CN105819167A - Installation technology of wharf belt conveyor telescopic device - Google Patents
Installation technology of wharf belt conveyor telescopic device Download PDFInfo
- Publication number
- CN105819167A CN105819167A CN201610229145.8A CN201610229145A CN105819167A CN 105819167 A CN105819167 A CN 105819167A CN 201610229145 A CN201610229145 A CN 201610229145A CN 105819167 A CN105819167 A CN 105819167A
- Authority
- CN
- China
- Prior art keywords
- installation
- car body
- track girder
- funnel
- planetary reducer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/14—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of length or configuration of load-carrier or traction element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/60—Loading or unloading ships
- B65G67/606—Loading or unloading ships using devices specially adapted for bulk material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
An installation technology of a wharf belt conveyor telescopic device comprises the installation steps of 1, installation of a walking supporting mechanism, wherein a, rail beam installation, b, rail installation and c, pin rack installation are carried out; 2, installation of a vehicle body main structure, wherein a, vehicle body installation, b, hopper installation and c, drive device frame installation are carried out; 3, installation of belt conveyor accessory equipment; 4, installation of a rail clamping device, a guide device and an anti-turnover device; and 5, installation of a drive device, wherein a, coupler installation and b, planetary gear installation are carried out. The belt conveyor telescopic device is installed, and is high in installation efficiency and installation precision and more suitable for the severe environment of an electricity-coal wharf, and it is guaranteed that wharf building is completed as scheduled.
Description
Technical field
The present invention relates to electricity coal wharf belt feeder mounting technique, particularly relate to a kind of electricity coal wharf belt conveyor retractable device mounting process.
Background technology
At present, in wharf materials induction system, belt feeder is commonplace conveying pattern, and a belt gives a plurality of belt feeder discharging commonly used, and electricity coal wharf site environment is poor, belt conveyor retractable device structure is complicated, for ensureing that harbour can put into production, it is necessary to assure the installation accuracy of retractor device.
Summary of the invention
It is an object of the invention to provide one and can adapt to adverse circumstances, the mounting process to baroque belt conveyor retractable device.
The technical solution used in the present invention:
Terminal belt machine retractor device mounting process, installation steps branch walk supporting mechanism, car body main structure, belt feeder auxiliary device, rail clamping device, guider, anti-turning-up devices and the installation of driving means,
(1) installation of walking supporting mechanism: a, the installation of track girder: track girder is lifted on the bearing of steel room platform with crane, after both sides track girder has lifted, by level indicator, its installation dimension is checked simultaneously, after leveling, straightening and check the levelness of both sides track girder, after mixing up with bolt by track girder with platform footstock tight；B. the installation of track: after track girder has adjusted, installed to by track crane on track girder, according to figure paper size, adjusts the distance between two tracks, and ensures that centrage is consistent with machine room hopper centre line；C. the installation of pin rack: pin rack installation site is in the inner portion of track girder, walking for planetary reducer guides, pin rack has to check for before installing whether its manufactured size meets Design Requirement Drawing, and after every 10 bearing pins are installed, cumulative error not can exceed that ± 0.5mm；
(2) car body main structure is installed: the installation of a. car body: car body is after factory completes, owing to transport limits, car body is divided into two joints or more piece in factory, and carry out labelling in advance, then arrive the scene number of pressing again and carry out assembly, the on-site consolidation of car body is carried out in sufficiently large space, to ensure the installation dimension of the widgets such as road wheel, after assembly completes, calculated weight, select suitable crane to be lifted on track by car body, after car body has lifted, proofread each position installation dimension, determine errorless after, tighten connecting bolt；B. the installation of funnel: funnel is positioned at car body head, material transports to retractor device top through belt, enters material feeding belt feeder below by funnel；Funnel is with bolts after putting into vehicle body, is fixed with car body by funnel, and the bottom of funnel fits like a glove with steel room funnel sizes, and with sealing device, to prevent leaking outside of material；C. the installation of drive rack: drive rack is positioned at retractor device head, for planetary reducer installation provide support, the fitted position of drive rack needs to comply fully with Design Requirement Drawing, with ensure planetary reducer install after precision；
(3) installation of belt feeder auxiliary device: belt feeder affiliated facility includes hanging carrier roller beam, hanging carrier roller frame, idler machining, bend pulley, puts in place the installation of above equipment according to design drawing；
(4) rail clamping device, guider, anti-turning-up devices are installed: the installation of a. rail clamping device: be adjusted under off working state by rail clamping device, it is arranged on below car body, check two jaws of rail clamping device uniform with rail side clearance equal time, then rail clamping device is fixed bolt and tightens；B. the installation of guider: guider is installed on after each wheel, and the movement to retractor device play the guiding role；The installation of the most anti-turning-up devices: anti-turning-up devices is positioned at the top of retractor device, plays balanced action, and the installation of anti-turning-up devices needs solid and reliable, notes the gap between wheel and beam；D. the installation of anticollision device, collision-prevention device: head and afterbody at track girder install anticollision device, collision-prevention device, are provided with spring buffer in anticollision device, collision-prevention device, prevents from colliding with other equipment owing to burst reason causes retractor device to stop；
(5) installation of driving means: the installation of a. shaft coupling: use heavy duty, elastic column axis coupling, the rated capacity of shaft coupling is more than 1.5 times of institute's transmission power, easy-disassembling-assembling form is selected to install during installation, and it being provided with removable protective cover, during dismounting, shaft coupling and equipment need not move axially；B. the installation of planetary reducer: planetary reducer is installed on the head of retractor device, operation for whole equipment provides power, and during lifting, steel wire rope is fixed on the formulation position lifting drive rack of planetary reducer, need after lifting to fix with bolt immediately, prevent phenomenon generations such as toppling over.
Beneficial effects of the present invention: the present invention improves installation effectiveness and the installation accuracy of belt conveyor retractable device, is more suitable for electricity coal wharf rugged environment, it is ensured that Wharf Construction completes as scheduled.
Detailed description of the invention
Terminal belt machine retractor device mounting process, installation steps branch walk supporting mechanism, car body main structure, belt feeder auxiliary device, rail clamping device, guider, anti-turning-up devices and the installation of driving means,
(1) installation of walking supporting mechanism: a, the installation of track girder: track girder is lifted on the bearing of steel room platform with crane, after both sides track girder has lifted, by level indicator, its installation dimension is checked simultaneously, after leveling, straightening and check the levelness of both sides track girder, after mixing up with bolt by track girder with platform footstock tight；B. the installation of track: after track girder has adjusted, installed to by track crane on track girder, according to figure paper size, adjusts the distance between two tracks, and ensures that centrage is consistent with machine room hopper centre line；C. the installation of pin rack: pin rack installation site is in the inner portion of track girder, walking for planetary reducer guides, pin rack has to check for before installing whether its manufactured size meets Design Requirement Drawing, and after every 10 bearing pins are installed, cumulative error not can exceed that ± 0.5mm；
(2) car body main structure is installed: the installation of a. car body: car body is after factory completes, owing to transport limits, car body is divided into two joints or more piece in factory, and carry out labelling in advance, then arrive the scene number of pressing again and carry out assembly, the on-site consolidation of car body is carried out in sufficiently large space, to ensure the installation dimension of the widgets such as road wheel, after assembly completes, calculated weight, select suitable crane to be lifted on track by car body, after car body has lifted, proofread each position installation dimension, determine errorless after, tighten connecting bolt；B. the installation of funnel: funnel is positioned at car body head, material transports to retractor device top through belt, enters material feeding belt feeder below by funnel；Funnel is with bolts after putting into vehicle body, is fixed with car body by funnel, and the bottom of funnel fits like a glove with steel room funnel sizes, and with sealing device, to prevent leaking outside of material；C. the installation of drive rack: drive rack is positioned at retractor device head, for planetary reducer installation provide support, the fitted position of drive rack needs to comply fully with Design Requirement Drawing, with ensure planetary reducer install after precision；
(3) installation of belt feeder auxiliary device: belt feeder affiliated facility includes hanging carrier roller beam, hanging carrier roller frame, idler machining, bend pulley, puts in place the installation of above equipment according to design drawing；
(4) rail clamping device, guider, anti-turning-up devices are installed: the installation of a. rail clamping device: be adjusted under off working state by rail clamping device, it is arranged on below car body, check two jaws of rail clamping device uniform with rail side clearance equal time, then rail clamping device is fixed bolt and tightens；B. the installation of guider: guider is installed on after each wheel, and the movement to retractor device play the guiding role；The installation of the most anti-turning-up devices: anti-turning-up devices is positioned at the top of retractor device, plays balanced action, and the installation of anti-turning-up devices needs solid and reliable, notes the gap between wheel and beam；D. the installation of anticollision device, collision-prevention device: head and afterbody at track girder install anticollision device, collision-prevention device, are provided with spring buffer in anticollision device, collision-prevention device, prevents from colliding with other equipment owing to burst reason causes retractor device to stop；
(5) installation of driving means: the installation of a. shaft coupling: use heavy duty, elastic column axis coupling, the rated capacity of shaft coupling is more than 1.5 times of institute's transmission power, easy-disassembling-assembling form is selected to install during installation, and it being provided with removable protective cover, during dismounting, shaft coupling and equipment need not move axially；B. the installation of planetary reducer: planetary reducer is installed on the head of retractor device, operation for whole equipment provides power, and during lifting, steel wire rope is fixed on the formulation position lifting drive rack of planetary reducer, need after lifting to fix with bolt immediately, prevent phenomenon generations such as toppling over.
Claims (1)
1. terminal belt machine retractor device mounting process, installation steps include walk supporting mechanism, car body main structure, belt feeder auxiliary device, rail clamping device, guider, anti-turning-up devices and the installation of driving means, it is characterised in that
(1) installation of walking supporting mechanism: a, the installation of track girder: track girder is lifted on the bearing of steel room platform with crane, after both sides track girder has lifted, by level indicator, its installation dimension is checked simultaneously, after leveling, straightening and check the levelness of both sides track girder, after mixing up with bolt by track girder with platform footstock tight；B. the installation of track: after track girder has adjusted, installed to by track crane on track girder, according to figure paper size, adjusts the distance between two tracks, and ensures that centrage is consistent with machine room hopper centre line；C. the installation of pin rack: pin rack installation site is in the inner portion of track girder, walking for planetary reducer guides, pin rack has to check for before installing whether its manufactured size meets Design Requirement Drawing, and after every 10 bearing pins are installed, cumulative error not can exceed that ± 0.5mm；
(2) car body main structure is installed: the installation of a. car body: car body is after factory completes, owing to transport limits, car body is divided into two joints or more piece in factory, and carry out labelling in advance, then arrive the scene number of pressing again and carry out assembly, the on-site consolidation of car body is carried out in sufficiently large space, to ensure the installation dimension of the widgets such as road wheel, after assembly completes, calculated weight, select suitable crane to be lifted on track by car body, after car body has lifted, proofread each position installation dimension, determine errorless after, tighten connecting bolt；B. the installation of funnel: funnel is positioned at car body head, material transports to retractor device top through belt, enters material feeding belt feeder below by funnel；Funnel is with bolts after putting into vehicle body, is fixed with car body by funnel, and the bottom of funnel fits like a glove with steel room funnel sizes, and with sealing device, to prevent leaking outside of material；C. the installation of drive rack: drive rack is positioned at retractor device head, for planetary reducer installation provide support, the fitted position of drive rack needs to comply fully with Design Requirement Drawing, with ensure planetary reducer install after precision；
(3) installation of belt feeder auxiliary device: belt feeder affiliated facility includes hanging carrier roller beam, hanging carrier roller frame, idler machining, bend pulley, puts in place the installation of above equipment according to design drawing；
(4) rail clamping device, guider, anti-turning-up devices are installed: the installation of a. rail clamping device: be adjusted under off working state by rail clamping device, it is arranged on below car body, check two jaws of rail clamping device uniform with rail side clearance equal time, then rail clamping device is fixed bolt and tightens；B. the installation of guider: guider is installed on after each wheel, and the movement to retractor device play the guiding role；The installation of the most anti-turning-up devices: anti-turning-up devices is positioned at the top of retractor device, plays balanced action, and the installation of anti-turning-up devices needs solid and reliable, notes the gap between wheel and beam；D. the installation of anticollision device, collision-prevention device: head and afterbody at track girder install anticollision device, collision-prevention device, are provided with spring buffer in anticollision device, collision-prevention device, prevents from colliding with other equipment owing to burst reason causes retractor device to stop；
(5) installation of driving means: the installation of a. shaft coupling: use heavy duty, elastic column axis coupling, the rated capacity of shaft coupling is more than 1.5 times of institute's transmission power, easy-disassembling-assembling form is selected to install during installation, and it being provided with removable protective cover, during dismounting, shaft coupling and equipment need not move axially；B. the installation of planetary reducer: planetary reducer is installed on the head of retractor device, operation for whole equipment provides power, and during lifting, steel wire rope is fixed on the formulation position lifting drive rack of planetary reducer, need after lifting to fix with bolt immediately, prevent phenomenon generations such as toppling over.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610229145.8A CN105819167A (en) | 2016-04-12 | 2016-04-12 | Installation technology of wharf belt conveyor telescopic device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610229145.8A CN105819167A (en) | 2016-04-12 | 2016-04-12 | Installation technology of wharf belt conveyor telescopic device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105819167A true CN105819167A (en) | 2016-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610229145.8A Pending CN105819167A (en) | 2016-04-12 | 2016-04-12 | Installation technology of wharf belt conveyor telescopic device |
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| Country | Link |
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| CN (1) | CN105819167A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110790024A (en) * | 2019-09-29 | 2020-02-14 | 中国二十冶集团有限公司 | Discharging car installation method |
Citations (4)
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|---|---|---|---|---|
| CN104097900A (en) * | 2014-07-23 | 2014-10-15 | 安徽长城输送机械制造有限公司 | Head extension device of multi-station belt conveyor |
| CN104495208A (en) * | 2014-12-31 | 2015-04-08 | 苏州格林电子设备有限公司 | Telescopic belt conveyor |
| CN105059599A (en) * | 2015-07-17 | 2015-11-18 | 武汉人天包装技术有限公司 | Pillow type medium-bag casing production line |
| CN105151636A (en) * | 2015-07-08 | 2015-12-16 | 中铁工程机械研究设计院有限公司 | Vehicle-mounted extensible belt conveyor |
-
2016
- 2016-04-12 CN CN201610229145.8A patent/CN105819167A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097900A (en) * | 2014-07-23 | 2014-10-15 | 安徽长城输送机械制造有限公司 | Head extension device of multi-station belt conveyor |
| CN104495208A (en) * | 2014-12-31 | 2015-04-08 | 苏州格林电子设备有限公司 | Telescopic belt conveyor |
| CN105151636A (en) * | 2015-07-08 | 2015-12-16 | 中铁工程机械研究设计院有限公司 | Vehicle-mounted extensible belt conveyor |
| CN105059599A (en) * | 2015-07-17 | 2015-11-18 | 武汉人天包装技术有限公司 | Pillow type medium-bag casing production line |
Non-Patent Citations (1)
| Title |
|---|
| 苏正: "珠海神华粤电煤码头皮带机伸缩装置安装工艺", 《中国港湾建设》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110790024A (en) * | 2019-09-29 | 2020-02-14 | 中国二十冶集团有限公司 | Discharging car installation method |
| CN110790024B (en) * | 2019-09-29 | 2021-11-05 | 中国二十冶集团有限公司 | Discharging car installation method |
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Application publication date: 20160803 |
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