CN105875072A - Arrangement mechanism for corn husker - Google Patents
Arrangement mechanism for corn husker Download PDFInfo
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- CN105875072A CN105875072A CN201410537795.XA CN201410537795A CN105875072A CN 105875072 A CN105875072 A CN 105875072A CN 201410537795 A CN201410537795 A CN 201410537795A CN 105875072 A CN105875072 A CN 105875072A
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- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 61
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 61
- 235000005822 corn Nutrition 0.000 title claims abstract description 61
- 230000007246 mechanism Effects 0.000 title claims abstract description 24
- 239000002184 metal Substances 0.000 claims abstract description 11
- 230000008878 coupling Effects 0.000 claims abstract description 7
- 238000010168 coupling process Methods 0.000 claims abstract description 7
- 238000005859 coupling reaction Methods 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000012163 sequencing technique Methods 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
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- 238000003306 harvesting Methods 0.000 description 2
- 230000005070 ripening Effects 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 208000008035 Back Pain Diseases 0.000 description 1
- 208000003643 Callosities Diseases 0.000 description 1
- 206010020649 Hyperkeratosis Diseases 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
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Abstract
一种玉米剥皮机的顺料机构，属于玉米加工设备领域，由包括钣金卷边大挡板、弹簧轴、挡板轴、旋转套筒、导向板、拉伸弹簧、螺栓钩、机架、挡板、助力筒、助力筒轴、顺料支架、顺料板、输送带、电机、凸缘连轴器、主动带轮、从动带轮、带轮座、带轮座盖、托辊、托辊支架、卡簧构成。玉米从料斗落入，进入托盘，通过电机带动偏心轴来实现筛板的左右摆动，从而实现玉米的大端朝向相同自动排序，完成鲜玉米剥皮的前期备料工作。整个过程实现了自动化，效率较高，满足玉米剥皮机的送料要求。具有高效、实用、结构简单，维修方便的优点。A feeding mechanism of a corn peeling machine, which belongs to the field of corn processing equipment, consists of a large baffle for sheet metal curling, a spring shaft, a baffle shaft, a rotating sleeve, a guide plate, a tension spring, a bolt hook, a frame, Baffle plate, booster cylinder, booster cylinder shaft, feeding bracket, feeding board, conveyor belt, motor, flange coupling, driving pulley, driven pulley, pulley seat, pulley seat cover, idler roller, Consists of idler bracket and circlip. The corn falls from the hopper and enters the tray, and the motor drives the eccentric shaft to realize the left and right swing of the sieve plate, so as to realize the automatic sorting of the big end of the corn in the same direction, and complete the preliminary preparation work of fresh corn peeling. The whole process is automated with high efficiency and meets the feeding requirements of the corn peeling machine. It has the advantages of high efficiency, practicality, simple structure and convenient maintenance.
Description
技术领域：Technical field:
本发明属于玉米加工领域，特别涉及一种玉米剥皮机的顺料机构。The invention belongs to the field of corn processing, and in particular relates to a feeding mechanism of a corn peeling machine.
背景技术Background technique
鲜玉米是指乳熟后期和蜡熟初期收获的玉米。鲜玉米因其营养丰富，风味独特、适口，越来越受到广大消费者的欢迎。鲜玉米必须在采摘后4小时内进行加工处理，否则将会影响鲜玉米的品质，而运料和顺料又是玉米剥皮加工的必经环节，也是最耗费劳动力的环节。每逢玉米收获季节，人们都忙碌用手剥玉米皮，掰断玉米棒根部，依靠人工进行剥皮，不仅工人劳动强度大、工作环境差，工作效率低，费工费力，而且手指麻木肿痛，腰酸背痛的症状经常出现，农村劳动力价格逐年上涨的现状会造成企业加工成本大幅增加，并且很难实现在采摘四小时内完成剥皮程序，而现有的玉米剥皮机价格昂贵且易于损坏，剥皮后的玉米籽粒破损严重。因此，广大农民迫切渴望早日解决这些问题。专利号CN03299789A公开了一种剥皮机及使用方法，该机器是半人工半自动化，还需要手工运料，再进行机械剥皮，这样就浪费了不必要的时间，效率低。众所周知，鲜玉米收获季节的气候既闷热又潮湿，而且，玉米刚收获时含水量非常高，尤其是包在内层的玉米叶，很难剥除，因此当前鲜玉米加工企业对剥皮设备的需求非常迫切，在进行剥除玉米叶时必须进行顺料程序，及确保玉米的大端朝同一个方向，为下一个程序剥皮节省时间，保证玉米新鲜的口感，在四个小时内加工完成，所以在运料的环节上一定要缩短时间，保证玉米加工的新鲜，因此已经成为现在急需解决的问题。Fresh corn refers to the corn harvested at the late stage of milk ripening and the early stage of wax ripening. Fresh corn is more and more popular among consumers because of its rich nutrition, unique flavor and palatability. Fresh corn must be processed within 4 hours after picking, otherwise the quality of fresh corn will be affected, and transportation and feeding are the necessary steps for corn peeling and processing, and are also the most labor-intensive links. During the corn harvest season, people are busy peeling corn husks by hand, breaking off the roots of corn cobs, and relying on manual peeling. Not only the labor intensity is high, the working environment is poor, the work efficiency is low, labor-intensive, and the fingers are numb and swollen. Symptoms of back pain often appear, and the current situation of rising labor prices in rural areas will cause a substantial increase in processing costs for enterprises, and it is difficult to complete the peeling process within four hours of picking, and the existing corn peeling machine is expensive and easy to damage, peeling The final corn kernels were severely damaged. Therefore, the majority of farmers are eager to solve these problems as soon as possible. Patent No. CN03299789A discloses a peeling machine and a method of use thereof. The machine is semi-manual and semi-automatic, and also needs to manually transport materials, and then perform mechanical peeling, which wastes unnecessary time and is inefficient. As we all know, the climate in the fresh corn harvest season is hot and humid, and the moisture content of corn is very high when it is just harvested, especially the inner corn leaves, which are difficult to peel off. Therefore, the current demand for peeling equipment for fresh corn processing enterprises It is very urgent. When peeling off the corn leaves, it is necessary to carry out the feeding procedure and ensure that the big ends of the corn face the same direction to save time for the next procedure of peeling and ensure the fresh taste of the corn. The processing is completed within four hours, so The time must be shortened in the link of material transportation to ensure the freshness of corn processing, so it has become an urgent problem to be solved now.
发明内容Contents of the invention
针对上述提出的运料机构采用人工，且有的自动运料玉米横七竖八不够顺料的不足。本发明要解决的问题是提供一种为玉米剥皮做好前期顺料工作的玉米剥皮机的顺料机构。本发明采用的技术方案是：本发明由钣金卷边大挡板、弹簧轴、挡板轴、旋转套筒、导向板、拉伸弹簧、螺栓钩、机架、挡板、助力筒、助力筒轴、顺料支架、顺料板、传送带、电机、连轴器、主动带轮、从动带轮、带轮座、带轮座盖、托辊、托辊支架、卡簧构成，就本设备而言：玉米剥皮机顺料机构，属于玉米剥皮机的组成部分，玉米从输送带落入，进入托盘，通过电机带动偏心轴来实现连接件的左右摆动，从而实现托盘的左右移动，进而实现玉米的排序，钣金卷边大挡板上面卷有三个轴槽，弹簧轴和轴槽相配合固定在钣金卷边大挡板上，钣金卷边大挡板侧面卷有四个轴槽，挡板轴穿过轴槽与旋转套筒相连接，旋转套筒通过螺栓固定在机架上，弹簧轴上两端开有环形槽，拉伸弹簧一端钩在弹簧轴的环形槽内，另一端钩在螺栓钩上，螺栓钩通过两个螺母，链接在机架上，助力筒两侧装有轴承，轴承外圈与助力筒过盈配合，轴承内圈与助力筒轴通过卡簧固定，助力筒支架焊接在机架上，助力筒轴两端与助力筒支架上开的轴孔配合，助力筒旋转从而使玉米快速落下，导向板焊接在挡板上，挡板通过顺料支架焊接在机架上，顺料板通过顺料支架焊接在机架上，主动轴一端通过凸缘联轴器与电机伸出轴相链接，另一端通过轴承搭放在带轮座上，带轮座上有带轮座盖，两者通过螺栓连接，带轮座与轴承端盖通过螺栓连接。电机带动主动轴旋转，主动轴与主动带轮通过键连接来实现同步转动，主动带轮一端与主动轴的台阶靠齐，另一端通过卡簧固定，输送带安装在主从动带轮上，输送带紧边下方安装有两个托辊，托辊放在托辊支架上，托辊支架焊接在机架上。采用上述结构的设备，完成玉米剥皮的前期备料工作。整个过程实现了自动化，效率较高，满足玉米剥皮机的送料要求。In view of the above-mentioned material transportation mechanism that adopts manual work, and some automatic material transportation corns are not enough to be smooth. The problem to be solved by the present invention is to provide a feeding mechanism of a corn peeling machine that does a good job of feeding the corn peeling in the early stage. The technical solution adopted by the present invention is: the present invention is composed of a sheet metal curling large baffle, a spring shaft, a baffle shaft, a rotating sleeve, a guide plate, a tension spring, a bolt hook, a frame, a baffle, a booster cylinder, a booster Cylinder shaft, feeding bracket, feeding board, conveyor belt, motor, coupling, driving pulley, driven pulley, pulley seat, pulley seat cover, idler, idler bracket, and circlip, in this case In terms of equipment: the feeding mechanism of the corn peeling machine is a part of the corn peeling machine. The corn falls from the conveyor belt and enters the tray. The eccentric shaft is driven by the motor to realize the left and right swing of the connecting piece, thereby realizing the left and right movement of the tray, and then To realize the sorting of corn, there are three shaft grooves rolled on the large sheet metal curling baffle, the spring shaft and the shaft groove are matched and fixed on the large sheet metal curling baffle, and there are four shafts rolled on the side of the sheet metal curling large baffle The baffle shaft passes through the shaft groove and connects with the rotating sleeve. The rotating sleeve is fixed on the frame by bolts. There are annular grooves at both ends of the spring shaft. One end of the tension spring is hooked in the annular groove of the spring shaft. The other end is hooked on the bolt hook, and the bolt hook is linked to the frame through two nuts. Bearings are installed on both sides of the booster cylinder. The outer ring of the bearing and the booster cylinder have an interference fit, and the inner ring of the bearing and the shaft of the booster cylinder are fixed by a circlip. , the booster tube bracket is welded on the frame, the two ends of the booster tube shaft are matched with the shaft holes opened on the booster tube bracket, the booster tube rotates to make the corn fall quickly, the guide plate is welded on the baffle plate, and the baffle plate is welded through the feeder bracket On the frame, the feeder plate is welded on the frame through the feeder bracket, one end of the drive shaft is linked with the motor extension shaft through a flange coupling, and the other end is placed on the pulley seat through the bearing, and the pulley seat There is a pulley seat cover, the two are connected by bolts, and the pulley seat and the bearing end cover are connected by bolts. The motor drives the driving shaft to rotate, and the driving shaft and the driving pulley are connected by a key to realize synchronous rotation. One end of the driving pulley is aligned with the step of the driving shaft, and the other end is fixed by a circlip. The conveyor belt is installed on the driving pulley. There are two idler rollers installed under the tight side of the conveyor belt, the idler rollers are placed on the idler support, and the idler support is welded on the frame. The equipment with the above structure is used to complete the preliminary material preparation work for corn peeling. The whole process is automated with high efficiency and meets the feeding requirements of the corn peeling machine.
作为本发明顺料机构的改进：通过电机带动偏心轴来实现连接件的左右摆动，从而实现托盘的左右移动，进而实现玉米的排序。具有结构简单，方便实用的优点，其目的在于设计一种全新的玉米顺料机构，使玉米大端朝向相同，为下一步切断玉米谷穗准备好材料。As an improvement of the feeding mechanism of the present invention: the motor drives the eccentric shaft to realize the left and right swing of the connector, thereby realizing the left and right movement of the tray, and then realizing the sorting of the corn. The utility model has the advantages of simple structure, convenience and practicality, and its purpose is to design a brand-new corn feeding mechanism so that the big ends of the corn have the same orientation and prepare materials for the next step of cutting off the ears of corn.
附图说明：Description of drawings:
图1是本发明顺料机构整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the feeding mechanism of the present invention.
图2是本发明助力顺料结构示意图。Fig. 2 is a schematic diagram of the structure of the power-assisted feeding system of the present invention.
图3是本发明助力筒结构示意图。Fig. 3 is a schematic diagram of the structure of the booster cylinder of the present invention.
图4是发明输送结构示意图。Fig. 4 is a schematic diagram of the delivery structure of the invention.
图5是本发明主动带轮结构示意图。Fig. 5 is a structural schematic diagram of the driving pulley of the present invention.
图中所示：As shown in the figure:
1钣金卷边大挡板、2弹簧轴、3挡板轴、4旋转套筒、5导向板、6拉伸弹簧、7螺栓钩、8机架、9挡板、10助力筒、11助力筒轴、12顺料支架、13顺料板、14输送带、15电机、16连轴器、17主动带轮、18托辊、19托辊支架、20从动带轮、21带轮座、22带轮座盖、23卡簧。1 large baffle with sheet metal curling, 2 spring shaft, 3 baffle shaft, 4 rotating sleeve, 5 guide plate, 6 tension spring, 7 bolt hook, 8 frame, 9 baffle, 10 booster cylinder, 11 booster Cylinder shaft, 12 feeding bracket, 13 feeding board, 14 conveyor belt, 15 motor, 16 coupling, 17 driving pulley, 18 idler, 19 idler bracket, 20 driven pulley, 21 pulley seat, 22 belt wheel seat covers, 23 snap rings.
具体实施方式：detailed description:
下面结合说明书附图对具体实施方式作进一步说明：图1示出了本发明顺料机构整体结构。具体实施方式如附图1所示，钣金卷边大挡板1、弹簧轴2、挡板轴3、旋转套筒4、导向板5、拉伸弹簧6、螺栓钩7、机架8、挡板9、助力筒10、助力筒轴11、顺料支架12、顺料板13、输送带14、电机15、连轴器16、主动带轮17、托辊18、托辊支架19、从动带轮20、带轮座21、带轮座盖22、卡簧23。本发明机构细节序号1---9参见(图2)，10，11参见(图3)，12---20参见(图4)，21----23参见(图4)。The specific embodiment will be further described below in conjunction with the drawings in the description: Figure 1 shows the overall structure of the feeding mechanism of the present invention. The specific embodiment is shown in accompanying drawing 1, sheet metal crimping large baffle 1, spring shaft 2, baffle shaft 3, rotating sleeve 4, guide plate 5, tension spring 6, bolt hook 7, frame 8, Baffle plate 9, booster tube 10, booster tube shaft 11, feeder support 12, feeder plate 13, conveyor belt 14, motor 15, coupling 16, driving pulley 17, idler 18, idler bracket 19, from Moving pulley 20, pulley seat 21, pulley seat cover 22, jump ring 23. Mechanism details serial number 1 of the present invention refers to (Fig. 2), 10,11 refers to (Fig. 3), 12---20 refers to (Fig. 4), 21---23 refers to (Fig. 4).
其中玉米经过输送带落入，玉米经过料斗1掉在排序板5上，轴承12外圈与轴承座13相配合，偏心轴14与轴承12内圈相配合，电机驱动偏心轴14转动，偏心轴14、连接件10、基座11连同销轴一起组成曲柄滑块机构，偏心轴带动14的转动，使连接件10往复摆动，从而连接件10驱动机架9左右移动，又因机架10与托盘2固定在一起，托盘2又和排序板5固定在一起，从而使托盘2和排序板3一起左右移动，为了使托盘2稳定滑动，本发明在机架4上加了四个稳定件15，每两个稳定件15上连接一个导杆8，并在托盘2两侧增加两个滑块7，使得滑块7可以在导杆8上往复运动，这样就实现了玉米的大端朝向相同自动排序，满足了玉米剥皮机的送料要求，为下一环节玉米切穗做好相应的准备。Among them, the corn falls through the conveyor belt, the corn falls on the sorting plate 5 through the hopper 1, the outer ring of the bearing 12 matches the bearing seat 13, the eccentric shaft 14 matches the inner ring of the bearing 12, the motor drives the eccentric shaft 14 to rotate, and the eccentric shaft 14. The connecting piece 10, the base 11 together with the pin shaft form a slider crank mechanism, and the eccentric shaft drives the rotation of 14 to make the connecting piece 10 swing back and forth, so that the connecting piece 10 drives the frame 9 to move left and right, and because the frame 10 and The tray 2 is fixed together, and the tray 2 is fixed together with the sorting plate 5, so that the tray 2 and the sorting plate 3 move left and right together. In order to make the tray 2 slide stably, the present invention adds four stabilizers 15 to the frame 4 , every two stabilizers 15 are connected with a guide rod 8, and two sliders 7 are added on both sides of the tray 2, so that the sliders 7 can reciprocate on the guide rods 8, so that the big ends of the corn are facing the same direction. Automatic sorting meets the feeding requirements of the corn peeling machine and makes corresponding preparations for the next step of corn ear cutting.
上面结合附图对本发明优选的具体实施方式和实施例作了详细说明，但本发明并不限于上述实施方式和实施例，在本领域技术人员所具备的知识范围内，还可以在不脱离本发明构思的前提下作出各种变化。The preferred specific implementations and examples of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned implementations and examples. Within the scope of knowledge of those skilled in the art, it is also possible to Various changes are made under the premise of the inventive concept.
Claims (11)
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| CN201410537795.XA CN105875072A (en) | 2014-10-13 | 2014-10-13 | Arrangement mechanism for corn husker |
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| CN106743341A (en) * | 2016-12-23 | 2017-05-31 | 迈得医疗工业设备股份有限公司 | Medical instrument feeding device |
| CN106800176A (en) * | 2017-03-22 | 2017-06-06 | 安徽理工大学 | A kind of table tennis hemisphere manages ball device |
| CN109362342A (en) * | 2018-12-14 | 2019-02-22 | 农业部南京农业机械化研究所 | A corn conveying and sorting device for corn harvester |
| CN109362342B (en) * | 2018-12-14 | 2020-06-26 | 农业部南京农业机械化研究所 | A corn conveying and sorting device for corn harvester |
| CN114766544A (en) * | 2022-04-20 | 2022-07-22 | 江汉大学 | Bean drying production line, microwave drying device and preparation method |
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