CN203973023U - Gas filling bottle rotary welding machine - Google Patents
Gas filling bottle rotary welding machine Download PDFInfo
- Publication number
- CN203973023U CN203973023U CN201420347364.2U CN201420347364U CN203973023U CN 203973023 U CN203973023 U CN 203973023U CN 201420347364 U CN201420347364 U CN 201420347364U CN 203973023 U CN203973023 U CN 203973023U
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- gas filling
- filling bottle
- rotation body
- cylinder
- welding machine
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Abstract
The utility model discloses a kind of gas filling bottle rotary welding machine, gas filling bottle rotary welding machine of the present utility model comprises rack-mounted whirligig and welder, whirligig comprises active rotation body and the driven rotation body by air cylinder driven, welder comprises welding gun support and welding gun, completes the welding of gas filling bottle by steps such as material loading, clamping, welding and blankings.The utility model can improve the production efficiency of gas filling bottle greatly, reduces human resources and drops into.
Description
Technical field
The utility model relates to a kind of welding equipment of automation, is specifically related to a kind of gas filling bottle rotary welding machine.
Background technology
Gas filling bottle is a kind of conventional pressure vessel, is usually used in storing fuel gas, and sealing and structural strength are had to harsh requirement, also just its manufacturing process is had higher requirement.The manufacture process of common liquefied petroleum gas steel cylinder is as follows: two and half shell punch formings, be combined girth weld, assembling bottleneck parts inspection.For the welding of circumferential weld, adopt at present the frock of semi-automatic welding, girth welding device for liquefied as disclosed in Chinese patent literature CN201900395U, it is Manual feeding, use frock clamp after Workpiece clamping, to start rotation, in rotary course, to circumferential weld welding, in welding process, manual adjustments welding torch position is to reach weld seam requirement, weld and manually workpiece has been unloaded afterwards, so moved in circles.
In production practices, find that girth welding is the bottleneck of whole manufacture process, in current frock and welding method, human factor is too much on the one hand, the fluctuation of workman's operant level can restrict production efficiency and the quality of production in process of production, in recent years the increase of recruitment cost and skilled worker's minimizing on the other hand, has also increased the production cost of factory greatly.Be badly in need of the gas filling bottle rotary welding machine that a kind of automaticity of exploitation is high, weldquality is stable.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the utility model provides a kind of supermatic gas filling bottle rotary welding machine.
Technical scheme: for solving the problems of the technologies described above, the gas filling bottle rotary welding machine that the utility model provides, comprises frame and the whirligig and the welder that are mounted thereon,
Wherein whirligig comprises the active rotation body and the driven rotation body that are oppositely arranged, and intermeshing active motor and active rotating shaft are installed on described active rotation body, on described driven rotation body, driven spindle is installed; Described active rotating shaft and driven spindle are on same straight line, and its end is all provided with the chuck for clamping gas filling bottle two ends; Between described active rotation body and frame, have the first guide rail and the first cylinder, have the second guide rail and the second cylinder between described driven rotation body and frame, described the first guide rail and the second guide rail oppositely arrange;
Welder comprises the welding gun support being installed in frame, on described welding gun support, the welding gun towards gas filling bottle annular space is installed.
As preferably, in order to make gas filling bottle be parked in fixed position when the clamping, the cylinder diameter of described the first cylinder is greater than the cylinder diameter of described the second cylinder.
As preferably, for described active rotating shaft and driven spindle hollow, its inside is all equipped with push rod, and chuck is stretched on the top of described push rod, between the tail end of described push rod and frame, spring is installed.
As preferably, in order to make circumferential weld there is better weld strength, on described welding gun support, there is pendulous device, described pendulous device comprises the screw mandrel and the feed screw nut that cooperatively interact.
As preferably, in order to realize uniform self-emptying, the frame of described chuck below is provided with blanking port, and described blanking port below is provided with discharging slideway.
When use, the course of work of above-mentioned gas filling bottle rotary welding machine is as follows:
1) material loading, is put into the position that needs clamping after the gas filling bottle two halves shell of need welding is closed up;
2) clamping, the first cylinder promotes active rotation body, and the second cylinder promotes driven rotation body, and chuck is held from two ends by gas filling bottle clip;
3) welding, initiatively driven by motor active rotating shaft and chuck, and then gas filling bottle and driven spindle are rotated, and welding gun is along the annular space welding of gas filling bottle, and after the full circle of rotation, motor and welding gun quit work;
4) blanking, driving and driven rotary body outwards moves, and gas filling bottle is ejected from chuck by push rod, fallen by the effect of gravity.
Beneficial effect: the utility model utilizes modular construction and automation control principle, has formed a kind of welding equipment of high efficient full automatic, compared with prior art has advantages of as follows:
1. production efficiency is high, relies on mode mechanical, electrical, gas integral automatically to complete material loading, clamping, welding and the blanking of gas filling bottle, and manufacturing speed is fast, automaticity is high;
2. reduce costs, the utility model has been realized the clamping welding of gas filling bottle complexity and the automation of blanking flow process, in the time carrying out the welding of gas filling bottle, operating personnel only need material loading in whole operation, feeding and attention equipment stability state, reduce labour's input and the requirement of proficiency, reduced production cost, increased benefit income;
3. workable, cylinder and motor are adopted to ripe PLC control technology, operate, control simple and convenient.
4. the unified realization of product quality high accuracy and standard, the utility model whole process using automation control, in ensureing product high-precision requirement, has avoided under traditional mode of production mode, the manually-operated product quality fluctuation causing, has realized product high accuracy, quality requirement with standard.
The technical problem that solves except the utility model recited above, form the technical characterictic of technical scheme and the advantage brought by the technical characterictic of these technical schemes, the advantage that the other technologies feature comprising in other technologies problem that the utility model gas filling bottle rotary welding machine can solve, technical scheme and these technical characterictics bring, makes further detailed explanation in connection with accompanying drawing.
Brief description of the drawings
Fig. 1 is the overall construction drawing of embodiment of the present utility model;
Fig. 2 is the structural representation of whirligig in Fig. 1;
Fig. 3 is the structural representation of welder in Fig. 1.
Detailed description of the invention
Embodiment: the gas filling bottle rotary welding machine of the present embodiment is for automatic welding gas filling bottle, its general structure as shown in Figure 1, comprise the whirligig and the welder that are installed in frame 3, wherein whirligig comprises active rotation body 1 and the driven rotation body 2 arranged symmetrically, and welder mainly comprises welding gun support 6 and the welding gun 7 being mounted thereon.
Whirligig as shown in Figure 2, comprises active rotation body 1 and the driven rotation body 2 arranged symmetrically.On active rotation body 1, have intermeshing active motor 1-1 and active rotating shaft 1-2, the end of active rotating shaft 1-2 is provided with the first chuck 1-3 matching with one end outline of gas filling bottle.On driven rotation body 2, there is the driven spindle 2-2 on same straight line with active rotating shaft 1-2, the second chuck 2-3 for clamping the gas filling bottle other end is installed in the end of driven spindle 2-2, and the outline of the inwall of the second chuck 2-3 and the gas filling bottle other end coincide.
The first guide rail 3-1 and the second guide rail 3-2 in frame 3 with reverse setting, its end is provided with the first cylinder 1-4 and the second cylinder 2-4.Wherein the first guide rail 3-1 coordinates with active rotation body 1, and the first cylinder 1-4 drives active rotation body to do rectilinear motion along the first guide rail 3-1; The second guide rail 3-2 coordinates with driven rotation body 2, and the second cylinder 2-4 drives driven rotation body 2 to do rectilinear motion along the second guide rail 3-2.
Axle center part at the 1-2 of active rotating shaft is equipped with the first push rod 1-5, is equipped with the second push rod 2-5 at the axle center part of the 2-2 of driven spindle, and the top of this pair of push rod is all stretched in chuck, and spring is installed.In the time of material loading, push rod is ejected by the gas filling bottle in chuck, when blanking due to active rotation body 1 and driven rotation body 2 along guide rail mutually away from, push rod ejects gas filling bottle under spring action from chuck.
Welder as shown in Figure 3, comprise welding gun support and the welding gun 7 being mounted thereon, wherein the bottom of welding gun support has by L shaped connector 4 and is installed in frame, the translation base plate 6-1 having on L shaped connector 4, translation base plate 6-1 does rectilinear motion by leading screw and feed screw nut, the end of leading screw is provided with handle 5, this straight-line direction and active rotating shaft axially orthogonal.Vertical column 6-2 is installed on translation base plate 6-1, chuck 6-2 is installed on column 6-2, crossbeam 6-3 is installed on chuck 6-2.The end of crossbeam 6-3 is provided with pendulous device 6-4, and this device comprises motor-driven screw mandrel and feed screw nut, and welding gun 7 is arranged on the feed screw nut of pendulous device 6-4.
Using the axle center of soldered gas filling bottle as x axle, vertical direction is made as y axle, the horizontal direction orthogonal with axle center is made as z axle, and handle 5 and translation base plate 6-1 are used for adjusting the position of welding gun 7 on z direction of principal axis, i.e. the level interval of welding gun 7 and gas filling bottle weld seam.Column 6-2 and chuck 6-2 are the positions of adjusting welding gun 7 on y direction of principal axis, i.e. the vertical spacing of welding gun 7 and gas filling bottle weld seam.Pendulous device 6-4 is the position of adjusting welding gun 7 on x axle, and gas filling bottle swings welding in rotation, forms the movement locus of w shape in commissure.
When use, the gas filling bottle rotary welding machine of the present embodiment completes welding by following steps:
1. material loading, is put into the position that needs clamping after the gas filling bottle two halves shell of need welding is closed up, between a pair of chuck.
2. clamping, the first cylinder and the second cylinder drive driving and driven rotary body to move ahead, and the chuck on driving and driven rotary body advances separately and withstands gas filling bottle under first, second cylinder promotes, and is compacted into as a whole.Because the cylinder diameter of the first cylinder is greater than the second cylinder, cause its thrust under identical input air pressure to be also greater than the second cylinder, thereby make a pair of chuck entirety stop at design runlength place.In clamping process, the stroke of cylinder is realized and being adjusted according to fixing movement locus, and each cylinder is controlled by PLC to gas order and time.
3. welding, control initiatively electric machine rotation by PLC, by the gear drive in active rotation body, driven rotary axle and chuck, thus drive whole gas filling bottle to rotate, when rotation, welding gun is started working, circumference soldering is carried out at position along required welding, and after a lap welding has connect, motor and welding gun quit work.In welding process, welding gun can swing along weld seam, to form wider better solder bond face.
4. blanking, driving and driven rotary body unclamps, and the first push rod and the second push rod that gas filling bottle is positioned at its left and right withstand on centre, under the effect of gravity, freely fall.
So far complete a welding process, then repeat above process, operating personnel only need material loading in whole operation, feeding and attention equipment stability state.
The utility model provides a kind of new production model theory for welding gas filling bottle, and its principle relating to is simple, and applicability and workable is implying huge use value.The mechanism that the utility model is related and control system not only improve the production efficiency of enterprise, the human resources that reduce enterprise drop into, reduce production costs, and solved product quality under traditional mode of production pattern uneven, be difficult to the problem that ensures, utilize it can produce the gas filling bottle of providing high accuracy quality requirement, economy and brand benefit are remarkable, have played great effect to improving the market competitiveness.
Below by reference to the accompanying drawings embodiment of the present utility model is described in detail, but the utility model is not limited to described embodiment.For those of ordinary skill in the art, in the scope of principle of the present utility model and technological thought, these embodiments are carried out to embodiment and carry out multiple variation, amendment, replacement and modification and still fall in protection domain of the present utility model.
Claims (5)
1. a gas filling bottle rotary welding machine, comprises the whirligig and the welder that are installed in frame, it is characterized in that:
Described whirligig comprises the active rotation body and the driven rotation body that are oppositely arranged, and intermeshing active motor and active rotating shaft are installed on described active rotation body, on described driven rotation body, driven spindle is installed; Described active rotating shaft and driven spindle are on same straight line, and its end is all provided with the chuck for clamping gas filling bottle two ends; Between described active rotation body and frame, have the first guide rail and the first cylinder, have the second guide rail and the second cylinder between described driven rotation body and frame, described the first guide rail and the second guide rail oppositely arrange;
Described welder comprises the welding gun support being installed in frame, on described welding gun support, the welding gun towards gas filling bottle annular space is installed.
2. gas filling bottle rotary welding machine according to claim 1, is characterized in that: the cylinder diameter of described the first cylinder is greater than the cylinder diameter of described the second cylinder.
3. gas filling bottle rotary welding machine according to claim 1, is characterized in that: described active rotating shaft and driven spindle hollow, and its inside is all equipped with push rod, and chuck is stretched on the top of described push rod, between the tail end of described push rod and frame, spring is installed.
4. gas filling bottle rotary welding machine according to claim 1, is characterized in that: on described welding gun support, have pendulous device, described pendulous device comprises the screw mandrel and the feed screw nut that cooperatively interact.
5. gas filling bottle rotary welding machine according to claim 1, is characterized in that: the frame of described chuck below is provided with blanking port, and described blanking port below is provided with discharging slideway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420347364.2U CN203973023U (en) | 2014-06-25 | 2014-06-25 | Gas filling bottle rotary welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420347364.2U CN203973023U (en) | 2014-06-25 | 2014-06-25 | Gas filling bottle rotary welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203973023U true CN203973023U (en) | 2014-12-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420347364.2U Expired - Fee Related CN203973023U (en) | 2014-06-25 | 2014-06-25 | Gas filling bottle rotary welding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN203973023U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084666A (en) * | 2014-06-25 | 2014-10-08 | 无锡市迪索数控焊接设备有限公司 | Gas filling bottle rotating welding machine and production method thereof |
| CN109396703A (en) * | 2018-12-31 | 2019-03-01 | 苏州天为幕烟花科技有限公司 | A kind of continuous high quality ripple fish scale welding technology |
| CN109531027A (en) * | 2018-11-14 | 2019-03-29 | 童浩峥 | A kind of gas filling bottle bonding machine |
| CN109551105A (en) * | 2019-01-30 | 2019-04-02 | 嘉兴任享保温科技有限公司 | A kind of vacuum cup liner welder |
-
2014
- 2014-06-25 CN CN201420347364.2U patent/CN203973023U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084666A (en) * | 2014-06-25 | 2014-10-08 | 无锡市迪索数控焊接设备有限公司 | Gas filling bottle rotating welding machine and production method thereof |
| CN109531027A (en) * | 2018-11-14 | 2019-03-29 | 童浩峥 | A kind of gas filling bottle bonding machine |
| CN109531027B (en) * | 2018-11-14 | 2020-12-11 | 新沂市锡沂高新材料产业技术研究院有限公司 | Welding machine for gas filling bottle |
| CN109396703A (en) * | 2018-12-31 | 2019-03-01 | 苏州天为幕烟花科技有限公司 | A kind of continuous high quality ripple fish scale welding technology |
| CN109551105A (en) * | 2019-01-30 | 2019-04-02 | 嘉兴任享保温科技有限公司 | A kind of vacuum cup liner welder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141203 Termination date: 20160625 |
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| CF01 | Termination of patent right due to non-payment of annual fee |