CN202571633U - Multi-functional full-automatic welding machine - Google Patents

Multi-functional full-automatic welding machine Download PDF

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Publication number
CN202571633U
CN202571633U CN 201220106143 CN201220106143U CN202571633U CN 202571633 U CN202571633 U CN 202571633U CN 201220106143 CN201220106143 CN 201220106143 CN 201220106143 U CN201220106143 U CN 201220106143U CN 202571633 U CN202571633 U CN 202571633U
Authority
CN
China
Prior art keywords
support
tailstock
automatic welding
welding machine
functional full
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220106143
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Chinese (zh)
Inventor
潘大海
王家玉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GONGYI DAHAI MACHINERY EQUIPMENT FACTORY
Original Assignee
GONGYI DAHAI MACHINERY EQUIPMENT FACTORY
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GONGYI DAHAI MACHINERY EQUIPMENT FACTORY filed Critical GONGYI DAHAI MACHINERY EQUIPMENT FACTORY
Priority to CN 201220106143 priority Critical patent/CN202571633U/en
Application granted granted Critical
Publication of CN202571633U publication Critical patent/CN202571633U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a multi-functional full-automatic welding machine. According to the multi-functional full-automatic welding machine, one end of a machine base is provided with a gear box, and the other end of the machine base is provided with a tailstock; an input shaft of the gear box is connected with a drive motor; a guide mechanism and a locking mechanism are arranged between the tailstock and the machine base; one side of the machine base is provided with a support; the upper end of the support is provided with a guide rail which is provided with a sliding block; the sliding block is connected with a step motor; an output shaft of the step motor is provided with a rotation gear which is meshed with a fixed rack arranged on the guide rail; the sliding block is provided with a lifting mechanism which is connected with a welding gun through a fixed rod; and the drive motor and the step motor are connected with a controller. The tailstock is provided with a pneumatic cylinder; and the external end of a piston rod of the pneumatic cylinder is connected with a footstock. According to the multi-functional full-automatic welding machine, full-automatic control is adopted, a spiral weld is welded by the machine, the production efficiency is greatly improved, the labor intensity of workers is reduced, and the welding quality is improved.

Description

Multi-functional full-automatic welding machine
One. technical field: the utility model relates to a kind of mechanical welding equipment, particularly relates to a kind of multi-functional full-automatic welding machine.
Two. background technology: in industry is made, need the spiral weld seam of welding on some workpiece, because weldering is not very rule by walking about of weld seam in the process; So can only adopt manual welding to weld; Cause the workload of welding big and working strength of workers is big, in addition, workman's workpiece when welding is rotating; Workman's processing safety is lower, and can not guarantee the quality of welding.
Three. the utility model content:
The utility model technical problem to be solved is: overcome the deficiency of prior art, a kind of uniqueness, high efficiency and multi-functional full-automatic welding machine simple to operate of designing is provided.
The technical scheme of the utility model is: a kind of multi-functional full-automatic welding machine; Contain organic block, an end of said support is provided with gearbox, and the power shaft of said gearbox is connected with drive motors; On the output main shaft of said gearbox chuck is installed; The other end of said support is provided with tailstock, is provided with guiding mechanism and retaining mechanism between said tailstock and the said support, on the said tailstock footstock is installed; Said support one side is provided with support; Said support upper end is provided with guide rail, on the said guide rail sliding shoe is installed, and said sliding shoe is connected with stepper motor; On the output shaft of said stepper motor swing pinion is installed, this swing pinion and the stationary rack engagement that is arranged on the guide rail; Said sliding shoe is provided with elevating mechanism, and said elevating mechanism is connected with welding gun through fixed bar; Said drive motors is connected with controller with stepper motor.
On the said tailstock pneumatic cylinder is installed, the piston rod outer end of this pneumatic cylinder is connected with said footstock.Said elevating mechanism comprises rack tube and mobile rack; Said rack tube is installed on the said sliding shoe; Said rack tube is provided with gear; The mobile rack of suit engagement in this gear and the said rack tube, the lower end of said mobile rack is connected with fixed bar, and said welding gun is installed on the said fixed bar.
Said chuck is provided with locating piece, and this locating piece is corresponding with travel switch, and said travel switch is connected with said controller.Said controller is installed in said gearbox upper end.
The beneficial effect of the utility model is:
1, the utility model adopts Automatic Control, can realize mechanization welding spiral weld, has improved production efficiency greatly, has alleviated working strength of workers, has improved welding quality.
2, the utility model adopts moving forward and backward of step motor control sliding shoe, and feed accuracy is high, guarantees weldquality.
3, the utility model adopts pneumatic cylinder that the tail end of round piece is carried out the roof pressure location, guarantees that the accurate positioning and the top power of round piece is suitable, prevents the round piece distortion.
4, the utility model chuck is provided with locating piece, and this locating piece is corresponding with travel switch, can control the rotation number of turns of round piece, is convenient to control the welding progress.
5, unique, the high efficiency and simple to operate of the utility model design, it is applied widely, can carry out spiral welding, the weldering of monocycle seam, the weldering of many circumferential welds and vertical masonry joint and pile up weldering, is easy to promotion and implementation, has favorable economic benefit.
Four. description of drawings:
Fig. 1 is the structural representation of multi-functional full-automatic welding machine.
Five. the specific embodiment:
Embodiment: referring to Fig. 1, among the figure, the 1-support, the 2-gearbox, 3-exports main shaft, 4-chuck; The 5-controller, 6-support, 7-guide rail, 8-fixed bar, 9-gear; The 10-rack tube, 11-sliding shoe, 12-gear handle, 13-stepper motor, 14-round piece; The 15-footstock, 16-tailstock, 17-pneumatic cylinder, 18-welding gun, 19-mobile rack.
Multi-functional full-automatic welding machine contains organic block 1; One end of support 1 is provided with gearbox 2; The power shaft of gearbox 2 is connected (not drawing among the figure) with drive motors, on the output main shaft 3 of gearbox 2 chuck 4 is installed, and the other end of support 2 is provided with tailstock 16; Be provided with guiding mechanism and retaining mechanism (not drawing among the figure) between tailstock 16 and the support 2, footstock 15 is installed on the tailstock 16; Support 2 one sides are provided with support 6; Support 6 upper ends are provided with guide rail 7, and sliding shoe 11 is installed on the guide rail 7, and sliding shoe 11 is connected with stepper motor 13; On the output shaft of stepper motor 13 swing pinion is installed, this swing pinion and the stationary rack engagement (not drawing among the figure) that is arranged on the guide rail 7; Sliding shoe 11 is provided with elevating mechanism; Elevating mechanism comprises rack tube 10 and mobile rack 19; Rack tube 10 is installed on the sliding shoe 11, and rack tube 10 is provided with gear 9, mobile rack 19 engagements of suit in this gear 9 and the rack tube 10; The lower end of mobile rack 10 is connected with fixed bar 8, on the fixed bar 8 welding gun is installed; Drive motors is connected with controller 5 with stepper motor 13, and controller 5 is installed on the gearbox 2, also can be installed in other places, confirms as required.
As required, pneumatic cylinder 17 can be installed on tailstock 16, the piston rod outer end of this pneumatic cylinder 17 is connected with footstock 15, adopts pneumatic cylinder 17 control footstocks 15 to locate with the roof pressure of round piece 14.
Chuck 4 is provided with locating piece, and this locating piece is corresponding with travel switch, and travel switch is connected with controller 5, is used to detect the rotation number of turns of chuck 4.
During use, reconcile the horizontal level of sliding shoe 11, transmitting gear handle 12 moves down mobile rack 19, so that welding gun 18 can be aimed at weld seam, adjustment finishes, and uses retaining mechanism to make mobile rack 19 lockings, prevents that it from moving up and down.Start drive motors, output main shaft 3 drives round piece 14 and rotates, according to the pitch of spiral weld, and the rotating speed of control output main shaft 3 and the translational speed of sliding shoe 11, welding gun 18 can weld out satisfactory spiral weld.Two a plurality of welding guns 19 are installed, can be carried out many circumferential weld welderings, gearbox 2 stops operating, and can carry out vertical masonry joint and pile up weldering, and is applied widely.
The above only is the preferred embodiment of the utility model, is not the utility model is done any pro forma restriction, and every any simple modification of doing according to the technical spirit of the utility model all still belongs in the scope of the utility model technical scheme.

Claims (5)

1. multi-functional full-automatic welding machine; Contain organic block, it is characterized in that: an end of said support is provided with gearbox, and the power shaft of said gearbox is connected with drive motors; On the output main shaft of said gearbox chuck is installed; The other end of said support is provided with tailstock, is provided with guiding mechanism and retaining mechanism between said tailstock and the said support, on the said tailstock footstock is installed; Said support one side is provided with support; Said support upper end is provided with guide rail; On the said guide rail sliding shoe is installed, said sliding shoe is connected with stepper motor on the output shaft of said stepper motor and swing pinion is installed, this swing pinion and the stationary rack engagement that is arranged on the guide rail; Said sliding shoe is provided with elevating mechanism, and said elevating mechanism is connected with welding gun through fixed bar; Said drive motors is connected with controller with stepper motor.
2. multi-functional full-automatic welding machine according to claim 1 is characterized in that: on the said tailstock pneumatic cylinder is installed, the piston rod outer end of this pneumatic cylinder is connected with said footstock.
3. multi-functional full-automatic welding machine according to claim 1; It is characterized in that: said elevating mechanism comprises rack tube and mobile rack; Said rack tube is installed on the said sliding shoe, and said rack tube is provided with gear, the mobile rack of suit engagement in this gear and the said rack tube; The lower end of said mobile rack is connected with fixed bar, and said welding gun is installed on the said fixed bar.
4. multi-functional full-automatic welding machine according to claim 1 is characterized in that: said chuck is provided with locating piece, and this locating piece is corresponding with travel switch, and said travel switch is connected with said controller.
5. multi-functional full-automatic welding machine according to claim 1 is characterized in that: said controller is installed in said gearbox upper end.
CN 201220106143 2012-03-21 2012-03-21 Multi-functional full-automatic welding machine Expired - Fee Related CN202571633U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220106143 CN202571633U (en) 2012-03-21 2012-03-21 Multi-functional full-automatic welding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220106143 CN202571633U (en) 2012-03-21 2012-03-21 Multi-functional full-automatic welding machine

Publications (1)

Publication Number Publication Date
CN202571633U true CN202571633U (en) 2012-12-05

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CN 201220106143 Expired - Fee Related CN202571633U (en) 2012-03-21 2012-03-21 Multi-functional full-automatic welding machine

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CN (1) CN202571633U (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103978325A (en) * 2014-04-30 2014-08-13 濮阳市亚利机械制造有限公司 Automatic pipe and plate welding equipment and automatic pipe and plate welding method
CN104493387A (en) * 2014-12-16 2015-04-08 上海思源电力电容器有限公司 Capacitor lead welding bench
CN105127652A (en) * 2015-09-01 2015-12-09 青岛艾斯达特智能焊接设备有限公司 Horizontally flipping welding positioner and use method thereof
CN105855680A (en) * 2016-06-12 2016-08-17 广西电力线路器材厂 Automatic welding forming machine for frameworks of electric poles
CN106041251A (en) * 2016-06-29 2016-10-26 陈铭鸿 Automatic welding gun regulating device of gas cutting machine
CN106392257A (en) * 2016-10-27 2017-02-15 山东布洛尔机电科技有限公司 Adjustable flange straight pipe welding machine
CN106944759A (en) * 2017-03-30 2017-07-14 浙江亚德复合材料有限公司 A kind of mechanical welder of semicanal
CN107008995A (en) * 2017-03-30 2017-08-04 浙江亚德复合材料有限公司 A kind of pipeline welding device
CN107167061A (en) * 2017-03-30 2017-09-15 浙江亚德复合材料有限公司 A kind of pipe detection device
CN108817662A (en) * 2018-06-21 2018-11-16 杭州润洋科技有限公司 A kind of laser welding system
CN113319476A (en) * 2021-05-07 2021-08-31 浙江纯雨实业有限公司 Water divider five-linkage gas-shielded full-automatic welding machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103978325A (en) * 2014-04-30 2014-08-13 濮阳市亚利机械制造有限公司 Automatic pipe and plate welding equipment and automatic pipe and plate welding method
CN104493387A (en) * 2014-12-16 2015-04-08 上海思源电力电容器有限公司 Capacitor lead welding bench
CN105127652A (en) * 2015-09-01 2015-12-09 青岛艾斯达特智能焊接设备有限公司 Horizontally flipping welding positioner and use method thereof
CN105855680A (en) * 2016-06-12 2016-08-17 广西电力线路器材厂 Automatic welding forming machine for frameworks of electric poles
CN106041251A (en) * 2016-06-29 2016-10-26 陈铭鸿 Automatic welding gun regulating device of gas cutting machine
CN106392257A (en) * 2016-10-27 2017-02-15 山东布洛尔机电科技有限公司 Adjustable flange straight pipe welding machine
CN106944759A (en) * 2017-03-30 2017-07-14 浙江亚德复合材料有限公司 A kind of mechanical welder of semicanal
CN107008995A (en) * 2017-03-30 2017-08-04 浙江亚德复合材料有限公司 A kind of pipeline welding device
CN107167061A (en) * 2017-03-30 2017-09-15 浙江亚德复合材料有限公司 A kind of pipe detection device
CN108817662A (en) * 2018-06-21 2018-11-16 杭州润洋科技有限公司 A kind of laser welding system
CN113319476A (en) * 2021-05-07 2021-08-31 浙江纯雨实业有限公司 Water divider five-linkage gas-shielded full-automatic welding machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121205

Termination date: 20150321

EXPY Termination of patent right or utility model