CN105731032A - Novel high-accuracy LED lamp pin cutting mechanism - Google Patents

Novel high-accuracy LED lamp pin cutting mechanism Download PDF

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Publication number
CN105731032A
CN105731032A CN201610275059.0A CN201610275059A CN105731032A CN 105731032 A CN105731032 A CN 105731032A CN 201610275059 A CN201610275059 A CN 201610275059A CN 105731032 A CN105731032 A CN 105731032A
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CN
China
Prior art keywords
plate
cutting mechanism
movable plate
sidepiece
led
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Granted
Application number
CN201610275059.0A
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Chinese (zh)
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CN105731032B (en
Inventor
陈浩涛
刘俊廷
罗茂君
王振球
胡冰
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Chongqing Robotics Institute
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Individual
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Priority to CN201610275059.0A priority Critical patent/CN105731032B/en
Publication of CN105731032A publication Critical patent/CN105731032A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1407Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
    • B65G47/1414Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
    • B65G47/1421Vibratory movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh

Abstract

The invention discloses a novel high-accuracy LED lamp pin cutting mechanism which comprises a feeding mechanism, a conveying mechanism and a cutting mechanism. The feeding mechanism comprises a vibration disc, a discharging port is arranged on the vibration disc, a clamping device is connected on the bottom side of the discharging port in a matched manner, a clamping head is arranged on the clamping device to clamp LED lamps, the conveying mechanism comprises a fixing seat and a retaining plate, the cutting mechanism comprises a knife rest positioned on a side opposite to the clamping head, a mounting plate is arranged on the upper surface of the knife rest, and a cutting knife and a knife pushing device are arranged on the mounting plate. The novel high-accuracy LED lamp pin cutting mechanism has the advantages that by using the LED lamp pin cutting mechanism, the LED lamp pin cutting mechanism can automatically permute and combine the LED lamps and cut pins thereof, multiple pairs of the pins can be cut at one time, cut waste of the LED lamps can be automatically collected after cutting, and the LED lamp pin cutting mechanism is high in automation level, efficiency and accuracy.

Description

Novel high-precision LED foot cutting mechanism
Technical field
The present invention relates to automation equipment, be specifically related to a kind of high accuracy LED foot cutting mechanism.
Background technology
Development now with society; people increasingly focus on energy-conserving and environment-protective cause; in order to save the energy; people investigated LED and LED screen; LED compared with conventional incandescent and LED screen compared with traditional display screen; a large amount of electric energy can be saved, along with the production also scale of the development of technology, LED and LED screen;But LED lamp base cuts off station existence and cuts quality instability, easily occur cutting constantly, cropped, cut deformation, cut efficiency low, waste material is scattered, thus lamp base is crooked when being easily caused slotting lamp, lamp base is different in size, even can not be completed plug-in unit action, also having and waste material can be caused exactly to be scattered fuselage, fuselage surface is mixed and disorderly, even can fall in electric elements serious consequences such as causing equipment short circuit.Therefore, prior art existing defects, it is necessary to improve.
Summary of the invention
The present invention solves that prior art problem provides a kind of novel high accuracy LED foot cutting mechanism.
Technical scheme is as follows: novel high-precision LED foot cutting mechanism, including feed mechanism, haul mechanism and cutting mechanism;Wherein: feed mechanism, including vibrating disk, described vibrating disk being provided with discharging opening, described discharging opening bottom side is connected a clamping device;Described clamping device includes a movable plate and is connected to the supporting plate of described movable plate sidepiece;Described movable plate sidepiece has been placed equidistant some clamping heads, and some through holes are equidistantly offered on described supporting plate surface along its length, and each described clamping head correspondence is positioned at immediately below a through hole;Haul mechanism, including a fixing seat, described fixing seating face arranges a baffle plate, and described movable plate is slidably secured on described baffle plate relative to opposite side;Described baffle plate opposite side is additionally provided with the motor, synchronizing wheel and the Timing Belt that are sequentially connected with, and described Timing Belt side is fixing with described movable plate sidepiece to be connected;Cutting mechanism, is positioned at described clamping head opposite side, including tool rest, described tool rest upper surface is provided with installing plate, being provided with cutting knife and push broach device on described installing plate, described cutting knife is positioned at the outfan of push broach device, and the blade of described cutting knife and described movable plate are oppositely arranged.
Preferred version, described clamping head includes the fixed cover of annular, arranges sheet rubber in described fixed cover, and described sheet rubber surface offers lamp hole and is positioned at the pin bores of lamp hole both sides, offers breach between described lamp hole and pin bores.
Preferred version, described movable plate is additionally provided with blanking device, described blanking device includes a lift cylinder, one be positioned at described lift cylinder bottom hit plate, hit raming in the some of column bottom plate described in being arranged at, described in the quantity ramed and adjacent spacing of raming corresponding with the through hole on described supporting plate surface.
Preferred version, is provided with opening in the middle part of described installing plate, described cutting knife translates in said opening, and described push broach device includes flat-removing air cyclinder and is positioned at the push pedal of described flat-removing air cyclinder outfan, and described push pedal opposite other end is fixing connects described cutting knife back.
Preferred version, described cutting knife back is provided with backboard, it is connected by least two connecting rods between described backboard with described push pedal, described plate surfaces offers the connecting hole corresponding with described connecting rod quantity, described back plate surface is fixed in described connecting rod one end, opposite other end, through arranging plug after described connecting hole, described connecting rod is arranged with spring, and described both ends of the spring is conflicted described backboard and plate surfaces respectively.
Preferred version, also includes receiving mechanism, and described receiving mechanism includes a collecting board, and to collect the LED lamp bead fallen above it, a rectangular box, to collect the waste material fallen above it.
Preferred version, the sidepiece of described collecting board is arranged at described movable plate sidepiece, the inclined shape of described collecting board turningly, and described collecting board is positioned at one end of downside and is equipped with feed bin.
Preferred version, described movable plate sidepiece is additionally provided with backing plate, fixes with described movable plate and is connected, can contact with LED pin sidepiece outside backing plate inside described backing plate.
The invention have the benefit that the LED foot cutting mechanism using such scheme, automatically again its pin can be cut after LED being carried out permutation and combination, once multipair pin can be cut, automatically collect the waste material of a few excision of LED after cutting respectively, there is automaticity height, efficiency is high, precision is high feature.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram;
Fig. 2 is side portion structure schematic diagram of the present invention.
Detailed description of the invention
The explanation of following embodiment is specific embodiment that is graphic with reference to what add, that implement in order to illustrate the present invention may be used to.The direction term that the present invention is previously mentioned, for instance " on ", D score, "front", "rear", "left", "right", " interior ", " outward ", " side " etc., be only the direction with reference to annexed drawings.Therefore, the direction term of use is to illustrate and understand the present invention, and is not used to the restriction present invention.In the drawings, the unit that structure is similar is to represent with identical label.
As shown in Figure 1 and Figure 2, the novel high-precision LED foot cutting mechanism of the present invention, including feed mechanism, haul mechanism and cutting mechanism.
Feed mechanism, including vibrating disk, vibrating disk includes two-layer hierarchic structure, the first track, the second track, the 3rd track, anti-stacking baffle plate, feed back gap, it is provided with hopper bottom described vibrating disk, being provided with internal coiling track on hopper, internal coiling rail superior portion end is set to discharging opening, and described discharging opening surface configuration has two-layer hierarchic structure, described two-layer hierarchic structure is set to arc-shaped structure, and discharging opening is divided into three way discharging device mouths by two-layer hierarchic structure;Described three way discharging device mouth ends are connected to the first track, the second track, the 3rd track, and described first track, the second track, the 3rd track all include sole-plate, track lateral wall, and described sole-plate, track lateral wall are disposed as arc-shaped structure;Inside described first track, inside the second track, being provided with feed back gap inside the 3rd track, described feed back gap is set to arc-shaped structure, and bottom, feed back gap and hopper are connected;Described first track, the second track, the 3rd track track lateral wall on be provided with anti-stacking baffle plate, for stacking workpiece in the first track, the second track, the 3rd track is kept off in feed back gap;Described discharging opening bottom side is connected a clamping device;Described clamping device includes a movable plate 1 and is connected to the supporting plate 2 of described movable plate 1 sidepiece;Described movable plate 1 sidepiece has been placed equidistant some clamping heads 3, and some through holes 4 are equidistantly offered on described supporting plate 2 surface along its length, and each described clamping head 3 correspondence is positioned at immediately below a through hole 4.
Haul mechanism, including a fixing seat 5, described fixing seat 5 surface configuration one baffle plate 501, the described relative opposite side of movable plate 1 is slidably secured on described baffle plate 501;Such as, described movable plate 1 sidepiece arranges a deck 101, and described deck 101 is slidably connected to described baffle plate 501 top;Described baffle plate 501 opposite side is additionally provided with the motor, synchronizing wheel 502 and the Timing Belt that are sequentially connected with, and described Timing Belt side is fixing with described movable plate 1 sidepiece to be connected.
Cutting mechanism, is positioned at described clamping head 3 opposite side, including tool rest 6, described tool rest 6 upper surface is provided with installing plate 7, being provided with cutting knife 8 and push broach device on described installing plate 7, described cutting knife 8 is positioned at the outfan of push broach device, and the blade of described cutting knife 8 and described movable plate 1 are oppositely arranged.
During operation, supporting plate 2 is moved to described discharging opening bottom by described Timing Belt, described Timing Belt drives the at the uniform velocity mobile cooperation feeding speed of supporting plate 2 subsequently, described vibrating disk is by LED ordered arrangement and is adjusted to lamp holder state upward, then LED falls in each through hole 4 described supporting plate 2 from described discharging opening successively, after all blocking in all through holes 4 and having LED, the pin of LED is once cut action by described push broach device, has cut.
Described clamping head 3 includes the fixed cover of annular, arranges sheet rubber in described fixed cover, and described sheet rubber surface offers lamp hole and is positioned at the pin bores of lamp hole both sides, offers breach between described lamp hole and pin bores;LED falls into from discharging opening to be inserted described clamping head 3 after described through hole 4, wherein two pins of LED are respectively placed in two pin bores, and described breach can be extruded for LED after pin has cut in lamp hole and fall into receiving mechanism.
Described movable plate 1 is additionally provided with blanking device, described blanking device includes a lift cylinder 9, one be positioned at described lift cylinder 9 bottom hit plate 901, hit described in being arranged at and ram 902 in the some of column bottom plate 901, described in ram 902 quantity and adjacent 902 spacing of raming corresponding with the through hole 4 on described supporting plate 2 surface;The described plate 901 that hits is positioned at the surface of supporting plate 2, cuts out after foot completes until LED, described in hit plate 901 and decline, ram and 902 stretch in the through hole 4 of correspondence and by knocking-on for the LED in clamping head 3 clamping head 3 to collect.
Being provided with opening in the middle part of described installing plate 7, described cutting knife 8 translates in said opening, and described push broach device includes flat-removing air cyclinder 701 and is positioned at the push pedal 702 of described flat-removing air cyclinder 701 outfan, and described push pedal 702 opposite other end is fixing connects described cutting knife 8 back;Described flat-removing air cyclinder 701 moves left and right so that described cutting knife 8 possesses the power cut to pin and the action received.
Described cutting knife 8 back is provided with backboard, it is connected by least two connecting rods between described backboard with described push pedal 702, the connecting hole corresponding with described connecting rod quantity is offered on described push pedal 702 surface, described back plate surface is fixed in described connecting rod one end, opposite other end arranges plug after described connecting hole, being arranged with spring on described connecting rod, described both ends of the spring is conflicted described backboard and push pedal 702 surface respectively, plays cutting knife 8 cushioning effect when touching pin.
Also including receiving mechanism, described receiving mechanism includes a collecting board, and to collect the LED lamp bead fallen above it, a rectangular box, to collect the waste material fallen above it.
The sidepiece of described collecting board is arranged at described movable plate 1 sidepiece, the inclined shape of described collecting board turningly, and described collecting board is positioned at one end of downside and is equipped with feed bin;Such as, described collecting board sidepiece hinge is in movable plate 1 side, and described collecting board end arranges a hydraulic stem, and described hydraulic rod end connects bottom collecting board;Described cutting knife 8 is before cutting pin, and described collecting board rotates to be packed up, and now pin is cut by cutting knife 8, and the pin waste material dismissed falls directly into and is positioned at the rectangular box that collecting board issues, and after garbage collection completes, described collecting board spread apart is to wait to collect LED.
Described movable plate 1 sidepiece is additionally provided with backing plate, fixes with described movable plate 1 and is connected, can contact with LED pin sidepiece outside described backing plate inside described backing plate;Described backing plate is used for when described cutting knife 8 touches pin with righting pin, consequently facilitating pin is cut.
Adopt such scheme, the LED foot cutting mechanism of the present invention, automatically again its pin can be cut after LED being carried out permutation and combination, once multipair pin can be cut, automatically collect the waste material of a few excision of LED after cutting respectively, there is automaticity height, efficiency is high, precision is high feature.

Claims (8)

1. novel high-precision LED foot cutting mechanism, it is characterised in that include feed mechanism, haul mechanism and cutting mechanism;Wherein:
Feed mechanism, including vibrating disk, described vibrating disk is provided with discharging opening, and described discharging opening bottom side is connected a clamping device;Described clamping device includes a movable plate and is connected to the supporting plate of described movable plate sidepiece;Described movable plate sidepiece has been placed equidistant some clamping heads, and some through holes are equidistantly offered on described supporting plate surface along its length, and each described clamping head correspondence is positioned at immediately below a through hole;
Haul mechanism, including a fixing seat, described fixing seating face arranges a baffle plate, and described movable plate is slidably secured on described baffle plate relative to opposite side;Described baffle plate opposite side is additionally provided with the motor, synchronizing wheel and the Timing Belt that are sequentially connected with, and described Timing Belt side is fixing with described movable plate sidepiece to be connected;
Cutting mechanism, is positioned at described clamping head opposite side, including tool rest, described tool rest upper surface is provided with installing plate, being provided with cutting knife and push broach device on described installing plate, described cutting knife is positioned at the outfan of push broach device, and the blade of described cutting knife and described movable plate are oppositely arranged.
2. high accuracy LED foot cutting mechanism according to claim 1, it is characterized in that, described clamping head includes the fixed cover of annular, described fixed cover arranges sheet rubber, described sheet rubber surface offers lamp hole and is positioned at the pin bores of lamp hole both sides, offers breach between described lamp hole and pin bores.
3. high accuracy LED foot cutting mechanism according to claim 1, it is characterized in that, described movable plate is additionally provided with blanking device, described blanking device includes a lift cylinder, one be positioned at described lift cylinder bottom hit plate, hit raming in the some of column bottom plate described in being arranged at, described in the quantity ramed and adjacent spacing of raming corresponding with the through hole on described supporting plate surface.
4. high accuracy LED foot cutting mechanism according to claim 1, it is characterized in that, it is provided with opening in the middle part of described installing plate, described cutting knife translates in said opening, described push broach device includes flat-removing air cyclinder and is positioned at the push pedal of described flat-removing air cyclinder outfan, and described push pedal opposite other end is fixing connects described cutting knife back.
5. high accuracy LED foot cutting mechanism according to claim 4, it is characterized in that, described cutting knife back is provided with backboard, it is connected by least two connecting rods between described backboard with described push pedal, described plate surfaces offers the connecting hole corresponding with described connecting rod quantity, and described back plate surface is fixed in described connecting rod one end, and opposite other end arranges plug after described connecting hole, being arranged with spring on described connecting rod, described both ends of the spring is conflicted described backboard and plate surfaces respectively.
6. high accuracy LED foot cutting mechanism according to claim 1, it is characterised in that also including receiving mechanism, described receiving mechanism includes a collecting board, to collect the LED lamp bead fallen above it, a rectangular box, to collect the waste material fallen above it.
7. high accuracy LED foot cutting mechanism according to claim 6, it is characterised in that the sidepiece of described collecting board is arranged at described movable plate sidepiece, the inclined shape of described collecting board turningly, described collecting board is positioned at one end of downside and is equipped with feed bin.
8. high accuracy LED foot cutting mechanism according to claim 1, it is characterised in that described movable plate sidepiece is additionally provided with backing plate, fixes with described movable plate inside described backing plate and is connected, can contact with LED pin sidepiece outside backing plate.
CN201610275059.0A 2016-04-28 2016-04-28 Novel high-precision LED lamp pin cutting mechanism Active CN105731032B (en)

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CN201610275059.0A CN105731032B (en) 2016-04-28 2016-04-28 Novel high-precision LED lamp pin cutting mechanism

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CN105731032B CN105731032B (en) 2023-03-28

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63129638A (en) * 1986-11-20 1988-06-02 Nissei Plastics Ind Co Apparatus for manufacturing light emitting diode
CN204980211U (en) * 2015-07-31 2016-01-20 深圳市方向电子有限公司 Connector dynamic sending machine
CN205110943U (en) * 2015-09-18 2016-03-30 赵大玉 LED screen inserting device's group material cutter mechanism
CN105480705A (en) * 2016-01-16 2016-04-13 深圳市圣天达自动化科技有限公司 Automatic feeding mechanism of LED full-color large-screen insertion machine
CN105478917A (en) * 2016-01-16 2016-04-13 深圳市圣天达自动化科技有限公司 Full-automatic LED lamp pin cutting mechanism
CN105499439A (en) * 2015-12-04 2016-04-20 江阴乐圩光电股份有限公司 Automatic LED bracket leg cutter
CN205555378U (en) * 2016-04-28 2016-09-07 深圳晟科达自动化科技有限公司 Novel high accuracy LED lamp base cuts mechanism

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63129638A (en) * 1986-11-20 1988-06-02 Nissei Plastics Ind Co Apparatus for manufacturing light emitting diode
CN204980211U (en) * 2015-07-31 2016-01-20 深圳市方向电子有限公司 Connector dynamic sending machine
CN205110943U (en) * 2015-09-18 2016-03-30 赵大玉 LED screen inserting device's group material cutter mechanism
CN105499439A (en) * 2015-12-04 2016-04-20 江阴乐圩光电股份有限公司 Automatic LED bracket leg cutter
CN105480705A (en) * 2016-01-16 2016-04-13 深圳市圣天达自动化科技有限公司 Automatic feeding mechanism of LED full-color large-screen insertion machine
CN105478917A (en) * 2016-01-16 2016-04-13 深圳市圣天达自动化科技有限公司 Full-automatic LED lamp pin cutting mechanism
CN205555378U (en) * 2016-04-28 2016-09-07 深圳晟科达自动化科技有限公司 Novel high accuracy LED lamp base cuts mechanism

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