CN203973022U - Gas filling bottle welding whirligig - Google Patents

Gas filling bottle welding whirligig Download PDF

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Publication number
CN203973022U
CN203973022U CN201420344465.4U CN201420344465U CN203973022U CN 203973022 U CN203973022 U CN 203973022U CN 201420344465 U CN201420344465 U CN 201420344465U CN 203973022 U CN203973022 U CN 203973022U
Authority
CN
China
Prior art keywords
gas filling
filling bottle
rotation
cylinder
welding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420344465.4U
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Chinese (zh)
Inventor
周辰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI DS NUMERICAL CONTROL WELDING EQUIPMENT CO Ltd
Original Assignee
WUXI DS NUMERICAL CONTROL WELDING EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUXI DS NUMERICAL CONTROL WELDING EQUIPMENT CO Ltd filed Critical WUXI DS NUMERICAL CONTROL WELDING EQUIPMENT CO Ltd
Priority to CN201420344465.4U priority Critical patent/CN203973022U/en
Application granted granted Critical
Publication of CN203973022U publication Critical patent/CN203973022U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of gas filling bottle welding whirligig, this device comprises active rotation body and the driven rotation body that frame can be movable relatively, and the chuck being mounted thereon and motor etc., by steps such as material loading, clamping, rotation and blankings, when welding, complete clamping and the rotation of gas filling bottle.The utility model can improve the production efficiency of gas filling bottle greatly, reduces human resources and drops into.

Description

Gas filling bottle welding whirligig
Technical field
The utility model relates to a kind of welding equipment of automation, is specifically related to a kind of gas filling bottle welding whirligig.
Background technology
Gas filling bottle is a kind of conventional pressure vessel, is usually used in storing fuel gas, and sealing and structural strength are had to harsh requirement, also just its manufacturing process is had higher requirement.The manufacture process of common liquefied petroleum gas steel cylinder is as follows: two and half shell punch formings, be combined girth weld, assembling bottleneck parts check.Welding for circumferential weld, adopt at present the frock of semi-automatic welding, girth welding device for liquefied as disclosed in Chinese patent literature CN201900395U, it is Manual feeding, use frock clamp after Workpiece clamping, to start rotation, in rotary course, to circumferential weld welding, in welding process, manual adjustments welding torch position is to reach weld seam requirement, welded and manually workpiece has been unloaded afterwards, so moved in circles.
In production practices, find that girth welding is the bottleneck of whole manufacture process, in current frock and welding method, human factor is too much on the one hand, the fluctuation of workman's operant level can restrict production efficiency and the quality of production in process of production, in recent years the increase of recruitment cost and skilled worker's minimizing on the other hand, has also increased the production cost of factory greatly.Be badly in need of the gas filling bottle welding whirligig that a kind of automaticity of exploitation is high, weldquality is stable.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the utility model provides a kind of supermatic gas filling bottle welding whirligig.
Technical scheme: for solving the problems of the technologies described above, the gas filling bottle welding whirligig that the utility model provides, comprise frame, relative active rotation body and driven rotation body are installed in frame, intermeshing active motor and active rotating shaft are installed on described active rotation body, on described driven rotation body, driven spindle are installed; Described active rotating shaft and driven spindle are on same straight line, and its end is all provided with for clamping the chuck at gas filling bottle two ends; Between described active rotation body and frame, have the first guide rail and the first cylinder, have the second guide rail and the second cylinder between described driven rotation body and frame, described the first guide rail and the second guide rail oppositely arrange.
As preferably, in order to make gas filling bottle be parked in fixed position when the clamping, the cylinder diameter of described the first cylinder is greater than the cylinder diameter of described the second cylinder.
As preferably, for described active rotating shaft and driven spindle hollow, its inside is all equipped with push rod, and chuck is stretched on the top of described push rod, between the tail end of described push rod and frame, spring is installed.
As preferably, in order to realize uniform self-emptying, the frame of described chuck below is provided with blanking port, and described blanking port below is provided with discharging slideway.
During use, the course of work of above-mentioned gas filling bottle welding whirligig is as follows:
1) material loading, delivers to gas filling bottle between active rotation body and driven rotation body;
2) clamping, the first cylinder promotes active rotation body, and the second cylinder promotes driven rotation body, and a pair of chuck is held from two ends by gas filling bottle clip;
3) rotation, active driven by motor active rotating shaft and chuck, and then gas filling bottle and driven spindle are rotated, and use welding gun along the annular space welding of gas filling bottle, after rotation full is enclosed, motor and welding gun quit work;
4) blanking, driving and driven rotary body outwards moves, and gas filling bottle is ejected from chuck by push rod, fallen by the effect of gravity;
Repeat above-mentioned steps 1) ~ 4), rotation clamping and the welding of gas filling bottle completed.
Beneficial effect: the utility model utilizes modular construction and automation control principle, has formed a kind of clamping and welding equipment of high efficient full automatic, compared with prior art has advantages of as follows:
1. production efficiency is high, relies on mode mechanical, electrical, gas integral automatically to complete the clamping of gas filling bottle when welding, and manufacturing speed is fast, automaticity is high;
2. reduce costs, the utility model has been realized the clamping welding of gas filling bottle complexity and the automation of blanking flow process, when carrying out the welding of gas filling bottle, operating personnel only need material loading in whole operation, feeding and attention equipment stability state, reduced labour's input and the requirement of proficiency, reduced production cost, increased benefit income;
3. workable, cylinder and motor are adopted to ripe PLC control technology, operate, control simple and convenient.
4. the unified realization of product quality high accuracy and standard, the automation of the utility model whole process using is controlled, and when guaranteeing product high-precision requirement, has avoided under traditional mode of production mode, the manually-operated product quality fluctuation causing, has realized product high accuracy, with the quality requirement of standard.
The technical problem solving except the utility model recited above is, the technical characterictic that forms technical scheme and the advantage brought by the technical characterictic of these technical schemes, the advantage that the other technologies feature comprising in the other technologies problem that the utility model gas filling bottle welding whirligig can solve, technical scheme and these technical characterictics bring, makes further detailed explanation in connection with accompanying drawing.
Accompanying drawing explanation
Fig. 1 is the axonometric drawing of gas filling bottle welding whirligig in the utility model embodiment;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the top view of Fig. 2.
The specific embodiment
Embodiment: the gas filling bottle welding whirligig of the present embodiment is for when automatic welding gas filling bottle, it being carried out to clamping, and its general structure as shown in Figure 1, Figure 2 and Figure 3, comprises active rotation body 1 and the driven rotation body 2 arranged symmetrically in frame 3.On active rotation body 1, have intermeshing active motor 1-1 and active rotating shaft 1-2, the end of active rotating shaft 1-2 is provided with the first chuck 1-3 that one end outline with gas filling bottle matches.On driven rotation body 2, there is the driven spindle 2-2 on same straight line with active rotating shaft 1-2, in the end of driven spindle 2-2, be provided with for clamping the second chuck 2-3 of the gas filling bottle other end, the outline of the inwall of the second chuck 2-3 and the gas filling bottle other end coincide.
The first guide rail 3-1 and the second guide rail 3-2 in frame 3 with reverse setting, its end is provided with the first cylinder 1-4 and the second cylinder 2-4.Wherein the first guide rail 3-1 coordinates with active rotation body 1, and the first cylinder 1-4 drives active rotation body to do rectilinear motion along the first guide rail 3-1; The second guide rail 3-2 coordinates with driven rotation body 2, and the second cylinder 2-4 drives driven rotation body 2 to do rectilinear motion along the second guide rail 3-2.
Axle center part at the 1-2 of active rotating shaft is equipped with the first push rod 1-5, at the axle center part of the 2-2 of driven spindle, is equipped with the second push rod 2-5, and the top of this pair of push rod is all stretched in chuck, and and frame between spring is installed.When material loading, push rod is ejected by the gas filling bottle in chuck, during blanking due to active rotation body 1 and driven rotation body 2 along guide rail mutually away from, push rod ejects gas filling bottle under spring action from chuck.
During use, the course of work of the gas filling bottle of the present embodiment welding whirligig is as follows:
1. material loading, delivers to gas filling bottle to be welded between active rotation body and driven rotation body, arrives qualifying bit postpone and stops, and can adopt the pay-off of automation herein, also manual material loading.
2. clamping, the first cylinder and the second cylinder drive driving and driven rotary body to move ahead, and the chuck on driving and driven rotary body advances separately and withstands gas filling bottle under first, second cylinder promotes, and is compacted into as a whole.The cylinder diameter of cause the first cylinder is greater than the second cylinder, and under identical input air pressure, its thrust is also greater than the second cylinder, thereby makes a pair of chuck integral body stop at design runlength place.In clamping process, the stroke of cylinder is realized and being adjusted according to fixing movement locus, and each cylinder is controlled by PLC to gas order and time.
3. welding, by PLC, control initiatively electric machine rotation, by the gear drive in active rotation body, driven rotary axle and chuck, thereby drive whole gas filling bottle to rotate, in the time of rotation, use welding gun to ring-type weld seam is carried out to circumference soldering, because weld seam is moving in a circle along frame, the relative frame of welding gun is in a fixed position.After one lap welding has connect, motor quits work.In welding process, welding gun can swing along weld seam, to form wider better solder bond face.
4. blanking, driving and driven rotary body unclamps, and gas filling bottle is withstood on centre by the first push rod of its left and right and the second push rod, under the effect of gravity, freely falls.
So far complete a welding process, then repeat above process, operating personnel only need material loading in whole operation, feeding and attention equipment stability state.
The utility model provides a kind of new production model theory for welding gas filling bottle, and its principle relating to is simple, and applicability and workable is implying huge use value.The mechanism that the utility model is related and control system not only improve the production efficiency of enterprise, the human resources that reduce enterprise drop into, reduce production costs, and solved product quality under traditional mode of production pattern uneven, be difficult to the problem that guarantees, utilize it can produce the gas filling bottle of providing high accuracy quality requirement, economy and brand benefit are remarkable, in current each enterprise, require the epoch of fast development to seem even more important, to improving the market competitiveness, have played great effect.
Below by reference to the accompanying drawings embodiment of the present utility model is described in detail, but the utility model is not limited to described embodiment.For those of ordinary skill in the art, in the scope of principle of the present utility model and technological thought, these embodiments are carried out to embodiment and carry out multiple variation, modification, replacement and modification and still fall in protection domain of the present utility model.

Claims (4)

1. a gas filling bottle welds whirligig, comprise frame, it is characterized in that: relative active rotation body and driven rotation body are installed in described frame, intermeshing active motor and active rotating shaft are installed on described active rotation body, on described driven rotation body, driven spindle is installed; Described active rotating shaft and driven spindle are on same straight line, and its end is all provided with for clamping the chuck at gas filling bottle two ends; Between described active rotation body and frame, have the first guide rail and the first cylinder, have the second guide rail and the second cylinder between described driven rotation body and frame, described the first guide rail and the second guide rail oppositely arrange.
2. gas filling bottle welding whirligig according to claim 1, is characterized in that: the cylinder diameter of described the first cylinder is greater than the cylinder diameter of described the second cylinder.
3. gas filling bottle according to claim 1 welds whirligig, it is characterized in that: described active rotating shaft and driven spindle hollow, its inside is all equipped with push rod, and chuck is stretched on the top of described push rod, between the tail end of described push rod and frame, spring is installed.
4. gas filling bottle welding whirligig according to claim 1, is characterized in that: the frame of described chuck below is provided with blanking port, and described blanking port below is provided with discharging slideway.
CN201420344465.4U 2014-06-25 2014-06-25 Gas filling bottle welding whirligig Expired - Fee Related CN203973022U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420344465.4U CN203973022U (en) 2014-06-25 2014-06-25 Gas filling bottle welding whirligig

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420344465.4U CN203973022U (en) 2014-06-25 2014-06-25 Gas filling bottle welding whirligig

Publications (1)

Publication Number Publication Date
CN203973022U true CN203973022U (en) 2014-12-03

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420344465.4U Expired - Fee Related CN203973022U (en) 2014-06-25 2014-06-25 Gas filling bottle welding whirligig

Country Status (1)

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CN (1) CN203973022U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104084668A (en) * 2014-06-25 2014-10-08 无锡市迪索数控焊接设备有限公司 Gas filling bottle welding rotating device and working method thereof
CN104588512A (en) * 2015-01-08 2015-05-06 江苏中宏机械制造有限公司 Device for riveting neck ring on steel cylinder

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104084668A (en) * 2014-06-25 2014-10-08 无锡市迪索数控焊接设备有限公司 Gas filling bottle welding rotating device and working method thereof
CN104084668B (en) * 2014-06-25 2016-09-28 无锡市迪索数控焊接设备有限公司 Gas filling bottle welding rotary apparatus and method of work thereof
CN104588512A (en) * 2015-01-08 2015-05-06 江苏中宏机械制造有限公司 Device for riveting neck ring on steel cylinder
CN104588512B (en) * 2015-01-08 2017-04-12 江苏中宏机械制造有限公司 Device for riveting neck ring on steel cylinder

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Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141203

Termination date: 20160625

CF01 Termination of patent right due to non-payment of annual fee