CN205081131U - Full -automatic stitch welding of solar cell cluster machine - Google Patents
Full -automatic stitch welding of solar cell cluster machine Download PDFInfo
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- CN205081131U CN205081131U CN201520518001.5U CN201520518001U CN205081131U CN 205081131 U CN205081131 U CN 205081131U CN 201520518001 U CN201520518001 U CN 201520518001U CN 205081131 U CN205081131 U CN 205081131U
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- convergent belt
- dielectric film
- belt
- feeding mechanism
- welding
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- 238000003466 welding Methods 0.000 title claims abstract description 173
- 238000009413 insulation Methods 0.000 claims abstract description 9
- 238000010521 absorption reaction Methods 0.000 claims description 47
- 238000003825 pressing Methods 0.000 claims description 44
- 238000005452 bending Methods 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 30
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 238000009713 electroplating Methods 0.000 claims description 4
- 230000032258 transport Effects 0.000 description 28
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model provides a full -automatic stitch welding of solar cell cluster machine, includes that frame, front end converge and takes feeding mechanism, end to converge to take feeding mechanism, front end to converge to take welding set, end to converge to take welding set, insulating film feeding mechanism, battery cluster group loading board, and the front end converges and takes the feeding mechanism to cut out the welding area of converging of converging the area and will cut out of bearing the weight of to be converted into " L " shape, and the insulating pellicular zone that bears the weight of is cut out with acquisition insulating film strip to the insulating film feeding mechanism, the front end converges and welds after taking the welding area of converging that welding set will buckle to place the front end in the interconnection area of the battery cluster on battery cluster group loading board, and the front end converges and takes welding set to place the insulating film strip to take in order to realize converging the welding insulation of interband in the welding of converging of buckling, the end converges and takes feeding mechanism, end to converge to take interconnection area that welding set cooperation accomplished battery cluster rear end and converge that the welding area is fixed establishes ties in order to realize the battery cluster, so do not need the manual welding, the welding of just can high -quality completion converge area and interconnection interband.
Description
Technical field:
The utility model relates to solar battery sheet welding technology field, particularly the full-automatic stitch welding machine of a kind of solar cell string.
Background technology:
In crystal silicon solar battery component manufacture process, first use interconnection belt (i.e. welding) by solar battery sheet series connection welding, namely series welding operation is called, through certain technique, several row battery strings of assembly factory rules and regulations lattice quantity are arranged on glass plate, and solar battery sheet front is rushed in (i.e. solar light irradiation face), after battery strings is correctly arranged, by convergent belt, the battery strings first and last end welding bunchiness is carried out exact connect ion, and utilize other auxiliary material to carry out lamination, namely the series welding completing battery strings and battery strings convergent belt connects, the stitch welding operation be namely called as in assembly factory.And in assembly manufacturing, interconnection belt (i.e. welding) and convergent belt are all tin bands, all use on solar components.Interconnection belt (i.e. welding) is used to connection monoblock battery sheet, and all can burn-on one and be welded to connect with another sheet cell piece front in every sheet cell piece back side, just several cell pieces can be chained together like this by interconnection belt, forms battery strings; Convergent belt is that the two ends of several row battery strings group are linked together, and cell piece string finally stays long interconnection belt all will be welded on convergent belt, extracted current.The effect that namely stitch welding operation plays in component manufacturing process.
At present, in the series welding operation of assembly factory, have and replaced the solar battery sheet of manual welding entirely from series welding machine, but in stitch welding operation, because working procedure is complicated, still the mode of traditional conduit artificial complex welding is used at present, the problems such as use this mode, ubiquity scolding tin is uneven, and consistency, aesthetic property otherness are large, and the management difficulty of personnel and cost constantly increase, assembly factory profit is reduced.
Summary of the invention:
Given this, be necessary to provide a kind of full-automatic stitch welding machine of solar cell string improving welding quality, reduce costs.
The full-automatic stitch welding machine of a kind of solar cell string, comprise frame, forward end band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt welder, dielectric film feeding mechanism, battery strings group loading plate and control device, forward end band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt welder, dielectric film feeding mechanism, battery strings group loading plate is arranged in frame, forward end band feeding mechanism, forward end welding device is positioned at the first end of frame, and forward end band feeding mechanism is arranged on the side of frame, forward end welding device is arranged on the top of frame, end convergent belt feeding mechanism, end convergent belt welder are positioned at the second end of frame, and end convergent belt feeding mechanism is arranged on the side of frame, end convergent belt welder is arranged on the top of frame, battery strings group loading plate is between forward end welding device, end convergent belt welder, dielectric film feeding mechanism is arranged on the side of frame, and between forward end welding device, end convergent belt welder, control device and forward end band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt welder, dielectric film feeding mechanism are electrically connected, and to control forward end band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt welder, dielectric film feeding mechanism carry out work, the convergent belt of forward end band feeding mechanism cutting carrying is to obtain welded bands of confluxing, and welded bands of confluxing is placed in frame according to reservation mode after being converted into " L " shape, the insulation film strips of dielectric film feeding mechanism cutting carrying is to obtain dielectric film bar, forward end welding device under control of the control means, weld after the welded bands of confluxing of bending being placed on the front end of the interconnection belt of the battery strings in the battery strings group on battery strings group loading plate, also under control of the control means, the dielectric film bar cut by dielectric film feeding mechanism is placed on the insulation that the welded bands of confluxing of bending is confluxed between welded bands with realization to forward end welding device, the convergent belt of end convergent belt feeding mechanism cutting carrying is to obtain welded bands of confluxing, and welded bands of confluxing is placed in frame according to reservation mode, end convergent belt welder under control of the control means, after welded bands of confluxing being placed on the rear end of the interconnection belt of battery strings in the battery strings group on battery strings group loading plate, carry out welding and the interconnection belt of battery strings is fixed with welded bands of confluxing, realize series connection to make battery strings in battery strings group.
Preferably, the welded bands of confluxing of the first predetermined length, the welded bands of confluxing of the second predetermined length, to obtain the welded bands of confluxing of the first predetermined length, the welded bands of confluxing of the second predetermined length, and are placed in frame according to reservation mode after being converted into " L " shape by the convergent belt of forward end band feeding mechanism cutting carrying successively, the dielectric film of dielectric film feeding mechanism cutting carrying successively, with to obtain the dielectric film bar of the first preliminary dimension, the dielectric film bar of the second preliminary dimension, forward end welding device under control of the control means, after the welded bands of confluxing of the first predetermined length of bending being placed on the front end of the interconnection belt of the intermediate cell string in the battery strings group on battery strings group loading plate, carry out welding and the welded bands of confluxing of the first predetermined length of the interconnection belt of intermediate cell string and bending is fixed, forward end welding device also under control of the control means, the dielectric film bar of the first preliminary dimension that dielectric film feeding mechanism is cut, what the dielectric film bar of the second preliminary dimension was placed on the first predetermined length of bending successively confluxes in welded bands, the welded bands of confluxing of the second predetermined length of bending is also continued to be placed on the dielectric film bar of the first preliminary dimension, the welded bands of confluxing of the front end of interconnection belt and the second predetermined length of bending of carrying out welding the both sides battery strings made in battery strings group is fixed, the welded bands of confluxing of the 3rd predetermined length to obtain the welded bands of confluxing of the 3rd predetermined length, and is placed in frame according to reservation mode by the convergent belt of end convergent belt feeding mechanism cutting carrying, end convergent belt welder under control of the control means, after the welded bands of confluxing of the 3rd predetermined length being placed on the rear end of the interconnection belt of battery strings in the battery strings group on battery strings group loading plate, carry out welding and the welded bands of confluxing of the rear end of the interconnection belt of battery strings and the 3rd predetermined length is fixed, realize series connection to make battery strings in battery strings group.
Preferably, forward end band feeding mechanism comprises the first convergent belt carrying Scissoring device, first convergent belt conveyer, convergent belt bending device and the first convergent belt backing plate, first convergent belt carrying Scissoring device is fixed on the side of frame, first convergent belt conveyer is fixed on the opposite side of frame, first convergent belt backing plate to be placed in frame and near the first end of frame, the convergent belt on the first convergent belt carrying Scissoring device is moved and clamps in the mobile terminal of the first convergent belt conveyer under control device controls, pulling confluxes takes predetermined length to, first convergent belt carrying Scissoring device will reach the convergent belt cutting of predetermined length with the welded bands of confluxing obtaining the first predetermined length under control device controls, the welded bands of confluxing of the second predetermined length, the mobile terminal of the first convergent belt conveyer is by the welded bands of confluxing of the first predetermined length, the welded bands of confluxing of the second predetermined length is placed on convergent belt bending device to be bent to form the short convergent belt of L shape, the long convergent belt of L shape, short for L shape convergent belt is placed on the first convergent belt backing plate by forward end welding device, the front end cell piece of the battery strings of the battery strings group on battery strings group loading plate lifts by forward end welding device, and the first convergent belt backing plate being placed with the short convergent belt of L shape is placed on below the front end cell piece that lifts, to make the short convergent belt of L shape contact with the interconnection belt of intermediate cell string, the interconnection belt of short for L shape convergent belt and intermediate cell string welds together by forward end welding device, long for L shape convergent belt is placed on the dielectric film bar of the first preliminary dimension by forward end welding device, and the front end and the long convergent belt of L shape that carry out welding the interconnection belt of the both sides battery strings made in battery strings group are fixed.
Preferably, forward end welding device comprises absorption and pressing manipulator, transport and welding manipulator, absorption and pressing manipulator, transport and welding manipulator are oppositely arranged in frame, cell piece to be lifted by negative-pressure adsorption mode and carries the dielectric film bar of the first preliminary dimension by absorption and pressing manipulator, the dielectric film bar of the second preliminary dimension, absorption and pressing manipulator make interconnection belt and convergent belt close contact by physical depression mode, transport and welding manipulator carry the short convergent belt of L shape by negative-pressure adsorption mode, the long convergent belt of L shape and convergent belt backing plate and by electrothermal method by interconnection belt and the short convergent belt of L shape, the long convergent belt welding of L shape.
Preferably, absorption and pressing manipulator arrange vacuum cup, utilize vacuum cup to realize absorption and pressing; The quantity of transport and welding manipulator is two, and transport and electroplating equipment wielding machine are provided with vacuum cup, electric iron on hand.
Preferably, dielectric film feeding mechanism comprises dielectric film carrying Scissoring device, dielectric film conveyer, dielectric film carrying Scissoring device is fixed on the side of frame, dielectric film conveyer is fixed on the opposite side of frame, the dielectric film on dielectric film carrying Scissoring device is moved and clamps in the mobile terminal of dielectric film conveyer under control device controls, pull dielectric film to predetermined length, dielectric film carrying Scissoring device will reach the dielectric film cutting of predetermined length with the dielectric film bar obtaining the first preliminary dimension under control device controls, the dielectric film bar of the second preliminary dimension, dielectric film conveyer control device control under by the dielectric film bar of the first preliminary dimension, the dielectric film bar of the second preliminary dimension is transported on the precalculated position of frame, carry for forward end welding device.
Preferably, end convergent belt feeding mechanism comprises the second convergent belt carrying Scissoring device, second convergent belt conveyer and the second convergent belt backing plate, second convergent belt carrying Scissoring device is fixed on the side of frame, second convergent belt conveyer is fixed on the opposite side of frame, second convergent belt backing plate to be placed in frame and near the second end of frame, the convergent belt on the second convergent belt carrying Scissoring device is moved and clamps in the mobile terminal of the second convergent belt conveyer under control device controls, pulling confluxes takes predetermined length to, second convergent belt carrying Scissoring device will reach the convergent belt cutting of predetermined length with the welded bands of confluxing obtaining the 3rd predetermined length under control device controls, the welded bands of confluxing of the 3rd predetermined length is placed on the second convergent belt backing plate by the mobile terminal of the second convergent belt conveyer, the rear end battery sheet of the battery strings of the battery strings group on battery strings group loading plate lifts by end convergent belt welder, and the second convergent belt backing plate being placed with the welded bands of confluxing of the 3rd predetermined length is placed on below the rear end battery sheet that lifts, contact with the interconnection belt of battery strings rear end to make the welded bands of confluxing of the 3rd predetermined length, the interconnection belt of conflux welded bands and the battery strings rear end of the 3rd predetermined length welds together by end convergent belt welder.
Preferably, end convergent belt welder comprises absorption and pressing manipulator, transport and welding manipulator, absorption and pressing manipulator, transport and welding manipulator are oppositely arranged in frame, cell piece is lifted by negative-pressure adsorption mode by absorption and pressing manipulator, absorption and pressing manipulator make interconnection belt and convergent belt close contact by physical depression mode, and transport and welding manipulator carry conflux welded bands and the convergent belt backing plate and the conflux welded bands of interconnection belt with the 3rd predetermined length welded by electrothermal method of the 3rd predetermined length by negative-pressure adsorption mode.
Preferably, absorption and pressing manipulator arrange vacuum cup, utilize vacuum cup to realize absorption and pressing; Transport and electroplating equipment wielding machine are provided with vacuum cup, electric iron on hand.
In the full-automatic stitch welding machine of above-mentioned solar cell string, forward end band feeding mechanism, forward end welding device are positioned at the first end of frame, and forward end band feeding mechanism is arranged on the side of frame, and forward end welding device is arranged on the top of frame, end convergent belt feeding mechanism, end convergent belt welder is positioned at the second end of frame, and end convergent belt feeding mechanism is arranged on the side of frame, end convergent belt welder is arranged on the top of frame, battery strings group loading plate is positioned at forward end welding device, between end convergent belt welder, dielectric film feeding mechanism is arranged on the side of frame, and be positioned at forward end welding device, between end convergent belt welder, the convergent belt of forward end band feeding mechanism cutting carrying is to obtain welded bands of confluxing, and welded bands of confluxing is placed in frame according to reservation mode after being converted into " L " shape, the insulation film strips of dielectric film feeding mechanism cutting carrying is to obtain dielectric film bar, forward end welding device under control of the control means, weld after the welded bands of confluxing of bending being placed on the front end of the interconnection belt of the battery strings in the battery strings group on battery strings group loading plate, also under control of the control means, the dielectric film bar cut by dielectric film feeding mechanism is placed on the insulation that the welded bands of confluxing of bending is confluxed between welded bands with realization to forward end welding device, the convergent belt of end convergent belt feeding mechanism cutting carrying is to obtain welded bands of confluxing, and welded bands of confluxing is placed in frame according to reservation mode, end convergent belt welder under control of the control means, after welded bands of confluxing being placed on the rear end of the interconnection belt of battery strings in the battery strings group on battery strings group loading plate, carry out welding and the interconnection belt of battery strings is fixed with welded bands of confluxing, series connection is realized to make battery strings in battery strings group, so do not need human weld, just high-qualityly can complete welding between convergent belt with interconnection belt.
Accompanying drawing illustrates:
Accompanying drawing 1 is the structural representation of the full-automatic stitch welding machine of solar cell string of a better embodiment.
Accompanying drawing 2 is structural representations of another angle of the full-automatic stitch welding machine of solar cell string in Fig. 1.
Accompanying drawing 3 is attached TV structure schematic diagrames of the short convergent belt of L shape and the first convergent belt backing plate and several row battery strings position.
Accompanying drawing 4 is attached TV structure schematic diagrames of dielectric film and L shape short convergent belt position.
Accompanying drawing 5 is attached TV structure schematic diagrames of the short convergent belt of L shape, dielectric film and L shape long convergent belt lamination position.
In figure: interconnection belt 2, the short convergent belt 3 of L shape, the dielectric film bar 4 of the first preliminary dimension, the dielectric film bar 5 of the second preliminary dimension, the long convergent belt 6 of L shape, the welded bands 7 of confluxing of the 3rd predetermined length, the full-automatic stitch welding machine 10 of solar cell string, frame 20, forward end band feeding mechanism 30, first convergent belt carrying Scissoring device 31, first convergent belt conveyer 32, convergent belt bending device 33, first convergent belt backing plate 34, end convergent belt feeding mechanism 40, second convergent belt carrying Scissoring device 41, second convergent belt conveyer 42, second convergent belt backing plate 43, forward end welding device 50, absorption and pressing manipulator 51, transport and welding manipulator 52, end convergent belt welder 60, absorption and pressing manipulator 61, transport and welding manipulator 62, dielectric film feeding mechanism 70, dielectric film carrying Scissoring device 71, dielectric film conveyer 72, battery strings group loading plate 80, control device 90.
Embodiment:
As shown in Figures 1 and 2, the full-automatic stitch welding machine 10 of solar cell string comprises frame 20, forward end band feeding mechanism 30, end convergent belt feeding mechanism 40, forward end welding device 50, end convergent belt welder 60, dielectric film feeding mechanism 70, battery strings group loading plate 80 and control device 90.
Forward end band feeding mechanism 30, end convergent belt feeding mechanism 40, forward end welding device 50, end convergent belt welder 60, dielectric film feeding mechanism 70, battery strings group loading plate 80 are arranged in frame 20, forward end band feeding mechanism 30, forward end welding device 50 are positioned at the first end of frame 20, and forward end band feeding mechanism 30 is arranged on the side of frame 20, forward end welding device 50 is arranged on the top of frame 20; End convergent belt feeding mechanism 40, end convergent belt welder 60 are positioned at the second end of frame 20, and end convergent belt feeding mechanism 40 is arranged on the side of frame 20, end convergent belt welder 60 is arranged on the top of frame 20, wherein, the second end of frame 20 and the first end of frame 20 face and are located on the same line; Battery strings group loading plate 80 is between forward end welding device 50, end convergent belt welder 60, battery strings group loading plate 80 can move up in the side perpendicular to the straight line be connected with the first end of frame 20 by the second end of frame 20, such as, frame between forward end welding device 50, end convergent belt welder 60 arranges leather strap conveying device, moves in frame in turn to make multiple battery strings group loading plate 80 and leave frame; Dielectric film feeding mechanism 70 is arranged on the side of frame 20, and between forward end welding device 50, end convergent belt welder 60; Control device 90 and forward end band feeding mechanism 30, end convergent belt feeding mechanism 40, forward end welding device 50, end convergent belt welder 60, dielectric film feeding mechanism 70 are electrically connected, and to control forward end band feeding mechanism 30, end convergent belt feeding mechanism 40, forward end welding device 50, end convergent belt welder 60, dielectric film feeding mechanism 70 carry out work.
The convergent belt of forward end band feeding mechanism 30 cutting carrying is to obtain welded bands of confluxing, and welded bands of confluxing is placed in frame 20 according to reservation mode after being converted into " L " shape; The insulation film strips of dielectric film feeding mechanism 70 cutting carrying is to obtain dielectric film bar; Forward end welding device 50 is under the control of control device 90, weld after the welded bands of confluxing of bending being placed on the front end of the interconnection belt of the battery strings in the battery strings group on battery strings group loading plate 80, forward end welding device 50 is also under the control of control device 80, and the dielectric film bar cut by dielectric film feeding mechanism 70 is placed on the insulation that the welded bands of confluxing of bending is confluxed between welded bands with realization; The convergent belt of end convergent belt feeding mechanism 40 cutting carrying is to obtain welded bands of confluxing, and welded bands of confluxing is placed in frame 20 according to reservation mode, end convergent belt welder 60 is under the control of control device 90, after welded bands of confluxing being placed on the rear end of the interconnection belt of battery strings in the battery strings group on battery strings group loading plate 80, carry out welding and the interconnection belt of battery strings is fixed with welded bands of confluxing, realize series connection to make battery strings in battery strings group.Forward end band feeding mechanism 30, end convergent belt feeding mechanism 40, forward end welding device 50, end convergent belt welder 60, dielectric film feeding mechanism 70 can adopt the type of drive such as pneumatic, motor to realize action.
In the present embodiment, forward end band feeding mechanism 30 successively cutting carrying convergent belt to obtain the welded bands of confluxing of the first predetermined length, the welded bands of confluxing of the second predetermined length, the length of the welded bands of confluxing of the first predetermined length is less than the length of the welded bands of confluxing of the second predetermined length, and by the welded bands of confluxing of the first predetermined length, be placed in frame 20 according to reservation mode after the welded bands of confluxing of the second predetermined length is converted into " L " shape, such as disposing way is: place in vertical angle mode with interconnection belt after being converted into " L " shape, and it is parallel with battery strings group loading plate 80, dielectric film feeding mechanism 70 successively cutting carrying dielectric film, band is to obtain the dielectric film bar of the first preliminary dimension, the dielectric film bar of the second preliminary dimension, the dielectric film bar of the first preliminary dimension is wider than the dielectric film bar of the second preliminary dimension, but the length of the dielectric film bar of the first preliminary dimension is less than the length of the dielectric film bar of the second preliminary dimension, forward end welding device 50 is under the control of control device 90, after the welded bands of confluxing of the first predetermined length of bending being placed on the front end of the interconnection belt of the intermediate cell string in the battery strings group on battery strings group loading plate 80, carry out welding and the welded bands of confluxing of the first predetermined length of the interconnection belt of intermediate cell string and bending is fixed, forward end welding device 50 is also under the control of control device 90, the dielectric film bar of the first preliminary dimension that dielectric film feeding mechanism 70 is cut, what the dielectric film bar of the second preliminary dimension was placed on the first predetermined length of bending successively confluxes in welded bands, the welded bands of confluxing of the second predetermined length of bending is also continued to be placed on the dielectric film bar of the first preliminary dimension, the welded bands of confluxing of the front end of interconnection belt and the second predetermined length of bending of carrying out welding the both sides battery strings made in battery strings group is fixed, the welded bands of confluxing of the 3rd predetermined length to obtain the welded bands of confluxing of the 3rd predetermined length, and is placed in frame 20 according to reservation mode by the convergent belt of end convergent belt feeding mechanism 40 cutting carrying, end convergent belt welder 60 is under the control of control device 90, after the welded bands of confluxing of the 3rd predetermined length being placed on the rear end of the interconnection belt of battery strings in the battery strings group on battery strings group loading plate 80, carry out welding and the welded bands of confluxing of the rear end of the interconnection belt of battery strings and the 3rd predetermined length is fixed, realize series connection to make battery strings in battery strings group.
Wherein, forward end band feeding mechanism 30 comprises the first convergent belt carrying Scissoring device 31, first convergent belt conveyer 32, convergent belt bending device 33 and the first convergent belt backing plate 34, first convergent belt carrying Scissoring device 31 is fixed on the side of frame 20, first convergent belt conveyer 32 is fixed on the opposite side of frame 20, first convergent belt backing plate 34 to be placed in frame 20 and near the first end of frame 20, the convergent belt on the first convergent belt carrying Scissoring device 31 is moved and clamps in the mobile terminal of the first convergent belt conveyer 32 under control device 90 controls, pulling confluxes takes predetermined length to, first convergent belt carrying Scissoring device 31 will reach the convergent belt cutting of predetermined length with the welded bands of confluxing obtaining the first predetermined length under the control of control device 90, the welded bands of confluxing of the second predetermined length, the mobile terminal of the first convergent belt conveyer 32 is by the welded bands of confluxing of the first predetermined length, the welded bands of confluxing of the second predetermined length is placed on convergent belt bending device 33 to be bent to form the short convergent belt of L shape, the long convergent belt of L shape, short for L shape convergent belt is placed on the first convergent belt backing plate 34 by forward end welding device 50, the front end cell piece of the battery strings of the battery strings group on battery strings group loading plate 80 lifts by forward end welding device 50, and the first convergent belt backing plate 34 being placed with the short convergent belt of L shape is placed on below the front end cell piece that lifts, to make the short convergent belt of L shape contact with the interconnection belt of intermediate cell string, the interconnection belt of short for L shape convergent belt and intermediate cell string welds together by forward end welding device 50, long for L shape convergent belt is placed on the dielectric film bar of the first preliminary dimension by forward end welding device 50, and the front end and the long convergent belt of L shape that carry out welding the interconnection belt of the both sides battery strings made in battery strings group are fixed.
Further, forward end welding device 50 comprises absorption and pressing manipulator 51, transport and welding manipulator 52, absorption and pressing manipulator 51, transport and welding manipulator 52 relative be arranged in frame 20, cell piece to be lifted by negative-pressure adsorption mode and carries the dielectric film bar of the first preliminary dimension by absorption and pressing manipulator 51, the dielectric film bar of the second preliminary dimension, absorption and pressing manipulator 51 make interconnection belt and convergent belt close contact by physical depression mode, transport and welding manipulator 52 carry the short convergent belt of L shape by negative-pressure adsorption mode, the long convergent belt of L shape and the first convergent belt backing plate 34 and by electrothermal method by interconnection belt and the short convergent belt of L shape, the long convergent belt welding of L shape.Wherein, absorption and pressing manipulator 51 arrange vacuum cup, utilize vacuum cup to realize absorption and pressing; The quantity of transport and welding manipulator 52 is two, transports and welding manipulator 52 is provided with vacuum cup, electric iron.
Further, dielectric film feeding mechanism 70 comprises dielectric film carrying Scissoring device 71, dielectric film conveyer 72, dielectric film carrying Scissoring device 71 is fixed on the side of frame 20, dielectric film conveyer 72 is fixed on the opposite side of frame 20, the dielectric film on dielectric film carrying Scissoring device 71 is moved and clamped in the mobile terminal of dielectric film conveyer 72 under the control of control device 90, pull dielectric film to predetermined length, dielectric film carrying Scissoring device 71 will reach the dielectric film cutting of predetermined length with the dielectric film bar obtaining the first preliminary dimension under the control of control device 90, the dielectric film bar of the second preliminary dimension, dielectric film conveyer 72 control device 90 control under by the dielectric film bar of the first preliminary dimension, the dielectric film bar of the second preliminary dimension is transported on the precalculated position of frame, carry for forward end welding device 50.
Further, end convergent belt feeding mechanism 40 comprises the second convergent belt carrying Scissoring device 41, second convergent belt conveyer 42 and the second convergent belt backing plate 43, second convergent belt carrying Scissoring device 41 is fixed on the side of frame 20, second convergent belt conveyer 42 is fixed on the opposite side of frame 20, second convergent belt backing plate 43 to be placed in frame 20 and near the second end of frame 20, the convergent belt on the second convergent belt carrying Scissoring device 41 is moved and clamped in the mobile terminal of the second convergent belt conveyer 42 under the control of control device 90, pulling confluxes takes predetermined length to, second convergent belt carrying Scissoring device 41 will reach the convergent belt cutting of predetermined length with the welded bands of confluxing obtaining the 3rd predetermined length under the control of control device 90, the welded bands of confluxing of the 3rd predetermined length is placed on the second convergent belt backing plate 43 by the mobile terminal of the second convergent belt conveyer 42, the rear end battery sheet of the battery strings of the battery strings group on battery strings group loading plate 80 lifts by end convergent belt welder 60, and the second convergent belt backing plate 43 being placed with the welded bands of confluxing of the 3rd predetermined length is placed on below the rear end battery sheet that lifts, contact with the interconnection belt of battery strings rear end to make the welded bands of confluxing of the 3rd predetermined length, the interconnection belt of conflux welded bands and the battery strings rear end of the 3rd predetermined length welds together by end convergent belt welder.
Further, end convergent belt welder 60 comprises absorption and pressing manipulator 61, transport and welding manipulator 62, absorption and pressing manipulator 61, transport and welding manipulator 62 relative be arranged in frame 20, cell piece is lifted by negative-pressure adsorption mode by absorption and pressing manipulator 61, absorption and pressing manipulator 61 also make interconnection belt and convergent belt close contact by physical depression mode, to transport and welding manipulator 62 carries conflux welded bands and the second convergent belt backing plate 43 and the conflux welded bands of interconnection belt with the 3rd predetermined length welded by electrothermal method of the 3rd predetermined length by negative-pressure adsorption mode, absorption and pressing manipulator 61 arrange vacuum cup, utilizes vacuum cup to realize absorption and pressing, transport and welding manipulator 62 is provided with vacuum cup, electric iron.
The course of work of the full-automatic stitch welding machine 10 of solar cell string is below described, referring to Fig. 3 to Fig. 5: by the data processing unit of the operation control program in control device 90, electric control unit and pneumatic control unit collaborative work, first by ready and the battery strings group loading plate 80 being equipped with the solar cell string of assembly factory regulatory specifications quantity is transported to assigned address (is positioned at forward end welding device 50, in frame 20 between end convergent belt welder 60) and locate, the absorption of frame in frame 20 and pressing manipulator 51 and two transport and welding manipulator 52 co-operating, by control device 90 first control two transport and welding manipulator 52 the short convergent belt of L shape and the first convergent belt backing plate 34 that are provided by convergent belt bending device 33 are first provided respectively, control absorption and pressing manipulator 51 are picked up battery strings group head end and are lifted certain altitude again, two are transported and short for the L shape of doing a good job of it convergent belt 3 and the first convergent belt backing plate 34 to be filled on the cell piece group head end desired location picked up and to discharge by welding manipulator 52, absorption and pressing manipulator 51 discharge cell piece group, the head end of cell piece stays long interconnection belt 2 to be just placed on the short convergent belt 3 of L shape, then control absorption and press the position that manipulator 51 pushes down interconnection belt 2 and the short convergent belt 3 intersection 1mm of L shape, two are transported and the soldering tip of electric iron on welding manipulator 52 welds interconnection belt 2 and the short convergent belt 3 of L shape, adsorb afterwards and press the dielectric film bar 4 that manipulator 51 captures the first preliminary dimension that dielectric film feeding mechanism 70 provides, the dielectric film bar 5 of the second preliminary dimension, fill in the assigned address of convergent belt welding position, two transports and welding manipulator 52 capture the long convergent belt 6 of the L shape provided by convergent belt bending device 33 and fill in the assigned address of convergent belt welding position, control absorption and press the position that manipulator 51 pushes down interconnection belt 2 and the long convergent belt 6 intersection 1mm of L shape, two are transported and welding manipulator 52 completes welding of interconnector 2 and the long convergent belt 6 of L shape, two transports and welding manipulator 52 capture the first convergent belt backing plate 34 and put back to initial fixed position, simultaneously, the absorption of end convergent belt welder 60 and pressing manipulator 61, transport and welding manipulator 62 co-operating, the second convergent belt backing plate 43 of conflux welded bands and the fixed position placement being carried the 3rd predetermined length that Scissoring device 41 provides by the second convergent belt of end convergent belt feeding mechanism 40 first picked up by transport and welding manipulator 62, control absorption and pressing manipulator 61 are picked up cell piece group end and are lifted certain altitude again, to transport and conflux welded bands and the second convergent belt backing plate 43 of the 3rd predetermined length done a good job of it to be filled on the cell piece group end desired location picked up and to discharge by welding manipulator 62, absorption and pressing manipulator 61 discharge cell piece group, what the end of cell piece stayed long interconnection belt 2 to be just placed on the 3rd predetermined length confluxes in welded bands 7, control absorption and press the position that the welded bands 7 intersection 1mm that confluxes of interconnection belt 2 and the 3rd predetermined length pushed down by manipulator 61, transport and welding manipulator 62 on the conflux welded bands 7 of soldering tip to interconnection belt 2 and the 3rd predetermined length weld, adsorb afterwards and press manipulator 61 and pick up the second convergent belt backing plate 43 and put back to fixed bit, the welding of the block assembly convergent belt that this completes.
Claims (9)
1. the full-automatic stitch welding machine of solar cell string, it is characterized in that: comprise frame, forward end band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt welder, dielectric film feeding mechanism, battery strings group loading plate and control device, forward end band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt welder, dielectric film feeding mechanism, battery strings group loading plate is arranged in frame, forward end band feeding mechanism, forward end welding device is positioned at the first end of frame, and forward end band feeding mechanism is arranged on the side of frame, forward end welding device is arranged on the top of frame, end convergent belt feeding mechanism, end convergent belt welder are positioned at the second end of frame, and end convergent belt feeding mechanism is arranged on the side of frame, end convergent belt welder is arranged on the top of frame, battery strings group loading plate is between forward end welding device, end convergent belt welder, dielectric film feeding mechanism is arranged on the side of frame, and between forward end welding device, end convergent belt welder, control device and forward end band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt welder, dielectric film feeding mechanism are electrically connected, and to control forward end band feeding mechanism, end convergent belt feeding mechanism, forward end welding device, end convergent belt welder, dielectric film feeding mechanism carry out work, the convergent belt of forward end band feeding mechanism cutting carrying successively to conflux welded bands to obtain, and welded bands of confluxing is placed in frame according to reservation mode after being converted into " L " shape, dielectric film feeding mechanism successively cutting carrying insulation film strips to obtain dielectric film bar, forward end welding device under control of the control means, weld after the welded bands of confluxing of bending being placed on the front end of the interconnection belt of the battery strings in the battery strings group on battery strings group loading plate, also under control of the control means, the dielectric film bar cut by dielectric film feeding mechanism is placed on the insulation that the welded bands of confluxing of bending is confluxed between welded bands with realization to forward end welding device, the convergent belt of end convergent belt feeding mechanism cutting carrying is to obtain welded bands of confluxing, and welded bands of confluxing is placed in frame according to reservation mode, end convergent belt welder under control of the control means, after welded bands of confluxing being placed on the rear end of the interconnection belt of battery strings in the battery strings group on battery strings group loading plate, carry out welding and the interconnection belt of battery strings is fixed with welded bands of confluxing, realize series connection to make battery strings in battery strings group.
2. the full-automatic stitch welding machine of solar cell string as claimed in claim 1, it is characterized in that: the welded bands of confluxing of the first predetermined length, the welded bands of confluxing of the second predetermined length, to obtain the welded bands of confluxing of the first predetermined length, the welded bands of confluxing of the second predetermined length, and are placed in frame according to reservation mode after being converted into " L " shape by the convergent belt of forward end band feeding mechanism cutting carrying successively, the dielectric film of dielectric film feeding mechanism cutting carrying successively, with to obtain the dielectric film bar of the first preliminary dimension, the dielectric film bar of the second preliminary dimension, forward end welding device under control of the control means, after the welded bands of confluxing of the first predetermined length of bending being placed on the front end of the interconnection belt of the intermediate cell string in the battery strings group on battery strings group loading plate, carry out welding and the welded bands of confluxing of the first predetermined length of the interconnection belt of intermediate cell string and bending is fixed, forward end welding device also under control of the control means, the dielectric film bar of the first preliminary dimension that dielectric film feeding mechanism is cut, what the dielectric film bar of the second preliminary dimension was placed on the first predetermined length of bending successively confluxes in welded bands, the welded bands of confluxing of the second predetermined length of bending is also continued to be placed on the dielectric film bar of the first preliminary dimension, the welded bands of confluxing of the front end of interconnection belt and the second predetermined length of bending of carrying out welding the both sides battery strings made in battery strings group is fixed, the welded bands of confluxing of the 3rd predetermined length to obtain the welded bands of confluxing of the 3rd predetermined length, and is placed in frame according to reservation mode by the convergent belt of end convergent belt feeding mechanism cutting carrying, end convergent belt welder under control of the control means, after the welded bands of confluxing of the 3rd predetermined length being placed on the rear end of the interconnection belt of battery strings in the battery strings group on battery strings group loading plate, carry out welding and the welded bands of confluxing of the rear end of the interconnection belt of battery strings and the 3rd predetermined length is fixed, realize series connection to make battery strings in battery strings group.
3. the full-automatic stitch welding machine of solar cell string as claimed in claim 2, it is characterized in that: forward end band feeding mechanism comprises the first convergent belt carrying Scissoring device, first convergent belt conveyer, convergent belt bending device and the first convergent belt backing plate, first convergent belt carrying Scissoring device is fixed on the side of frame, first convergent belt conveyer is fixed on the opposite side of frame, first convergent belt backing plate to be placed in frame and near the first end of frame, the convergent belt on the first convergent belt carrying Scissoring device is moved and clamps in the mobile terminal of the first convergent belt conveyer under control device controls, pulling confluxes takes predetermined length to, first convergent belt carrying Scissoring device will reach the convergent belt cutting of predetermined length with the welded bands of confluxing obtaining the first predetermined length under control device controls, the welded bands of confluxing of the second predetermined length, the mobile terminal of the first convergent belt conveyer is by the welded bands of confluxing of the first predetermined length, the welded bands of confluxing of the second predetermined length is placed on convergent belt bending device to be bent to form the short convergent belt of L shape, the long convergent belt of L shape, short for L shape convergent belt is placed on the first convergent belt backing plate by forward end welding device, the front end cell piece of the battery strings of the battery strings group on battery strings group loading plate lifts by forward end welding device, and the first convergent belt backing plate being placed with the short convergent belt of L shape is placed on below the front end cell piece that lifts, to make the short convergent belt of L shape contact with the interconnection belt of intermediate cell string, the interconnection belt of short for L shape convergent belt and intermediate cell string welds together by forward end welding device, long for L shape convergent belt is placed on the dielectric film bar of the first preliminary dimension by forward end welding device, and the front end and the long convergent belt of L shape that carry out welding the interconnection belt of the both sides battery strings made in battery strings group are fixed.
4. the full-automatic stitch welding machine of solar cell string as claimed in claim 3, it is characterized in that: forward end welding device comprises absorption and pressing manipulator, transport and welding manipulator, absorption and pressing manipulator, transport and welding manipulator are oppositely arranged in frame, cell piece to be lifted by negative-pressure adsorption mode and carries the dielectric film bar of the first preliminary dimension by absorption and pressing manipulator, the dielectric film bar of the second preliminary dimension, absorption and pressing manipulator make interconnection belt and convergent belt close contact by physical depression mode, transport and welding manipulator carry the short convergent belt of L shape by negative-pressure adsorption mode, the long convergent belt of L shape and the first convergent belt backing plate and by electrothermal method by interconnection belt and the short convergent belt of L shape, the long convergent belt welding of L shape.
5. the full-automatic stitch welding machine of solar cell string as claimed in claim 4, is characterized in that: absorption and pressing manipulator arrange vacuum cup, utilizes vacuum cup to realize absorption and pressing; The quantity of transport and welding manipulator is two, and transport and electroplating equipment wielding machine are provided with vacuum cup, electric iron on hand.
6. the full-automatic stitch welding machine of solar cell string as claimed in claim 2, it is characterized in that: dielectric film feeding mechanism comprises dielectric film carrying Scissoring device, dielectric film conveyer, dielectric film carrying Scissoring device is fixed on the side of frame, dielectric film conveyer is fixed on the opposite side of frame, the dielectric film on dielectric film carrying Scissoring device is moved and clamps in the mobile terminal of dielectric film conveyer under control device controls, pull dielectric film to predetermined length, dielectric film carrying Scissoring device will reach the dielectric film cutting of predetermined length with the dielectric film bar obtaining the first preliminary dimension under control device controls, the dielectric film bar of the second preliminary dimension, dielectric film conveyer control device control under by the dielectric film bar of the first preliminary dimension, the dielectric film bar of the second preliminary dimension is transported on the precalculated position of frame, carry for forward end welding device.
7. as claim 2, the full-automatic stitch welding machine of solar cell string described in 4 or 6, it is characterized in that: end convergent belt feeding mechanism comprises the second convergent belt carrying Scissoring device, second convergent belt conveyer and the second convergent belt backing plate, second convergent belt carrying Scissoring device is fixed on the side of frame, second convergent belt conveyer is fixed on the opposite side of frame, second convergent belt backing plate to be placed in frame and near the second end of frame, the convergent belt on the second convergent belt carrying Scissoring device is moved and clamps in the mobile terminal of the second convergent belt conveyer under control device controls, pulling confluxes takes predetermined length to, second convergent belt carrying Scissoring device will reach the convergent belt cutting of predetermined length with the welded bands of confluxing obtaining the 3rd predetermined length under control device controls, the welded bands of confluxing of the 3rd predetermined length is placed on the second convergent belt backing plate by the mobile terminal of the second convergent belt conveyer, the rear end battery sheet of the battery strings of the battery strings group on battery strings group loading plate lifts by end convergent belt welder, and the second convergent belt backing plate being placed with the welded bands of confluxing of the 3rd predetermined length is placed on below the rear end battery sheet that lifts, contact with the interconnection belt of battery strings rear end to make the welded bands of confluxing of the 3rd predetermined length, the interconnection belt of conflux welded bands and the battery strings rear end of the 3rd predetermined length welds together by end convergent belt welder.
8. the full-automatic stitch welding machine of solar cell string as claimed in claim 7, it is characterized in that: end convergent belt welder comprises absorption and pressing manipulator, transport and welding manipulator, absorption and pressing manipulator, transport and welding manipulator are oppositely arranged in frame, cell piece is lifted by negative-pressure adsorption mode by absorption and pressing manipulator, absorption and pressing manipulator make interconnection belt and convergent belt close contact by physical depression mode, to transport and welding manipulator carries conflux welded bands and the second convergent belt backing plate and the conflux welded bands of interconnection belt with the 3rd predetermined length welded by electrothermal method of the 3rd predetermined length by negative-pressure adsorption mode.
9. the full-automatic stitch welding machine of solar cell string as claimed in claim 8, is characterized in that: absorption and pressing manipulator arrange vacuum cup, utilizes vacuum cup to realize absorption and pressing; Transport and electroplating equipment wielding machine are provided with vacuum cup, electric iron on hand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520518001.5U CN205081131U (en) | 2015-07-17 | 2015-07-17 | Full -automatic stitch welding of solar cell cluster machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520518001.5U CN205081131U (en) | 2015-07-17 | 2015-07-17 | Full -automatic stitch welding of solar cell cluster machine |
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| CN205081131U true CN205081131U (en) | 2016-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520518001.5U Withdrawn - After Issue CN205081131U (en) | 2015-07-17 | 2015-07-17 | Full -automatic stitch welding of solar cell cluster machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105895733A (en) * | 2015-07-17 | 2016-08-24 | 无锡市正罡自动化设备有限公司 | Solar cell string automatic superposition welding machine |
| CN106024989A (en) * | 2016-07-28 | 2016-10-12 | 陈�光 | Photovoltaic module laying convergence and welding all-in-one machine and manufacturing technology thereof |
| CN106112190A (en) * | 2016-07-21 | 2016-11-16 | 河北羿珩科技股份有限公司 | Solar energy convergent belt bonding machine modular system |
| CN106826024A (en) * | 2017-03-28 | 2017-06-13 | 无锡市正罡自动化设备有限公司 | L-shaped convergent belt turn-over rig and stitch welding machine |
| CN109742190A (en) * | 2019-01-05 | 2019-05-10 | 李的根 | A kind of solar battery sheet welding machine |
| CN109888055A (en) * | 2019-01-30 | 2019-06-14 | 宁夏小牛自动化设备有限公司 | More bending convergent belt component preparation methods and more bending convergent belt component Preparation equipments |
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2015
- 2015-07-17 CN CN201520518001.5U patent/CN205081131U/en not_active Withdrawn - After Issue
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105895733A (en) * | 2015-07-17 | 2016-08-24 | 无锡市正罡自动化设备有限公司 | Solar cell string automatic superposition welding machine |
| CN106112190A (en) * | 2016-07-21 | 2016-11-16 | 河北羿珩科技股份有限公司 | Solar energy convergent belt bonding machine modular system |
| CN106024989A (en) * | 2016-07-28 | 2016-10-12 | 陈�光 | Photovoltaic module laying convergence and welding all-in-one machine and manufacturing technology thereof |
| CN106024989B (en) * | 2016-07-28 | 2017-05-31 | 陈�光 | Photovoltaic module lays welding integrated and its manufacture craft of confluxing |
| CN106826024A (en) * | 2017-03-28 | 2017-06-13 | 无锡市正罡自动化设备有限公司 | L-shaped convergent belt turn-over rig and stitch welding machine |
| CN106826024B (en) * | 2017-03-28 | 2019-05-03 | 无锡市正罡自动化设备有限公司 | L shape convergent belt turn-over rig and stitch welding machine |
| CN109742190A (en) * | 2019-01-05 | 2019-05-10 | 李的根 | A kind of solar battery sheet welding machine |
| CN109742190B (en) * | 2019-01-05 | 2020-10-02 | 泗县汉能诚信电气工程有限公司 | Solar cell piece welding strip machine |
| CN109888055A (en) * | 2019-01-30 | 2019-06-14 | 宁夏小牛自动化设备有限公司 | More bending convergent belt component preparation methods and more bending convergent belt component Preparation equipments |
| CN109888055B (en) * | 2019-01-30 | 2020-10-20 | 宁夏小牛自动化设备有限公司 | Multi-bending busbar assembly manufacturing method and multi-bending busbar assembly manufacturing equipment |
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