CN105416993A - Rail type belt conveyor - Google Patents

Rail type belt conveyor Download PDF

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Publication number
CN105416993A
CN105416993A CN201510885147.8A CN201510885147A CN105416993A CN 105416993 A CN105416993 A CN 105416993A CN 201510885147 A CN201510885147 A CN 201510885147A CN 105416993 A CN105416993 A CN 105416993A
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CN
China
Prior art keywords
rail
support
arc
guide rail
adhesive tape
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510885147.8A
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Chinese (zh)
Other versions
CN105416993B (en
Inventor
周满山
张媛
王红涛
张华�
桑子龙
李慧
杨帆
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Libo Heavy Machine Technology Co Ltd
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Libo Heavy Machine Technology Co Ltd
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Priority to CN201510885147.8A priority Critical patent/CN105416993B/en
Publication of CN105416993A publication Critical patent/CN105416993A/en
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Publication of CN105416993B publication Critical patent/CN105416993B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/22Rails or the like engaging sliding elements or rollers attached to load-carriers or traction elements

Abstract

The invention relates to a rail type belt conveyor. The rail type belt conveyor comprises a support, a machine head frame, a machine tail frame, an upper guide rail, a lower guide rail, a towing trolley, a rubber belt, a steel wire rope, closed-loop systems, a driving roller, an elevating supporting roller set, a redirection frame and a triangular frame. The elevating supporting roller set is mounted at the position, close to the machine head frame, of the support, the redirection frame is mounted on the machine tail frame, a redirection drum is arranged on the machine head frame, and a tensioning vehicle is arranged at the position, close to one side of the redirection drum, of the support; and the triangular frame is arranged at the position, between the two closed-loop systems, of the support, and the rubber belt is wound around the elevating supporting roller set, the redirection drum, the tensioning vehicle, a supporting roller on the redirection frame and a supporting roller on the triangular frame. The rail type belt conveyor has the beneficial effects that a traditional rubber belt machine structure is removed, a supporting belt trolley is used for replacing a part of a common supporting roller, the cost and the mounting cost are reduced, and revolutionary innovation is brought to bulk conveying.

Description

Rail mounted belt conveyer
Technical field
The present invention relates to a rail mounted belt conveyer.
Background technology
Belt conveyer is desirable high-efficiency and continuous transportation device, has the advantages such as fed distance is long, freight volume is large, and reliable, easily is automated and controls with centralization.Along with the demand of automation mining activity, belt conveyer has obvious operational advantage, is therefore widely used in harbour, harbour, and cement metallurgy waits industry-by-industry.In recent years, the main development direction of belt conveyer was long distance, high belt speed, large conveying quantity, high-performance large scale development direction.
But, due to conventional belt conveyer supporting construction, resistance, the crush resistance of material through carrying roller and the rotational resistance of Idler bearing is fallen into along the line in the belt conveyer pressure existed between adhesive tape and carrying roller, these proper motion losses in transit just, cause under same traffic condition, the prolongation that the transportation range of conventional belt conveyer can not be unlimited.
Rail mounted belt conveyer is belt conveyer novel at present, and it is that pressure in order to overcome load-transfer device falls into resistance and internal batch crush resistance and the advanced belt conveying machine technology of one that proposes; Rail mounted belt conveyer changes conveying supporting construction, the pressure eliminating 61% fall into resistance and 9% material cross the crush resistance of carrying roller, idler machining is replaced with support roller, support roller and load-transfer device link into an integrated entity, support roller runs on the middle frame track laid along the line, the rolling resistance of support roller and track is much smaller than the rolling resistance of carrying roller, and the Idler bearing resistance of 18% also will reduce for this reason.
Load-transfer device is walked on fixing track in addition, and load-transfer device need not consider sideslip, and as train running, so resistance is little especially, thus strong and running power are with in reduction greatly, extend fed distance.General run of thins power is less than below the half of carrying roller support.Inferior division, by turning over belting, makes carrying surface upwards, and along the line totally, wheel diameter is larger than carrying roller, operates steadily, and noise is little, and the life-span is long, can change, almost do not have maintaining at drive point.
Summary of the invention
For overcoming the defect of prior art, the invention provides a kind of rail mounted belt conveyer.Technical scheme of the present invention is: rail mounted belt conveyer, comprise support, headstock, aircraft tail shelf, upper rail, lower guideway, traction dolly, adhesive tape, steel rope, closed loop system, head roll, raise idler machining, redirection frame and spider, described adhesive tape rotates around rack-mount carrying roller; Described upper rail and lower guideway are all rack-mount by keep plate, at the head of support, headstock is installed, afterbody is provided with aircraft tail shelf, support close to headstock and aircraft tail shelf is all provided with a bounded system, after this bounded system is docked with described upper rail and lower guideway, change the orbit of traction dolly; Described traction dolly is several, is connected into a closed loop by steel rope, moves along upper rail, lower guideway and bounded system; Described adhesive tape is driven by the head roll be arranged on headstock, and this head roll is driven by winch; Idler machining is being raised close to the support of headstock is provided with, described aircraft tail shelf is provided with redirection frame, headstock is provided with bend pulley, support close to bend pulley side is provided with tensioning car, support between two bounded systems is also provided with spider, and described adhesive tape is also walked around and is raised the carrying roller on idler machining, bend pulley, tensioning car, redirection frame and the carrying roller on spider.
The arc outer guide that described bounded system comprises guide rail in arc and coaxially arranges with guide rail in arc, formed between guide rail and arc outer guide in this arc and pass through space for traction dolly, between guide rail, guide rail pull plate is installed in described upper rail and described arc, the wheel shaft being provided with guide rail in arc is arranged on Trolley by bearing seat, one end of this Trolley is connected with guide rail pull plate by vertical rod, the other end is provided with movement weight mass by steel rope, and Trolley is back and forth on Trolley support; Lower guideway is connected with described arc outer guide.
Described traction dolly comprises X-shaped main body, the curved end of this X-shaped body top contacts with described adhesive tape, X-shaped main body is provided with two wheel shafts, a roller is separately installed with at the two ends of each wheel shaft, the middle part of a wheel shaft is provided with a locating plate wherein, U-shaped clamping plate are arranged on locating plate by bolt, the through hole between described steel wire penetrating U-shaped clamping plate and locating plate.
Advantage of the present invention is: the reliability that improve conveyer, and extend the service life of conveyer, it has the following advantages:
Traction trolley travelling is combined with adhesive tape running technology by track belt conveying machine, and achieve conveyor construction optimization, reduction is operating costs, achieves the complementation of advantage;
Track belt conveyor device reduces the running resistance of complete machine, substantially avoided the possibility of sideslip in adhesive tape operation, brings huge advantage to bulk transportation;
Track belt conveyor device is when resistance is lower, and effectively reduce adhesive tape band strong, complete machine power, greatly reduces operation cost;
Track belt conveyor device roller have employed high molecular abrasion-proof material, ensure that the peace and quiet of operational process are steady, reduces running quality, improve service life
Track belt conveyor device eliminates traditional sealing-tape machine structure, instead of the common carrying roller of part, reducing cost and erected cost, bringing revolutionary innovation to Bulk material with entrusting dolly.
Accompanying drawing explanation
Fig. 1 is agent structure schematic diagram of the present invention;
Fig. 2 is the structural representation of traction dolly on support in Fig. 1;
Fig. 3 is the lateral plan of Fig. 2;
Fig. 4 entrusts vehicle structure schematic diagram;
Fig. 5 entrusts dolly local structure schematic diagram in Fig. 4;
Fig. 6 is for entrusting dolly connection diagram.
Detailed description of the invention
Further describe the present invention below in conjunction with specific embodiment, advantage and disadvantage of the present invention will be more clear along with description.But these embodiments are only exemplary, do not form any restriction to scope of the present invention.It will be understood by those skilled in the art that and can modify to the details of technical solution of the present invention and form or replace down without departing from the spirit and scope of the present invention, but these amendments and replacement all fall within the scope of protection of the present invention.
See Fig. 1 to Fig. 6, the present invention relates to a kind of rail mounted belt conveyer, comprise support 1, headstock 18, aircraft tail shelf 21, upper rail 5, lower guideway 9, traction dolly 2, adhesive tape 3, steel rope 6, closed loop system, head roll 17, raise idler machining 7, redirection frame 22 and spider 23, described adhesive tape 3 rotates around the carrying roller be arranged on support 1; Described upper rail 5 and lower guideway 6 are all arranged on support 1 by keep plate, at the head of support 1, headstock 18 is installed, afterbody is provided with aircraft tail shelf 21, support 1 close to headstock 18 and aircraft tail shelf 21 is all provided with a bounded system, after this bounded system is docked with described upper rail 5 and lower guideway 9, change the orbit of traction dolly 2; Described traction dolly 2 is several, is connected into a closed loop by steel rope 6, moves along upper rail 5, lower guideway 9 and bounded system; Described adhesive tape 3 is driven by the head roll 17 be arranged on headstock 18, and this head roll 17 is driven by winch 15; Idler machining 7 is being raised close to the support 1 of headstock 18 is provided with, described aircraft tail shelf 21 is provided with redirection frame 22, headstock 18 is provided with bend pulley 19, support 1 close to bend pulley 19 side is provided with tensioning car 16, support 1 between two bounded systems is also provided with spider 23, and described adhesive tape 3 is also walked around and is raised the carrying roller on idler machining 7, bend pulley 19, tensioning car 16, redirection frame 22 and the carrying roller on spider 23.
Described bounded system comprises guide rail 10 and the arc outer guide 11 that arrange coaxial with guide rail in arc 10 in arc, formed between guide rail 10 and arc outer guide 11 in this arc and pass through space for traction dolly 2, between guide rail, guide rail pull plate 8 is installed in described upper rail and described arc, the wheel shaft being provided with guide rail 10 in arc is arranged on Trolley 12 by bearing seat, one end of this Trolley 12 is connected with guide rail pull plate 8 by vertical rod, by steel rope, (this steel rope is only used to connect movement weight mass and Trolley the other end, not the steel rope connecting traction dolly) movement weight mass is installed, Trolley 12 is back and forth on Trolley support, lower guideway 9 is connected with described arc outer guide 11.Because upper rail 5 and guide rail 10 in described arc are by being connected by guide rail pull plate, so tensioning dolly can movement flexibly, thus tension dolly is closed circuit; One end of guide rail pull plate is docked with upper rail, and the other end misplaces with guide rail in arc and docks, and one moves for the ease of guide rail pull plate, and the two gets off in order to traction to enter upper rail smoothly.
As shown in Figure 3, described traction dolly comprises X-shaped main body 4, the curved end on this X-shaped main body 4 top contacts with described adhesive tape 3, X-shaped main body 4 is provided with two wheel shafts, a roller 2-1 is separately installed with at the two ends of each wheel shaft, the middle part of a wheel shaft is provided with a locating plate wherein, and U-shaped clamping plate are arranged on locating plate by bolt, and described steel rope 6 is through the through hole U-shaped clamping plate and locating plate.
Principle of work of the present invention is: adhesive tape 3, in time raising idler machining 7, is entrusted dolly 2 and is separated with adhesive tape 3.Adhesive tape 3 transports emptying point to material under the support of common idler machining.Arcuately interior guide rail 10, arc shape outer guide 11 become rail to lower guideway 9 to entrust dolly 2.Entrust dolly 2 in position to recombine with adhesive tape 3, complete in the separation of Handpiece Location and coincidence.Adhesive tape 3 relies on and entrusts static friction force driving arm between dolly 2 along rail moving.
Under the support of common idler machining, adhesive tape transports emptying point to material.Inverted dolly 2 of entrusting becomes rail to lower railway 9 along closed loop system, and in position recombine with adhesive tape 3, adhesive tape 3 relies on and entrust static friction force between dolly 2 along rail moving.
When adhesive tape is by tripod 23, adhesive tape 3 with entrust dolly 2 and be separated, adhesive tape 3 is undertaken 90 ° turn to that (this bend pulley comprises the first bend pulley 71, second bend pulley 72, the 3rd bend pulley 73, the 4th bend pulley 74 by raising bend pulley 7, first bend pulley 71 is adjacent with the second bend pulley 72, forms the spacing that adhesive tape passes through between the two; 3rd bend pulley 73 is adjacent with the 4th bend pulley 74, form the spacing that adhesive tape passes through between the two, first bend pulley 71, second bend pulley 72, the 3rd bend pulley 73, the 4th bend pulley 74 are all vertically installed), complete adhesive tape upset through redirection frame 22, aircraft tail shelf 21, aircraft tail cylinder 20 and dodge circular orbit again, entrust dolly 2 and become rail to upper rail 5 through closed loop system, in position recombine with adhesive tape 3.
After adhesive tape is by tensioning car 16, head roll 17, headstock 18, bend pulley 19, completes adhesive tape upset through a series of bend pulley and dodges circular orbit, be directed at lower guideway 9 by a series of cylinder again, in position with entrust dolly 2 and recombine.

Claims (3)

1. a rail mounted belt conveyer, it is characterized in that, comprise support, headstock, aircraft tail shelf, upper rail, lower guideway, traction dolly, adhesive tape, steel rope, closed loop system, head roll, raise idler machining, redirection frame and spider, described adhesive tape rotates around rack-mount carrying roller; Described upper rail and lower guideway are all rack-mount by keep plate, at the head of support, headstock is installed, afterbody is provided with aircraft tail shelf, support close to headstock and aircraft tail shelf is all provided with a bounded system, after this bounded system is docked with described upper rail and lower guideway, change the orbit of traction dolly; Described traction dolly is several, is connected into a closed loop by steel rope, moves along upper rail, lower guideway and bounded system; Described adhesive tape is driven by the head roll be arranged on headstock, and this head roll is driven by winch; Idler machining is being raised close to the support of headstock is provided with, described aircraft tail shelf is provided with redirection frame, headstock is provided with bend pulley, support close to bend pulley side is provided with tensioning car, support between two bounded systems is also provided with spider, and described adhesive tape is also walked around and is raised the carrying roller on idler machining, bend pulley, tensioning car, redirection frame and the carrying roller on spider.
2. rail mounted belt conveyer according to claim 1, it is characterized in that, the arc outer guide that described bounded system comprises guide rail in arc and coaxially arranges with guide rail in arc, formed between guide rail and arc outer guide in this arc and pass through space for traction dolly, between guide rail, guide rail pull plate is installed in described upper rail and described arc, the wheel shaft being provided with guide rail in arc is arranged on Trolley by bearing seat, one end of this Trolley is connected with guide rail pull plate by vertical rod, the other end is provided with movement weight mass by steel rope, Trolley is back and forth on Trolley support, lower guideway is connected with described arc outer guide.
3. rail mounted belt conveyer according to claim 1 and 2, it is characterized in that, described traction dolly comprises X-shaped main body, the curved end of this X-shaped body top contacts with described adhesive tape, X-shaped main body is provided with two wheel shafts, is separately installed with a roller at the two ends of each wheel shaft, the middle part of a wheel shaft is provided with a locating plate wherein, U-shaped clamping plate are arranged on locating plate by bolt, the through hole between described steel wire penetrating U-shaped clamping plate and locating plate.
CN201510885147.8A 2015-12-03 2015-12-03 Rail mounted ribbon conveyer Active CN105416993B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510885147.8A CN105416993B (en) 2015-12-03 2015-12-03 Rail mounted ribbon conveyer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510885147.8A CN105416993B (en) 2015-12-03 2015-12-03 Rail mounted ribbon conveyer

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CN105416993A true CN105416993A (en) 2016-03-23
CN105416993B CN105416993B (en) 2017-09-26

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105692068A (en) * 2016-03-28 2016-06-22 力博重工科技股份有限公司 Rail belt-type conveyor with rotary wheel structures
CN106697730A (en) * 2016-12-04 2017-05-24 车新宁 Vehicle-mounted magnetic force augmentation station for belt conveyor
CN111573177A (en) * 2020-04-21 2020-08-25 太原理工大学 Rail conveyor with integrated connection and reversing

Citations (12)

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Publication number Priority date Publication date Assignee Title
DE3504995C1 (en) * 1985-02-14 1986-08-07 Günther, Roland, Dipl.-Ing., 4230 Wesel Belt conveyor
CN1439585A (en) * 2002-02-21 2003-09-03 因诺瓦专利有限责任公司 Device for transporting bulk material
CN1524772A (en) * 2003-02-27 2004-09-01 ��ŵ��ר���������ι�˾ Conveying installation for transporting goods
CN101376451A (en) * 2007-08-27 2009-03-04 因诺瓦专利有限责任公司 Supply device for transporting cargo by means of a conveyor belt
CN101417735A (en) * 2007-10-22 2009-04-29 因诺瓦专利有限责任公司 Conveying installation for transporting goods by way of a conveyor belt
CN101434335A (en) * 2007-11-15 2009-05-20 因诺瓦专利有限责任公司 Installation for conveying goods
CN102530480A (en) * 2010-12-02 2012-07-04 因诺瓦专利有限责任公司 Conveyor for the transport of bulk materials
CN102910413A (en) * 2011-08-04 2013-02-06 因诺瓦专利有限责任公司 Conveying installation for transporting bulk materials
CN103097610A (en) * 2010-07-23 2013-05-08 纽卡斯尔创新有限公司 Rail conveyor system
CN203173281U (en) * 2013-03-12 2013-09-04 颜旭华 Retractable belt conveyor
CN203529261U (en) * 2013-11-11 2014-04-09 力博重工科技股份有限公司 Tape overturning device
CN205150931U (en) * 2015-12-03 2016-04-13 力博重工科技股份有限公司 Rail mounted belt conveyor

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3504995C1 (en) * 1985-02-14 1986-08-07 Günther, Roland, Dipl.-Ing., 4230 Wesel Belt conveyor
CN1439585A (en) * 2002-02-21 2003-09-03 因诺瓦专利有限责任公司 Device for transporting bulk material
CN1524772A (en) * 2003-02-27 2004-09-01 ��ŵ��ר���������ι�˾ Conveying installation for transporting goods
CN101376451A (en) * 2007-08-27 2009-03-04 因诺瓦专利有限责任公司 Supply device for transporting cargo by means of a conveyor belt
CN101417735A (en) * 2007-10-22 2009-04-29 因诺瓦专利有限责任公司 Conveying installation for transporting goods by way of a conveyor belt
CN101434335A (en) * 2007-11-15 2009-05-20 因诺瓦专利有限责任公司 Installation for conveying goods
CN103097610A (en) * 2010-07-23 2013-05-08 纽卡斯尔创新有限公司 Rail conveyor system
CN102530480A (en) * 2010-12-02 2012-07-04 因诺瓦专利有限责任公司 Conveyor for the transport of bulk materials
CN102910413A (en) * 2011-08-04 2013-02-06 因诺瓦专利有限责任公司 Conveying installation for transporting bulk materials
CN203173281U (en) * 2013-03-12 2013-09-04 颜旭华 Retractable belt conveyor
CN203529261U (en) * 2013-11-11 2014-04-09 力博重工科技股份有限公司 Tape overturning device
CN205150931U (en) * 2015-12-03 2016-04-13 力博重工科技股份有限公司 Rail mounted belt conveyor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105692068A (en) * 2016-03-28 2016-06-22 力博重工科技股份有限公司 Rail belt-type conveyor with rotary wheel structures
WO2017166965A1 (en) * 2016-03-28 2017-10-05 力博重工科技股份有限公司 Track belt-type conveyor having rotary-wheel structure
CN106697730A (en) * 2016-12-04 2017-05-24 车新宁 Vehicle-mounted magnetic force augmentation station for belt conveyor
CN111573177A (en) * 2020-04-21 2020-08-25 太原理工大学 Rail conveyor with integrated connection and reversing
CN111573177B (en) * 2020-04-21 2021-09-14 太原理工大学 Rail conveyor with integrated connection and reversing

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