CN105773164B - Automatic edge rolling equipment and technique - Google Patents
Automatic edge rolling equipment and technique Download PDFInfo
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- CN105773164B CN105773164B CN201410829756.7A CN201410829756A CN105773164B CN 105773164 B CN105773164 B CN 105773164B CN 201410829756 A CN201410829756 A CN 201410829756A CN 105773164 B CN105773164 B CN 105773164B
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- camber line
- guide holder
- line guide
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Abstract
A kind of automatic edge rolling equipment and curling process, the equipment is by PLC, stepper motor, servomotor, receptacle, left clamping device and right clamping device composition, it is characterized in that camber line guide holder is arranged in receptacle, camber line guide holder is through driving stepper motor, angular turn seat and support are respectively provided with camber line guide holder, support side is provided with oscillating hydraulic cylinder, coupling head, crank, oscillating hydraulic cylinder is connected through coupling head with crank, opposite side is provided with proboscis fixture, proboscis fixture is provided with several clamping cylinders, stepper motor, servomotor, oscillating hydraulic cylinder, clamping cylinder is connected with PLC circuit.Curling process includes step：Adjust initial material position；Feeding and clamping metal fanning strip；Crinkled metal fanning strip is into round platform；Welding sequence.It is an advantage of the invention that being realized using automation edge rolling mode from the process for bending to circle, and coordinate with straight seam welding machine and realize automated production, lift product quality.
Description
Technical field
The present invention relates to a kind of metal-working plant, more particularly to a kind of equipment of cool-bag metal-back stack shell making,
A kind of technique of the automatic edge rolling equipment of revolving body metal-back stack shell and edge rolling.
Background technology
It is typically first that the straight flange of fanning strip two is curved by the way of manual in the metal-back stack shell manufacturing process of cool-bag
Song is justified into 90 degree, then with hand pressure into triangle, is finally welded again by manual mode clamping on straight seam welding machine.It is curved by hand
Bent fanning strip needs operating personnel to have larger muscle power, as careless manipulation worker is also easy to be scratched by fanning strip, and manual work
Effect is also very poor, and crudy cannot be guaranteed.Therefore edge rolling process, which always is, influences metal-back stack shell producing efficiency and quality
Bottleneck.
The content of the invention
The purpose of the present invention is for defect present in prior art, provides a kind of automatic edge rolling equipment and makes work
Skill.The machinery specially designed from metal fanning strip to edge rolling process in being made the present invention be directed to the metal-back stack shell of cool-bag
Equipment and curling process.And coordinate with straight seam welding device and reach from metal fanning strip to the full-automatic production of welding.Automatic volume
Circle equipment uses machine driving, is equipped with hydraulic pressure, air pressure kinetic energy, by electronics tracking and servo system control, by the dynamic of each part
Make and position is combined, the data at each position are finally handled using PLC, carry out logical calculated and control
System, whole device is allowed to realize digital manipulation as far as possible.
To achieve the above object, the technical scheme is that：Automatic edge rolling equipment is by PLC, stepping
Motor, servomotor, receptacle, left clamping device and right clamping device composition, clamping device include：Angular turn seat, receptacle, arc
Shape guide holder, oscillating hydraulic cylinder, coupling head, crank, support, proboscis fixture, clamping cylinder, it is characterised in that the camber line is led
Left camber line guide holder and right camber line guide holder are provided with to seat, and left camber line guide holder and right camber line guide holder are through installation of slide track in receptacle
On, left camber line guide holder, right camber line guide holder are respectively provided with left camber line guide holder, right camber line guide holder through driving stepper motor
Angular turn seat and support, angular turn seat are driven by servomotor through gear, and support side is provided with oscillating hydraulic cylinder, connection
Head, crank, oscillating hydraulic cylinder are connected through coupling head with crank, and support opposite side is provided with proboscis fixture, and proboscis fixture is provided with
Several clamping cylinders, metal fanning strip are fixedly clamped by the clamping cylinder on proboscis fixture, proboscis fixture and crank axis connection, step
Stepper motor, servomotor, oscillating hydraulic cylinder, clamping cylinder and PLC circuit connect.
The PLC controls driving stepper motor receptacle is mobile between edge rolling station and welding post to become
Position.
The metal fanning strip is sent into proboscis fixture by manipulator.
Present invention also offers a kind of automatic curling process, the curling process of the automatic edge rolling equipment of usage right requirement 1
Comprise the following steps：
A. initial material position is adjusted：By the angle of metal fanning strip, the taper of small end vertex distance and edge rolling and both ends diameter
Parameter inputs PLC, particular location and action by PLC Driving Stepping Motor, servomotor,
Left camber line guide holder, right camber line guide holder and Left Angle rotation seat, the initial position of right corner degree rotation seat are adjusted, left camber line is oriented to
Seat, right camber line guide holder are according to small end vertex distance parameter transverse shifting, while Left Angle rotation seat, right corner degree rotation seat are also pressed
Semicircle camber line movement is carried out according to the angle parameter of input, angle position is controlled by PLC, and servomotor is through gear
The movement of angular turn seat camber line is driven, into initial material position SBR.
B. feeding and clamping metal fanning strip：Metal fanning strip is put into proboscis fixture by manipulator, by left clamping cylinder,
The top of right clamping cylinder clamps metal fanning strip, after its position is put into initial material position by optoelectronic switch detection metal fanning strip,
Manipulator unclamps and returns to the next feeding of preparation in situ, starts to clamp metal fanning strip with rear left clamping cylinder, right clamping cylinder
Two straight flanges edge.
C. crinkled metal fanning strip is into round platform：By PLC driving left swing hydraulic cylinder, right swing hydraulic pressure
Oil cylinder, rotated through crank handle turns to round platform track, left swing hydraulic cylinder, right oscillating hydraulic cylinder driving crank handle turns proboscis folder
Tool rotates 180 degree clockwise and anticlockwise respectively, and its speed is controlled by flow valve, and the pressure of oscillating hydraulic cylinder is by magnet ring control
System, at the same Left Angle rotation seat, right corner degree rotation seat from PLC control under the driving of servomotor simultaneously to
Outside diameter position side rotate, left camber line guide holder, right camber line guide holder by PLC control stepper motor
Driving both sides camber line guide holder is inwardly translated, and translational speed is controlled by PLC, until metal fanning strip is rolled into circle
Platform.
D. welding sequence：Receptacle controls driving stepper motor receptacle to be moved from edge rolling station by PLC
To welding post, round platform side seam is welded, clamping cylinder unclamps after welding, and receptacle is again by PLC control
Driving stepper motor receptacle processed is moved back to former station, takes out round platform, and left camber line guide holder, right camber line guide holder and Left Angle rotate
Seat, right corner degree rotation seat, left swing hydraulic cylinder, right oscillating hydraulic cylinder driving proboscis fixture are returned to initial position preparation
Edge rolling next time.
It is an advantage of the invention that pure manual production technology before changing, and mould is not needed, using automation edge rolling side
Formula is realized from the process for bending to circle, and is coordinated with straight seam welding machine and reached full-automatic from metal fanning strip to welding
Production, automated production is realized, lift product quality.
Brief description of the drawings
The structural representation of the automatic edge rolling equipment of Fig. 1；
Fig. 2 metal fanning strips are put into the structural representation in automatic edge rolling equipment proboscis fixture；
Metal fanning strip is rolled into the structural representation of truncated cone-shaped by the automatic edge rolling equipment of Fig. 3.
In figure：1 camber line guide holder, 2 angular turn seats, 3 receptacles, 4 oscillating hydraulic cylinders, 5 coupling heads, 6 cranks, 7 supports,
8 proboscis fixtures, 9 clamping cylinders, 10 metal fanning strips, 11 round platforms.
Embodiment
Embodiments of the invention are further illustrated below in conjunction with the accompanying drawings：
Referring to Fig. 1, Fig. 2, Fig. 3, the present embodiment by PLC, three stepper motors, two servomotors,
Receptacle, left clamping device and right clamping device composition, clamping device is by angular turn seat 2, receptacle 3, arcuate guide seat 1, swing
Hydraulic jack 4, coupling head 5, crank 6, support 7, proboscis fixture 8, clamping cylinder 9 form.Camber line guide holder 1 is led provided with left camber line
To seat and right camber line guide holder, left camber line guide holder and right camber line guide holder through installation of slide track in receptacle 3, left and right both sides
Camber line guide holder 1 is respectively provided with angular turn seat 2 and support 7, angle through driving stepper motor on the camber line guide holder 1 on left and right both sides
Degree rotation seat 2 is driven by servomotor through gear, and the side of support 7 is provided with oscillating hydraulic cylinder 4, coupling head 5, crank 6, swings liquid
Compressing cylinder 4 is connected through coupling head 5 with crank 6, and the opposite side of support 7 is provided with proboscis fixture 8, and proboscis fixture 8 is provided with several clampings
Cylinder 9, three clamping cylinders 9 are housed on each proboscis fixture 8 of the present embodiment.Metal fanning strip 10 is by the folder on proboscis fixture 8
The top of tight cylinder 9 is fixedly clamped, the axis connection of proboscis fixture 8 and crank 6, stepper motor, servomotor, oscillating hydraulic cylinder
4th, clamping cylinder 9 is connected with PLC circuit.PLC control driving stepper motor receptacle 3 is being rolled up
Mobile displacement between sired results position and welding post.Metal fanning strip 10 is sent into proboscis fixture 8 by manipulator.
The curling process of the present embodiment comprises the following steps：
A. initial material position is adjusted：The angle of metal fanning strip 10, the taper of small end vertex distance and edge rolling and both ends are straight
Footpath parameter input PLC, particular location and action are controlled three stepper motors by PLC respectively
With two servomotors, adjust left and right both sides camber line guide holder 1 and Left Angle rotation seat 2, right corner degree rotation seat 2 it is initial
Position, left camber line guide holder 1, right camber line guide holder 1 are according to small end vertex distance parameter transverse shifting, while Left Angle rotation seat
2nd, right corner degree rotation seat 2 also carries out semicircle camber line movement according to the angle parameter of input, and angle position is by PLC
Control, servomotor drives the camber line of angular turn seat 2 to move through gear, into initial material position SBR.
B. feeding and clamping metal fanning strip：Metal fanning strip 10 is put into proboscis fixture 8 by manipulator, by left clamping gas
Cylinder 9, the top of right clamping cylinder 9 clamp metal fanning strip 10, and its position is detected metal fanning strip 10 by optoelectronic switch and is put into just
Expect behind position, manipulator unclamps and returns to the next feeding of preparation in situ, starts to clamp with rear left clamping cylinder 9, right clamping cylinder 9
The edge of two straight flanges of metal fanning strip 10.
C. crinkled metal fanning strip is into round platform：By PLC driving left swing hydraulic cylinder 4, right swing liquid
Compressing cylinder 4, rotated through crank 6 with trend round platform track, left swing hydraulic cylinder 4, right oscillating hydraulic cylinder 4 drive the band of crank 6
Dynamic proboscis fixture 8 rotates 180 degree clockwise and anticlockwise respectively, and its speed is controlled by flow valve, the pressure of oscillating hydraulic cylinder 4
Power is controlled by magnet ring, while Left Angle rotation seat 2, right corner degree rotation seat 2 are controlled in servomotor by PLC
Driving is lower to be rotated to the end diameter position side of metal fanning strip 10 simultaneously, left camber line guide holder 1, right camber line guide holder 1 by
PLC controls stepper motor to drive both sides camber line guide holder 1 inwardly to translate, and translational speed may be programmed by PLC
Controller controls, until metal fanning strip 10 is rolled into round platform 11.
D. welding sequence：Receptacle 3 controls driving stepper motor receptacle 3 to be moved from edge rolling station by PLC
Move to welding post, the side seam of round platform 11 is welded, clamping cylinder 9 unclamps after welding, and receptacle 3 is again by PLC programmable controls
Device processed control driving stepper motor receptacle 3 is moved back to former station, takes out round platform 11, left camber line guide holder 1, right camber line guide holder 1 and
Left Angle rotation seat 2, right corner degree rotation seat 2, left swing hydraulic cylinder 4, right oscillating hydraulic cylinder 4 drive proboscis fixture 8 to return
Initial position is arrived again prepares edge rolling next time.
Claims (4)
1. a kind of automatic edge rolling equipment, the equipment is by PLC, stepper motor, servomotor, receptacle, left clamping
Mechanism and right clamping device composition, left clamping device and right clamping device include：Angular turn seat, receptacle, camber line guide holder, pendulum
Hydraulic cylinder, coupling head, crank, support, proboscis fixture, clamping cylinder, it is characterised in that：The camber line guide holder is provided with a left side
Camber line guide holder and right camber line guide holder, left camber line guide holder and right camber line guide holder through installation of slide track in receptacle, left camber line
Guide holder, right camber line guide holder are respectively provided with angular turn seat through driving stepper motor on left camber line guide holder, right camber line guide holder
And support, angular turn seat are driven by servomotor through gear, support side is provided with oscillating hydraulic cylinder, coupling head, crank, pendulum
Hydraulic cylinder is connected through coupling head with crank, and support opposite side is provided with proboscis fixture, and proboscis fixture is provided with several clamping gas
Cylinder, metal fanning strip are fixedly clamped by the clamping cylinder on proboscis fixture, proboscis fixture and crank axis connection, stepper motor, watch
Motor, oscillating hydraulic cylinder, clamping cylinder and PLC circuit is taken to connect.
2. automatic edge rolling equipment according to claim 1, it is characterised in that：The PLC controls stepping
Motor drives receptacle mobile displacement between edge rolling station and welding post.
3. automatic edge rolling equipment according to claim 1, it is characterised in that：The metal fanning strip is sent into by manipulator to be grown
In mouth fixture.
4. a kind of automatic curling process, the curling process of the automatic edge rolling equipment of usage right requirement 1, it is characterised in that：It is described
Curling process comprises the following steps：
A. initial material position is adjusted：By the taper of edge rolling and both ends diameter parameters input PLC, may be programmed by PLC
Controller Driving Stepping Motor, servomotor, adjust left camber line guide holder, right camber line guide holder and Left Angle rotation seat, right corner
The initial position of rotation seat is spent, into SBR；
B. feeding and clamping metal fanning strip：Metal fanning strip is put into proboscis fixture by manipulator, by left clamping cylinder, right folder
The top of tight cylinder clamps metal fanning strip；
C. crinkled metal fanning strip is into round platform：By PLC driving left swing hydraulic cylinder, right swing hydraulic oil
Cylinder, rotated through crank handle turns to round platform track, while Left Angle rotation seat, right corner degree rotation seat are by PLC control
System rotates to side simultaneously under the driving of servomotor, and left camber line guide holder, right camber line guide holder are by PLC
Stepper motor is controlled to drive both sides camber line guide holder inwardly to translate, until metal fanning strip is rolled into round platform；
D. welding sequence：Receptacle is moved on welding post by PLC control stepper motor from edge rolling station, right
Round platform side seam is welded, and clamping cylinder unclamps after welding, and receptacle is moved back to former station, takes out round platform, and each part returns to initially
Material position SBR.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410829756.7A CN105773164B (en) | 2014-12-22 | 2014-12-22 | Automatic edge rolling equipment and technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410829756.7A CN105773164B (en) | 2014-12-22 | 2014-12-22 | Automatic edge rolling equipment and technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105773164A CN105773164A (en) | 2016-07-20 |
| CN105773164B true CN105773164B (en) | 2017-12-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410829756.7A Active CN105773164B (en) | 2014-12-22 | 2014-12-22 | Automatic edge rolling equipment and technique |
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| Country | Link |
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| CN (1) | CN105773164B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290398A (en) * | 2017-07-25 | 2019-02-01 | 上海万盛保温容器有限公司 | Small-bore cylinder device for automatically molding and technique |
| CN111873387A (en) * | 2020-07-30 | 2020-11-03 | 淄博智维自动化科技有限公司 | Conical net making machine |
| CN113020343B (en) * | 2021-05-31 | 2021-10-08 | 烟台华皓电子科技有限公司 | A roll up and fold device for pipe fitting machine-shaping |
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| CN2210047Y (en) * | 1994-07-02 | 1995-10-18 | 刘慕基 | Three-cone-roller machine for coiling steel plate |
| CN2902503Y (en) * | 2006-01-27 | 2007-05-23 | 庄添财 | Rolling circle shaping mechanism |
| CN102581482A (en) * | 2012-03-21 | 2012-07-18 | 中国航空工业集团公司北京航空制造工程研究所 | Position adjuster for laser welding head |
| CN203565584U (en) * | 2013-11-05 | 2014-04-30 | 浙江安吉健丰金属制品有限公司 | Metal blank rolling pressing machine |
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| CN104070094A (en) * | 2013-03-26 | 2014-10-01 | 浙江炜驰机械集团有限公司 | Bending forming device of small-diameter pipe |
| CN203944755U (en) * | 2014-07-22 | 2014-11-19 | 昆山美乐铝箔印刷有限公司 | A kind of truncated cone-shaped aluminium foil valve protection cap shaped device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06190455A (en) * | 1992-12-24 | 1994-07-12 | Fujitsu Ltd | Bending device |
| JP2000126821A (en) * | 1998-10-27 | 2000-05-09 | Babcock Hitachi Kk | Method for bending and device therefor |
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1423220A1 (en) * | 1986-10-08 | 1988-09-15 | Научно-производственное объединение "Атомкотломаш" | Apparatus for checking the bending radius |
| CN2210047Y (en) * | 1994-07-02 | 1995-10-18 | 刘慕基 | Three-cone-roller machine for coiling steel plate |
| CN2902503Y (en) * | 2006-01-27 | 2007-05-23 | 庄添财 | Rolling circle shaping mechanism |
| CN102581482A (en) * | 2012-03-21 | 2012-07-18 | 中国航空工业集团公司北京航空制造工程研究所 | Position adjuster for laser welding head |
| CN104070094A (en) * | 2013-03-26 | 2014-10-01 | 浙江炜驰机械集团有限公司 | Bending forming device of small-diameter pipe |
| CN203565584U (en) * | 2013-11-05 | 2014-04-30 | 浙江安吉健丰金属制品有限公司 | Metal blank rolling pressing machine |
| CN103801599A (en) * | 2014-01-23 | 2014-05-21 | 燕山大学 | Processing method for bending uniform-section straight bar to circular arc |
| CN203944755U (en) * | 2014-07-22 | 2014-11-19 | 昆山美乐铝箔印刷有限公司 | A kind of truncated cone-shaped aluminium foil valve protection cap shaped device |
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| Publication number | Publication date |
|---|---|
| CN105773164A (en) | 2016-07-20 |
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