CN105773164A - Automatic rounding equipment and process - Google Patents
Automatic rounding equipment and process Download PDFInfo
- Publication number
- CN105773164A CN105773164A CN201410829756.7A CN201410829756A CN105773164A CN 105773164 A CN105773164 A CN 105773164A CN 201410829756 A CN201410829756 A CN 201410829756A CN 105773164 A CN105773164 A CN 105773164A
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- camber line
- guide holder
- line guide
- plc
- proboscis
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Abstract
The invention discloses automatic rounding equipment and a rounding process. The equipment consists of a PLC, a stepper motor, a servo motor, a base support, a left clamping mechanism and a right clamping mechanism, and is characterized in that an arc guide base is arranged on the base support and driven by the stepper motor; an angle rotating base and a bracket are respectively arranged on the arc guide base; a swing hydraulic oil cylinder, a connector and a crank are arranged on one side of the bracket; the swing hydraulic oil cylinder is connected with the crank by the connector; a long nozzle fixture is arranged on the other end of the bracket, and is provided with multiple clamping cylinders; and the stepper motor, the servo motor, the swing hydraulic oil cylinder, the clamping cylinder and the PLC are connected in circuit. The rounding process comprises the steps of: adjustment of an initial material position; feeding and clamping of a metal fan-shaped piece; winding of the metal fan-shaped piece to form a round table; and welding. The automatic rounding equipment and process have the following advantages: an automatic rounding mode is adopted to realize the machining process from bend to circle; and the automatic wounding equipment is matched with a straight line welding machine to realize automatic production, so that the product quality is promoted.
Description
Technical field
The present invention relates to a kind of metal-working plant, particularly to the equipment that a kind of cool-bag metal-back stack shell makes, a kind of revolving body metal-back stack shell rolls up round equipment and the technique of volume circle automatically.
Background technology
In the metal-back stack shell manufacturing process of cool-bag, it is common that adopt manual mode first fanning strip two straight flange to be bent to 90 degree, then it is pressed into triangle circle with hands, finally welds on straight seam welding machine again through manual mode clamping.Manual bending fanning strip needs operator to have bigger muscle power, and as careless manipulation workman is also easy to be scratched by fanning strip, and manual work efficiency is also very poor, and crudy can not be guaranteed.Therefore volume sired results sequence always is the bottleneck affecting metal-back stack shell make efficiency and quality.
Summary of the invention
It is an object of the invention to for the defect existed in prior art, a kind of circle equipment of volume automatically and processing technology are provided.The present invention be directed to during the metal-back stack shell of cool-bag makes from metal fanning strip to the volume custom-designed plant equipment of sired results sequence and curling process.And reach from metal fanning strip to welding full-automatic production with straight seam welding device cooperation.Automatically volume circle equipment adopts machine driving, it is equipped with hydraulic pressure, air pressure kinetic energy, followed the tracks of by electronics and servo system control, the action of each parts and position are combined, PLC is finally adopted to process the data at each position, carry out logical calculated and control, allow whole device realize digital manipulation as far as possible.
nullFor achieving the above object，The technical scheme is that volume circle equipment is by PLC automatically、Motor、Servomotor、Receptacle、Left clamping device and right clamping device composition，Clamping device includes: angular turn seat、Receptacle、Arcuate guide seat、Oscillating hydraulic cylinder、Coupling head、Crank、Support、Proboscis fixture、Clamping cylinder，It is characterized in that described camber line guide holder is provided with left camber line guide holder and right camber line guide holder，Left camber line guide holder and right camber line guide holder through installation of slide track in receptacle，Left camber line guide holder、Right camber line guide holder is through step motor drive，Left camber line guide holder、Right camber line guide holder is respectively provided with angular turn seat and support，Angular turn seat is driven through gear by servomotor，Support side is provided with oscillating hydraulic cylinder、Coupling head、Crank，Oscillating hydraulic cylinder is coupled head and is connected with crank，Support opposite side is provided with proboscis fixture，Proboscis fixture is provided with several clamping cylinder，Metal fanning strip is fixedly clamped by the clamping cylinder on proboscis fixture，Proboscis fixture is connected with crank axle，Motor、Servomotor、Oscillating hydraulic cylinder、Clamping cylinder is connected with PLC circuit.
Described PLC controls the mobile displacement between volume sired results position and welding post of step motor drive receptacle.
Described metal fanning strip is sent in proboscis fixture by mechanical hand.
Present invention also offers a kind of curling process automatically, use the curling process of the circle equipment of volume automatically of claim 1 to comprise the following steps:
A. initial material level is adjusted: by the angle of metal fanning strip, the tapering of small end vertex distance and volume circle and two ends diameter parameters input PLC, particular location and action are by PLC drive stepping motor, servomotor, adjust left camber line guide holder, right camber line guide holder and Left Angle rotation seat, the initial position of right corner degree rotation seat, left camber line guide holder, right camber line guide holder is according to small end vertex distance parameter transverse shifting, Left Angle rotation seat simultaneously, right corner degree rotation seat also carries out semicircle camber line according to the angle parameter of input and moves, angle position is by PLC control, servomotor moves through gear driven angular turn seat camber line, enter initial material level SBR.
B. feeding and clamping metal fanning strip: metal fanning strip is put into proboscis fixture by mechanical hand, metal fanning strip is clamped by the top of left clamping cylinder, right clamping cylinder, after its position is put into initial material level by photoswitch detection metal fanning strip, mechanical hand unclamps and returns to original position and prepares feeding next time, starts to clamp the edge of two straight flanges of metal fanning strip with rear left clamping cylinder, right clamping cylinder.
C. crinkled metal fanning strip becomes round platform: driven left swing hydraulic cylinder by PLC, right oscillating hydraulic cylinder, rotate to round platform track through crank handle turns, left swing hydraulic cylinder, right oscillating hydraulic cylinder driving crank drives proboscis fixture to rotate 180 degree clockwise and anticlockwise respectively, its speed is controlled by flow valve, the pressure of oscillating hydraulic cylinder is by magnet ring control, Left Angle rotation seat simultaneously, right corner degree rotation seat is controlled to rotate to side, outside diameter position under the driving of servomotor by PLC simultaneously, left camber line guide holder, right camber line guide holder is controlled motor by PLC and drives both sides camber line guide holder inwardly to translate, translational speed is by PLC control, until metal fanning strip is rolled into round platform.
D. welding sequence: receptacle controls step motor drive receptacle by PLC and moves to welding post from volume sired results displacement, round platform side seam is welded, after welding, clamping cylinder unclamps, receptacle is controlled step motor drive receptacle by PLC again and retracts former station, taking out round platform, left camber line guide holder, right camber line guide holder and Left Angle rotation seat, right corner degree rotation seat, left swing hydraulic cylinder, right oscillating hydraulic cylinder drive proboscis fixture to be all returned to initial position to prepare to roll up circle next time.
Pure manual production technology before it is an advantage of the invention that change, it is not required to mould, adopts automatization's volume circle mode to realize from the course of processing bending to circle, and reach with straight seam welding machine cooperation from metal fanning strip to welding full-automatic production, realize automated production, improving product quality.
Accompanying drawing explanation
Fig. 1 rolls up the structural representation of round equipment automatically；
Fig. 2 metal fanning strip puts into the structural representation of volume circle equipment proboscis fixture automatically；
Fig. 3 automatically rolls up round equipment and metal fanning strip is rolled into the structural representation of truncated cone-shaped.
In figure: 1 camber line guide holder, 2 angular turn seats, 3 receptacle, 4 oscillating hydraulic cylinders, 5 coupling heads, 6 cranks, 7 supports, 8 proboscis fixtures, 9 clamping cylinders, 10 metal fanning strips, 11 round platforms.
Detailed description of the invention
Embodiments of the invention are further illustrated below in conjunction with accompanying drawing:
Referring to Fig. 1, Fig. 2, Fig. 3, the present embodiment is made up of PLC, three motors, two servomotors, receptacle, left clamping device and right clamping device, and clamping device is made up of angular turn seat 2, receptacle 3, arcuate guide seat 1, oscillating hydraulic cylinder 4, coupling head 5, crank 6, support 7, proboscis fixture 8, clamping cylinder 9.Camber line guide holder 1 is provided with left camber line guide holder and right camber line guide holder, left camber line guide holder and right camber line guide holder through installation of slide track in receptacle 3, left, the camber line guide holder 1 on right both sides is through step motor drive, left, the camber line guide holder 1 on right both sides is respectively provided with angular turn seat 2 and support 7, angular turn seat 2 is driven through gear by servomotor, support 7 side is provided with oscillating hydraulic cylinder 4, coupling head 5, crank 6, oscillating hydraulic cylinder 4 is coupled 5 and is connected with crank 6, support 7 opposite side is provided with proboscis fixture 8, proboscis fixture 8 is provided with several clamping cylinder 9, equipped with three clamping cylinders 9 on each proboscis fixture 8 of the present embodiment.Metal fanning strip 10 is fixedly clamped by the top of the clamping cylinder 9 on proboscis fixture 8, and proboscis fixture 8 is connected with the axle of crank 6, and motor, servomotor, oscillating hydraulic cylinder 4, clamping cylinder 9 are connected with PLC circuit.PLC controls step motor drive receptacle 3 mobile displacement between volume sired results position and welding post.Metal fanning strip 10 is sent in proboscis fixture 8 by mechanical hand.
The curling process of the present embodiment comprises the following steps:
A. initial material level is adjusted: by the angle of metal fanning strip 10, the tapering of small end vertex distance and volume circle and two ends diameter parameters input PLC, particular location and action are controlled three motors and two servomotors respectively by PLC, adjust a left side, the camber line guide holder 1 on right both sides and Left Angle rotation seat 2, the initial position of right corner degree rotation seat 2, left camber line guide holder 1, right camber line guide holder 1 is according to small end vertex distance parameter transverse shifting, Left Angle rotation seat 2 simultaneously, right corner degree rotation seat 2 also carries out semicircle camber line according to the angle parameter of input and moves, angle position is by PLC control, servomotor moves through gear driven angular turn seat 2 camber line, enter initial material level SBR.
B. feeding and clamping metal fanning strip: metal fanning strip 10 is put into proboscis fixture 8 by mechanical hand, metal fanning strip 10 is clamped by the top of left clamping cylinder 9, right clamping cylinder 9, after its position is put into initial material level by photoswitch detection metal fanning strip 10, mechanical hand unclamps and returns to original position and prepares feeding next time, starts to clamp the edge of two straight flanges of metal fanning strip 10 with rear left clamping cylinder 9, right clamping cylinder 9.
nullC. crinkled metal fanning strip becomes round platform: driven left swing hydraulic cylinder 4 by PLC、Right oscillating hydraulic cylinder 4，Rotate through crank 6 band trend round platform track，Left swing hydraulic cylinder 4、Right oscillating hydraulic cylinder 4 driving crank 6 drives proboscis fixture 8 to rotate 180 degree clockwise and anticlockwise respectively，Its speed is controlled by flow valve，The pressure of oscillating hydraulic cylinder 4 is by magnet ring control，Left Angle rotation seat 2 simultaneously、Right corner degree rotation seat 2 is controlled to rotate to the side, end diameter position of metal fanning strip 10 under the driving of servomotor by PLC simultaneously，Left camber line guide holder 1、Right camber line guide holder 1 is controlled motor by PLC and drives both sides camber line guide holder 1 inwardly to translate，Translational speed is by PLC control，Until metal fanning strip 10 is rolled into round platform 11.
D. welding sequence: receptacle 3 controls step motor drive receptacle 3 by PLC and moves to welding post from volume sired results displacement, round platform 11 side seam is welded, after welding, clamping cylinder 9 unclamps, receptacle 3 is controlled step motor drive receptacle 3 by PLC again and retracts former station, taking out round platform 11, left camber line guide holder 1, right camber line guide holder 1 and Left Angle rotation seat 2, right corner degree rotation seat 2, left swing hydraulic cylinder 4, right oscillating hydraulic cylinder 4 drive proboscis fixture 8 to be all returned to initial position to prepare to roll up circle next time.
Claims (4)
- null1. an automatic volume circle equipment，This equipment is by PLC、Motor、Servomotor、Receptacle、Left clamping device and right clamping device composition，Clamping device includes: angular turn seat、Receptacle、Camber line guide holder、Oscillating hydraulic cylinder、Coupling head、Crank、Support、Proboscis fixture、Clamping cylinder，It is characterized in that described camber line guide holder is provided with left camber line guide holder and right camber line guide holder，Left camber line guide holder and right camber line guide holder through installation of slide track in receptacle，Left camber line guide holder、Right camber line guide holder is through step motor drive，Left camber line guide holder、Right camber line guide holder is respectively provided with angular turn seat and support，Angular turn seat is driven through gear by servomotor，Support side is provided with oscillating hydraulic cylinder、Coupling head、Crank，Oscillating hydraulic cylinder is coupled head and is connected with crank，Support opposite side is provided with proboscis fixture，Proboscis fixture is provided with several clamping cylinder，Metal fanning strip is fixedly clamped by the clamping cylinder on proboscis fixture，Proboscis fixture is connected with crank axle，Motor、Servomotor、Oscillating hydraulic cylinder、Clamping cylinder is connected with PLC circuit.
- 2. automatic volume according to claim 1 circle equipment, it is characterised in that described PLC controls the mobile displacement between volume sired results position and welding post of step motor drive receptacle.
- 3. automatic volume according to claim 1 circle equipment, it is characterised in that described metal fanning strip is sent in proboscis fixture by mechanical hand.
- 4. an automatic curling process, uses the curling process of the circle equipment of volume automatically of claim 1, it is characterised in that described curling process comprises the following steps:A. initial material level is adjusted: by the tapering of volume circle and two ends diameter parameters input PLC, by PLC drive stepping motor, servomotor, adjust the initial position of left camber line guide holder, right camber line guide holder and Left Angle rotation seat, right corner degree rotation seat, enter SBR；B. feeding and clamping metal fanning strip: metal fanning strip is put into proboscis fixture by mechanical hand, the top of left clamping cylinder, right clamping cylinder clamp metal fanning strip；C. crinkled metal fanning strip becomes round platform: driven left swing hydraulic cylinder, right oscillating hydraulic cylinder by PLC, rotate to round platform track through crank handle turns, Left Angle rotation seat, right corner degree rotation seat are controlled to rotate to side under the driving of servomotor by PLC simultaneously simultaneously, left camber line guide holder, right camber line guide holder are controlled motor by PLC and drive both sides camber line guide holder inwardly to translate, until metal fanning strip is rolled into round platform；D. welding sequence: PLC controls motor and moves straight welding machine station by receptacle from volume sired results displacement, round platform side seam is welded, and after welding, clamping cylinder unclamps, and receptacle retracts former station, taking out round platform, each parts return to initial material level SBR.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410829756.7A CN105773164B (en) | 2014-12-22 | 2014-12-22 | Automatic edge rolling equipment and technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410829756.7A CN105773164B (en) | 2014-12-22 | 2014-12-22 | Automatic edge rolling equipment and technique |
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| CN105773164A true CN105773164A (en) | 2016-07-20 |
| CN105773164B CN105773164B (en) | 2017-12-15 |
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| CN201410829756.7A Active CN105773164B (en) | 2014-12-22 | 2014-12-22 | Automatic edge rolling equipment and technique |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290398A (en) * | 2017-07-25 | 2019-02-01 | 上海万盛保温容器有限公司 | Small-bore cylinder device for automatically molding and technique |
| CN111873387A (en) * | 2020-07-30 | 2020-11-03 | 淄博智维自动化科技有限公司 | Conical net making machine |
| CN113020343A (en) * | 2021-05-31 | 2021-06-25 | 烟台华皓电子科技有限公司 | A roll up and fold device for pipe fitting machine-shaping |
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2014
- 2014-12-22 CN CN201410829756.7A patent/CN105773164B/en active Active
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| SU1423220A1 (en) * | 1986-10-08 | 1988-09-15 | Научно-производственное объединение "Атомкотломаш" | Apparatus for checking the bending radius |
| JPH06190455A (en) * | 1992-12-24 | 1994-07-12 | Fujitsu Ltd | Bending device |
| CN2210047Y (en) * | 1994-07-02 | 1995-10-18 | 刘慕基 | Three-cone-roller machine for coiling steel plate |
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| CN102581482A (en) * | 2012-03-21 | 2012-07-18 | 中国航空工业集团公司北京航空制造工程研究所 | Position adjuster for laser welding head |
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| CN203944755U (en) * | 2014-07-22 | 2014-11-19 | 昆山美乐铝箔印刷有限公司 | A kind of truncated cone-shaped aluminium foil valve protection cap shaped device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290398A (en) * | 2017-07-25 | 2019-02-01 | 上海万盛保温容器有限公司 | Small-bore cylinder device for automatically molding and technique |
| CN111873387A (en) * | 2020-07-30 | 2020-11-03 | 淄博智维自动化科技有限公司 | Conical net making machine |
| CN113020343A (en) * | 2021-05-31 | 2021-06-25 | 烟台华皓电子科技有限公司 | A roll up and fold device for pipe fitting machine-shaping |
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| Publication number | Publication date |
|---|---|
| CN105773164B (en) | 2017-12-15 |
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