CN105499439A - Automatic LED bracket leg cutter - Google Patents

Automatic LED bracket leg cutter Download PDF

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Publication number
CN105499439A
CN105499439A CN201510884635.7A CN201510884635A CN105499439A CN 105499439 A CN105499439 A CN 105499439A CN 201510884635 A CN201510884635 A CN 201510884635A CN 105499439 A CN105499439 A CN 105499439A
Authority
CN
China
Prior art keywords
mould
mount pad
parts
support
cutter
Prior art date
Application number
CN201510884635.7A
Other languages
Chinese (zh)
Inventor
胡清辉
高芬
胡建
柏云
杨明周
Original Assignee
江阴乐圩光电股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江阴乐圩光电股份有限公司 filed Critical 江阴乐圩光电股份有限公司
Priority to CN201510884635.7A priority Critical patent/CN105499439A/en
Publication of CN105499439A publication Critical patent/CN105499439A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus

Abstract

The invention discloses an automatic LED bracket leg cutter. The automatic LED bracket leg cutter comprises an operation screen, a base, a loading part, a cutting part and a collecting part; the loading part and the collecting part are mounted at two ends of the cutting part; the loading part and the cutting part are aslant mounted on the base by the same angle; and the collecting part is aslant mounted on the base for conveniently realizing loading and unloading of finished products. The automatic LED bracket leg cutter is high in machining precision, precise in positioning and low in noise, and automatically collects the finished products and wastes.

Description

LED support automatic pin cutter
Technical field
The invention belongs to LED production equipment field, more specifically relate to LED support automatic pin cutter.
Background technology
In the process of direct insertion LED production and processing, later stage needs the independent direct insertion LED whole half-finished LED support being cut into both positive and negative polarity pin different length, because the thickness of lamp pearl is much larger than the thickness of support, therefore because cutter presses down and makes both positive and negative polarity pin length have error, can there is the phenomenon to LED support location is accurate, finished product reclaims difficulty when cutting simultaneously.The patent No.: 200720171124.1 Chinese invention patents, exists and flat shakes that device noise is large, energy consumption large, shear inaccurately shortcoming; , there is material loading and not easily realize, locate not defect accurately in the patent No.: 201110173041.7 Chinese invention patents; , there is the phenomenon that finished product reclaims difficulty in the patent No.: 201420221277.2 and 201420547821.2 Chinese invention patents.
Summary of the invention
In order to solve the problem, the invention provides that a kind of machining accuracy is high, the LED support automatic pin cutter of low, the automatic collection finished product of accurate positioning, noise and waste material.
According to an aspect of the present invention, LED support automatic pin cutter comprises operation screen, base, material loading parts, cuts parts and material receiving component, cut parts two ends and material loading parts and material receiving component are installed, material loading parts with cut parts and be arranged on base with identical angular slope, material receiving component is inclined and mounted on base, so that realize material loading and finished product blanking.
In some embodiments, material loading parts comprise driving wheel, driven pulley, conveyer belt, the first baffle plate, second baffle and the first support, conveyer belt is by driving wheel and driven pulley, first baffle plate and second baffle are installed on apportion conveyer belt both sides on the first support, to cut parts with being transported to by LED support, carry out processing of cutting.
In some embodiments, the first baffle plate and second baffle can regulate along conveyer belt horizontal vertical direction, and the connection of conveyer belt either end cuts parts, so that be applicable to the LED support of different model, reduces noise simultaneously.
In some embodiments, cut parts and comprise reject bin, the first installation, mould, the second support, the second mount pad, cylinder and cutter, reject bin is fixedly connected with the first mount pad, first mount pad is fixedly connected with mould and the second support, mould is protruding on the first mount pad, second mount pad is installed on the secondary support bracket, cylinder is arranged on the second mount pad, cutter is fixedly connected with cylinder, cutter sleeve is established on the secondary support bracket, and straight reciprocating motion can be done along the second support, so that realize accurately shearing.
In some embodiments, described mould is protruding on the first mount pad, first mount pad is provided with rectangular through-hole, mould covers in rectangular through-hole, and mould is provided with Asperity model, and convex body and workpiece are fitted, mould is provided with slotted eye, slotted eye communicates with rectangular through-hole, is convenient to realize accurate location, is that waste material falls into reject bin by slotted eye simultaneously.
In some embodiments, mould is provided with anchor point, is convenient to realize accurate location.
In some embodiments, slotted eye shape arranges consistent with the shape that cuts of needs, and what be convenient to realize to cut is accurate.
In some embodiments, material receiving component comprises deflector chute and material stock storehouse, and deflector chute two ends connect respectively and cut parts and material stock storehouse, are convenient to the automatic recovery realizing finished product.
In some embodiments, operation screen can control material loading parts and cut component working, is convenient to increase work efficiency.
The beneficial effect of LED support automatic pin cutter of the present invention is: machining accuracy of the present invention is high, low, the automatic collection finished product of accurate positioning, noise and waste material.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of LED support automatic pin cutter of the present invention;
Fig. 2 is the structural representation of the material loading parts of a kind of LED support automatic pin cutter of the present invention;
Fig. 3 is the structural representation cutting parts of a kind of LED support automatic pin cutter of the present invention;
Fig. 4 is the structural representation of the first mount pad of a kind of LED support automatic pin cutter of the present invention;
Fig. 5 is a kind of mould of LED support automatic pin cutter of the present invention and the structural representation of cutter.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is further illustrated.
As shown in Figure 1, a kind of LED support automatic pin cutter of an embodiment of the present invention comprises operation screen 1, base 2, material loading parts 3, cuts parts 4 and material receiving component 5.Operation screen 1, material loading parts 3, cut parts 4 and material receiving component 5 is installed on base 2.Operation screen 1 can control material loading parts 3 and cut parts 4 to operate.
Base 2 is provided with the slope of inclination, and material loading parts 3 are installed on the slope, cuts parts 4 and installs on the slope equally.Material loading parts 3 and cut parts 4 favour the angle of horizontal plane can be different, can be cut parts 4 and horizontal plane angle is greater than material loading parts 3 and horizontal plane angle, but optimum is that to cut parts 4 identical with horizontal plane angle with material loading parts 3 with horizontal plane angle, and material loading parts 3 are so that mild being delivered to of LED support cuts parts 4.Cutting parts 4 is between material loading parts 3 and material receiving component 5, and material receiving component 5 is inclined and mounted on base 2, and material receiving component 5 and horizontal plane angle should be greater than and cut parts 4 and horizontal plane angle, so that the LED lamp bead machined can complete blanking automatically.
As shown in Figure 2, material loading parts 3 comprise driving wheel 31, driven pulley 32, conveyer belt 33, first baffle plate 34, second baffle 35 and the first support 36.Driving wheel 31 and driven pulley 32 are arranged on the two ends of the first support 36 respectively, and optimum adopts bolt and nut to be fixedly connected with, and conveyer belt 33 is by driving wheel 31 and driven pulley 32.First baffle plate 34 and second baffle 35 are arranged on the first support 36, and apportion conveyer belt 33 both sides, for stopping LED support.First baffle plate 34 can regulate along conveyer belt 33 horizontal vertical direction, and second baffle 35 can regulate along conveyer belt 33 horizontal vertical direction, so that be suitable for the LED support of different length specification.Due to the LED support of double end, can not only rely on the angle tilted that LED support is slipped to and cut parts 4 place, therefore need the conveying completing LED support by conveyer belt 33.
As shown in Figure 3, cutting mechanism comprises reject bin 41, first mount pad 42, mould 43, second support 44, second mount pad 45, cylinder 46 and cutter 47.Reject bin 41 is fixedly connected on the bottom of the first mount pad 42 by bolt and nut, mould 43 is fixedly connected on the top of the first mount pad 42 by bolt and nut, second support 44 is installed on the first mount pad 42 both sides, second support 44 is installed with the second mount pad 45, cylinder 46 is fixedly connected on the second mount pad 45 by screw, and cutter 47 is fixedly connected with cylinder 46.
As shown in Figure 4, the first mount pad 42 is provided with rectangular through-hole 421, and mould 43 can cover rectangular through-hole 421, when being convenient to cut, waste material is entered reject bin 41 by rectangular through-hole 421.Mould 43 is protruding on the first mount pad 42, cutting operation has been machined in LED lamp, the thickness of the lamp pearl at LED support two ends is much larger than the thickness of LED support, process equipment before cutter press down cut time, first be that cutter is pressed onto LED support, the larger LED support of thickness due to two ends can form downward distortion, just cropped fall redundance.When mould 43 projection makes to cut on the first mount pad 42, LED support is indeformable, improves machining accuracy.
As shown in Figure 5, mould 43 is provided with convex body 431 and slotted eye 432, and convex body 431 is consistent with the gap in the middle of LED support, and be convenient to LED support and accurately locate on mould 43, slotted eye 432 is provided with multiple at mould 43, and it is consistent that shape and workpiece need to cut shape.Slotted eye 432 communicates with rectangular through-hole 421, and the waste material being convenient to cut directly enters reject bin 41.Cutter 47 matches with slotted eye 432, and optimum is matched in clearance.Mould 43 and cutter 47 can with changing, to adapt to the LED support of different size.Mould 43 is provided with anchor point 433, accurately locates when being convenient to LED conveying support to the position of LED support.
Second support 44 optimum is provided with two, and symmetry is arranged on the first mount pad 42, and the second support 44 is also provided with dovetail groove, and cutter 47 is set in dovetail groove.Second mount pad 45 is fixedly connected with on the second support 44, second mount pad 45 by bolt and nut and is provided with cylinder 46, and cylinder 46 is fixedly connected with cutter 47.Cutter 47 can move along the second support 44 under cylinder 46 promotes, and completes and cuts instruction.
Material receiving component 5 comprises deflector chute 51 and material stock storehouse 52, deflector chute 51 connection cuts parts 4, angle due to deflector chute 51 and horizontal plane is greater than and cuts parts 4 and horizontal plane angle, and the LED lamp bead cut can be slipped to material stock storehouse 52 along deflector chute 51, completes finished product rewinding work.
Automaticity of the present invention is high, operating efficiency is high, noise is low, energy consumption is low.
Above-described is only some embodiments of the present invention, it should be pointed out that for the person of ordinary skill of the art, and under the prerequisite not departing from creation design of the present invention, can also make other distortion and improve, these all belong to protection scope of the present invention.

Claims (9)

1.LED carriage automatic foot-cutting machine, it is characterized in that, comprise operation screen (1), base (2), material loading parts (3), cut parts (4) and material receiving component (5), described parts (4) two ends that cut are provided with material loading parts (3) and material receiving component (5), described material loading parts (3) with cut parts (4) and be arranged on base (2) with identical angular slope, described material receiving component (5) is inclined and mounted on base (2).
2. LED support automatic pin cutter according to claim 1, it is characterized in that, described material loading parts (3) comprise driving wheel (31), driven pulley (32), conveyer belt (33), first baffle plate (34), second baffle (35), first support (36) and position-limited rack (37), conveyer belt (31) is by described driving wheel (32) and driven pulley (33), described first support (36) is provided with some position-limited racks (37), described first baffle plate (34) and second baffle (35) are installed on upper apportion conveyer belt (33) both sides of position-limited rack (37).
3. LED support automatic pin cutter according to claim 2, it is characterized in that, described first baffle plate (34) and second baffle (35) can above move by position-limited rack (37), can by the distance between mobile adjustment first baffle plate (34) and second baffle (35).
4. LED support automatic pin cutter according to claim 3, it is characterized in that, the described parts (4) that cut comprise reject bin (41), first mount pad (42), mould (43), second support (44), second mount pad (45), cylinder (46) and cutter (47), described reject bin (41) is fixedly connected with the first mount pad (42), described first mount pad (42) is fixedly connected with mould (43) and the second support (44), described mould (43) is protruding on the first mount pad (42), described second mount pad (45) is arranged on the second support (44), cylinder (46) is arranged on the second mount pad (45), described cutter (47) is fixedly connected with cylinder (46), cutter (47) is set on the second support (44), and straight reciprocating motion can be done along the second support (44).
5. LED support automatic pin cutter according to claim 4, it is characterized in that, described mould (43) described mould (43) is protruding on the first mount pad (42), described first mount pad (42) is provided with rectangular through-hole (421), described mould (43) covers in rectangular through-hole (421), described mould (43) is provided with Asperity model (431), described convex body (431) and workpiece are fitted, described mould (43) is provided with slotted eye (432), and described slotted eye (432) communicates with rectangular through-hole (421).
6. LED support automatic pin cutter according to claim 5, is characterized in that, mould (43) is provided with anchor point (433).
7. LED support automatic pin cutter according to claim 4, is characterized in that, described slotted eye (432) shape arranges consistent with the shape needing to cut.
8. LED support automatic pin cutter according to claim 1, it is characterized in that, described material receiving component (5) comprises deflector chute (51) and material stock storehouse (52), and described deflector chute (51) two ends connect respectively and cut parts (4) and material stock storehouse (52).
9. LED support automatic pin cutter according to claim 1, is characterized in that, described operation screen (1) can control material loading parts (3) and cut parts (4) work.
CN201510884635.7A 2015-12-04 2015-12-04 Automatic LED bracket leg cutter CN105499439A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510884635.7A CN105499439A (en) 2015-12-04 2015-12-04 Automatic LED bracket leg cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510884635.7A CN105499439A (en) 2015-12-04 2015-12-04 Automatic LED bracket leg cutter

Publications (1)

Publication Number Publication Date
CN105499439A true CN105499439A (en) 2016-04-20

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Application Number Title Priority Date Filing Date
CN201510884635.7A CN105499439A (en) 2015-12-04 2015-12-04 Automatic LED bracket leg cutter

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CN (1) CN105499439A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106345949A (en) * 2016-08-31 2017-01-25 惠州市集迅科技有限公司 Electronic component processing equipment with feeding device

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201122605Y (en) * 2007-11-28 2008-09-24 蒋承球 LED automatic pin cutting machine
CN102263169A (en) * 2011-06-24 2011-11-30 木林森股份有限公司 Automatic pin cutting machine for LED (Light-Emitting Diode) support
CN202642143U (en) * 2012-07-11 2013-01-02 惠州速乐科技有限公司 Packing machine special for light-emitting diode (LED) beads
CN203333008U (en) * 2013-05-11 2013-12-11 江阴市中科机电制造有限公司 Adjustable type rock wool board feeding mechanism
CN203332835U (en) * 2013-05-11 2013-12-11 江阴市中科机电制造有限公司 Rock wool board cutting feeding mechanism
CN203512846U (en) * 2013-09-18 2014-04-02 中山台光电子材料有限公司 Cutting device for copper-clad laminate
CN104386424A (en) * 2014-09-29 2015-03-04 天津翰克科技有限公司 Feeding device of plastic uptake forming device
CN205324567U (en) * 2015-12-04 2016-06-22 江阴乐圩光电股份有限公司 Automatic pin cutter of LED support

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201122605Y (en) * 2007-11-28 2008-09-24 蒋承球 LED automatic pin cutting machine
CN102263169A (en) * 2011-06-24 2011-11-30 木林森股份有限公司 Automatic pin cutting machine for LED (Light-Emitting Diode) support
CN202642143U (en) * 2012-07-11 2013-01-02 惠州速乐科技有限公司 Packing machine special for light-emitting diode (LED) beads
CN203333008U (en) * 2013-05-11 2013-12-11 江阴市中科机电制造有限公司 Adjustable type rock wool board feeding mechanism
CN203332835U (en) * 2013-05-11 2013-12-11 江阴市中科机电制造有限公司 Rock wool board cutting feeding mechanism
CN203512846U (en) * 2013-09-18 2014-04-02 中山台光电子材料有限公司 Cutting device for copper-clad laminate
CN104386424A (en) * 2014-09-29 2015-03-04 天津翰克科技有限公司 Feeding device of plastic uptake forming device
CN205324567U (en) * 2015-12-04 2016-06-22 江阴乐圩光电股份有限公司 Automatic pin cutter of LED support

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106345949A (en) * 2016-08-31 2017-01-25 惠州市集迅科技有限公司 Electronic component processing equipment with feeding device

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Application publication date: 20160420