-automatic stitch welding machine of solaode string 10 is below described, referring to
Fig. 3 to Fig. 5: by the data processing unit running control program in control device 90, electrically
Control unit and pneumatic control unit collaborative work, first by ready and to be equipped with assembly factory rules and regulations fixed
The battery strings group loading plate 80 of the solaode string of specification quantity is transported to specify position (to be positioned at
In frame 20 between forward end welding device 50, end convergent belt welder 60) and
Location, frame absorption in frame 20 and pressing mechanical hand 51 and two transport and welding manipulator
52 co-operatings, are first controlled two transports by control device 90 and welding manipulator 52 are the most first grabbed
The short convergent belt of L-shaped and the first convergent belt backing plate 34 provided by convergent belt bending device 33 is provided, then
Control absorption and pressing mechanical hand 51 is picked up battery strings group head end and lifted certain altitude, two transports
And short for the L-shaped done a good job of it convergent belt 3 and the first convergent belt backing plate 34 filled in and grab by welding manipulator 52
On the cell piece group head end setting position risen and discharge, adsorb and press mechanical hand 51 and discharge battery
Sheet group, the head end of cell piece stays long interconnection belt 2 to be just placed on the short convergent belt of L-shaped 3, then controls
System absorption and pressing mechanical hand 51 push down interconnection belt 2 and L-shaped short convergent belt 3 intersection 1mm's
Position, the soldering tip of the electric cautery in two transports and welding manipulator 52 is to interconnection belt 2 and L-shaped
Short convergent belt 3 welds, and adsorbs afterwards and presses mechanical hand 51 and captures dielectric film feeding mechanism
The dielectric film bar 5 of dielectric film bar 4, second preliminary dimension of 70 the first preliminary dimensions provided, plug
Entering the appointment position of convergent belt welding position, two transports and welding manipulator 52 capture by convergent belt
The long convergent belt of L-shaped 6 that bending device 33 provides also fills in the appointment position of convergent belt welding position,
Control absorption and pressing mechanical hand 51 pushes down interconnection belt 2 and L-shaped long convergent belt 6 intersection 1mm
Position, two are transported and welding manipulator 52 completes interconnector 2 and the long convergent belt of L-shaped 6
Welding, two transports and welding manipulator 52 capture the first convergent belt backing plate 34 and put back to initial consolidating
Location is put;Meanwhile, end convergent belt welder 60 absorption and pressing mechanical hand 61, transport
And welding manipulator 62 co-operating, transport and welding manipulator 62 is first picked up by end convergent belt
Confluxing of the 3rd predetermined length that second convergent belt carrying Scissoring device 41 of feeding mechanism 40 provides
The second convergent belt backing plate 43 that welded bands and fixed position are placed controls absorption and pressing mechanical hand again
61 pick up cell piece group end lifts certain altitude, transports and welding manipulator 62 will be done a good job of it the
Three predetermined lengths conflux welded bands and the second convergent belt backing plate 43 plug last to the cell piece group picked up
On end setting position and discharge, adsorb and press mechanical hand 61 and discharge cell piece group, cell piece
End stays what long interconnection belt 2 was just placed on the 3rd predetermined length to conflux in welded bands 7, controls absorption
And pressing mechanical hand 61 pushes down welded bands 7 intersection of confluxing of interconnection belt 2 and the 3rd predetermined length
The position of 1mm, the soldering tip in transport and welding manipulator 62 is to interconnection belt 2 and the 3rd pre-fixed length
The welded bands 7 of confluxing of degree is welded, and adsorbs afterwards and presses mechanical hand 61 and picks up second and conflux
Fixed bit put back to by band backing plate 43, the welding of the block assembly convergent belt that this completes.
Claims (9)
1. the full-automatic stitch welding machine of solaode string, it is characterised in that: include frame, forward end
Band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt
Welder, dielectric film feeding mechanism, battery strings group loading plate and control device, forward end band
Feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end conflux tape welding
Connection device, dielectric film feeding mechanism, battery strings group loading plate are arranged in frame, forward end band
Feeding mechanism, forward end welding device are positioned at the first end of frame, and the supply of forward end band
Device is arranged on the side of frame, and forward end welding device is arranged on the top of frame;End
Convergent belt feeding mechanism, end convergent belt welder are positioned at the second end of frame, and end confluxes
Be arranged on the side of frame with feeding mechanism, end convergent belt welder is arranged on the upper of frame
Side, battery strings group loading plate be positioned at forward end welding device, end convergent belt welder it
Between, dielectric film feeding mechanism is arranged on the side of frame, and be positioned at forward end welding device,
Between end convergent belt welder;Control device to conflux with forward end band feeding mechanism, end
Band feeding mechanism, forward end welding device, end convergent belt welder, dielectric film supply
Device is electrically connected with, to control forward end band feeding mechanism, end convergent belt feeding mechanism, front
End convergent belt welder, end convergent belt welder, dielectric film feeding mechanism are operated;
Forward end band feeding mechanism for the convergent belt of the carrying of cutting successively to obtain welded bands of confluxing, and
Welded bands of confluxing is placed in frame according to reservation mode after being converted into " L " shape;Dielectric film is supplied
Device is used for the insulation film strips of the carrying of cutting successively to obtain dielectric film bar;Forward end tape welding is hinged with
Put under control of the control means, the welded bands of confluxing of bending is placed on the carrying of battery strings group
Weld behind the front end of the interconnection belt of the battery strings in battery strings group on plate, forward end tape welding
Connection device is additionally operable under control of the control means, the dielectric film bar cut by dielectric film feeding mechanism
It is placed in the welded bands of confluxing of bending and welds the insulation of interband to realize confluxing;End convergent belt supplies
Answer the convergent belt that device carries for cutting to obtain welded bands of confluxing, and will conflux welded bands according to
Reservation mode is placed in frame, and end convergent belt welder is in the control controlling device
Under, welded bands of confluxing is placed on the interconnection of battery strings in the battery strings group on battery strings group loading plate
Behind the rear end of band, carry out welding the interconnection belt making battery strings and welded bands of confluxing is fixed, so that battery
In string group, battery strings realizes series connection.
2. the full-automatic stitch welding machine of solaode string as claimed in claim 1, it is characterised in that: front end
Convergent belt feeding mechanism is used for the convergent belt of the carrying of cutting successively to obtain the remittance of the first predetermined length
Fluid welding tape splicing, the welded bands of confluxing of the second predetermined length, and by the welding of confluxing of the first predetermined length
Band, the welded bands of confluxing of the second predetermined length are placed in machine according to reservation mode after being converted into " L " shape
On frame;Dielectric film feeding mechanism is for the dielectric film of the carrying of cutting successively, and band makes a reservation for obtain first
The dielectric film bar of size, the dielectric film bar of the second preliminary dimension;Forward end welding device is used for
Under control of the control means, the welded bands of confluxing of the first predetermined length of bending is placed on battery
Behind the front end of the interconnection belt of the intermediate cell string in battery strings group on string group loading plate, weld
The welded bands of confluxing making the interconnection belt of intermediate cell string and the first predetermined length of bending is fixed, front end
Convergent belt welder is additionally operable under control of the control means, is cut by dielectric film feeding mechanism
The dielectric film bar of the first preliminary dimension, the dielectric film bar of the second preliminary dimension are placed sequentially in bending
First predetermined length conflux in welded bands, also continue to the weldering of confluxing of the second predetermined length of bending
Tape splicing is placed on the dielectric film bar of the first preliminary dimension, carries out welding the both sides made in battery strings group
The welded bands of confluxing of the front end of the interconnection belt of battery strings and the second predetermined length of bending is fixed;End
Convergent belt feeding mechanism is used for the convergent belt of cutting carrying to obtain the weldering of confluxing of the 3rd predetermined length
Tape splicing, and the welded bands of confluxing of the 3rd predetermined length is placed in frame according to reservation mode;End
End convergent belt welder is under control of the control means, by the weldering of confluxing of the 3rd predetermined length
Tape splicing is placed in the battery strings group on battery strings group loading plate behind the rear end of the interconnection belt of battery strings,
The welded bands of confluxing carrying out the rear end welding the interconnection belt making battery strings and the 3rd predetermined length is fixed,
So that battery strings realizes series connection in battery strings group.
3. the full-automatic stitch welding machine of solaode string as claimed in claim 2, it is characterised in that: front end
Convergent belt feeding mechanism include first convergent belt carrying Scissoring device, the first convergent belt vehicle,
Convergent belt bending device and the first convergent belt backing plate, the first convergent belt carrying Scissoring device is fixed on machine
The side of frame, the first convergent belt vehicle is fixed on the opposite side of frame, the first convergent belt backing plate
Being placed in frame and the first end of close frame, the mobile terminal of the first convergent belt vehicle is in control
Device processed controls lower mobile and clamps the convergent belt on the first convergent belt carrying Scissoring device, pulls remittance
Stream takes predetermined length to, and the first convergent belt carrying Scissoring device is up to pre-under controlling device control
The convergent belt of measured length cuts to obtain the welded bands of confluxing of the first predetermined length, the second predetermined length
Welded bands of confluxing, the mobile terminal of the first convergent belt vehicle is by the weldering of confluxing of the first predetermined length
Tape splicing, the welded bands of confluxing of the second predetermined length are placed on convergent belt bending device to be bent to form
The short convergent belt of L-shaped, the long convergent belt of L-shaped;Short for L-shaped convergent belt is put by forward end welding device
Putting on the first convergent belt backing plate, forward end welding device is by the electricity on battery strings group loading plate
The front end cell piece of the battery strings of pond string group lifts, and will be placed with the first remittance of the short convergent belt of L-shaped
Stream band backing plate is placed on below the front end cell piece lifted, so that the short convergent belt of L-shaped and centre electricity
The interconnection belt contact of pond string, forward end welding device is by short for L-shaped convergent belt and intermediate cell string
Interconnection belt weld together;Long for L-shaped convergent belt is placed on first by forward end welding device
On the dielectric film bar of preliminary dimension, carry out welding the interconnection belt of the both sides battery strings made in battery strings group
Front end convergent belt long with L-shaped fix.
4. the full-automatic stitch welding machine of solaode string as claimed in claim 3, it is characterised in that: front end
Convergent belt welder includes absorption and pressing mechanical hand, transport and welding manipulator, adsorbs and presses
Press mechanical pressing hands, transport and welding manipulator are oppositely arranged in frame, adsorb and press mechanical hand and use
In by negative-pressure adsorption mode cell piece lifted and carries the dielectric film article of the first preliminary dimension,
The dielectric film bar of two preliminary dimensions, adsorbs and presses mechanical hand and make interconnection belt by physical depression mode
It is in close contact with convergent belt, transports and welding manipulator is for carrying L-shaped by negative-pressure adsorption mode
The long convergent belt of short convergent belt, L-shaped and the first convergent belt backing plate and by electrothermal method by interconnection belt with
The short convergent belt of L-shaped, the long convergent belt of L-shaped weld.
5. the full-automatic stitch welding machine of solaode string as claimed in claim 4, it is characterised in that: absorption
And on pressing mechanical hand, vacuum cup is set, utilize vacuum cup to realize absorption and pressing;Transport and
The quantity of welding manipulator is two, transports and electroplating equipment wielding machine is provided with vacuum cup on hand, electricity irons
Ferrum.
6. the full-automatic stitch welding machine of solaode string as claimed in claim 2, it is characterised in that: insulation
Film feeding mechanism includes that dielectric film carries Scissoring device, dielectric film vehicle, and dielectric film carrying is cut out
Cutting device and be fixed on the side of frame, dielectric film vehicle is fixed on the opposite side of frame, insulation
The mobile terminal of film vehicle moves and clamps dielectric film carrying cutting dress under controlling device control
The dielectric film put, pulls dielectric film controlling dress to predetermined length, dielectric film carrying Scissoring device
Put and be up to the dielectric film cutting of predetermined length under control with the dielectric film obtaining the first preliminary dimension
Bar, the dielectric film bar of the second preliminary dimension, dielectric film vehicle is controlling the under device controls
The dielectric film bar of one preliminary dimension, the dielectric film bar of the second preliminary dimension are transported to the pre-determined bit of frame
Put, carry for forward end welding device.
7. the full-automatic stitch welding machine of solaode string as described in claim 2,4 or 6, its feature exists
In: end convergent belt feeding mechanism includes the second convergent belt carrying Scissoring device, the second convergent belt fortune
Device and the second convergent belt backing plate, the second convergent belt carrying Scissoring device is sent to be fixed on the one of frame
Side, the second convergent belt vehicle is fixed on the opposite side of frame, and the second convergent belt backing plate is placed on
In frame and near the second end of frame, the mobile terminal of the second convergent belt vehicle is controlling device
Controlling lower mobile and clamp the convergent belt on the second convergent belt carrying Scissoring device, pulling confluxes takes to
Predetermined length, the second convergent belt carrying Scissoring device is up to predetermined length under controlling device control
Convergent belt cutting with obtain the 3rd predetermined length welded bands of confluxing, the second convergent belt vehicle
Mobile terminal the welded bands of confluxing of the 3rd predetermined length is placed on the second convergent belt backing plate, end
Convergent belt welder is by the rear end battery of the battery strings of the battery strings group on battery strings group loading plate
Sheet lifts, and is placed by the second convergent belt backing plate being placed with the welded bands of confluxing of the 3rd predetermined length
Below the rear end battery sheet lifted, so that conflux welded bands and the battery strings of the 3rd predetermined length
The interconnection belt contact of rear end, end convergent belt welder is by the welded bands of confluxing of the 3rd predetermined length
Weld together with the interconnection belt of battery strings rear end.
8. the full-automatic stitch welding machine of solaode string as claimed in claim 7, it is characterised in that: end
Convergent belt welder includes absorption and pressing mechanical hand, transport and welding manipulator, adsorbs and presses
Press mechanical pressing hands, transport and welding manipulator are oppositely arranged in frame, adsorb and press mechanical hand and use
In cell piece being lifted by negative-pressure adsorption mode, adsorb and press mechanical hand by physical depression side
Formula makes interconnection belt be in close contact with convergent belt, transports and welding manipulator is for by negative-pressure adsorption side
Conflux welded bands and the second convergent belt backing plate and pass through electrothermal method of formula carrying the 3rd predetermined length
By interconnection belt and the welded bands welding of confluxing of the 3rd predetermined length.
9. the full-automatic stitch welding machine of solaode string as claimed in claim 8, it is characterised in that: absorption
And on pressing mechanical hand, vacuum cup is set, utilize vacuum cup to realize absorption and pressing;Transport and
Electroplating equipment wielding machine is provided with vacuum cup, electric cautery on hand.
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CN106229381A (en) * | 2016-08-30 | 2016-12-14 | 奥特斯维能源(太仓)有限公司 | Solar-energy photo-voltaic cell sheet series welding device and series welding method |
CN106340480B (en) * | 2016-08-31 | 2019-04-16 | 浙江尚越新能源开发有限公司 | Insulation film is located for material system |
CN106340480A (en) * | 2016-08-31 | 2017-01-18 | 浙江尚越新能源开发有限公司 | Insulated film positioning and feeding system |
CN107243680A (en) * | 2017-07-28 | 2017-10-13 | 宁夏小牛自动化设备有限公司 | The busbar that battery strings group is separated with glass interconnects welding equipment and method with welding |
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