CN105772851B - A kind of full-automatic pipe sawing machine - Google Patents
A kind of full-automatic pipe sawing machine Download PDFInfo
- Publication number
- CN105772851B CN105772851B CN201610226893.0A CN201610226893A CN105772851B CN 105772851 B CN105772851 B CN 105772851B CN 201610226893 A CN201610226893 A CN 201610226893A CN 105772851 B CN105772851 B CN 105772851B
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- Prior art keywords
- clamp
- tubing
- tailing
- dynamic
- main
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/042—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine
Abstract
The present invention proposes a kind of full-automatic pipe sawing machine,Including automatic charging device,Cutter device and blanking device,Automatic charging device includes material storage mechanism,Pre- feed mechanism,The concordant mechanism of afterbody of tubing,Dynamic grip module and sliding equipment,Cutter device includes main clamp holder assembly,Tailing clamp seat moves component and saw cutting mechanism,Main clamp holder assembly is fixedly installed in the frame,Tailing clamp seat moves component and is juxtaposed on the rear of main clamp holder assembly and can move back and forth relative to main clamp holder assembly along tubing conveying direction,The present invention is provided with automatic charging device,Tubing is conveyed by sliding equipment by dynamic grip module clamping again after carrying out afterbody alignment by the concordant mechanism of afterbody,Efficiency high,Tailing clamp seat is set to move component in cutter device simultaneously,If the tubing tailing after cutting is also cleavable into a finished product,The afterbody that tubing tailing is then clamped by the dynamic component of tailing clamp seat moves forward,Cut again by saw cutting mechanism,At utmost reduce and waste.
Description
Technical field
The present invention relates to a kind of process equipment, particularly relates to a kind of full-automatic pipe sawing machine.
Background technology
Traditional tube sawing machine is simple in construction, it is necessary to manual operation is cut, and upper tube and piles up and be required for people to come
Into cutting efficiency is very low, in order to improve cutting efficiency, occurs automatic casing cutter on the market, but existing automatic pipe cutting
Machine can only realize automatic pipe cutting mostly, and feeding and ranging still need manual operation, and automaticity is low, and cutting efficiency still has
Wait to improve；
Minority can self-feeding sawing machine its use roller devices carry out colliery carries tubing, it is less efficient, such as Chinese patent
Full-automatic pipe cutting machine (Publication No. with pipe-conveying device：CN 104339029A), it is disclosed that a kind of full-automatic pipe cutting machine
Tubing conveying device, including the roller of the first motor, first rotating shaft, trough of belt, sprocket wheel and chain, tube-conveyer frame are provided with 2
~10 first rotating shafts, the roller of 1~10 trough of belt is equipped with every first rotating shaft, one end of first rotating shaft is equipped with chain
Take turns, the sprocket wheel in each first rotating shaft is connected by chain, and the first motor is arranged on the lower section of tube-conveyer frame, the first driving electricity
Machine is connected by belt with a wherein first rotating shaft, during feeding, on roller that tubing is put to the trough of belt to first rotating shaft,
The roller of trough of belt is driven to rotate under the driving of first motor, tubing travels forward, as described above, the conveying dress of this kind of structure
Put, drive tubing to travel forward by the frictional force between roller and tubing, and the surface of common metal tubing is more smooth, therefore
Frictional force between the two is relatively low, therefore transfer efficiency is relatively low, and each tubing between roller because having different mantle frictions
Power, differ before and after unavoidable in conveying, it is misaligned, alignment means need to be set in addition；
Secondly, there are following defects in the cutter device of existing sawing machine：As a kind of metal circular tube bar of Chinese patent is automatic
Change multi-functional Continuous maching connecting line equipment (Publication No.：CN 103386611A), it is disclosed that a kind of sawing of tubing cutting
Mechanism, the saw cutting mechanism is located at the afterbody of ball screw (i.e. tubing conveying device), provided with saw blade, inclines on rear side of the saw blade
Splicing plate tiltedly is provided with, the rear side of the splicing plate is provided with baffle plate；The automatic feed preparation mechanism (i.e. tubing conveying device) conveyed
Come pipe fitting by ball screw limit feed length, by controlling saw blade to fall, sawing pipe fitting, then saw blade pack up, ball
Screw mandrel progressive rolling movement, carry out feeding next time；
In such a structure, after tubing is delivered in saw cutting mechanism by conveying device, fixture clamps tubing, in rear tubing
Promotion under, cut tubing is cut by saw blade, and cut to the end when, remaining tubing tailing is because fixture is in tubing
A certain distance on traffic direction itself being present, tubing tailing is placed in fixture and can not deliver under cutter and be dropped, but
In actual cutting situation, most tubing tailing can also be cut into one section of finished product again, and this has resulted in the serious waste of resource.
In addition, common saw blade feeding is fed using oil cylinder, feed velocity can not multistage control, for saw blade cooling and
Life-span etc. exerts heavy pressures on, and when blade blocks or be not sharp enough, equipment None- identified itself, causes the low of cut quality
Under, or even it is dangerous.
The content of the invention
The present invention proposes a kind of full-automatic pipe sawing machine, overcomes tubing feed device in the prior art and transport be present
Efficiency is low, and the defects of tailing waste be present after tubing cutting.
The technical proposal of the invention is realized in this way：
A kind of full-automatic pipe sawing machine, including frame, in addition to the automatic charging device of order setting, cutting dress successively
Put and blanking device, the automatic charging device include material storage mechanism, pre- feed mechanism and feed mechanism, tubing passes sequentially through institute
State material storage mechanism, pre- feed mechanism and feed mechanism and complete feeding action, the feed mechanism includes the afterbody flattening device of tubing
Structure, dynamic grip module and sliding equipment, the cutter device are arranged at the rear of feed mechanism, including main clamp holder assembly, tail
Feed collet clamp block moves component and saw cutting mechanism, the main clamp holder assembly are fixedly installed in the frame, the tailing clamp seat
Dynamic component is juxtaposed on the rear of main clamp holder assembly and can moved back relative to main clamp holder assembly along tubing conveying direction
Dynamic, the saw cutting mechanism is articulated with frame, and the blanking device is arranged at the rear that tailing clamp seat moves component；
The material storage mechanism stores tubing before being used for feeding；
The pre- feed mechanism is used to the tubing being stored in material storage mechanism being sent into feed mechanism；
The feed mechanism, which is used to tubing being sent into cutter device, to be cut；
The concordant mechanism of afterbody of the tubing be used for by tubing carry out afterbody it is concordant, be easy to cut；
The main clamp holder assembly is used for the tubing that clamping and feeding mechanism is sent；
The tailing clamp seat moves the processing that component is used for tubing tailing；
During work, tubing is transferred into after pre- feed mechanism by the material storage mechanism enters feed mechanism, concordant by afterbody
Clamp to push to tubing on main clamp holder assembly by sliding equipment by dynamic grip module again after mechanism progress afterbody alignment and press from both sides
Tightly, cut by saw cutting mechanism, if the tubing tailing after cutting is also cleavable into a finished product, component is moved by tailing clamp seat
The afterbody for clamping tubing tailing moves forward, then is cut by saw cutting mechanism, at utmost reduces wasting, the tubing after cutting
Finished product is exported by blanking device；
Further, the material storage mechanism includes perpendicular to tubing conveying direction and is connected in frame in frame structure
Some storing belts arranged in parallel, the pre- feed mechanism include rack-mounted motor, the first rack, with managing
Material blocking shaft, liter material driving wheel, material drag roller and slide rail, the rotating shaft of the motor that material placement direction be arranged in parallel pass through institute
State the first rack to be connected with material blocking shaft, the both ends of the material blocking shaft are fixed in the frame by bearing block, the gear
Some spaced liter material driving wheels are fixedly connected with material axle, corresponding each described rise expects that the surface of driving wheel is each
A material drag roller is provided with, the storing belt is wound on liter material driving wheel through material drag roller, the storing belt
It is anterior along some slide rails arranged in parallel are provided with tubing conveying direction, the slide rail is in ramped shaped；
During feeding, tubing is placed in storing belt, motor is rotated by the first rack drives material blocking shaft, then
Drive and rise material driving wheel rotation, storing belt is tensioned by a liter material driving wheel, so as to lift the tubing in storing belt to slide rail
On；
Further, material induction installation is fixedly connected with the side of the slide rail, whether is had on slide rail for sensing
Material, to supplement in time.
Further, limited position mechanism is set in the caudal directions of each slide rail, for tubing to be placed in into feeder
In structure, it is easy to transmit.
Further, the position-limit mechanism includes being arranged at the block of slide rail end, is arranged at block side and can be upper and lower
The die pad of motion, longitudinal carrying roller and cross spacing rod, tubing holding tank is provided with the die pad, it is described to be conveyed along tubing
Top to tubing holding tank on the left of direction is in a downward ramped shaped, and when being dragged upwards in order to die pad, tubing is along slope
Enter in tubing holding tank, longitudinal carrying roller is installed on the front of tubing holding tank, and the cross spacing rod is arranged at machine
It is used to stop that tubing prevents tubing from dropping from frame on the side of frame, tubing slides from slide rail, by the block of slide rail end
Block, while die pad is moved upwards, and the tubing on die pad is headed into tubing holding tank.
Further, cylinder is connected with below the die pad, drives die pad to move up and down by cylinder.
Further, the concordant mechanism of the afterbody of the tubing is arranged at the rear of frame, including cylinder, scraping wings, pusher
Carrying roller and the second slide rail, some pusher carrying rollers are provided with second slide rail, the pusher carrying roller is fixed on scraping wings
On, the piston rod of the cylinder is fixedly connected with scraping wings, and scraping wings is driven along the by the stretching motion of the piston rod of cylinder
Two slide rails move forward and backward on tubing conveying direction, so as to promote the tubing in tubing holding tank, realize the alignment of tubing afterbody.
Further, the concordant mechanism of the afterbody of the tubing is arranged at the rear of the position-limit mechanism on frame end.
Further, the sliding equipment drives dynamic grip module to be moved forward and backward on tubing conveying direction, the dynamic folder
Clamping component includes dynamic gripper floor, is fixedly connected with dynamic clamp base on the dynamic gripper floor, and the one of the dynamic clamp base
Dynamic clamp pedestal is fixedly connected with side, dynamic clamp, the opposite side of the dynamic clamp base are fixed with the dynamic clamp pedestal
On be fixed with a dynamic clamp cylinder, the piston rod of the dynamic clamp cylinder is connected with a dynamic clamp sliding shoe, the dynamic clamp cunning
Dynamic clamp is fixed with motion block, the piston rod of the dynamic clamp cylinder promotes dynamic clamp sliding shoe to move back and forth and realizes dynamic clamp
Opening and closing movement, the sliding equipment include sliding equipment motor, gear, the second rack and guide pad, the sliding equipment
Motor is fixedly connected on dynamic gripper floor, and the gear, institute are connected with the rotating shaft of the sliding equipment motor
State gear to engage with the second rack, second rack is fixed in frame and installation direction is consistent with tubing conveying direction, institute
The bottom that guide pad was fixedly connected with and moved gripper floor is stated, arranged in parallel with the second rack is fixedly connected with the frame
Three slide rails, the guide pad are connected on the 3rd slide rail, the pipe in the concordant mechanism urges tubing holding tank of afterbody of tubing
Material, which travels forward, to be delivered on dynamic grip module, and the tubing passive grab component clamps, and sliding equipment motor starts, in tooth
Under the interaction of wheel and the second rack, tubing is fed forward into cutter device with dynamic grip module, in transportation, is led to
The cooperation of the guide pad and the 3rd slide rail of bottom base plate is crossed, transport can be made more stable.
Further, material induction installation is connected with the bottom plate, for sensing whether have material, so as to judge whether
Start feed device.
Further, the main clamp holder assembly include main base, be arranged on main base both sides main clamp fixed seat,
Main clamp cylinder, main clamp slide rail and main clamp, the main clamp fixed seat include the main clamp pedestal and and main clamp of lower section
The main clamp mounting seat of pedestal connection, is provided with mounting groove on the main base, the main clamp pedestal is placed in mounting groove, institute
State and the two main clamp slide rails being symmetrically installed are provided with the upper surface of main base, the main clamp mounting seat is located at main clamp
On slide rail, the main clamp is fixedly connected in main clamp mounting seat, wherein the main clamp pedestal of side and the main folder
Cylinder connection is clamped, the main clamp cylinder drives the main clamp fixed seat of side to be moved back and forth on main clamp slide rail and realizes main folder
The folding of pincers；
The saw cutting mechanism includes saw blade component, screw mandrel, screw drive motor, nut and nut seat, the saw blade component
Including saw blade and saw blade drive mechanism, the screw drive motor is articulated with the top of saw blade drive mechanism, the nut seat hinge
It is connected in frame, the screw mandrel is connected with nut, and the nut is installed on nut seat；The saw blade component is articulated with fixed seat
On, the fixed seat is fixed on main base；During cutting, while saw blade drive mechanism drives saw blade rotation, screw mandrel driving electricity
Machine drives screw mandrel to screw in nut seat, and saw blade component down moves the cutting realized to tubing；
The tailing clamp seat, which moves component, to be included tailing grip module and is connected to the mobile dress at tailing grip module rear
Put, the tailing grip module includes tailing clamp base, and tailing clamp base is provided with the side of the tailing clamp base
, tailing clamp movable slider is provided with opposite side, tailing is fixed with tailing clamp pedestal and tailing the clamp movable slider
Clamp, the tailing clamp movable slider are connected with the piston rod of tailing clamp cylinder, and the mobile device fills including ball-screw
Put and be connected with ball-screw motor, the ball-screw motor by timing belt and ball-screw apparatus, institute
Stating the fixedly connected below of tailing clamp base has a connecting plate, is provided with nut on the connecting plate, the ball-screw apparatus with
Nut connects；
Further, the screw drive motor is servomotor, and servo cutting feed mechanism can be set according to material characteristics
Multiple feed withdrawing, multistage speed feed etc. are put, considerably increases saw blade loss with cutting surfaces quality, saw blade is not sharp and card
Capable of automatic alarm when firmly, oneself is shut down, and considerably increases security.
Further, an at least guide rod is also associated with the connecting plate, component is moved back and forth for auxiliary tail feed collet clamp block
It is mobile；
The beneficial effects of the invention are as follows：
A kind of full-automatic pipe sawing machine of the present invention, is provided with automatic charging device, including material storage mechanism, pre- feeder
Structure, the concordant mechanism of the afterbody of tubing and feed mechanism, from the concordant mechanism of afterbody carry out afterbody alignment after with feed mechanism to pipe
Material is conveyed, efficiency high, while sets tailing clamp seat to move component in cutter device, if the tubing tailing after cutting may be used also
A finished product is cut into, then the afterbody that tubing tailing is clamped by the dynamic component of tailing clamp seat moves forward, then is carried out by saw cutting mechanism
Cutting, at utmost reduce waste, the present invention it is compact-sized, design science is reasonable, have automaticity it is high, it is simple to operate,
Operate steadily, outstanding advantages of machining accuracy is high.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, it will use below required in embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ability
For the those of ordinary skill of domain, without having to pay creative labor, it can also be obtained according to these accompanying drawings other
Accompanying drawing.
Fig. 1 is a kind of structural representation of full-automatic pipe sawing machine of the present invention；
Fig. 2 is the structural representation of pre- feed mechanism in Fig. 1；
Fig. 3 is the mplifying structure schematic diagram of A in Fig. 2；
Fig. 4 is the structural representation of the concordant mechanism of afterbody of tubing in Fig. 1；
Fig. 5 is the structural representation of feed mechanism in Fig. 1；
Fig. 6 is the structural representation of main clamp holder assembly and saw cutting mechanism in Fig. 1；
Fig. 7 is the structural representation of main clamp fixed seat in Fig. 6；
Fig. 8 is the structural representation that tailing clamp seat moves component in Fig. 1.
In figure, 1- frames；2- automatic charging devices；3- cutter devices；4- material storage mechanisms；The pre- feed mechanisms of 5-；6- tubing
The concordant mechanism of afterbody；7- feed mechanisms；8- main clamp holder assemblies；9- tailings clamp seat moves component；10- saw cutting mechanisms；41- is stored up
Expect belt；51- motors；The racks of 52- first；53- material blocking shafts；54- rises material driving wheel；55- material drag rollers；56- slide rails；
561- blocks；562- die pads；563- longitudinal directions carrying roller；564- cross spacing rods；565- tubing holding tanks；61- cylinders；62- is pushed away
Flitch；63- pusher carrying rollers；The slide rails of 64- second；71- moves grip module；72- sliding equipments；711- moves gripper floor；712- is moved
Clamp base；713- moves clamp pedestal；714- moves clamp；715- moves clamp cylinder；716- moves clamp sliding shoe；721- skate machines
Structure motor；723- guide pads；The slide rails of 724- the 3rd；The main bases of 81-；82- main clamp fixed seats；821- main clamp pedestals；
822- main clamp mounting seats；811- mounting grooves；83- main clamp cylinders；84- main clamp slide rails；85- main clamps；100- screw mandrels；
101- screw drive motors；102- nuts；103- nut seats；104- saw blades；105- saw blade drive mechanisms；106- fixed seats；91-
Tailing grip module；92- mobile devices；911- tailing clamp bases；912- tailing clamp pedestals；913- tailings clamp is dynamic to be slided
Block；914- tailing clamps；915- tailing clamp cylinders；916- connecting plates；921- ball-screw apparatus；922- timing belts；923-
Guide rod.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.
Embodiment 1
As shown in figures 1-8, a kind of full-automatic pipe sawing machine, including frame 1, in addition to successively order set it is automatic on
Material device 2, cutter device 3 and blanking device, automatic charging device 2 include material storage mechanism 4, pre- feed mechanism 5 and feed mechanism
7, tubing passes sequentially through the material storage mechanism 4, pre- feed mechanism 5 and feed mechanism 7 and completes feeding action, and feed mechanism includes pipe
The concordant mechanism 6 of afterbody of material, dynamic grip module 71 and sliding equipment 72, cutter device 3 are arranged at the rear of feed mechanism 7, wrap
Include main clamp holder assembly 8, tailing clamp seat moves component 9 and saw cutting mechanism 10, main clamp holder assembly 8 are fixedly installed in the frame
On 1, tailing clamp seat move component 9 be juxtaposed on main clamp holder assembly 8 rear and can be relative to main clamp holder assembly 8 along pipe
Material conveying direction moves back and forth, and saw cutting mechanism 10 is articulated with frame 1, and blanking device is arranged at tailing clamp seat and moves component 9
Rear, material storage mechanism 4 store tubing before being used for feeding；Including perpendicular to tubing conveying direction and to be connected in frame be in framework knot
Some storing belts 41 arranged in parallel of structure；Pre- feed mechanism 5 is used to the tubing being stored in material storage mechanism 4 being sent into feeding
In mechanism 7；Including rack-mounted motor 51, the first rack 52, the backgauge being be arranged in parallel with tubing placement direction
Axle 53, material driving wheel 54, material drag roller 55 and slide rail 56 are risen, the rotating shaft of motor 51 passes through the first rack 52 and material blocking shaft 53
Drive connection, the both ends of material blocking shaft 53 are fixed in frame 1 by bearing block, and some interval rows are fixedly connected with material blocking shaft 53
The liter material driving wheel 54 of row, the quantity of material driving wheel 54 is risen according to determination is actually needed, corresponds to and is each rising material driving wheel 54 just
Top is each provided with a material drag roller 55, and storing belt 41 is wound on liter material driving wheel 54 through material drag roller 55, storing skin
Some slide rails 56 arranged in parallel are provided with tubing conveying direction with 41 anterior edge, slide rail 56 is in ramped shaped, on
During material, tubing is placed in storing belt 41, motor 51 drives material blocking shaft 53 to rotate by the first rack 52, then band
The dynamic material driving wheel 54 that rises rotates, and storing belt 41 is tensioned by a liter material driving wheel 54, so as to lift the tubing in storing belt 41
To slide rail 56；Material induction installation is fixedly connected with the side of slide rail 56, whether has material on slide rail for sensing, so as to
Supplement in time；Limited position mechanism is set in the caudal directions of each slide rail 56, for tubing to be placed in feed mechanism, is easy to pass
Defeated, position-limit mechanism includes being arranged at the block 561 of the end of slide rail 56, is arranged at block side and the die pad that can be moved up and down
562nd, longitudinal carrying roller 563 and cross spacing rod 564, are provided with tubing holding tank 565 on die pad 562, and die pad 562 is along tubing
Top to tubing holding tank 565 on the left of conveying direction is in a downward ramped shaped, when being dragged upwards in order to die pad, tubing
Entered to along slope in tubing holding tank, longitudinal carrying roller 563 is installed on the front of tubing holding tank 565, and cross spacing rod 564 is set
It is placed on the side of frame 1 and is used to stop that tubing prevents tubing from dropping from frame, tubing slides from slide rail 56, by slide rail 56
The block 561 of end is blocked, while die pad 562 moves upwards, and the tubing on die pad 562 is headed into tubing and accommodated
In groove 565, the lower section of die pad 562 is connected with cylinder, drives die pad 562 to move up and down by cylinder；The afterbody of tubing is put down
The tubing progress afterbody that neat mechanism is used to pre- feed mechanism being sent into feed mechanism is concordant, is easy to cut, the afterbody of tubing is put down
Neat mechanism 6 is arranged at the rear of the position-limit mechanism on frame end, including cylinder 61, scraping wings 62, pusher carrying roller 63 and second
Slide rail 64, a pusher carrying roller 63 is each provided with the upper and lower surface of the second slide rail 64, pusher carrying roller 63 can be along the second slide rail 64 back and forth
Slide, pusher carrying roller 63 is fixed on scraping wings 62, and the piston rod of cylinder 61 is fixedly connected with scraping wings 62, passes through cylinder 61
The stretching motion of piston rod drives scraping wings 62 to be moved forward and backward along the second slide rail 64 on tubing conveying direction, so as to promote tubing
Tubing in holding tank, realize the alignment of tubing afterbody；Feed mechanism 7, which is used to tubing being sent into cutter device 3, to be cut,
Feed mechanism 7 includes dynamic grip module 71 and sliding equipment 72, and sliding equipment 72 drives dynamic grip module 71 in tubing conveying side
Movable upwards, moving grip module 71 includes dynamic gripper floor 711, and dynamic clamp bottom is fixedly connected with dynamic gripper floor 711
Seat 712, move and be fixedly connected with dynamic clamp pedestal 713 on the side of clamp base 712, dynamic folder is fixed with dynamic clamp pedestal 713
Pincers 714, move and a dynamic clamp cylinder 715 is fixed with the opposite side of clamp base 712, move the piston rod and one of clamp cylinder 715
Dynamic clamp sliding shoe 716 is connected, and dynamic clamp 714 is fixed with dynamic clamp sliding shoe 716, and the piston rod of dynamic clamp cylinder 715 pushes away
Dynamic clamp slides 716 pieces and moves back and forth the opening and closing movement for realizing dynamic clamp 714, and sliding equipment 72 includes sliding equipment driving electricity
Machine 721, gear, the second rack and guide pad 723, sliding equipment motor 721 are fixedly connected on dynamic gripper floor 711,
Gear is connected with the rotating shaft of sliding equipment motor 721, gear engages with the second rack, and the second rack is fixed on frame 1
Upper and installation direction is consistent with tubing conveying direction, and guide pad 723 is fixedly connected with the bottom with dynamic gripper floor 711, in frame 1
Threeth slide rail 724 arranged in parallel with the second rack is fixedly connected with, guide pad 723 is connected on the 3rd slide rail 724, tubing
Tubing in the concordant mechanism urges tubing holding tank of afterbody, which travels forward, to be delivered on dynamic grip module 71, tubing passive grab component
71 clamp, and sliding equipment motor 721 starts, and under the interaction of gear and the second rack 722, tubing is with dynamic clamp
Component 71 is fed forward into cutter device, in transportation, by the guide pad 723 and the 3rd for moving the bottom of gripper floor 711
The cooperation of slide rail 724, transport can be made more stable；Material induction installation is connected with bottom plate, for sensing whether have material, from
And judge whether to start feed device.Main clamp holder assembly 8 is used for the tubing that clamping and feeding mechanism is sent, main clamp holder assembly 8
Including main base 81, the main clamp fixed seat 82 being arranged on the main both sides of base 81, main clamp cylinder 83, the and of main clamp slide rail 84
Main clamp 85, the main clamp peace that main clamp fixed seat 82 includes the main clamp pedestal 821 of lower section and is connected with main clamp pedestal 821
Seat 822 is filled, is provided with mounting groove 811 on main base 81, main clamp pedestal 821 is placed in mounting groove 811, the upper table of main base 81
The two main clamp slide rails 84 being symmetrically installed are provided with face, main clamp mounting seat 821 is located on main clamp slide rail 84, main clamp 85
It is fixedly connected in main clamp mounting seat 822, the main clamp pedestal 821 of wherein side is connected with main clamp cylinder 83, main clamp
Cylinder 83 drives the main clamp fixed seat 82 of side to move back and forth the folding for realizing main clamp 85 on main clamp slide rail 84；Sawing
Mechanism 10 includes saw blade component, screw mandrel 100, screw drive motor 101, nut 102 and nut seat 103, and saw blade component includes saw
Piece 104 and saw blade drive mechanism 105, screw drive motor 101 are fixedly connected on the top of saw blade drive mechanism 105, nut seat
103 are fixedly connected in frame 1, and screw mandrel 100 is connected with nut 102, and nut 102 is installed on nut seat 103；Saw blade component is cut with scissors
It is connected in fixed seat 106, fixed seat 106 is fixed on main base 81；During cutting, saw blade drive mechanism 105 drives 104 turns of saw blade
While dynamic, screw drive motor 101 drives screw mandrel 100 to screw in nut seat 103, and saw blade component down moves realization to tubing
Cutting；The screw drive motor is servomotor, and servo cutting feed mechanism can set multiple feed according to material characteristics
Withdrawing, multistage speed feed etc., saw blade loss is considerably increased with cutting surfaces quality, it is not sharp and when blocking in saw blade
Capable of automatic alarm, oneself is shut down, and considerably increases security, and tailing clamp seat moves the processing that component 9 is used for tubing tailing；Bag
Include tailing grip module 91 and be connected to the mobile device 92 at tailing grip module rear, tailing grip module 91 presss from both sides including tailing
Base 911 is clamped, tailing clamp pedestal 912 is provided with the side of tailing clamp base 911, tailing clamp is provided with opposite side
Tailing clamp 914 is fixed with movable slider 913, tailing clamp pedestal 912 and tailing clamp movable slider 913, tailing clamp is dynamic to be slided
Block 913 is connected with the piston rod of tailing clamp cylinder 915, and mobile device 92 includes ball-screw apparatus 921 and ball-screw drives
Dynamic motor, ball-screw motor are connected by timing belt 922 and ball-screw apparatus 921, tailing clamp base 911
It is fixedly connected below have a connecting plate 916, nut 102 is installed, ball-screw apparatus 921 connects with nut 102 on connecting plate 916
Connect；An at least guide rod 923 is also associated with connecting plate 916, moving component for auxiliary tail feed collet clamp block moves back and forth；
During work, tubing enters feed mechanism 7 after being transferred into pre- feed mechanism 5 by the material storage mechanism 4, is put down by afterbody
Tubing is pushed to main clamp holder assembly 8 by neat mechanism 6 by dynamic grip module clamping by sliding equipment again after carrying out afterbody alignment
On, cut by saw cutting mechanism 10, if the tubing tailing after cutting is also cleavable into a finished product, group is moved by tailing clamp seat
The afterbody that part 9 clamps tubing tailing moves forward, then is cut by saw cutting mechanism 10, at utmost reduces wasting, after cutting
Pipe finished exported by blanking device；
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.
Claims (9)
1. a kind of full-automatic pipe sawing machine, including frame, in addition to automatic charging device, the cutter device of order setting successively
And blanking device, the automatic charging device include material storage mechanism, pre- feed mechanism and feed mechanism, tubing passes sequentially through described
Material storage mechanism, pre- feed mechanism and feed mechanism are completed feeding and acted, afterbody concordant mechanism of the feed mechanism including tubing,
Dynamic grip module and sliding equipment, the cutter device are arranged at the rear of feed mechanism, including main clamp holder assembly, tailing folder
Clamp block moves component and saw cutting mechanism, the main clamp holder assembly are fixedly installed in the frame, and the tailing clamp seat moves group
Part is juxtaposed on the rear of main clamp holder assembly and can moved back and forth relative to main clamp holder assembly along tubing conveying direction, institute
State saw cutting mechanism to be articulated with frame, the blanking device is arranged at the rear that tailing clamp seat moves component；
The material storage mechanism stores tubing before being used for feeding；
The pre- feed mechanism is used to the tubing being stored in material storage mechanism being sent into feed mechanism；
The feed mechanism, which is used to tubing being sent into cutter device, to be cut；
The concordant mechanism of afterbody of the tubing be used for by tubing carry out afterbody it is concordant, be easy to cut；
The main clamp holder assembly is used for the tubing that clamping and feeding mechanism is sent；
The tailing clamp seat moves the processing that component is used for tubing tailing；
During work, tubing enters feed mechanism after being transferred into pre- feed mechanism by the material storage mechanism, by the concordant mechanism of afterbody
Clamp to push to tubing on main clamp holder assembly by sliding equipment by dynamic grip module again after progress afterbody alignment and clamp, by
Saw cutting mechanism is cut, if the tubing tailing after cutting is also cleavable into a finished product, is moved component by tailing clamp seat and is clamped
The afterbody of tubing tailing moves forward, then is cut by saw cutting mechanism, at utmost reduces wasting, the pipe finished after cutting
Exported by blanking device.
A kind of 2. full-automatic pipe sawing machine according to claim 1, it is characterised in that：The material storage mechanism includes vertical
In tubing conveying direction and it is connected in frame in some storing belts arranged in parallel of frame structure, the pre- feed mechanism
Including rack-mounted motor, the first rack, the material blocking shaft being be arranged in parallel with tubing placement direction, liter material actively
Wheel, material drag roller and slide rail, the rotating shaft of the motor are connected by first rack and material blocking shaft, the backgauge
The both ends of axle are fixed in the frame by bearing block, and some spaced liters are fixedly connected with the material blocking shaft
Expect driving wheel, corresponding each described rise is each provided with a material drag roller directly over material driving wheel, and the storing belt is worn
Cross material drag roller to be wound on liter material driving wheel, if the anterior edge of the storing belt is provided with tubing conveying direction
Dry slide rail arranged in parallel, the slide rail is in ramped shaped.
A kind of 3. full-automatic pipe sawing machine according to claim 2, it is characterised in that：It is fixed on the side of the slide rail
It is connected with material induction installation.
A kind of 4. full-automatic pipe sawing machine according to claim 3, it is characterised in that：The afterbody side of each slide rail
Set up limited position mechanism.
A kind of 5. full-automatic pipe sawing machine according to claim 4, it is characterised in that：The position-limit mechanism includes setting
Block, longitudinal carrying roller, cross spacing roller in slide rail end and block side and the die pad that can be moved up and down are arranged at, it is described
Be provided with tubing holding tank on die pad, the die pad along the top on the left of tubing conveying direction to tubing holding tank in one to
Under ramped shaped, longitudinal carrying roller is installed on the front of tubing holding tank, and the cross spacing roller is arranged at the side of frame
It is upper to be used to stop that tubing prevents tubing from dropping from frame.
A kind of 6. full-automatic pipe sawing machine according to claim 1, it is characterised in that：The afterbody flattening device of the tubing
Structure is arranged at the rear of frame, including cylinder, scraping wings, pusher carrying roller and the second slide rail, if being provided with second slide rail
The pusher carrying roller is done, the pusher carrying roller is fixed on scraping wings, and the piston rod of the cylinder is fixedly connected with scraping wings, is led to
The stretching motion for crossing the piston rod of cylinder drives scraping wings to be moved forward and backward along the second slide rail on tubing conveying direction.
A kind of 7. full-automatic pipe sawing machine according to claim 1, it is characterised in that：The sliding equipment drives dynamic folder
Clamp component to move forward and backward on tubing conveying direction, the dynamic grip module includes dynamic gripper floor, on the dynamic gripper floor
Dynamic clamp base is fixedly connected with, dynamic clamp pedestal, the dynamic clamp base are fixedly connected with the side of the dynamic clamp base
Dynamic clamp is fixed with seat, a dynamic clamp cylinder is fixed with the opposite side of the dynamic clamp base, the dynamic clamp cylinder
Piston rod is connected with a dynamic clamp sliding shoe, and dynamic clamp, the work of the dynamic clamp cylinder are fixed with the dynamic clamp sliding shoe
Stopper rod promotes dynamic clamp sliding shoe to move back and forth the opening and closing movement for realizing dynamic clamp, and the sliding equipment drives including sliding equipment
Motor, gear, the second rack and guide pad, the sliding equipment motor are fixedly connected on dynamic gripper floor, the cunning
The gear is connected with the rotating shaft of dynamic mechanism driving-motor, the gear is engaged with the second rack, and second rack is fixed
In in frame and installation direction is consistent with tubing conveying direction, the guide pad is fixedly connected on the bottom of dynamic gripper floor, institute
State and threeth slide rail arranged in parallel with the second rack is fixedly connected with frame, the guide pad is connected to the 3rd slide rail
On；Material induction installation is connected with the dynamic gripper floor.
A kind of 8. full-automatic pipe sawing machine according to claim 1, it is characterised in that：The main clamp holder assembly includes
Main base, main clamp cylinder, main clamp slide rail, main clamp and the main clamp fixed seat being arranged on main base both sides, the master
The main clamp pedestal of clamp fixed seat including lower section and the main clamp mounting seat being connected with main clamp pedestal, set on the main base
Mounting groove is equipped with, the main clamp pedestal is placed in mounting groove, and two are provided with the upper surface of the main base and is symmetrically installed
The main clamp slide rail, the main clamp mounting seat are located on main clamp slide rail, and the main clamp is fixedly connected on main clamp peace
Fill on seat, the main clamp pedestal of wherein side is connected with the main clamp cylinder, and the main clamp cylinder drives side
Main clamp fixed seat moves back and forth the folding for realizing main clamp on main clamp slide rail；
The saw cutting mechanism includes saw blade component, screw mandrel, screw drive motor, nut and nut seat, and the saw blade component includes
Saw blade and saw blade drive mechanism, the screw drive motor are fixedly connected on the top of saw blade drive mechanism, and the nut seat is consolidated
Surely it is connected in frame, the screw mandrel is connected with nut, and the nut is installed on nut seat；The saw blade component is articulated with solid
In reservation, the fixed seat is fixed on main base；During cutting, while saw blade drive mechanism drives saw blade rotation, screw mandrel drives
Dynamic motor drives screw mandrel is screwed in nut seat, and saw blade component down moves the cutting realized to tubing；
The tailing clamp seat, which moves component, to be included tailing grip module and is connected to the mobile device at tailing grip module rear, institute
Stating tailing grip module includes tailing clamp base, is provided with tailing clamp pedestal on the side of the tailing clamp base, separately
Tailing clamp movable slider is provided with side, tailing clamp is fixed with tailing clamp pedestal and tailing the clamp movable slider,
The tailing clamp movable slider is connected with the piston rod of tailing clamp cylinder, and the mobile device includes ball-screw apparatus and rolling
Ballscrew motor, the ball-screw motor are connected by timing belt and ball-screw apparatus, the tailing
The fixedly connected below of clamp base has a connecting plate, and nut is provided with the connecting plate, and the ball-screw apparatus connects with nut
Connect.
A kind of 9. full-automatic pipe sawing machine according to claim 8, it is characterised in that：It is also associated with the connecting plate
An at least guide rod, move component for auxiliary tail feed collet clamp block and move back and forth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610226893.0A CN105772851B (en) | 2016-04-12 | 2016-04-12 | A kind of full-automatic pipe sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610226893.0A CN105772851B (en) | 2016-04-12 | 2016-04-12 | A kind of full-automatic pipe sawing machine |
Publications (2)
| Publication Number | Publication Date |
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| CN105772851A CN105772851A (en) | 2016-07-20 |
| CN105772851B true CN105772851B (en) | 2018-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610226893.0A Active CN105772851B (en) | 2016-04-12 | 2016-04-12 | A kind of full-automatic pipe sawing machine |
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Address after: 321000 East, 2nd floor, No.2 factory building, no.589 Longtan Road, Wucheng District, Jinhua City, Zhejiang Province Patentee after: Zhejiang shuohe Robot Technology Co.,Ltd. Address before: 321025 the first floor of building 6, No. 398, Shifeng Road, qiubin street, Wucheng District, Jinhua City, Zhejiang Province Patentee before: ZHEJIANG SEOKHO ROBOT TECHNOLOGY Co.,Ltd. |
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