CN110280833A - A kind of header cutter device - Google Patents
A kind of header cutter device Download PDFInfo
- Publication number
- CN110280833A CN110280833A CN201910642677.8A CN201910642677A CN110280833A CN 110280833 A CN110280833 A CN 110280833A CN 201910642677 A CN201910642677 A CN 201910642677A CN 110280833 A CN110280833 A CN 110280833A
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- Prior art keywords
- header
- moving assembly
- grip block
- clamping
- actuator
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- 238000005520 cutting process Methods 0.000 claims abstract description 59
- 238000012545 processing Methods 0.000 claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 238000010408 sweeping Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 5
- 239000012530 fluid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000003507 refrigerant Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000019547 evenness Nutrition 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/12—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade for cutting tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/08—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling, Broaching, Filing, Reaming, And Others (AREA)
- Sawing (AREA)
Abstract
The invention discloses a kind of header cutter devices, its key points of the technical solution are that including rack, workbench, for several headers to be carried out with several clamping components of simultaneously row clamping, cutting assembly, X is to moving assembly, Z-direction moving assembly, Y-direction moving assembly, execute controller and detection components, X is installed in rack to moving assembly, Z-direction moving assembly is installed on X on moving assembly, cutting assembly is installed on Z-direction moving assembly, cutting assembly includes saw blade and the rotary drive for driving saw blade rotation, clamping component is mounted on worktable upper surface, several clamping components are along X to being spaced apart, detection components include the sensor and processing controller for detecting each header height, processing controller includes the computing module handled the detection data of sensor, sensor, which is installed on, to be cut It cuts on component.The device can carry out grooving to header, and the groove depth error cut is small, and machining accuracy is high.
Description
Technical field
The present invention relates to cutting equipment field, more particularly to a kind of header cutter device.
Background technique
Heat exchanger is the section that heat transfer between material is realized between a kind of fluid at two or more different temperatures
Energy equipment, is that heat is made to pass to the lower fluid of temperature by the higher fluid of temperature, fluid temperature (F.T.) is made to reach flow specification
Index to meet the needs of process conditions, while being also one of the capital equipment for improving energy utilization rate.Heat exchanger is mainly applied
In fields such as petroleum, chemical industry, metallurgy, electric power, ship, central heating, refrigeration air-conditioner, machinery, food, pharmacy, it is widely used.
It needs that header is arranged in heat exchanger.Such as the header in air-conditioning is used to collect the refrigerant in branch line.Pressure
The high-temperature gas refrigerant of contracting machine discharge enters after condenser, in order to improve heat dissipation effect and reduce the pipe resistance of pipeline, can design
Carried out cooling heat at the shunting of 2 or 3, each shunting refrigerant can finally enter a header jointly, collect after again into
Enter expansion valve.Also the design for first shunting again afflux is had in evaporator, is provided to improve heat exchanger effectiveness and reduces pipe damping
Power.
The grooving on outer side is needed in header production process, the length direction of slot and the length direction of header hang down
Directly, due to being influenced by factors such as table surface evennesses, when existing groove cutting equipment is to header grooving, cutting groove depth is missed
It is poor big.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of header cutter device, the device
Grooving can be carried out to header, and the groove depth error cut is small, machining accuracy is high.
To achieve the above object, the present invention provides the following technical scheme that a kind of header cutter device, including it is organic
Frame, the workbench being slidably connected in rack, several clamping components for several headers to be fixed, to header into
Row cuts the cutting assembly of slot, for driving cutting assembly X to mobile X to moving assembly, for driving cutting assembly Z-direction mobile
Z-direction moving assembly, for driving the Y-direction moving assembly of movable workbench, for controlling X to moving assembly, Y-direction moving assembly
The execution controller to work with Z-direction moving assembly and the detection group detected for the cutting position to each header
Part, the X are installed in rack to moving assembly, and the Z-direction moving assembly is installed on X on moving assembly, the cutting group
Part is installed on Z-direction moving assembly, and the cutting assembly includes the rotary drive of saw blade and drive saw blade work,
The clamping component is mounted on worktable upper surface, and several clamping components along X to being spaced apart, distinguish by the execution controller
It is electrically connected with X to moving assembly, Y-direction moving assembly and Z-direction moving assembly, detection components include for detecting each header
The sensor and processing controller of height, the sensor are installed on cutting assembly, the processing controller and sensor
And execute controller electrical connection；
After the execution controller drives the sensor to be successively moved to preset cut surface position, the Y-direction is mobile
Component drives the movable workbench, so that the upper surface of header described in the sensor sweeping and to the processing controller
Range data is fed back, the processing controller generates a number of high point coordinate value, each high point according to the range data
The corresponding header of coordinate value is in the position where the vertex for the arcwall face that cut surface is formed；With preset depth of cut value
For parameter, corresponding cutting coordinate value is generated according to each high point coordinate value, the controller that executes is sat according to obtained cutting
Scale value drives the cutting assembly movement to cut the header.
As a further improvement of the present invention, the clamping component include two guiding axis arranged in parallel,
For gripping several grip blocks of header and driving the clamping actuator of grip block clamping header, the guiding
The length direction of axis is Y-direction, and the clamping actuator is located at guiding axis one end, and several grip blocks are along guiding axis length direction point
Cloth is fixedly connected farthest away from the grip block for clamping actuator with two guiding axis, other grip blocks are slidably connected with guiding axis,
Each header is distributed between adjacent grip block, and the clamping actuator pushes grip block to move to far from clamping actuator direction
Under dynamic state, each grip block is close to each other to grip header.
As a further improvement of the present invention, the grip block being slidably connected on guiding axis is bolted with backhaul bolt, and
The through-hole passed through for backhaul bolt is provided on each grip block, the internal diameter of the through-hole is all larger than outer screw diameter and is less than head
Portion's outer diameter, the backhaul bolt on the grip block are both passed through far from the through-hole clamped on the adjacent grip block in actuator side.
As a further improvement of the present invention, caulking groove is formed on the grip block, be formed on the caulking groove for
The groove face of the afflux pipe surface fitting.
As a further improvement of the present invention, crushing block, the crushing block and phase are provided between two neighboring grip block
Any one grip block is fixedly connected in adjacent grip block, and the crushing block, two neighboring folder are squeezed after adjacent grip block is close to each other
It holds block and header contact position is provided with elastic extruded layer.
As a further improvement of the present invention, the clamping component is slidably connected on workbench, on the workbench
Be provided with adjusting sliding rail, the length direction for adjusting sliding rail be X to, include adjustable plate in the clamping component, it is described
It clamps actuator and guiding axis is both secured on adjustable plate, the adjustable plate, which is slidably connected to, to be adjusted on sliding rail, the adjusting
The locating piece for being positioned to adjustable plate is bolted in the junction of adjustable plate and adjusting sliding rail on plate.
As a further improvement of the present invention, the X to moving assembly include the X that is fixed in rack to sliding rail, cunning
Dynamic X of the X on sliding rail that be connected to is to mounting plate, the X being rotationally connected in rack to screw rod and for driving X to rotate to screw rod
X to actuator, the X is spirally connected to screw rod and X to mounting plate, and the Z-direction moving assembly is installed on X on mounting plate, the X
It is installed in rack to actuator.
As a further improvement of the present invention, the Z-direction moving assembly includes and is fixed on Z-direction of the X on mounting plate to slide
Rail, the Z-direction mounting plate being slidably connected on Z-direction sliding rail are rotationally connected with Z-direction screw rod of the X on mounting plate and for driving Z
The Z-direction actuator rotated to screw rod, the Z-direction screw rod are spirally connected with Z-direction mounting plate, and the cutting assembly is installed on Z-direction mounting plate
On, the Z-direction actuator is installed on X on mounting plate.
As a further improvement of the present invention, the Y-direction moving assembly includes the Y-direction sliding rail being fixed in rack, turns
The dynamic Y-direction screw rod being connected in rack and the Y-direction actuator for driving Y-direction screw rod to rotate, the workbench are slidably connected
In on Y-direction sliding rail and the workbench is spirally connected with Y-direction screw rod, the Y-direction actuator is installed in rack.
As a further improvement of the present invention, the Y-direction sliding rail is provided with multiple, and multiple Y-direction sliding rails divide along X to interval
Cloth.
Beneficial effects of the present invention: by rack, workbench, several clamping components, cutting assembly, X to moving assembly, Z
To moving assembly, Y-direction moving assembly and the setting for executing controller, several clamping components are held for fixing several headers
Line control unit controls X and drives cutting assembly mobile to moving assembly, Z-direction moving assembly and Y-direction moving assembly, so that the equipment
Multiple headers can be carried out with batch and cut slot, and the setting of detection components can be to progress position at each header slot to be cut
Detection, so that the groove depth error that the device cuts each header is small, machining accuracy is high.
Detailed description of the invention
Fig. 1 is a kind of schematic perspective view of header cutter device；
Fig. 2 is the schematic perspective view of clamping component；
Fig. 3 is a kind of control system fabric topology figure of header cutter device；
Fig. 4 is schematic perspective view of the X to moving assembly, Z-direction moving assembly and cutting assembly；
Fig. 5 is the schematic perspective view of Y-direction moving assembly.
Appended drawing reference: 1, rack；2, workbench；21, sliding rail is adjusted；3, clamping component；31, guiding axis；32, grip block；
321, caulking groove；33, actuator is clamped；34, backhaul bolt；36, crushing block；37, adjustable plate；38, locating piece；4, cutting assembly；
41, saw blade；42, rotary drive；5, X is to moving assembly；51, X is to sliding rail；52, X is to mounting plate；53, X is to screw rod；54,X
To actuator；6, Z-direction moving assembly；61, Z-direction sliding rail；62, Z-direction mounting plate；63, Z-direction screw rod；64, Z-direction actuator；7, Y-direction
Moving assembly；71, Y-direction sliding rail；72, Y-direction screw rod；73, Y-direction actuator；8, controller is executed；9, detection components；91, it senses
Device；92, processing controller.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is described in more detail.Wherein identical components are with identical
Appended drawing reference indicates." X to ", " Y-direction " and " Z-direction " is phase between any two it should be noted that word used in the following description
Mutually vertical direction, wherein " X to ", " Y-direction " are orthogonal both direction on horizontal plane, " Z-direction " is vertical direction.
Shown in referring to Fig.1, a kind of header cutter device of the present embodiment, including organic frame 1, it is slidably connected to rack 1
On workbench 2, several clamping components 3 for several headers to be fixed cut to header the cutting group of slot
Part 4, for driving cutting assembly 4X to mobile X to moving assembly 5, for driving cutting assembly 4Z mobile to mobile Z-direction
Component 6, the Y-direction moving assembly 7 for driving workbench 2 mobile, for controlling X to moving assembly 5, Y-direction moving assembly 7 and Z
The execution controller 8 to work to moving assembly 6 and the detection components detected for the cutting position to each header
9, X are installed in rack 1 to moving assembly 5, and Z-direction moving assembly 6 is installed on X on moving assembly 5, and cutting assembly 4 is installed on Z
To on moving assembly 6, cutting assembly 4 includes saw blade 41 and the rotary drive 42 for driving the work of saw blade 41, is clamped
Component 3 is mounted on 2 upper surface of workbench, and several clamping components 3 are along X to being spaced apart.Referring to Fig.1, shown in Fig. 4, control is executed
Device 8 processed is electrically connected with X to moving assembly 5, Y-direction moving assembly 7 and Z-direction moving assembly 6 respectively, and detection components 9 include to be used for
The sensor 91 and processing controller 92 of each header height are detected, sensor 91 is installed on cutting assembly 4, processing control
Device 92 processed is electrically connected with sensor 91 and execution controller 8.
After execution controller 8 drives sensor 91 to be successively moved to preset cut surface position, Y-direction moving assembly 7 is driven
Workbench 2 is mobile, so that the upper surface of 91 sweeping header of sensor and feeding back range data, processing control to processing controller 92
Device 92 processed generates a number of high point coordinate value according to range data, and the corresponding header of each high point coordinate value is in cut surface
Position where the vertex of the arcwall face of formation；Using preset depth of cut value as parameter, generated according to each high point coordinate value
Corresponding cutting coordinate value executes controller 8 and drives cutting assembly 4 to act to cut afflux according to obtained cutting coordinate value
Pipe.
It executes controller 8 and programmable controller, concrete model SPLC200 can be used in processing controller 92.Rotation
Actuator 42 is the equipment for being able to drive the rotation of saw blade 41, and motor, motor and the rotation for installing saw blade 41 can be used
Axis passes through transmission V belt translation.Operator is first clamped several headers by clamping component 3, several clamping components 3 along X to
Every distribution, each header is clamped by several clamping components 3, and after header is clamped, length direction is X
To the orientation of each header is Y-direction, starts rotary drive 42 later, and rotary drive 42 drives saw blade 41 to revolve
Turn, execute controller 8 control X to moving assembly 5, Y-direction moving assembly 7 and Z-direction moving assembly 6 work so that sensor 91 according to
The secondary top from each header slot to be cut passes through, and processing controller 92 calculates saw blade according to the measurement numerical value of sensor 91
41 cut to each header coordinate value when designated depth, execute controller 8 later and control X to moving assembly 5, Y-direction shifting
Dynamic component 7 and Z-direction moving assembly 6 work, so that saw blade 41 successively carries out each header along Y-direction to cut slot, and cut slot mistake
Coordinate value when saw blade 41 cuts to designated depth according to each header in journey is adjusted in Z-direction, so that each afflux
Slot after pipe cutting can reach designated depth, and the groove depth error of cutting is small, and machining accuracy is high.
The course of work of detection components 9 are as follows:
It executes controller 8 and exports X to movement value, X is moved to sensor 91 to the drive cutting assembly 4 of moving assembly 5 and is located at
The X at header place to be cut is at coordinate；It executes controller 8 and exports Y-direction movement value, Y-direction moving assembly 7 drives workbench 2 to move
Successively inswept each header is moved to sensor 91 above header, sensor 91 obtains each header and sensor 91 at this time
Spacing data simultaneously transfers data to processing controller 92；To data after the data that 92 receiving sensor 91 of processing controller obtains
It is handled, judge the high point of each header and obtains the distance values between each high point and sensor 91, processing controller 92
The positional value A1 of each high point is obtained by distance values；Aftertreatment controller 92 it is opposite by sensor 91 and saw blade 41
The positional value A1 of position difference and each high point calculates the actual coordinate value A2 of each high point；Provide the depth of cut of header
For Z3, processing controller 92 calculates saw blade 41 for each collection according to the actual coordinate value A2 and depth of cut Z3 of each high point
Flow tube cuts to coordinate value A3 when Z3 depth；Controller 8 is executed later and exports X to movement value, and X is cut to the drive of moving assembly 5
It cuts component 4 and is moved to saw blade 41 and be located at the X at header place to be cut at coordinate, execute controller 8 and export Y-direction movement value, Y
To drive workbench 2 movement of moving assembly 7 so that saw blade 41 successively carries out each header to cut slot, during cutting slot, hold
Line control unit 8 cuts to coordinate value A3 when Z3 depth according to each header, exports Z-direction movement value, 6 band of Z-direction moving assembly
Dynamic saw blade 41 is finely adjusted in Z-direction, to reduce the groove depth error that each header is cut into.
As a kind of improved specific embodiment, referring to shown in Fig. 2, clamping component 3 includes arranged in parallel
Two guiding axis 31, several grip blocks 32 for gripping header and grip block 32 is driven to clamp header
Actuator 33 is clamped, the length direction of guiding axis 31 is Y-direction, clamps actuator 33 and is located at 31 one end of guiding axis, several grip blocks
32 are distributed along 31 length direction of guiding axis, are fixedly connected farthest away from the grip block 32 for clamping actuator 33 with two guiding axis 31,
Other grip blocks 32 are slidably connected with guiding axis 31, and each header is distributed between adjacent grip block 32, clamp actuator
33 push grip block 32 to far from clamping under 33 direction moving condition of actuator, and each grip block 32 is close to each other to grip
Header.
Clamping actuator 33 is to be able to drive the mobile equipment of grip block 32, and clamping actuator 33 can be used cylinder, cylinder
Piston rod be fixedly connected with the grip block 32 near cylinder.Each header is sequentially placed into clamping component by operator
Between two neighboring grip block 32 on 3, grip block 32 is pushed by clamping actuator 33 later, so that two neighboring grip block
32 clamp header.Since header is longer and multiple positions in header lengths direction are required to cut slot, each clamping
Component 3 grips the length direction different location of header.The clamping component 3 can disposably clamp several affluxs
Pipe, and structure is simple, easy to operate, the setting of multiple clamping components 3 can be improved the clamping stability to header.
As a kind of improved specific embodiment, referring to shown in Fig. 2, the grip block 32 that is slidably connected on guiding axis 31
It is bolted with backhaul bolt 34, and is provided with the through-hole passed through for backhaul bolt 34 on each grip block 32, the internal diameter of through-hole
It is all larger than outer screw diameter and is less than head outer diameter, the backhaul bolt 34 on grip block 32 is both passed through far from clamping 33 side of actuator
Through-hole on adjacent grip block 32.
By the setting of backhaul bolt 34, drive when clamping actuator 33 near 32 face of grip block for clamping actuator 33
The head being screwed on the backhaul bolt 34 on the grip block 32 to clamping in 33 moving process of actuator and adjacent grip block
Adjacent grip block 32 will be driven to slide after 32 abuttings, and the backhaul bolt 34 being spirally connected on adjacent grip block 32 will drive next folder
It is mobile to hold block 32, therefore finally in addition to the grip block 32 being fixedly connected with guiding axis 31, other each grip blocks 32 will be slided successively
It is dynamic so that the distance between adjacent grip block 32 increases, facilitate operator by with cut the header of slot from adjacent grip block 32 it
Between take out and the header to grooving is put between adjacent grip block 32.
As a kind of improved specific embodiment, referring to shown in Fig. 2, it is formed with caulking groove 321 on grip block 32, on caulking groove
It is formed with the groove face for being bonded with the afflux pipe surface.
The groove face abutted in caulking groove 321 with header is bonded to each other with header side, therefore groove face can limit afflux
Pipe moves up and down, and the setting of the caulking groove 321 and groove face can be avoided header and move under cutting force effect along Z-direction, favorably
In raising groove depth precision.
Extruding is provided between two neighboring grip block 32 referring to shown in Fig. 2 as a kind of improved specific embodiment
Block 36, crushing block 36 is fixedly connected with any one grip block 32 in adjacent grip block 32, after adjacent grip block 32 is close to each other
The crushing block 36 is squeezed, two neighboring grip block 32 is provided with elastic extruded layer with header contact position.
Elastic extruded layer can be used rubber and be made, and the setting of elastic extruded layer can be avoided grip block 32 and header rigidity
Contact, header is easily deformed, and the setting of crushing block 36 can undertake the biggish extruding between adjacent grip block 32
Power, further avoid header be squeezed it is bad.
As a kind of improved specific embodiment, referring to Figure 5, clamping component 3 is slidably connected to workbench 2
On, be provided on workbench 2 adjust sliding rail 21, adjust sliding rail 21 length direction be X to, in clamping component 3 include adjust
Plate 37 is saved, actuator 33 is clamped and guiding axis 31 is both secured on adjustable plate 37, adjustable plate 37 is slidably connected to adjusting sliding rail
It in adjustable plate 37 and adjusts the junction of sliding rail 21 on 21, on adjustable plate 37 and is bolted with for being positioned to adjustable plate 37
Locating piece 38.Each clamping component 3 can be moved by adjustable plate 37 on adjusting sliding rail 21, when clamping component 3 is moved to finger
Positioning postpones, and by rotatable positioning member 38 clamping component 3 is positioned with respect to sliding rail.Header is usually required in length side
To multiple positions slot, and the slotting position of different size header is different, and clamping component 3 is capable of the setting of adjusting position,
It, can be by adjusting position, so that at the slot to be cut of header when so that clamping component 3 clamping the header of different size
Reserve it is enough cut slot space, facilitate cutting assembly 4 to cut header.
As a kind of improved specific embodiment, referring to shown in Fig. 4, X includes to be fixed on rack 1 to moving assembly 5
On X to sliding rail 51, be slidably connected to X of the X on sliding rail 51 to mounting plate 52, the X being rotationally connected in rack 1 to screw rod 53
And for driving X to the X that screw rod 53 rotates to actuator 54, X is spirally connected to screw rod 53 and X to mounting plate 52, Z-direction moving assembly
6 are installed on X on mounting plate 52, and X is installed in rack 1 to actuator 54.X is that X is driven to rotate to screw rod 53 to actuator 54
Equipment, motor can be used；X is installed on Z-direction moving assembly 6 He of the X on mounting plate 52 to drive under 53 rotation status of screw rod
The cutting assembly 4 being installed on Z-direction moving assembly 6 is along X to moving, and the moving structure is simple and practical, and processing cost is low.
As a kind of improved specific embodiment, referring to shown in Fig. 4, Z-direction moving assembly 6 includes to be fixed on X to peace
Z-direction sliding rail 61 in loading board 52, is rotationally connected with X to mounting plate 52 at the Z-direction mounting plate 62 being slidably connected on Z-direction sliding rail 61
On Z-direction screw rod 63 and Z-direction actuator 64 for driving Z-direction screw rod 63 to rotate, Z-direction screw rod 63 and 62 spiral shell of Z-direction mounting plate
It connects, cutting assembly 4 is installed on Z-direction mounting plate 62, and Z-direction actuator 64 is installed on X on mounting plate 52.Z-direction actuator 64 is
The equipment for driving Z-direction screw rod 63 to rotate, can be used motor；It drives and is installed on Z-direction mounting plate 62 under 63 rotation status of Z-direction screw rod
Cutting assembly 4 moved along Z-direction, the moving structure is simple and practical, and processing cost is low.
As a kind of improved specific embodiment, referring to Figure 5, Y-direction moving assembly 7 includes to be fixed on rack 1
On Y-direction sliding rail 71, the Y-direction screw rod 72 that is rotationally connected in rack 1 and the Y-direction driving for driving Y-direction screw rod 72 to rotate
Part 73, workbench 2 is slidably connected on Y-direction sliding rail 71 and workbench 2 is spirally connected with Y-direction screw rod 72, and Y-direction actuator 73 is installed on machine
On frame 1.Y-direction actuator 73 is the equipment for driving Y-direction screw rod 72 to rotate, and motor can be used；It is driven under 72 rotation status of Y-direction screw rod
Workbench 2 on Y-direction sliding rail 71 along Y-direction in moving, and the moving structure is simple and practical, and processing cost is low.
As a kind of improved specific embodiment, referring to Figure 5, Y-direction sliding rail 71 is provided with multiple, multiple Y-directions cunnings
Rail 71 is along X to being spaced apart.The setting of multiple Y-direction sliding rails 71 can be improved the mobile stationarity of workbench 2, and multiple Y-directions are sliding
Rail 71 is supported many places of workbench 2, is capable of providing bigger support force, and the setting of multiple Y-direction sliding rails 71 can mention
The mobile stationarity of high workbench 2.
Working principle:
Each header is sequentially placed between the two neighboring grip block 32 in each clamping component 3 by operator,
Grip block 32 is pushed by each clamping actuator 33 later, so that two neighboring grip block 32 clamps header, header quilt
After clamping, length direction is X to the orientation of each header is Y-direction, starts rotary drive 42 later, and rotation is driven
Moving part 42 drives saw blade 41 to rotate.Controller 8 is executed later and exports X to movement value, and X drives cutting assembly 4 to moving assembly 5
It is moved to sensor 91 and is located at the X at header place to be cut at coordinate；It executes controller 8 and exports Y-direction movement value, Y-direction is mobile
Component 7 drives workbench 2 to be moved to the successively inswept each header from header above of sensor 91, at this time the acquisition of sensor 91
Each header and 91 spacing data of sensor simultaneously transfer data to processing controller 92；92 receiving sensor 91 of processing controller
Data are handled after the data of acquisition, judge the high point of each header and obtain the spacing between each high point and sensor 91
Numerical value, processing controller 92 obtain the positional value A1 of each high point by distance values；Aftertreatment controller 92 pass through sensing
Device 91 and the positional value A1 of 41 relative position difference of saw blade and each high point calculate the actual coordinate value A2 of each high point；Rule
The depth of cut for determining header is Z3, actual coordinate value A2 and depth of cut Z3 of the processing controller 92 according to each high point, meter
Calculate coordinate value A3 when each header is cut to Z3 depth by saw blade 41；Controller 8 is executed later exports X to movement value, X
It drives cutting assembly 4 to be moved to saw blade 41 to moving assembly 5 to be located at the X at header place to be cut at coordinate, execute control
Device 8 exports Y-direction movement value, and Y-direction moving assembly 7 drives workbench 2 mobile so that saw blade 41 successively carries out each header
Slot is cut, during cutting slot, executes coordinate value A3 when controller 8 cuts to Z3 depth according to each header, output Z-direction is mobile
Value, Z-direction moving assembly 6 drive saw blade 41 to be finely adjusted in Z-direction, so that the slot after the cutting of each header can reach finger
The groove depth error of depthkeeping degree, cutting is small, and machining accuracy is high.By the setting of backhaul bolt 34 on grip block 32, driven when clamping
Moving part 33 drives near the grip block 32 for clamping actuator 33 towards clamping in 33 moving process of actuator, is screwed onto the clamping
The head on backhaul bolt 34 on block 32 will drive adjacent grip block 32 to slide after abutting with adjacent grip block 32, and adjacent
It is mobile that the backhaul bolt 34 being spirally connected on grip block 32 will drive next grip block 32 again, therefore finally in addition to fixed with guiding axis 31
The grip block 32 of connection, other each grip blocks 32 will be slided successively so that the distance between adjacent grip block 32 increases, conveniently
Operator will be to cut the header of slot from taking out between adjacent grip block 32 and the header to grooving is put into adjacent folder
It holds between block 32.The setting of 32 upper embedded groove 321 of grip block can be avoided moves under cutting force effect along Z-direction because of header, and
Cause the groove depth error of cutting big.Each clamping component 3 can be moved by adjustable plate 37 on adjusting sliding rail 21, when clamping group
After part 3 is moved to designated position, by rotatable positioning member 38 clamping component 3 is positioned with respect to sliding rail.Header is usual
It needs to slot in multiple positions of length direction, and the slotting position of different size header is different, clamping component 3 can be adjusted
The setting of position can be by adjusting position, so that afflux when so that clamping component 3 clamping the header of different size
Reserved at the slot to be cut of pipe it is enough cut slot space, facilitate cutting assembly 4 to cut header.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment,
All technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
For those of ordinary skill, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (10)
1. a kind of header cutter device, it is characterised in that: including organic frame (1), the workbench being slidably connected on rack (1)
(2), several clamping components (3) for several headers to be fixed cut to header the cutting assembly (4) of slot,
For driving cutting assembly (4) X to mobile X to moving assembly (5), the Z-direction for driving cutting assembly (4) Z-direction mobile is moved
Dynamic component (6), the Y-direction moving assembly (7) for driving workbench (2) mobile are moved for controlling X to moving assembly (5), Y-direction
Execution controller (8) that dynamic component (7) and Z-direction moving assembly (6) work and for the cutting position to each header into
The detection components (9) of row detection, the X are installed on rack (1) to moving assembly (5), Z-direction moving assembly (6) installation
In X on moving assembly (5), the cutting assembly (4) is installed on Z-direction moving assembly (6), and the cutting assembly (4) includes
There is saw blade (41) and drive the rotary drive (42) of saw blade (41) work, the clamping component (3) is mounted on work
Make platform (2) upper surface, several clamping components (3) are along X to being spaced apart, and the execution controller (8) is respectively with X to moving assembly
(5), Y-direction moving assembly (7) and Z-direction moving assembly (6) electrical connection, detection components (9) include for detecting each header
The sensor (91) and processing controller (92) of height, the sensor (91) are installed on cutting assembly (4), the processing
Controller (92) is electrically connected with sensor (91) and execution controller (8)；
After the execution controller (8) drives the sensor (91) to be successively moved to preset cut surface position, the Y-direction is moved
Dynamic component (7) drive the workbench (2) mobile, so that the upper surface of header described in the sensor (91) sweeping and to institute
Processing controller (92) feedback range data is stated, the processing controller (92) generates a number of according to the range data
High point coordinate value, the corresponding header of each high point coordinate value is in the position where the vertex for the arcwall face that cut surface is formed
It sets；Using preset depth of cut value as parameter, corresponding cutting coordinate value is generated according to each high point coordinate value, it is described to execute control
Device (8) processed drives the cutting assembly (4) to act to cut the header according to obtained cutting coordinate value.
2. a kind of header cutter device according to claim 1, it is characterised in that: the clamping component (3) includes
There are two guiding axis (31) arranged in parallel, several grip blocks (32) for gripping header and drives folder
The clamping actuator (33) of block (32) clamping header is held, the length direction of the guiding axis (31) is Y-direction, the clamping driving
Part (33) is located at guiding axis (31) one end, and several grip blocks (32) are distributed along guiding axis (31) length direction, drives farthest away from clamping
The grip block (32) of moving part (33) is fixedly connected with two guiding axis (31), other grip blocks (32) are slided with guiding axis (31)
Connection, each header are distributed between adjacent grip block (32), and the clamping actuator (33) pushes grip block (32) Xiang Yuan
From clamping under the moving condition of actuator (33) direction, each grip block (32) is close to each other to grip header.
3. a kind of header cutter device according to claim 2, it is characterised in that: be slidably connected on guiding axis (31)
Grip block (32) be bolted with backhaul bolt (34), and be provided on each grip block (32) and passed through for backhaul bolt (34)
Through-hole, the internal diameter of the through-hole is all larger than outer screw diameter and is less than head outer diameter, the backhaul bolt on the grip block (32)
(34) it both passes through far from the through-hole clamped on the adjacent grip block (32) in actuator (33) side.
4. a kind of header cutter device according to claim 2, it is characterised in that: be formed on the grip block (32)
Caulking groove (321) is formed with the groove face for being bonded with the afflux pipe surface on the caulking groove.
5. a kind of header cutter device according to claim 2, it is characterised in that: between two neighboring grip block (32)
It being provided with crushing block (36), the crushing block (36) is fixedly connected with any one grip block (32) in adjacent grip block (32),
The crushing block (36) is squeezed after adjacent grip block (32) is close to each other, two neighboring grip block (32) is all provided with header contact position
It is equipped with elastic extruded layer.
6. a kind of header cutter device according to claim 1, it is characterised in that: the clamping component (3) is slided
It is connected on workbench (2), is provided on the workbench (2) and adjusts sliding rail (21), the length side for adjusting sliding rail (21)
To for X to, include adjustable plate (37) on the clamping component (3), the clamping actuator (33) and guiding axis (31)
It is both secured on adjustable plate (37), the adjustable plate (37), which is slidably connected to, to be adjusted on sliding rail (21), on the adjustable plate (37)
The locating piece for being positioned to adjustable plate (37) is bolted in adjustable plate (37) and the junction for adjusting sliding rail (21)
(38)。
7. a kind of header cutter device according to claim 1, it is characterised in that: the X includes to moving assembly (5)
There is the X being fixed on rack (1) to sliding rail (51), be slidably connected to X of the X on sliding rail (51) to mounting plate (52), rotation company
The X being connected on rack (1) to screw rod (53) and for driving X to the X that screw rod (53) rotates to actuator (54), the X to
Screw rod (53) and X are spirally connected to mounting plate (52), and the Z-direction moving assembly (6) is installed on X on mounting plate (52), and the X is to drive
Moving part (54) is installed on rack (1).
8. a kind of header cutter device according to claim 7, it is characterised in that: the Z-direction moving assembly (6) includes
Have the Z-direction sliding rail (61) being fixed on X on mounting plate (52), the Z-direction mounting plate (62) being slidably connected on Z-direction sliding rail (61),
It is rotationally connected with Z-direction screw rod (63) of the X on mounting plate (52) and the Z-direction actuator for driving Z-direction screw rod (63) to rotate
(64), the Z-direction screw rod (63) is spirally connected with Z-direction mounting plate (62), and the cutting assembly (4) is installed on Z-direction mounting plate (62),
The Z-direction actuator (64) is installed on X on mounting plate (52).
9. a kind of header cutter device according to claim 1, it is characterised in that: the Y-direction moving assembly (7) includes
There is the Y-direction sliding rail (71) being fixed on rack (1), the Y-direction screw rod (72) that is rotationally connected on rack (1) and for driving Y
The Y-direction actuator (73) rotated to screw rod (72), the workbench (2) is slidably connected on Y-direction sliding rail (71) and the work
Platform (2) is spirally connected with Y-direction screw rod (72), and the Y-direction actuator (73) is installed on rack (1).
10. a kind of header cutter device according to claim 9, it is characterised in that: the Y-direction sliding rail (71) is provided with
Multiple, multiple Y-direction sliding rails (71) are along X to being spaced apart.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910642677.8A CN110280833B (en) | 2019-07-16 | 2019-07-16 | Collecting pipe cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910642677.8A CN110280833B (en) | 2019-07-16 | 2019-07-16 | Collecting pipe cutting device |
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| Publication Number | Publication Date |
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| CN110280833A true CN110280833A (en) | 2019-09-27 |
| CN110280833B CN110280833B (en) | 2024-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910642677.8A Active CN110280833B (en) | 2019-07-16 | 2019-07-16 | Collecting pipe cutting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719434A (en) * | 2020-12-16 | 2021-04-30 | 海南林雅居门窗制造有限公司 | Aluminum product cutting device |
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| CN105772851A (en) * | 2016-04-12 | 2016-07-20 | 浙江硕和机器人科技有限公司 | Fully automatic pipe material saw cutting machine |
| KR20180049419A (en) * | 2016-11-01 | 2018-05-11 | 주식회사 오성에프에이 | pipe hole fabricating apparatus |
| CN108031912A (en) * | 2017-12-12 | 2018-05-15 | 嘉兴市华晶机械有限公司 | A kind of both-end synchronization Pipe Cutting refacing machine |
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| US4567795A (en) * | 1984-04-30 | 1986-02-04 | Pool James R | Slot cutting apparatus |
| KR100864854B1 (en) * | 2007-11-14 | 2008-10-23 | 주식회사 아이씨엠씨 | The pipe cutting system which becomes two dimension bendings |
| CN103394752A (en) * | 2013-07-23 | 2013-11-20 | 唐敏 | Multi-head tube cutter |
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| CN110280833B (en) | 2024-05-28 |
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