CN103639332A - Automatic production device for fan housings - Google Patents
Automatic production device for fan housings Download PDFInfo
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- CN103639332A CN103639332A CN201310653546.2A CN201310653546A CN103639332A CN 103639332 A CN103639332 A CN 103639332A CN 201310653546 A CN201310653546 A CN 201310653546A CN 103639332 A CN103639332 A CN 103639332A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000003466 welding Methods 0.000 claims abstract description 95
- 238000004804 winding Methods 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000006978 adaptation Effects 0.000 claims description 6
- 238000003754 machining Methods 0.000 abstract 6
- 230000000694 effects Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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Abstract
The invention discloses an automatic production device for fan housings. According to the automatic production device for the fan housings, a first machining mould and a second machining mould accurately rotate on a winding component or a welding component respectively through structural matching among the winding component, the welding component, a rotary component, a positioning device and a demoulding component, wherein the first machining module and the second machining module are arranged at the left end and the right end of the rotary component respectively, and working procedures of winding, welding and demoulding are accurately conducted on workpieces installed on the first machining mould and the second machining module orderly and automatically. The automatic production device for the fan housings is high in automation, high in efficiency, low in cost and accurate in positioning, time and labor are saved, manual errors are reduced, and the yield and quality of the fan housings are improved.
Description
Technical field
The present invention relates to the equipment for the manufacture of fan guard or other circular guard field, relate in particular to a kind of fan guard automated production equipment.
Background technology
At present, the manufacturing procedure of manufacturing fan guard or other circular guard is coiling metal wire on half-finished metallic support in the form of annular discs, then metal wire is welded on metallic support.Therefore, manufacture fan guard equipment and need to have coil winding machine and bonding machine, and this coil winding machine and bonding machine isolated operation often, need operating personnel that half-finished metallic support is installed on to the winding process that completes on coil winding machine, again the metallic support that is wound with metal wire is moved to cause and on bonding machine, complete welding sequence, wasting manpower and material resources not only, in employment situation in short supply, the serious development that restricts enterprise, and efficiency is low, cost is high, and workpiece positioning precision demand is high, cause manually-operated fault rate high, the qualification rate of product reduces greatly, have a strong impact on the service property (quality) of product, also be the development that is unfavorable for enterprise.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of simple in structure, automation is high, location is accurate and easy and simple to handle, effectively reduce manpower and materials, raise the efficiency the fan guard automated production equipment with product quality.
To this, a kind of fan guard automated production equipment of the present invention, comprise winding part and welding assembly, wherein, between described winding part and welding assembly, be connected with energy forward, the rotary part of reverse rotation, the two ends of rotary part is provided with for the first processing module and the second processing module of workpiece are installed, described the first processing module and the second processing module rotate to winding part or welding assembly by rotary part, and rotary part is provided with the first processing module, the second processing module is positioned respectively the positioner of using on winding part or welding assembly, described winding part is provided with and is installed on the first processing module, the workpiece of the second processing module completes coiling, the demoulding parts that after welding processing operation, the demoulding is used.
According to above-mentioned, be optimized, between described winding part and welding assembly, be provided with control driver part, control driver part and be connected with winding part, welding assembly, rotary part, positioner 6 and demoulding parts respectively and drive their operation order, thereby make the workpiece being installed on the first processing module and the second processing module in turn complete constantly coiling, welding, stripping process.
According to above-mentioned, be optimized, on described winding part and welding assembly, have respectively the coiling driven unit and welding driven unit that drive the first processing module, the second processing module rotation use.
According to above-mentioned, be optimized, described coiling driven unit comprises that strong axle is spent in coiling drive motors, coiling, Hua Jiantao and coiling driving cylinder wind the line, coiling drive motors drives coiling to spend strong axle rotation, coiling is spent strong cover adaptation to be set in and is spent on strong axle, coiling driving cylinder is fixedly installed in coiling and spends on strong axle, and the termination of the piston rod of coiling driving cylinder spends strong cover end to be connected with coiling, coiling spends the top of strong cover to be driven with the first processing module or the second processing module and be connected by coiling driving cylinder.
According to above-mentioned, be optimized, described welding driven unit comprises welding drive motors, welds and spend strong axle, welding Hua Jiantao and welding driving cylinder, welding drive motors drives welding to spend strong axle rotation, welding is spent strong cover adaptation to be set in and is spent on strong axle, welding driving cylinder is fixedly installed in welding and spends on strong axle, and the termination of the piston rod of welding driving cylinder spends strong cover end to be connected with welding, welding spends the top of strong cover to be driven with the first processing module or the second processing module and be connected by welding driving cylinder.
According to above-mentioned, be optimized, described rotary part comprises frame, is installed on fork and wobble drive assembly in frame, and the relative frame of wobble drive Component driver fork is rotated in the forward or counter-rotates.
According to above-mentioned, be optimized, described the first processing module and the second processing module are arranged at respectively the rear and front end of fork, the middle part of fork is connected with positioner, and fork is located by connecting the first processing module and the second processing module that its two ends, left and right are installed on winding part, welding assembly and demoulding parts successively by positioner.
According to above-mentioned, be optimized, described positioner comprises forward positional cylinder and the inverted orientation cylinder being installed in frame, described forward positional cylinder is connected with control driver part and drives the piston rod of forward positional cylinder to be connected with the leading flank after fork forward rotation by controlling driver part, and described inverted orientation cylinder is connected with control driver part and is connected by the trailing flank of controlling after the piston rod of driver part driving inverted orientation cylinder rotates backward with fork.
According to above-mentioned, be optimized, described frame is provided with for limiting the limit assembly of fork position of rotation, described limit assembly comprises limited block, positive limit base and anti-limit base, limited block is installed on fork bottom surface, positive limit base and anti-limit base are installed on respectively in frame, limited block is connected with positive limit base or anti-limit base, and the while piston rod of forward positional cylinder is connected with the leading flank of fork, or the piston rod of inverted orientation cylinder and the trailing flank of fork are connected.
According to above-mentioned, be optimized, described demoulding parts comprise the demoulding driving cylinder being installed on winding part, the piston rod of demoulding driving cylinder can be pressed and be connected with the workpiece that is installed on the first processing module or the second processing module to the first processing module or the second processing module top, makes the workpiece demoulding.
Beneficial effect of the present invention is, pass through winding part, welding assembly, rotary part, the respective outer side edges of positioner and demoulding parts, the first processing module at the two ends, left and right of rotary part and the second processing module are rotated in respectively on winding part or welding assembly exactly, and the first processing module can will be installed on, second processing module workpiece automatically wind the line in an orderly manner exactly, the operation of welding and the demoulding, automation is high, efficiency is high, time saving and energy saving, cost is low, accurate positioning simultaneously, reduce human error, improve yield rate and the quality of product.
Accompanying drawing explanation
Fig. 1 is the stereogram of preferred embodiment reset condition of the present invention.
Fig. 2 is the graph of a relation of rotary part, positioner, limit assembly in preferred embodiment of the present invention.
Fig. 3 is the stereogram of another angle in preferred embodiment reset condition of the present invention.
Fig. 4 is the stereogram of preferred embodiment starting state of the present invention.
Fig. 5 is the graph of a relation of winding part in reset condition in preferred embodiment of the present invention, the first processing module and demoulding parts.
Fig. 6 is the graph of a relation of winding part in starting state in preferred embodiment of the present invention, the first processing module and demoulding parts.
Fig. 7 is the enlarged drawing of A in preferred embodiment Fig. 2 of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described, Fig. 1 to Fig. 7 illustrates the present invention's preferred embodiment, mainly for manufacturing, fan guard or other circular guard use for it, it comprises winding part 1 and welding assembly 2, and between described winding part 1 and welding assembly 2, be connected with energy forward, the rotary part 3 of reverse rotation, the two ends of this rotary part 3 is provided with for the first processing module 4 and the second processing module 5 of workpiece are installed, described the first processing module 4 and the second processing module 5 can rotate to winding part 1 or welding assembly 2 by rotary part 3, and rotary part 3 is provided with the first processing module 4, the second processing module 5 is positioned respectively the positioner 6 of using on winding part 1 or welding assembly 2, and described winding part 1 is provided with and is installed on the first processing module 4, the workpiece of the second processing module 5 completes coiling, the demoulding parts 7 that after welding processing operation, the demoulding is used.Wherein, between described winding part 1 and welding assembly 2, be provided with and control driver part 8, controlling driver part 8 is connected with winding part 1, welding assembly 2, rotary part 3, positioner 6 and demoulding parts 7 respectively and drives their to move order, thereby make the workpiece being installed on the first processing module 4 and the second processing module 5 in turn complete constantly coiling, welding, stripping process, simple in structure, and automation is high, efficiency is high, time saving and energy saving, cost is low, accurate positioning simultaneously, reduces human error, improves yield rate and the quality of product.
With reference to shown in Fig. 3 to Fig. 6, shown in, the coiling driven unit 9 and the welding driven unit 10 that drive the first processing module 4, the second processing module 5 rotation use on described winding part 1 and welding assembly 2, had respectively.Wherein, described coiling driven unit 9 comprises coiling drive motors 91, winds the line and spend strong axle 92, coiling to spend strong cover 93 and the driving cylinder 94 that winds the line, coiling drive motors 91 drives coiling to spend strong axle 92 rotations, coiling is spent strong cover 93 adaptations to be set in and is spent on strong axle, coiling driving cylinder 94 is fixedly installed in coiling and spends on strong axle 92, and the termination of the piston rod of coiling driving cylinder 94 spends strong cover 93 ends to be connected with coiling, coiling spends the top of strong cover 93 to be driven with the first processing module 4 or the second processing module 5 and be connected by coiling driving cylinder 94.And described welding driven unit 10 comprises welding drive motors 101, welds and spend strong axle 102, welding spend strong cover 103 and weld driving cylinder 104, welding drive motors 101 drives welding to spend strong axle 102 rotations, welding is spent strong cover 103 adaptations to be set in and is spent on strong axle, welding driving cylinder 104 is fixedly installed in welding and spends on strong axle 102, and the termination of the piston rod of welding driving cylinder 104 spends strong cover 103 ends to be connected with welding, welding spends the top of strong cover 103 to be driven with the first processing module 4 or the second processing module 5 and be connected by welding driving cylinder 104.
, operation principle of the present invention is embodied in, the first processing module 4 and the second processing module 5 are installed respectively after workpiece, positioner 6 is positioned the first processing module 4 of rotary part 3 on winding part 1, control driver part 8 and drive winding part 1 operation, the coiling driving cylinder 94 of winding part 1 drives coiling to spend strong cover 93 to spend strong axle 92 upwards to press and make coiling spend strong cover 93 to be connected with the first processing module 4 in top along coiling, coiling drive motors 91 drives coiling to spend strong axle 92 rotations, and drive the first processing module 4 to rotate, thereby make workpiece complete winding process on winding part 1.Then, coiling driving cylinder 94, positioner 6 reset respectively, coiling spends strong cover 93 to depart from the first processing module 4, control driver part 8 and drive rotary part 3 positive rotation, make the first processing module 4 and the second processing module 5 alternately, by positioner 6, move, the second processing module 5 rotates to winding part 1, and the first processing module 4 rotates to welding assembly 2.Welding assembly 2 operations, welding driving cylinder 104 drives welding to spend strong cover 103 to spend strong axle 102 upwards to press and make welding spend strong cover 103 to be connected with the first processing module 4 in top along welding, welding drive motors 101 drives welding to spend strong axle 102 rotations, drive the first processing module 4 rotations, thereby make workpiece complete welding sequence on welding assembly 2, the workpiece of 1 pair second processing module 5 of winding part carries out winding process simultaneously.Now, positioner 6, coiling driven unit 9 resets respectively with welding driven unit 10, rotary part 3 oppositely resets and rotates, the first processing module 4 and the second processing module 5 replace again, under the effect of positioner 6, the second processing module 5 rotates to welding assembly 2 and by welding assembly 2 and continues welding sequence, and the first processing module 4 rotates to after on winding part 1, demoulding parts 7 operations of winding part 1, demoulding parts 7 carry out stripping process by the workpiece of the first processing module 4, such cycle alternation like this, to be installed on the first processing module 4, workpiece on the second processing module 5 winds the line successively, welding, the operation of the demoulding, reach location accurate, automation is high, efficiency is high, the object that mass effect is good.
According to above-mentioned, carry out refinement, shown in Fig. 2 and Fig. 7, described rotary part 3 comprises frame 31, is installed on fork 32 and wobble drive assembly 33 in frame 31, and fork 32 is connected with wobble drive assembly 33, and this wobble drive assembly 33 drives fork 32 to rotate forward or backwards.According to practical application, this wobble drive assembly 33 comprises draws together the axle 331 that is rotatably connected, the rotary actuation cylinder 332 being installed in frame 31, axle 331 tops that are rotatably connected are connected with fork 32, and the piston rod that rotarilys actuate cylinder 332 is connected with axle 331 ends that are rotatably connected and drives the axle 331 that is rotatably connected to rotate.And, there is backstay 333 on the top of the piston rod of described rotary actuation cylinder 332, axle 331 ends that are rotatably connected have the gear 334 of connection, connecting gear 334 is connected with a joggle with backstay 333 1 sides, like this, while rotariling actuate cylinder 332 operation, its piston rod drives backstay 333 to move forward or backward, connect gear 334 and move forward or backward along backstay 333, thereby drive the axle 331 that is rotatably connected to drive fork 32 to rotate forward or backwards.And the opposite side of backstay 333 has the positioning guide wheel 335 that adds stiff stability, further processes stability of the present invention.
Moreover, shown in Fig. 7, the first processing module 4 and the second processing module 5 are arranged at respectively the rear and front end of fork 32, and the middle part of fork 32 is connected with positioner 6, fork 32 is located by connecting the first processing module 4 and the second processing module 5 that its two ends, left and right are installed on winding part 1, welding assembly 2 and demoulding parts 7 successively by positioner 6.This positioner 6 comprises the forward positional cylinder 61 and inverted orientation cylinder 62 being installed in frame 31, described forward positional cylinder 61 with control driver part 8 and be connected and pass through to control driver part 8 and drive the piston rod of forward positional cylinders 61 to be connected with the leading flank 321 after fork 32 forward rotation, described inverted orientation cylinder 62 is connected with control driver part 8 and the trailing flank 322 of the piston rod by control driver part 8 driving inverted orientation cylinders 62 after rotating backward with fork 32 is connected.And, in order to strengthen accurate positioning performance, described frame 31 is provided with for limiting the limit assembly 11 of fork 32 position of rotation, described limit assembly 11 comprises limited block 111, positive limit base 112 and anti-limit base 113, limited block 111 is installed on fork 32 bottom surfaces, positive limit base 112 is installed on respectively in frame 31 with anti-limit base 113, limited block 111 is connected with positive limit base 112 or anti-limit base 113, the piston rod of forward positional cylinder 61 is connected with the leading flank 321 of fork 32 simultaneously, or the piston rod of inverted orientation cylinder 62 is connected with the trailing flank 322 of fork 32.
In addition, with reference to shown in Fig. 5 to Fig. 6, described demoulding parts 7 comprise the demoulding driving cylinder 71 being installed on winding part 1, the piston rod of demoulding driving cylinder 71 can be pressed and be connected with the workpiece that is installed on the first processing module 4 or the second processing module 5 to the first processing module 4 or the second processing module 5 tops, makes the workpiece demoulding.According to practical application, demoulding driving cylinder 71 of the present invention is provided with several, and the top of the piston rod of demoulding driving cylinder 71 is provided with the protective pad 72 that protection workpiece is used.
Above-mentioned specific embodiment is only for the good specific embodiment of effect of the present invention, and all or fan guard automated production equipments of being equal to identical with this structure, all in the application's protection domain.
Claims (10)
1. a fan guard automated production equipment, comprise winding part (1) and welding assembly (2), it is characterized in that: between described winding part (1) and welding assembly (2), be connected with energy forward, the rotary part (3) of reverse rotation, the two ends of rotary part (3) is provided with for the first processing module (4) and the second processing module (5) of workpiece are installed, described the first processing module (4) rotates to winding part (1) or welding assembly (2) by rotary part (3) with the second processing module (5), and rotary part (3) is provided with the first processing module (4), the second processing module (5) is positioned respectively the positioner (6) of using on winding part (1) or welding assembly (2), described winding part (1) is provided with and is installed on the first processing module (4), the workpiece of the second processing module (5) completes coiling, the demoulding parts (7) that after welding processing operation, the demoulding is used.
2. fan guard automated production equipment according to claim 1, it is characterized in that: between described winding part (1) and welding assembly (2), be provided with and control driver part (8), control driver part (8) and be connected with winding part (1), welding assembly (2), rotary part (3), positioning element and demoulding parts (7) respectively and drive their operation order, thereby make to be installed on the first processing module (4), in turn complete constantly coiling, welding, stripping process with the workpiece on the second processing module (5).
3. fan guard automated production equipment according to claim 2, is characterized in that: on described winding part (1) and welding assembly (2), have respectively the coiling driven unit (9) and the welding driven unit (10) that drive the first processing module (4), the second processing module (5) rotation use.
4. fan guard automated production equipment according to claim 3, it is characterized in that: described coiling driven unit (9) comprises coiling drive motors (91), strong axle (92) is spent in coiling, coiling Hua Jiantao (93) and coiling driving cylinder (94), coiling drive motors (91) drives coiling to spend strong axle (92) rotation, coiling Hua Jiantao (93) adaptation is set in coiling and spends on strong axle (92), coiling driving cylinder (94) is fixedly installed in coiling and spends on strong axle (92), and the termination of the piston rod of coiling driving cylinder (94) is connected with coiling Hua Jiantao (93) end, the top of coiling Hua Jiantao (93) is driven with the first processing module (4) or the second processing module (5) and is connected by coiling driving cylinder (94).
5. fan guard automated production equipment according to claim 3, it is characterized in that: described welding driven unit (10) comprises welding drive motors (101), strong axle (102) is spent in welding, welding Hua Jiantao (103) and welding driving cylinder (104), welding drive motors (101) drives welding to spend strong axle (102) rotation, welding Hua Jiantao (103) adaptation is set in welding and spends on strong axle (102), welding driving cylinder (104) is fixedly installed in welding and spends on strong axle (102), and the termination of the piston rod of welding driving cylinder (104) is connected with welding Hua Jiantao (103) end, the top of welding Hua Jiantao (103) is driven with the first processing module (4) or the second processing module (5) and is connected by welding driving cylinder (104).
6. fan guard automated production equipment according to claim 2, it is characterized in that: described rotary part (3) comprises frame (31), is installed on fork (32) and wobble drive assembly (33) in frame (31), wobble drive assembly (33) drives the relative frame (31) of fork (32) to be rotated in the forward or to counter-rotate.
7. fan guard automated production equipment according to claim 7, it is characterized in that: described the first processing module (4) processes with second the rear and front end that module (5) is arranged at respectively fork (32), the middle part of fork (32) is connected with positioner (6), and fork (32) is located by connecting the first processing module (4) that its two ends, left and right are installed on winding part (1), welding assembly (2) and demoulding parts (7) with the second processing module (5) successively by positioner (6).
8. fan guard automated production equipment according to claim 7, it is characterized in that: described positioning component (6) comprises the forward positional cylinder (61) and inverted orientation cylinder (62) being installed in frame (31), described forward positional cylinder (61) with control that driver part (8) is connected and the piston rod that pass through control driver part (8) driving forward positional cylinder (61) is connected with the leading flank (321) after fork (32) forward rotation, described inverted orientation cylinder (62) with control that driver part (8) is connected and the piston rod that pass through control driver part (8) driving inverted orientation cylinder (62) trailing flank (322) after rotating backward with fork (32) is connected.
9. fan guard automated production equipment according to claim 8, it is characterized in that: described frame (31) is provided with for limiting the limit assembly (11) of fork (32) position of rotation, described limit assembly (11) comprises limited block (111), positive limit base (112) and anti-limit base (113), limited block (111) is installed on fork (32) bottom surface, positive limit base (112) is installed on respectively in frame (31) with anti-limit base (113), limited block (111) is connected with positive limit base (112) or anti-limit base (113), the piston rod of forward positional cylinder (61) is connected with the leading flank (321) of fork (32) simultaneously, or the piston rod of inverted orientation cylinder (62) is connected with the trailing flank (322) of fork (32).
10. fan guard automated production equipment according to claim 7, it is characterized in that: described demoulding parts (7) comprise the demoulding driving cylinder (71) being installed on winding part (1), the piston rod of demoulding driving cylinder (71) can be pressed and be connected with the workpiece that is installed on the first processing module (4) or the second processing module (5) to the first processing module (4) or the second processing module (5) top, makes the workpiece demoulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310653546.2A CN103639332B (en) | 2013-12-09 | 2013-12-09 | A kind of fan guard automated production equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310653546.2A CN103639332B (en) | 2013-12-09 | 2013-12-09 | A kind of fan guard automated production equipment |
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| CN103639332A true CN103639332A (en) | 2014-03-19 |
| CN103639332B CN103639332B (en) | 2015-10-14 |
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| CN201310653546.2A Active CN103639332B (en) | 2013-12-09 | 2013-12-09 | A kind of fan guard automated production equipment |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105171256A (en) * | 2014-06-23 | 2015-12-23 | 珠海格力电器股份有限公司 | Welding method and welding device for square mesh enclosure of electric fan |
| CN107414330A (en) * | 2017-08-11 | 2017-12-01 | 江门市江海区中盈汇五金制品有限公司 | A kind of industrial use fan outer cover welding procedure |
| CN107498236A (en) * | 2017-08-11 | 2017-12-22 | 江门市江海区中盈汇五金制品有限公司 | A kind of fan housing frame welder with positioning disk |
| CN107511575A (en) * | 2017-10-17 | 2017-12-26 | 余伟宏 | A kind of safety cage efficiently arranges Welding |
| CN111055125A (en) * | 2020-01-14 | 2020-04-24 | 西安电子科技大学 | Fixed welding structure of fixing ring and fixing bone of fan cover |
| CN111659831A (en) * | 2020-06-15 | 2020-09-15 | 广东华士科技股份有限公司 | Automatic wire winding welding machine for mesh enclosure |
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| CN105171256A (en) * | 2014-06-23 | 2015-12-23 | 珠海格力电器股份有限公司 | Welding method and welding device for square mesh enclosure of electric fan |
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| CN107414330A (en) * | 2017-08-11 | 2017-12-01 | 江门市江海区中盈汇五金制品有限公司 | A kind of industrial use fan outer cover welding procedure |
| CN107498236A (en) * | 2017-08-11 | 2017-12-22 | 江门市江海区中盈汇五金制品有限公司 | A kind of fan housing frame welder with positioning disk |
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| CN111055125A (en) * | 2020-01-14 | 2020-04-24 | 西安电子科技大学 | Fixed welding structure of fixing ring and fixing bone of fan cover |
| CN111659831A (en) * | 2020-06-15 | 2020-09-15 | 广东华士科技股份有限公司 | Automatic wire winding welding machine for mesh enclosure |
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|---|---|
| CN103639332B (en) | 2015-10-14 |
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Effective date of registration: 20160922 Address after: 528322, Guangdong, Shunde Province, Foshan District, Jiang Yi Road, West Cross Road, No. 5 Patentee after: FOSHAN CITY SHUNDE DISTRICT ZHUOXIN METAL PRODUCT CO., LTD. Address before: 528322 Guangdong Province, Foshan city Shunde District Leliu Town No. 30 East Road around the village Patentee before: Wu Zhaochao |