CN201411221Y - A new type of tape machine with retractable head - Google Patents

A new type of tape machine with retractable head Download PDF

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Publication number
CN201411221Y
CN201411221Y CN2009201277177U CN200920127717U CN201411221Y CN 201411221 Y CN201411221 Y CN 201411221Y CN 2009201277177 U CN2009201277177 U CN 2009201277177U CN 200920127717 U CN200920127717 U CN 200920127717U CN 201411221 Y CN201411221 Y CN 201411221Y
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tape machine
frame
telescopic
ground
idler
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CN2009201277177U
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陈尚伦
刘建业
李海洋
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CISDI Engineering Co Ltd
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CISDI Engineering Co Ltd
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Abstract

本实用新型属于作业运输技术领域,公开一种胶带机,特别是一种新型头部可伸缩胶带机。本实用新型的特征在于:导轨通过支座安装在地面上,挡块焊接在导轨的两端,车架上安装有定位装置、车轮、驱动装置、导向轮、漏斗、头轮和过渡托辊,安装有胶带机的可伸缩装置、胶带机的驱动系统、胶带机张紧系统和定位系统。本实用新型车架的长度不受卸料点间距的影响,车架的长度缩短,重量降低;伸缩装置的车架上只需要安装一个改向滚筒,胶带只需绕过一个改向滚筒即可,胶带的缠绕次数少提高了胶带的使用寿命;同时还设计了新的定位系统,使得胶带机运行更稳定,定位更准确。可广泛应用于矿山、煤炭、冶炼、建材、耐火材料、轻工、电力、化工等行业。

Figure 200920127717

The utility model belongs to the technical field of operation and transportation, and discloses a belt conveyor, in particular a novel belt conveyor with a retractable head. The utility model is characterized in that the guide rail is installed on the ground through the support, the stoppers are welded at both ends of the guide rail, and the frame is equipped with positioning devices, wheels, driving devices, guide wheels, funnels, head wheels and transition rollers, The retractable device of the tape machine, the driving system of the tape machine, the tensioning system and the positioning system of the tape machine are installed. The length of the vehicle frame of the utility model is not affected by the distance between unloading points, the length of the vehicle frame is shortened, and the weight is reduced; only one reversing roller needs to be installed on the vehicle frame of the telescopic device, and the tape only needs to bypass one reversing roller. , Less winding times of the tape improves the service life of the tape; at the same time, a new positioning system is designed to make the tape machine run more stably and position more accurately. It can be widely used in mining, coal, smelting, building materials, refractory materials, light industry, electric power, chemical industry and other industries.

Figure 200920127717

Description

The scalable sealing-tape machine of a kind of novel head
Technical field
The utility model belongs to technical field of operating transport, discloses a kind of sealing-tape machine, the scalable sealing-tape machine of particularly a kind of novel head.
Background technology
Sealing-tape machine is applicable to carries low chiseling property of mill material and the bagged material be easy to draw the powdery got, granular, little bulk, as ore, coal, rubble, sand, cement, chemical fertilizer, grain etc.Its captain and assembling form can determine that transmission can be used electric drum, the actuating device of also available band bogie according to customer requirements.Sealing-tape machine commonly used can be divided into: plain sail core belt machine, the defeated machine of steel cable core high strength adhesive tape, complete explosion-proof sealing-tape machine, nonflammable sealing-tape machine, the two fortune sealing-tape machines of double speed, reversible movable belt conveyor, the scalable sealing-tape machine of head, cold-resistant sealing-tape machine or the like.The sealing-tape machine type of service is various, can separate unit carries, also can many combination or form level or bevelled delivery system with other load transfer devices, to satisfy the operating line demand of different arrangement forms.
Wherein the scalable sealing-tape machine of head is widely used in coke-oven plant, the sintering plant of metallurgy industry, the large-size thermal power plant of iron-smelter, power industry, the chemical plant of petrochemical industry, the cement mill of building material industry and the bulk transport system of port and pier.The afterbody material feeding form and the normal tape drive end unit material feeding form of the scalable sealing-tape machine of head are as broad as long, can realize single-point or multiple spot material feeding on the function.And the head discharging form of the scalable sealing-tape machine of head and common tape machine have obvious difference.The normal tape chain-drive section is fixed on ground, can not move, and the head of the scalable sealing-tape machine of head can be done fore and aft motion on sealing-tape machine is vertical.The fore and aft motion of the scalable sealing-tape machine of head by its head just can move to different emptying points and carry out discharging.If the confidential function of finishing multiple discharge of normal tape just must increase other transhipment and sub-material equipment.Present transhipment and sub-material equipment mainly contain: threeway tripper, oscillating chute, conversion chute, reversible sealing-tape machine, shuttle-type sealing-tape machine etc.Threeway tripper, oscillating chute, conversion chute only could be used under the less situation of emptying point gap ratio; Reversible sealing-tape machine, shuttle-type sealing-tape machine can only be applied under the bigger situation of emptying point gap ratio, and use reversible sealing-tape machine and shuttle-type sealing-tape machine and all need to increase newly one deck transfer point and install, and make the design and construction cost of transfer point increase.
The scalable sealing-tape machine of head is not subjected to the restriction of emptying point distance, and does not need to increase newly one deck transfer point.But what use at present is the flexible device for discharging of head of CN200620117703.3 belt conveyer as application number, the length over ends of body of its retractor device must be greater than the summation of all emptying point spacings, and its telescopic device at head comprises a changed course cylinder and a discharge roll, adhesive tape will be walked around discharge roll earlier and then walk around the changed course cylinder and make the many around number of times of adhesive tape, makes belt aging easily.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of novel head scalable sealing-tape machine.Of the present utility model being characterised in that: guide rail is installed on the ground by bearing, block is welded on the two ends of guide rail, registration device, wheel, actuating device, track adjusting wheel, funnel, great wheel and transition carrying roller are installed on the vehicle frame, the telescopic mounting of sealing-tape machine, drive system, sealing-tape machine clamping system and the position fixing system of sealing-tape machine are installed.The length of the utility model vehicle frame is not subjected to the influence of emptying point spacing, the contraction in length of vehicle frame, and weight reduces; Only need to install a changed course cylinder on the vehicle frame of retractor device, adhesive tape only need be walked around a changed course cylinder and get final product, and the winding number of times of adhesive tape has improved the service life of adhesive tape less; Also designed new position fixing system simultaneously, made that the sealing-tape machine operation is more stable, it is more accurate to locate.Can be widely used in industries such as mine, coal, smelting, building materials, refractory material, light industry, electric power, chemical industry.
The purpose of this utility model is to realize by such technical scheme:
The flexible carrier roller frame of the telescopic mounting of described sealing-tape machine is installed on the ground, and the track that is provided with on the wheel that flexible carrying roller is provided with by its top and the flexible carrier roller frame is connected, and stretching connects with chain between the carrying roller.The drive system of described sealing-tape machine is formed jointly by being installed in ground changed course cylinder, actuating device and rack-mount driving drum group, changed course cylinder group.Described sealing-tape machine clamping system is made of jointly tension dolly, belt tensioning drum, tightening device frame, assembly pulley, hydraulic actuating cylinder and reel, and the tightening device frame is installed on the ground, and belt tensioning drum is installed on the tension dolly; Hydraulic actuating cylinder and reel are installed on the ground, and hydraulic actuating cylinder all is connected with the tension dolly by assembly pulley with reel.The position fixing system of described sealing-tape machine telescopic device at head is made up of with the ground block that fixes on the ground the registration device that is installed on the vehicle frame.Supporting leg is fixed on ground, and middle frame is welded on the supporting leg, and upper supporting roller and snub pulley bolt together are on middle frame.
Description of drawings
Fig. 1 is a front view of the present utility model;
Fig. 2 birds-eye view of the present utility model.
Among the figure, the 1-guide rail, the 2-block, the 3-vehicle frame, the 4-registration device, the 5-wheel, the 6-actuating device, the 7-track adjusting wheel, the 8-funnel, the 9-great wheel, 10-transition carrying roller, the 11-adhesive tape, the 12-carrier roller frame that stretches, the 13-carrying roller that stretches, the 14-cylinder that alters course, the 15-middle frame, the 16-upper supporting roller, the 17-supporting leg, the 18-cylinder that alters course, the 19-snub pulley, the 20-driving drum, the 21-cylinder that alters course, the 22-support, the 23-driving drum, the 24-cylinder that alters course, the 25-cylinder that alters course, 26-strains dolly, the 27-belt tensioning drum, 28-tightening device frame, the 29-assembly pulley, the 30-hydraulic actuating cylinder, the 31-reel, the 32-actuating device, 33-ground block.
The specific embodiment
Guide rail 1 is installed on the ground by bearing, and block 2 is welded on the two ends of guide rail 1.Registration device 4, wheel 5, actuating device 6, track adjusting wheel 7, funnel 8, great wheel 9 and transition carrying roller 10 are installed on the vehicle frame 3.Vehicle frame 3 and top mounted component thereof can move on guide rail 1 by wheel 5.Flexible carrier roller frame 12 is installed on the ground, the track of setting is connected on the wheel that flexible carrying roller 13 is provided with by its top and the flexible carrier roller frame 12, flexible carrying roller 13 can move on the track of flexible carrier roller frame 12 by wheel, connects with chain between the flexible carrying roller 13.Be installed in ground changed course cylinder 14, changed course cylinder 18, actuating device 32 and be installed in the driving drum 20 on the support 22, the cylinder 21 that alters course, driving drum 23, changed course cylinder 24, the changed course cylinder 25 common drive systems of forming whole sealing-tape machine.Tightening device frame 28 is installed in ground, and tension dolly 26 can move on tightening device frame 28 by wheel, and belt tensioning drum 27 is installed on the tension dolly 26.Hydraulic actuating cylinder 30 and reel 31 are installed on the ground, and hydraulic actuating cylinder 30 all passes through assembly pulley 29 with reel 31 and is connected with tension dolly 26.Tension dolly 26, belt tensioning drum 27, tightening device frame 28, assembly pulley 29, hydraulic actuating cylinder 30 and the reel 31 common sealing-tape machine clamping systems of forming.The ground block 33 that is installed in the registration device 4 on the vehicle frame 3 and fixes on the ground is formed the position fixing system of sealing-tape machine telescopic device at head.Supporting leg 17 is fixed on ground, and middle frame 15 is welded on the supporting leg 17, and upper supporting roller 16 and snub pulley 19 bolt togethers are on middle frame 15.
Adhesive tape 11 is through great wheel 9, changed course cylinder 14, changed course cylinder 21, driving drum 20, changed course cylinder 24, driving drum 23, tail wheel, changed course cylinder 25 and 18 transmissions of changed course cylinder.
The utility model design feature is as follows:
(1) when telescopic head is done stretching motion, hydraulic cylinder 30 pressure are turned down, and tension dolly 26 is done stretching motion simultaneously. When After retractor device was in place, hydraulic cylinder 30 pressure were recalled to operating pressure. Reel 31 can remedy hydraulic cylinder 30 row in the telescopic process The deficiency of journey.
(2) positioner 4 that is installed on the vehicle frame 3 forms the sealing-tape machine head telescopic with the ground block 33 that fixes on the ground The navigation system of device. Positioner 4 comprises drive motors, rack-and-pinion transmission and alignment pin, and gear is installed in motor On the output shaft, tooth bar is connected on the alignment pin with bolt. Be designed with on the vehicle frame 3 for alignment pin flexible guiding, fixed structure. Block 33 usefulness foundation bolts in ground are connected ground, and its position can be adjusted within the specific limits. This telescopic system can Guarantee that head telescopic device of sealing-tape machine all keeps stable duty under any station.
(3) drive unit 6 comprises drive motors and the gear that is installed on the motor output shaft, and gear is horizontally disposed can be had Effect prevents that dust accretions is in the gear teeth meshing zone. Ground in guide rail 1 inboard is equipped with tooth bar, the gear of drive unit 6 With the drive system that is installed in ground tooth bar and jointly forms telescopic device at head. These drive system characteristics are that gear reaches Drive motors is installed on the vehicle frame, and tooth bar is installed in ground, and gear is horizontally disposed. In order to eliminate gear and tooth bar The radial load that produces during engagement is to the impact of retractor device, and drive systems are overlapped in this novel adhesive tape chain-drive section retractor device design two, Be installed in respectively the left and right sides of head telescopic device of sealing-tape machine.
(4) telescopic head of the present utility model is simple in structure, in light weight.Compare manufacturing processing with other sealing-tape machine telescopic device at head simple, and cost is low.
(5) flexible carrying roller 13 comprises carrier roller frame and the upper supporting roller, snub pulley and the wheel that are installed on the carrier roller frame.Design has the track of the wheel walking of flexible carrying roller 13 on the flexible carrier roller frame 12.Connect with chain between the flexible carrying roller, the flexible carrying roller 13 of close vehicle frame 3 is connected with vehicle frame 3 usefulness chains, and the flexible carrying roller 13 of close supporting leg 15 is connected with supporting leg 17 usefulness chains.
Vehicle frame length of the present utility model need be greater than the summation of all station spacings, and the length of vehicle frame is not subjected to the influence of emptying point spacing, so the length of vehicle frame shortens greatly, weight reduces greatly.Only need to install a changed course cylinder on the vehicle frame of retractor device, adhesive tape only need be walked around a changed course cylinder and get final product, and the winding number of times of adhesive tape has improved the service life of adhesive tape less.A kind of novel adhesive tape chain-drive section retractor device has also designed new position fixing system, makes that the sealing-tape machine operation is more stable, and it is more accurate to locate.
The utility model can be widely used in industries such as mine, coal, smelting, building materials, refractory material, light industry, electric power, chemical industry.

Claims (9)

1、一种新型头部可伸缩胶带机,其特征在于:导轨(1)通过支座安装在地面上,挡块(2)焊接在导轨(1)的两端,车架(3)上安装有定位装置(4)、车轮(5)、驱动装置(6)、导向轮(7)、漏斗(8)、头轮(9)和过渡托辊(10),安装有胶带机的可伸缩装置、胶带机的驱动系统、胶带机张紧系统和定位系统。1. A new type of tape machine with a retractable head, characterized in that: the guide rail (1) is installed on the ground through a support, the stoppers (2) are welded to both ends of the guide rail (1), and the frame (3) is installed There are positioning devices (4), wheels (5), driving devices (6), guide wheels (7), funnels (8), head wheels (9) and transition rollers (10), and telescopic devices for belt conveyors are installed , the driving system of the tape machine, the tensioning system and the positioning system of the tape machine. 2、根据权利要求1所述的新型头部可伸缩胶带机,其特征在于:所述的胶带机的可伸缩装置的伸缩托辊架(12)安装在地面上,伸缩托辊(13)通过其上部设置的轮子与伸缩托辊架(12)上设置的轨道连接,伸缩托辊(13)之间用锁链连接。2. The new tape conveyor with retractable head according to claim 1, characterized in that: the telescopic roller frame (12) of the telescopic device of the tape conveyor is installed on the ground, and the telescopic roller (13) passes through The wheel that its top is provided with is connected with the track that arranges on telescopic idler frame (12), connects with lock chain between telescopic idler roller (13). 3、根据权利要求1所述的新型头部可伸缩胶带机,其特征在于:所述的胶带机的驱动系统由安装在地面上的改向滚筒(14)、改向滚筒(18)、驱动装置(32)和安装在支架(22)上的传动滚筒(20)、改向滚筒(21)、传动滚筒(23)、改向滚筒(24)、改向滚筒(25)共同组成。3. The new tape conveyor with retractable head according to claim 1, characterized in that: the driving system of the tape conveyor is driven by a reversing roller (14), a reversing roller (18), and Device (32) and driving drum (20), reversing drum (21), driving drum (23), reversing drum (24), reversing drum (25) formed jointly with the drive drum (20) that is installed on the support (22). 4、根据权利要求1所述的新型头部可伸缩胶带机,其特征在于:所述的胶带机张紧系统由拉紧小车(26)、张紧滚筒(27)、张紧装置架(28)、滑轮组(29)、液压缸(30)和卷筒(31)共同组成,张紧装置架(28)安装在地面上,张紧滚筒(27)安装在拉紧小车(26)上;液压缸(30)和卷筒(31)安装在地面上,液压缸(30)和卷筒(31)都通过滑轮组(29)与拉紧小车(26)连接。4. The new tape machine with retractable head according to claim 1, characterized in that: the tensioning system of the tape machine consists of a tensioning trolley (26), a tensioning roller (27), a tensioning device frame (28 ), a pulley block (29), a hydraulic cylinder (30) and a reel (31) are formed together, the tensioning device frame (28) is installed on the ground, and the tensioning roller (27) is installed on the tensioning trolley (26); Cylinder (30) and reel (31) are installed on the ground, and hydraulic cylinder (30) and reel (31) are all connected with tension dolly (26) by pulley block (29). 5、根据权利要求1所述的新型头部可伸缩胶带机,其特征在于:所述的胶带机头部伸缩装置的定位系统由安装在车架(3)上的定位装置(4)与固定在地面上的地面挡块(33)组成,定位装置(4)包括驱动电机、齿轮齿条传动和定位销,齿轮安装在电机的输出轴上,齿条用螺栓连接在定位销上。5. The new tape machine with retractable head according to claim 1, characterized in that: the positioning system of the telescoping device at the head of the tape machine is composed of a positioning device (4) mounted on the frame (3) and a fixed The ground block (33) on the ground is formed, and positioning device (4) comprises driving motor, rack and pinion transmission and positioning pin, and gear is installed on the output shaft of motor, and tooth bar is connected on the positioning pin with bolt. 6、根据权利要求1所述的新型头部可伸缩胶带机,其特征在于:支腿(17)固定在地面,中间架(15)焊接在支腿(17)上,上托辊(16)和下托辊(19)用螺栓连接在中间架(15)上。6. The new tape machine with retractable head according to claim 1, characterized in that: the outrigger (17) is fixed on the ground, the middle frame (15) is welded on the outrigger (17), and the upper supporting roller (16) And lower idler roller (19) is connected on the intermediate frame (15) with bolt. 7、根据权利要求1所述的新型头部可伸缩胶带机,其特征在于:所述的驱动装置(6)包括驱动电机和安装在电机输出轴上的齿轮,齿轮及驱动电机安装在车架上,齿条安装在地面,而且齿轮是水平布置。7. The new tape machine with retractable head according to claim 1, characterized in that: the driving device (6) includes a driving motor and a gear installed on the output shaft of the motor, and the gear and the driving motor are installed on the frame , the rack is installed on the ground, and the gears are arranged horizontally. 8、根据权利要求1所述的新型头部可伸缩胶带机,其特征在于:所述的驱动装置(6)为两套驱动系统,分别安装在胶带机头部伸缩装置的左右两侧。8. The new tape machine with retractable head according to claim 1, characterized in that: the drive device (6) is two sets of drive systems, which are respectively installed on the left and right sides of the head telescopic device of the tape machine. 9、根据权利要求2和6所述的新型头部可伸缩胶带机,其特征在于:所述的伸缩托辊(13)包括托辊架和安装在托辊架上的上托辊、下托辊和轮子;伸缩托辊架(12)上有伸缩托辊(13)的轮子行走的轨道;伸缩托辊之间用锁链连接,靠近车架(3)的伸缩托辊(13)与车架(3)用锁链连接,靠近支腿(15)的伸缩托辊(13)与支腿(17)用锁链连接。9. The new tape conveyor with retractable head according to claims 2 and 6, characterized in that: the telescopic idler (13) includes an idler frame and an upper idler, a lower idler mounted on the idler frame Roller and wheel; There is the track that the wheel of telescopic idler (13) walks on the telescopic idler frame (12); Connect with chain between the telescopic idler, near the telescopic idler (13) of vehicle frame (3) and vehicle frame (3) connect with chain, the telescopic idler roller (13) near support leg (15) is connected with support leg (17) with chain.
CN2009201277177U 2009-06-19 2009-06-19 A new type of tape machine with retractable head Expired - Lifetime CN201411221Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102101582A (en) * 2010-12-21 2011-06-22 上海科大重工集团有限公司 Multi-station expander
CN103010734A (en) * 2012-12-31 2013-04-03 唐山重型装备集团有限责任公司 Expansion device of traction type belt conveyor
CN105417213A (en) * 2015-12-09 2016-03-23 河北省机电一体化中试基地 High-accuracy locating system of energy-saving type heavy-load distribution trolley and control method of high-accuracy locating system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102101582A (en) * 2010-12-21 2011-06-22 上海科大重工集团有限公司 Multi-station expander
CN103010734A (en) * 2012-12-31 2013-04-03 唐山重型装备集团有限责任公司 Expansion device of traction type belt conveyor
CN105417213A (en) * 2015-12-09 2016-03-23 河北省机电一体化中试基地 High-accuracy locating system of energy-saving type heavy-load distribution trolley and control method of high-accuracy locating system
CN105417213B (en) * 2015-12-09 2017-07-25 河北省机电一体化中试基地 A kind of energy-saving heavily loaded charge car high-accuracy position system and its control method

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Granted publication date: 20100224