CN105766225A - Cotton boll and residual mulch recovery and cotton stalk smashing and returning combined machine - Google Patents
Cotton boll and residual mulch recovery and cotton stalk smashing and returning combined machine Download PDFInfo
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- CN105766225A CN105766225A CN201610214521.6A CN201610214521A CN105766225A CN 105766225 A CN105766225 A CN 105766225A CN 201610214521 A CN201610214521 A CN 201610214521A CN 105766225 A CN105766225 A CN 105766225A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B43/00—Gatherers for removing stones, undesirable roots or the like from the soil, e.g. tractor-drawn rakes
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Abstract
本发明公开了一种棉桃残膜回收及棉杆粉碎还田联合作业机,在机架前端装有限深轮,机架前端下方装着棉桃回收铲,棉桃回收铲后部连接着棉桃回收箱,棉桃回收箱底面通过输送软管依次与前部机架顶面上设置的三通以及负压风机相连,棉桃回收箱后方的机架下横向设置着一根主动链轮轴,机架中部以及后部顶面上分别水平设置着过渡链轮轴以及从动链轮轴,三根链轮轴的两侧链轮上分别设置着输送链条,两输送链条之间横向均布间隔设置着挑膜齿支撑板,挑膜齿支撑板上固接着挑膜齿,主动链轮轴后方的机架下倾斜设置着辅助输膜板,辅助输膜板后方的机架下装有棉杆粉碎还田装置,该装置后方的机架下设置着集膜箱,机架后端上方横向设置着一个脱膜滚刷。
The invention discloses a combined operation machine for recovering cotton boll residual film and crushing and returning cotton stalks to the field. A limited depth wheel is installed at the front end of the frame, and a cotton boll recovery shovel is installed under the front end of the frame. The bottom surface of the recovery box is connected with the tee and the negative pressure fan set on the top surface of the front frame in turn through the conveying hose. A drive sprocket shaft is arranged horizontally under the frame behind the cotton recovery box. The transition sprocket shaft and the driven sprocket shaft are respectively arranged horizontally on the surface, and the conveyor chains are respectively arranged on the sprockets on both sides of the three sprocket shafts. The film picking teeth are fixed on the support plate, and the auxiliary film conveying plate is installed obliquely under the frame behind the driving sprocket shaft. The cotton stalk crushing and returning device is installed under the frame behind the auxiliary film conveying plate. A film collecting box is arranged, and a stripping roller brush is horizontally arranged above the rear end of the frame.
Description
技术领域 technical field
本发明涉及一种棉桃残膜回收及棉杆粉碎还田联合作业机。 The invention relates to a combined operation machine for recovering cotton boll residual film and crushing and returning cotton stalks to the field.
背景技术 Background technique
新疆气候条件独特,棉花种植规模庞大,是我国优质棉花的主要生产基地。大面积的棉花种植普遍采用地膜覆盖技术。大量塑料地膜的使用造成农田严重的白色污染,对棉花发芽、生长以及棉花产量等产生严重影响,不利于农田的可持续发展。棉花采收后棉花植株上仍然存在一些棉桃,棉桃的存在影响机械回收残膜的回收率。 Xinjiang has unique climatic conditions and a large scale of cotton planting. It is the main production base of high-quality cotton in my country. Large-scale cotton planting generally adopts mulching technology. The use of a large number of plastic mulches has caused serious white pollution of farmland, which has a serious impact on cotton germination, growth and cotton production, which is not conducive to the sustainable development of farmland. After the cotton is harvested, there are still some bolls on the cotton plants, which affect the recovery rate of mechanically recovered residual film.
新疆棉花种植年限长,棉田残膜积累严重,治理棉田残膜污染刻不容缓。棉花收获后棉花植株上棉桃的存在为牛羊饲料提供了很好的来源。在传统残膜回收机残膜回收作业前增加棉桃回收作业工序,不仅能最大限度的合理利用资源而且还能减小对回收残膜的影响。研究表明棉秆粉碎还田有助于提高土壤的有机质含量从而改善土壤。 Cotton has been planted for a long time in Xinjiang, and the accumulation of residual film in cotton fields is serious. It is urgent to control the pollution of residual film in cotton fields. The presence of bolls on cotton plants after cotton harvest provides a good source of feed for cattle and sheep. Adding the cotton boll recycling process before the residual film recovery operation of the traditional residual film recycling machine can not only maximize the rational use of resources but also reduce the impact on the recovery of residual film. Studies have shown that crushed cotton stalks can help improve soil organic matter content and soil improvement.
发明内容 Contents of the invention
本发明的目的在于提供一种棉桃残膜回收及棉杆粉碎还田联合作业机,能将棉桃回收、残膜回收、棉秆粉碎还田功能整合在一起,减少农机具下地作业的次数、提高农机具的使用效率、减少农机具的维护成本,其安全可靠,结构合理,作业效率高,作业质量稳定,回收棉桃可供牛羊等食用,回收残膜含杂率低,棉秆粉碎还田质量稳定。 The purpose of the present invention is to provide a combined operation machine for recovering cotton boll residual film and crushing cotton stalks, which can integrate the functions of cotton boll recovery, residual film recovery, and cotton stalk crushing and returning to the field, so as to reduce the number of operations of agricultural machinery in the field and improve The use efficiency of agricultural machinery can reduce the maintenance cost of agricultural machinery. It is safe, reliable, reasonable in structure, high in operation efficiency, and stable in operation quality. The recovered cotton bolls can be eaten by cattle and sheep, the recycled residual film has a low impurity rate, and the cotton stalks are crushed and returned to the field. stable quality.
本发明的目的是这样实现的,一种棉桃残膜回收及棉杆粉碎还田联合作业机,包括机架,机架前端两侧分别安装着一个限深轮,两限深轮之间的机架下方横向安装着一个梳齿式棉桃回收铲,棉桃回收铲后部连接着一个棉桃回收箱,棉桃回收箱底面的棉桃回收斗下端通过输送软管依次与前部机架顶面上设置的三通以及负压风机相连,三通的下端出口伸至机架顶面上的棉桃收集箱内,棉桃回收箱后方的机架下横向设置着一根主动链轮轴,机架中部以及后部顶面上分别水平设置着过渡链轮轴以及从动链轮轴,三根链轮轴的两侧链轮上分别设置着输送链条,两输送链条之间横向均布间隔设置着挑膜齿支撑板,每根挑膜齿支撑板上都竖向均布间隔固接着挑膜齿,主动链轮轴后方的机架下倾斜设置着一块辅助输膜板,辅助输膜板后方的机架下横向设置着一个具有护罩的棉杆粉碎还田装置,棉杆粉碎还田装置的转轴上均布间隔设置着棉杆粉碎甩刀,棉杆粉碎还田装置后方的机架下设置着集膜箱,集膜箱后方的机架下方两侧分别设置着行走轮,机架后端上方横向设置着一个脱膜滚刷,棉杆粉碎还田装置的转轴、主动链轮轴以及负压风机均由安装在机架前端的传动装置通过拖拉机驱动旋转。 The purpose of the present invention is achieved in this way. A combined operation machine for recovering cotton boll residual film and crushing cotton stalks for returning to the field includes a frame. A depth-limiting wheel is respectively installed on both sides of the front end of the frame. The machine between the two depth-limiting wheels A comb-toothed boll recovery shovel is horizontally installed under the frame, and a boll recovery box is connected to the rear of the boll recovery shovel. The outlet at the lower end of the tee extends into the boll collection box on the top surface of the frame. A drive sprocket shaft is horizontally arranged under the frame behind the boll recovery box. The middle part of the frame and the rear top surface The transition sprocket shaft and the driven sprocket shaft are arranged horizontally on the top, and the conveyor chains are respectively arranged on the sprockets on both sides of the three sprocket shafts. The film-picking tooth support plates are evenly spaced horizontally between the two conveyor chains. The tooth support plates are vertically evenly spaced and fixed to the film-picking teeth. An auxiliary film delivery plate is installed obliquely under the frame behind the driving sprocket shaft. Cotton stalk crushing and returning device, cotton stalk crushing and throwing knives are evenly distributed on the rotating shaft of the cotton stalk crushing and returning device, a film collecting box is arranged under the frame behind the cotton stalk crushing and returning device, and the machine behind the film collecting box There are traveling wheels on both sides of the bottom of the frame, and a film-removing roller brush is installed horizontally above the rear end of the frame. The rotation is driven by a tractor.
本发明工作时,机架通过三点悬挂装置与拖拉机的牵引装置悬挂联接,拖拉机的动力输出轴通过传动轴与本发明的传动装置的动力输入轴相联,从而构成联合作业机组。拖拉机通过传动装置进行动力传输,驱动梳齿式棉桃回收装置、主动链轮轴、棉秆粉碎还田装置、脱膜滚刷进行工作。工作过程中,机组沿着棉田苗行向前匀速前进,梳齿式棉桃回收铲将棉秆上的棉桃和棉叶捋下,捋下的棉桃与棉叶在机具向前行进的过程中不断进入棉桃回收斗,棉桃回收斗中的棉桃和棉叶在负压风机产生的吸力作用下,沿输送软管输送到三通,进入三通中棉桃与棉叶在三通靠近负压风机一侧安装的阻挡筛网的阻挡作用下沿与棉桃收集箱入料口联结的三通出口进入棉桃收集箱,从而实现棉桃的回收作业。在机具向前行进的过程中,传动装置通过链传动驱动主动链轮轴带动输送链条进行残膜回收作业,作业时,机具最下端的挑膜齿不断将地表残膜挑起并将残膜输送到输膜辅助板,借助挑膜齿、残膜、输膜辅助板三者之间的摩擦力将残膜输送到集膜箱的上方,大部分残膜在重力作用下掉入集膜箱,一些挑膜齿上由于粘有泥土致使残膜没有掉入集膜箱,脱膜滚刷在传动装置的作用下产生不停的旋转运动,将挑膜齿上没掉下的残膜从挑膜齿上刷落下来,通过调节机架前方的两个限深轮可控制机具最下方挑膜齿的入土深度,从而控制残膜回收的力度,整个过程即可实现残膜回收作业。棉杆粉碎还田装置在传动装置的作用下,棉杆粉碎甩刀不断的高速旋转作业,将直立棉秆粉碎成短截状,护罩防止在高速粉碎棉秆时引起棉秆四溅,从而完成棉秆高效粉碎还田作业,同时调节机架前方的两个限深轮可控制棉田棉秆粉碎后棉秆残茬残留的高度。拖拉机与机具组成的联合作业机一次作业依次完成棉桃回收、残膜回收、棉秆粉碎还田三项作业。 When the present invention works, the frame is suspended and connected with the tractor's traction device through a three-point suspension device, and the power output shaft of the tractor is connected with the power input shaft of the transmission device of the present invention through a transmission shaft, thereby forming a combined operation unit. The tractor transmits power through the transmission device to drive the comb-type cotton boll recovery device, the driving sprocket shaft, the cotton stalk crushing and returning device, and the film-removing roller brush to work. During the working process, the unit moves forward at a constant speed along the cotton field seedling row, and the comb-toothed boll recovery shovel strokes the bolls and cotton leaves on the cotton stalks, and the bolls and cotton leaves are continuously entered during the forward movement of the machine. Cotton boll recovery hopper, the bolls and cotton leaves in the boll recovery hopper are transported to the tee along the conveying hose under the suction force generated by the negative pressure fan, and the bolls and cotton leaves in the tee are installed on the side of the tee close to the negative pressure fan Under the blocking effect of the blocking screen, it enters the boll collection box along the three-way outlet connected with the inlet of the boll collection box, thereby realizing the boll recovery operation. When the machine is moving forward, the transmission device drives the driving sprocket shaft through the chain transmission to drive the conveying chain to carry out the residual film recovery operation. During the operation, the film picking teeth at the bottom of the machine continuously pick up the residual film on the surface and transport the residual film to the The auxiliary film conveying plate, with the help of friction between the film picking teeth, residual film, and film conveying auxiliary plate, conveys the residual film to the top of the film collecting box, most of the remaining film falls into the film collecting box under the action of gravity, some Due to the sticky soil on the film picking teeth, the residual film does not fall into the film collecting box, and the film stripping roller brush produces non-stop rotating motion under the action of the transmission device, and removes the residual film that has not fallen from the film picking teeth from the film picking teeth When the upper brush is down, by adjusting the two depth-gauge wheels in front of the machine frame, the depth of the film picking teeth at the bottom of the machine can be controlled, so as to control the strength of residual film recovery, and the whole process can realize the recovery of residual film. Cotton stalk crushing and returning device Under the action of the transmission device, the cotton stalk crushing knife rotates continuously at high speed to crush the upright cotton stalks into short pieces. Complete the efficient crushing and returning of cotton stalks to the field, and at the same time adjust the two depth-limiting wheels in front of the frame to control the height of cotton stalk residues after the cotton stalks are crushed. The combined operation machine composed of tractors and implements completes the three operations of cotton boll recovery, residual film recovery, and cotton stalk crushing and returning to the field in one operation.
本发明结构紧凑、实用性强、作业效率高、作业质量稳定,一次作业能完成棉桃回收、残膜回收和棉秆粉碎还田作业。回收棉桃可作为牛羊饲料,残膜回收率高,回收残膜含杂率低,棉杆粉碎程度可控制,适用于新疆棉花种植模式下的棉桃回收、残膜回收及棉秆粉碎还田联合作业。 The invention has the advantages of compact structure, strong practicability, high operation efficiency and stable operation quality, and can complete the operations of boll recovery, residual film recovery and cotton stalk crushing and returning to the field in one operation. Recycled cotton bolls can be used as feed for cattle and sheep, with a high recovery rate of residual film, low impurity content of recycled residual film, and controllable degree of cotton stalk crushing. It is suitable for the combination of cotton boll recovery, residual film recovery and cotton stalk crushing and returning to the field under the cotton planting mode in Xinjiang Operation.
附图说明 Description of drawings
下面将结合附图对本发明作进一步详细的描述。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
图1为本发明的主视结构示意图。 Fig. 1 is a schematic diagram of the front view structure of the present invention.
图2为本发明的俯视结构示意图。 FIG. 2 is a schematic top view of the structure of the present invention.
图3为本发明的棉桃回收铲结构示意图。 Fig. 3 is a schematic structural view of the boll recovery shovel of the present invention.
具体实施方式 detailed description
一种棉桃残膜回收及棉杆粉碎还田联合作业机,如图1、图2、图3所示,包括装有悬挂装置10以及传动装置11的机架1,机架1前端两侧分别安装着一个限深轮12,两限深轮12之间的机架下方横向安装着一个梳齿式棉桃回收铲13。 A combined operation machine for recovering cotton boll residual film and crushing and returning cotton stalks to the field, as shown in Figure 1, Figure 2, and Figure 3, comprising a frame 1 equipped with a suspension device 10 and a transmission device 11, and the two sides of the front end of the frame 1 are respectively A depth-limiting wheel 12 is installed, and a comb-tooth type cotton boll recovery shovel 13 is horizontally installed below the frame between two depth-limiting wheels 12 .
棉桃回收铲13后部连接着一个棉桃回收箱14,棉桃回收箱14底面的棉桃回收斗15下端通过输送软管16依次与前部机架顶面上设置的三通8以及负压风机9相连,三通8的下端出口伸至机架顶面上的棉桃收集箱7内。 A boll recovery box 14 is connected to the rear of the boll recovery shovel 13, and the lower end of the boll recovery bucket 15 on the bottom surface of the boll recovery box 14 is connected to the tee 8 and the negative pressure fan 9 arranged on the top surface of the front frame successively through the delivery hose 16 , the lower end outlet of tee 8 stretches in the boll collection box 7 on the frame top surface.
棉桃回收箱7后方的机架下横向设置着一根主动链轮轴17,机架中部以及后部顶面上分别水平设置着过渡链轮轴5以及从动链轮轴,三根链轮轴的两侧链轮上分别设置着输送链条3,两输送链条3之间横向均布间隔设置着挑膜齿支撑板4,每根挑膜齿支撑板上都竖向均布间隔固接着挑膜齿6。主动链轮轴后方的机架下倾斜设置着一块辅助输膜板18,辅助输膜板18后方的机架下横向设置着一个具有护罩22的棉杆粉碎还田装置20,棉杆粉碎还田装置20的转轴21上均布间隔设置着棉杆粉碎甩刀19。棉杆粉碎还田装置20后方的机架下设置着集膜箱23,集膜箱23后方的机架下方两侧分别设置着行走轮24,机架1后端上方横向设置着一个脱膜滚刷2,棉杆粉碎还田装置的转轴21、主动链轮轴17以及负压风机9均由安装在机架前端的传动装置11通过拖拉机驱动旋转。 A drive sprocket shaft 17 is horizontally arranged under the frame at the cotton boll recovery box 7 rear, and transition sprocket shaft 5 and driven sprocket shaft are respectively horizontally arranged on the frame middle part and the rear top surface, and the sprocket wheels on both sides of the three sprocket shafts Conveyor chains 3 are respectively arranged on the top, and film-picking teeth support plates 4 are arranged at horizontal intervals between the two conveying chains 3, and film-picking teeth 6 are fixed on each film-picking tooth support plate vertically and evenly spaced. An auxiliary film feeding plate 18 is arranged obliquely under the frame behind the driving sprocket shaft, and a cotton stalk crushing and returning device 20 with a shield 22 is horizontally arranged under the frame behind the auxiliary film feeding plate 18, and the cotton stalk is crushed and returned to the field. On the rotating shaft 21 of device 20, cotton stalk crushing and throwing knives 19 are evenly distributed at intervals. A film collecting box 23 is arranged under the frame of the cotton stalk crushing and field returning device 20 rear, traveling wheels 24 are respectively arranged on both sides below the frame behind the film collecting box 23, and a stripping roller is arranged horizontally above the rear end of the frame 1. Brush 2, the rotating shaft 21 of the cotton stalk crushing and returning device, the driving sprocket shaft 17 and the negative pressure fan 9 are all driven to rotate by the transmission device 11 installed at the front end of the frame through the tractor.
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| CN109819698A (en) * | 2019-03-12 | 2019-05-31 | 塔里木大学 | A multifunctional straw returning and residual film recovery integrated machine |
| CN110149819A (en) * | 2019-06-19 | 2019-08-23 | 石河子大学 | A kind of combined working soil incomplete film-recovering machine |
| CN112243684A (en) * | 2020-11-13 | 2021-01-22 | 塔里木大学 | Cotton stalk cutting bundling harvester |
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| CN107306522A (en) * | 2017-08-14 | 2017-11-03 | 滨州市农业机械化科学研究所 | A kind of used plastic collection baler |
| CN108419461A (en) * | 2018-04-25 | 2018-08-21 | 内蒙古自治区农牧业机械技术推广站 | A kind of incomplete film-recovering machine structure |
| CN109819698A (en) * | 2019-03-12 | 2019-05-31 | 塔里木大学 | A multifunctional straw returning and residual film recovery integrated machine |
| CN109819698B (en) * | 2019-03-12 | 2024-03-22 | 塔里木大学 | A multi-functional straw return to field residual film recovery integrated machine |
| CN110149819A (en) * | 2019-06-19 | 2019-08-23 | 石河子大学 | A kind of combined working soil incomplete film-recovering machine |
| CN112243684A (en) * | 2020-11-13 | 2021-01-22 | 塔里木大学 | Cotton stalk cutting bundling harvester |
| CN112243684B (en) * | 2020-11-13 | 2024-04-26 | 塔里木大学 | Cotton stalk cutting bundling harvester |
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