CN105859269A - 一种简易日用陶瓷器皿干压成型坯料 - Google Patents

一种简易日用陶瓷器皿干压成型坯料 Download PDF

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CN105859269A
CN105859269A CN201610196487.4A CN201610196487A CN105859269A CN 105859269 A CN105859269 A CN 105859269A CN 201610196487 A CN201610196487 A CN 201610196487A CN 105859269 A CN105859269 A CN 105859269A
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许纯荣
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Anhui Blue And White Fang Ci Industry Limited-Liability Co
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Abstract

本发明公开了一种简易日用陶瓷器皿干压成型坯料，涉及陶瓷用品制造技术领域，由如下重量份数的原料制成：长石粉50‑60份、火山灰25‑30份、凹凸棒土15‑20份、钠基膨润土15‑20份、蛭石粉10‑15份、纳米陶瓷粉10‑15份、木质素磺酸钠8‑12份、玻璃纤维粉6‑10份、聚丙烯酸钠5‑8份、增塑助剂4‑6份、聚山梨酯80 4‑6份、明胶3‑4份、柠檬酸钠2‑3份、纳米三氧化二锑1‑2份、稀土0.1‑0.2份。本发明坯料成型性好，有助于加工成各种形式的陶瓷器皿，降低报废率，并且所制陶瓷器皿具有优异的耐高温性和防水渗透性，外观和质感俱佳。

Description

一种简易日用陶瓷器皿干压成型坯料
技术领域：
本发明涉及陶瓷用品制造技术领域，具体涉及一种简易日用陶瓷器皿干压成型坯料。
背景技术：
陶瓷器皿分为日用陶瓷器皿和工艺陶瓷器皿两种，其中日用陶瓷器皿主要用来盛放食物，故其表面必须能耐高温、防水渗透。干压成型是陶瓷器皿的主要制作工艺之一，是将经真空练制的坯料填充入模具中，施以压力使其成为致密坯体。干压成型法具有操作简单、生产效率高和易于自动化控制的特点，但只适用于结构简易的陶瓷器皿。日用陶瓷坯料的原料组成直接影响制品的成型性、耐高温性和防水渗透性，其中成型性尤为重要，大部分陶瓷制品的原料采用粘土来促进制品的成型，并且对坯料含水量控制严格。
发明内容：
本发明所要解决的技术问题在于提供一种成型性好且具有优异耐高温性和防水渗透性的简易日用陶瓷器皿干压成型坯料。
本发明所要解决的技术问题采用以下的技术方案来实现：
一种简易日用陶瓷器皿干压成型坯料，由如下重量份数的原料制成：
长石粉50-60份、火山灰25-30份、凹凸棒土15-20份、钠基膨润土15-20份、蛭石粉10-15份、纳米陶瓷粉10-15份、木质素磺酸钠8-12份、玻璃纤维粉6-10份、聚丙烯酸钠5-8份、增塑助剂4-6份、聚山梨酯804-6份、明胶3-4份、柠檬酸钠2-3份、纳米三氧化二锑1-2份、稀土0.1-0.2份。
所述增塑助剂由如下重量份数的原料制成：硬脂酸10-15份、气相白炭黑10-15份、微晶蜡8-11份、氢化松香8-11份、卡波树脂6-9份、聚氧化乙烯4-7份、氢化蓖麻油4-7份、十八醇3-5份、丁苯橡胶2-3份、乙醇100-150份，其制备方法为：先将硬脂酸和微晶蜡加入乙醇中，充分混合后加热至沸腾状态回流处理10min，再加入氢化松香和丁苯橡胶，继续回流处理10min，然后加入气相白炭黑、卡波树脂、聚氧化乙烯、氢化蓖麻油和十八醇，充分混合后于微波频率2450MHz、功率800W下微波处理10min，最后经真空干燥后将所得固体粉碎成粉末。
增塑助剂的加入能有效减少坯料的内应力，提高坯料弹性，以避免干压成型时坯料出现开裂和不易成型的现象，从而降低报废率。
本发明的有益效果是：本发明除保留陶瓷的几个主要原料外，增加了多种助剂，在相互协同作用下制得简易日用陶瓷器皿干压成型坯料，该坯料成型性好，有助于加工成各种形式的陶瓷器皿，降低报废率，并且所制陶瓷器皿具有优异的耐高温性和防水渗透性，外观和质感俱佳。
具体实施方式：
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
实施例1
将50份长石粉、30份火山灰、15份凹凸棒土、18份钠基膨润土、10份蛭石粉、10份纳米陶瓷粉、10份木质素磺酸钠、6份玻璃纤维粉、5份聚丙烯酸钠、5份增塑助剂、4份聚山梨酯80、3份明胶、2份柠檬酸钠、1份纳米三氧化二锑和0.1份稀土充分混合，经干压成型制成棒状坯料。
增塑助剂的制备：先将15份硬脂酸和10份微晶蜡加入150份乙醇中，充分混合后加热至沸腾状态回流处理10min，再加入8份氢化松香和2份丁苯橡胶，继续回流处理10min，然后加入12份气相白炭黑、8份卡波树脂、4份聚氧化乙烯、6份氢化蓖麻油和4份十八醇，充分混合后于微波频率2450MHz、功率800W下微波处理10min，最后经真空干燥后将所得固体粉碎成粉末。
实施例2
将60份长石粉、25份火山灰、20份凹凸棒土、15份钠基膨润土、15份蛭石粉、12份纳米陶瓷粉、8份木质素磺酸钠、8份玻璃纤维粉、6份聚丙烯酸钠、4份增塑助剂、5份聚山梨酯80、4份明胶、2份柠檬酸钠、1份纳米三氧化二锑和0.1份稀土充分混合，经干压成型制成棒状坯料。
增塑助剂的制备：先将10份硬脂酸和8份微晶蜡加入120份乙醇中，充分混合后加热至沸腾状态回流处理10min，再加入10份氢化松香和2份丁苯橡胶，继续回流处理10min，然后加入10份气相白炭黑、6份卡波树脂、6份聚氧化乙烯、4份氢化蓖麻油和3份十八醇，充分混合后于微波频率2450MHz、功率800W下微波处理10min，最后经真空干燥后将所得固体粉碎成粉末。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (2)

1.一种简易日用陶瓷器皿干压成型坯料，其特征在于，由如下重量份数的原料制成：
长石粉50-60份、火山灰25-30份、凹凸棒土15-20份、钠基膨润土15-20份、蛭石粉10-15份、纳米陶瓷粉10-15份、木质素磺酸钠8-12份、玻璃纤维粉6-10份、聚丙烯酸钠5-8份、增塑助剂4-6份、聚山梨酯804-6份、明胶3-4份、柠檬酸钠2-3份、纳米三氧化二锑1-2份、稀土0.1-0.2份。
2.根据权利要求1所述的简易日用陶瓷器皿干压成型坯料，其特征在于，所述增塑助剂由如下重量份数的原料制成：硬脂酸10-15份、气相白炭黑10-15份、微晶蜡8-11份、氢化松香8-11份、卡波树脂6-9份、聚氧化乙烯4-7份、氢化蓖麻油4-7份、十八醇3-5份、丁苯橡胶2-3份、乙醇100-150份，其制备方法为：先将硬脂酸和微晶蜡加入乙醇中，充分混合后加热至沸腾状态回流处理10min，再加入氢化松香和丁苯橡胶，继续回流处理10min，然后加入气相白炭黑、卡波树脂、聚氧化乙烯、氢化蓖麻油和十八醇，充分混合后于微波频率2450MHz、功率800W下微波处理10min，最后经真空干燥后将所得固体粉碎成粉末。
CN201610196487.4A 2016-03-30 2016-03-30 一种简易日用陶瓷器皿干压成型坯料 Pending CN105859269A (zh)

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CN107522472A (zh) * 2017-09-09 2017-12-29 安徽青花坊瓷业股份有限公司 一种用于陶瓷花盆的坯料
CN107698245A (zh) * 2017-10-20 2018-02-16 晋晓瞳 一种抗震耐摔钧瓷坯料
CN116375460A (zh) * 2023-01-05 2023-07-04 韩山师范学院 一种基于铝硅酸盐准矿物的耐高温陶瓷及其制备方法

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107522472A (zh) * 2017-09-09 2017-12-29 安徽青花坊瓷业股份有限公司 一种用于陶瓷花盆的坯料
CN107698245A (zh) * 2017-10-20 2018-02-16 晋晓瞳 一种抗震耐摔钧瓷坯料
CN116375460A (zh) * 2023-01-05 2023-07-04 韩山师范学院 一种基于铝硅酸盐准矿物的耐高温陶瓷及其制备方法
CN116375460B (zh) * 2023-01-05 2024-02-02 韩山师范学院 一种基于铝硅酸盐准矿物的耐高温陶瓷及其制备方法

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Application publication date: 20160817