CN105731032B - Novel high-precision LED lamp pin cutting mechanism - Google Patents
Novel high-precision LED lamp pin cutting mechanism Download PDFInfo
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- CN105731032B CN105731032B CN201610275059.0A CN201610275059A CN105731032B CN 105731032 B CN105731032 B CN 105731032B CN 201610275059 A CN201610275059 A CN 201610275059A CN 105731032 B CN105731032 B CN 105731032B
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- plate
- led lamp
- collecting
- cutting mechanism
- push
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a novel high-precision LED lamp base cutting mechanism which comprises a feeding mechanism, a conveying mechanism and a cutting mechanism, wherein the feeding mechanism is arranged on the feeding mechanism; the feeding mechanism comprises a vibrating disc, a discharge port is arranged on the vibrating disc, and the bottom side of the discharge port is connected with a clamping device in a matching manner; the clamping device is provided with a clamping head for clamping the LED lamp; the material conveying mechanism comprises a fixed seat and a baffle; the cutting mechanism is positioned on the opposite side of the clamping head and comprises a cutter holder, the upper surface of the cutter holder is provided with an installation plate, and the installation plate is provided with a cutter and a push broach device; the beneficial effects are that: the LED lamp pin cutting mechanism can automatically arrange and combine the LED lamps and then cut pins of the LED lamps, can cut more pins at one time, automatically and respectively collect waste materials of the LED lamps after cutting, and has the advantages of being high in automation degree, efficiency and precision.
Description
Technical Field
The invention relates to automation equipment, in particular to a high-precision LED lamp pin cutting mechanism.
Background
At present, along with the continuous development of society, people pay more and more attention to energy conservation and environmental protection career, in order to save energy, people research LED lamps and LED screens, compared with traditional incandescent lamps, the LED lamps and the LED screens can save a large amount of electric energy, and along with the continuous development of technology, the production of the LED lamps and the LED screens is also scaled; but LED lamp base cuts off station and has the quality of cutting unstable, appears cutting constantly easily, cuts unevenly, cuts the deformation, cuts inefficiency, and the waste material scatters to the lamp base is crooked when leading to the plug-in easily, and the lamp base is not of uniform length, can not accomplish even plug-in components action, can cause the waste material to scatter the fuselage in addition, and the fuselage surface is mixed and disorderly, can fall into the electrical components even and cause serious consequences such as equipment short circuit. Thus, the prior art is deficient and needs improvement.
Disclosure of Invention
The invention provides a novel high-precision LED lamp base cutting mechanism for solving the problems in the prior art.
The technical scheme of the invention is as follows: the novel high-precision LED lamp base cutting mechanism comprises a feeding mechanism, a conveying mechanism and a cutting mechanism; wherein: the feeding mechanism comprises a vibrating disc, a discharge port is formed in the vibrating disc, and the bottom side of the discharge port is connected with a clamping device in a matched mode; the clamping device comprises a moving plate and a supporting plate connected to the side part of the moving plate; a plurality of clamping heads are arranged on the side part of the moving plate at equal intervals, a plurality of through holes are formed in the surface of the supporting plate at equal intervals along the length direction of the supporting plate, and each clamping head is correspondingly positioned right below one through hole; the conveying mechanism comprises a fixed seat, a baffle is arranged on the surface of the fixed seat, and the other side of the movable plate, which is opposite to the movable plate, is slidably fixed on the baffle; the other side of the baffle is also provided with a stepping motor, a synchronous wheel and a synchronous belt which are sequentially connected, and one side of the synchronous belt is fixedly connected with the side part of the moving plate; the cutting mechanism is located on the opposite side of the clamping head and comprises a cutter holder, the upper surface of the cutter holder is provided with a mounting plate, a cutter and a push-type broach device are arranged on the mounting plate, the cutter is located at the output end of the push-type broach device, and the cutting part of the cutter and the moving plate are arranged oppositely.
Preferably, the clamping head comprises an annular fixed sleeve, a rubber sheet is arranged in the fixed sleeve, the surface of the rubber sheet is provided with a lamp hole and pin holes positioned on two sides of the lamp hole, and a gap is formed between the lamp hole and the pin holes.
Preferably, the moving plate is further provided with a blanking device, the blanking device comprises a lifting cylinder, a collision plate positioned at the bottom end of the lifting cylinder, and a plurality of columnar collision heads arranged at the bottom of the collision plate, and the number of the collision heads and the distance between adjacent collision heads correspond to the through holes on the surface of the supporting plate.
Preferably, an opening is formed in the middle of the mounting plate, the cutter is translated in the opening, the push broach device comprises a translation cylinder and a push plate located at the output end of the translation cylinder, and the other end of the push plate, which is opposite to the push plate, is fixedly connected with the back of the cutter.
Preferably, the cutter back is provided with the backplate, the backplate with connect through two piece at least connecting rods between the push pedal, the push pedal surface set up with the connecting hole that connecting rod quantity corresponds, connecting rod one end is fixed in the backplate surface, the relative other end passes set up the end cap behind the connecting hole, the cover is equipped with the spring on the connecting rod, the spring both ends are contradicted respectively backplate and push pedal surface.
Preferably, still include receiving agencies, receiving agencies includes a collecting plate to collect the LED lamp pearl that its top fell, a rectangle box body, in order to collect the waste material that its top fell.
Preferably, the lateral part of collecting plate can set up in with overturning the movable plate lateral part, the collecting plate is the slope form, a termination that the collecting plate is located the downside is equipped with the feed bin.
Preferably, the side part of the moving plate is further provided with a base plate, the inner side of the base plate is fixedly connected with the moving plate, and the outer side of the base plate can be in contact with the side part of the LED pin.
The invention has the beneficial effects that: the LED lamp pin cutting mechanism can automatically arrange and combine the LED lamps and then cut pins of the LED lamps, can cut more pins at one time, automatically and respectively collect waste materials of the LED lamps after cutting, and has the advantages of being high in automation degree, efficiency and precision.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention.
Detailed Description
The following description of the embodiments refers to the accompanying drawings for illustrating the specific embodiments in which the invention may be practiced. The directional terms used in the present invention, such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", etc., refer to the directions of the attached drawings. Accordingly, the directional terminology is used for purposes of illustration and understanding and is in no way limiting. In the drawings, elements having similar structures are denoted by the same reference numerals.
As shown in fig. 1 and 2, the novel high-precision cutting mechanism for LED lamp pins comprises a feeding mechanism, a conveying mechanism and a cutting mechanism.
The feeding mechanism comprises a vibrating disc, the vibrating disc comprises two layers of stepped structures, a first rail, a second rail, a third rail, an anti-stacking baffle and a material return gap, a hopper is arranged at the bottom of the vibrating disc, an inner spiral rail is arranged on the hopper, a discharge port is formed in the tail end of the upper part of the inner spiral rail, the surface of the discharge port is provided with the two layers of stepped structures, the two layers of stepped structures are arranged to be arc-shaped structures, and the discharge port is divided into three discharge ports by the two layers of stepped structures; the tail ends of the three discharge ports are connected with a first rail, a second rail and a third rail, the first rail, the second rail and the third rail respectively comprise a rail bottom plate and a rail outer side wall, and the rail bottom plate and the rail outer side wall are respectively provided with an arc-shaped structure; the inner sides of the first rail, the second rail and the third rail are provided with feed back gaps, the feed back gaps are of circular arc structures, and the lower parts of the feed back gaps are communicated with the hopper; the outer side walls of the first rail, the second rail and the third rail are respectively provided with an anti-stacking baffle plate for blocking workpieces stacked in the first rail, the second rail and the third rail into a feed back gap; the bottom side of the discharge hole is connected with a clamping device in a matching way; the clamping device comprises a moving plate 1 and a supporting plate 2 connected to the side of the moving plate 1; the equidistance of the side part of the moving plate 1 is provided with a plurality of clamping heads 3, a plurality of through holes 4 are arranged on the surface of the supporting plate 2 along the equidistance of the length direction thereof, and each clamping head 3 is correspondingly positioned under one through hole 4.
The conveying mechanism comprises a fixed seat 5, a baffle 501 is arranged on the surface of the fixed seat 5, and the other side, opposite to the movable plate 1, of the movable plate 1 is slidably fixed on the baffle 501; for example, a clamping seat 101 is arranged at the side of the moving plate 1, and the clamping seat 101 is slidably connected to the upper part of the baffle 501; the other side of the baffle 501 is further provided with a stepping motor, a synchronous wheel 502 and a synchronous belt which are sequentially connected, and one side of the synchronous belt is fixedly connected with the side of the moving plate 1.
The cutting mechanism is located the 3 opposite sides of supporting head, including blade holder 6, 6 upper surfaces of blade holder are provided with mounting panel 7, be provided with cutter 8 and push-type broach device on the mounting panel 7, cutter 8 is located push-type broach device's output, cutter 8's cutting part with movable plate 1 sets up relatively.
When the LED lamp cutting device is operated, the supporting plate 2 is moved to the lower portion of the discharge hole by the synchronous belt, then the supporting plate 2 is driven by the synchronous belt to move at a constant speed to match the feeding speed, the LED lamps are orderly arranged by the vibration plate and adjusted to be in a state that the lamp caps face upwards, then the LED lamps sequentially fall into the through holes 4 in the supporting plate 2 from the discharge hole, after the LEDs are clamped in all the through holes 4, the pins of the LED lamps are cut by the push broach device for one time, and the cutting is completed.
The clamping head 3 comprises an annular fixed sleeve, a rubber sheet is arranged in the fixed sleeve, a lamp hole and pin holes positioned on two sides of the lamp hole are formed in the surface of the rubber sheet, and a gap is formed between the lamp hole and the pin hole; the LED lamp falls into from the discharge gate put into behind the through-hole 4 among the clamping head 3, wherein two pins of LED lamp are arranged in two pin holes respectively, the breach is arranged in the pin cuts the completion back LED lamp and can follow the downthehole extrusion of fluorescent lamp and fall into receiving agencies.
The moving plate 1 is also provided with a blanking device, the blanking device comprises a lifting cylinder 9, a collision plate 901 positioned at the bottom end of the lifting cylinder 9, and a plurality of columnar collision heads 902 arranged at the bottom of the collision plate 901, and the number of the collision heads 902 and the distance between adjacent collision heads 902 correspond to the through holes 4 on the surface of the supporting plate 2; the collision plate 901 is located right above the supporting plate 2, after the LED lamp is cut off, the collision plate 901 descends, and the collision heads 902 extend into the corresponding through holes 4 and collide the LED lamps in the clamping heads 3 out of the clamping heads 3 for collection.
An opening is formed in the middle of the mounting plate 7, the cutting knife 8 moves in the opening in a translation mode, the push knife device comprises a translation cylinder 701 and a push plate 702 located at the output end of the translation cylinder 701, and the other end, opposite to the push plate 702, of the push plate 702 is fixedly connected with the back of the cutting knife 8; the translation cylinder 701 moves left and right to enable the cutter 8 to have power for cutting the pins and received actions.
The back of the cutter 8 is provided with a back plate, the back plate is connected with the push plate 702 through at least two connecting rods, connecting holes corresponding to the number of the connecting rods are formed in the surface of the push plate 702, one end of each connecting rod is fixed to the surface of the back plate, the other end of each connecting rod penetrates through the corresponding plug arranged behind the corresponding connecting hole, a spring is sleeved on each connecting rod, the two ends of each spring are respectively abutted against the surfaces of the back plate and the push plate 702, and the buffer effect of the cutter 8 when the cutter is in contact with pins is achieved.
Still include receiving agencies, receiving agencies includes a collecting plate to collect the LED lamp pearl that its top fell, a rectangle box body, in order to collect the waste material that its top fell.
The side part of the collecting plate is arranged on the side part of the movable plate 1 in a turnover manner, the collecting plate is inclined, and one end of the collecting plate, which is positioned at the lower side, is connected with a bin; for example, the side of the collecting plate is hinged to the side of the moving plate 1, a hydraulic rod is arranged at the end of the collecting plate, and the end of the hydraulic rod is connected with the bottom of the collecting plate; before the cutter 8 cuts the pin, the collecting plate is rotated and folded, the cutter 8 cuts the pin at the moment, the cut pin waste materials directly fall into the rectangular box body located under the collecting plate, and after the waste material collection is completed, the collecting plate is unfolded to be used for collecting the LED lamp.
The side part of the movable plate 1 is also provided with a base plate, the inner side of the base plate is fixedly connected with the movable plate 1, and the outer side of the base plate can be contacted with the side part of the LED pin; the backing plate is used for righting the pins when the cutter 8 contacts the pins, so that the pins can be cut conveniently.
By adopting the scheme, the LED lamp pin cutting mechanism can automatically arrange and combine the LED lamps and then cut pins of the LED lamps, can cut a plurality of pairs of pins at one time, automatically and respectively collects waste materials cut off by the LED lamps after cutting, and has the characteristics of high automation degree, high efficiency and high precision.
Claims (4)
1. The novel high-precision LED lamp pin cutting mechanism is characterized by comprising a feeding mechanism, a conveying mechanism and a cutting mechanism; wherein: the feeding mechanism comprises a vibrating disc, a discharge port is formed in the vibrating disc, and the bottom side of the discharge port is connected with a clamping device in a matched mode; the clamping device comprises a moving plate and a supporting plate connected to the side of the moving plate; a plurality of clamping heads are arranged on the side part of the moving plate at equal intervals, a plurality of through holes are formed in the surface of the supporting plate at equal intervals along the length direction of the supporting plate, and each clamping head is correspondingly positioned right below one through hole; the clamping head comprises an annular fixed sleeve, a rubber sheet is arranged in the fixed sleeve, a lamp hole and pin holes positioned on two sides of the lamp hole are formed in the surface of the rubber sheet, and a gap is formed between the lamp hole and the pin hole; the blanking device comprises a lifting cylinder, a collision plate positioned at the bottom end of the lifting cylinder, and a plurality of columnar collision heads arranged at the bottom of the collision plate, wherein the number of the collision heads and the distance between adjacent collision heads correspond to the through holes on the surface of the supporting plate; the conveying mechanism comprises a fixed seat, a baffle is arranged on the surface of the fixed seat, and the movable plate is fixed on the baffle in a sliding manner relative to the other side of the movable plate; the other side of the baffle is also provided with a stepping motor, a synchronous wheel and a synchronous belt which are sequentially connected, and one side of the synchronous belt is fixedly connected with the side part of the moving plate; the cutting mechanism is positioned on the opposite side of the clamping head and comprises a cutter holder, the upper surface of the cutter holder is provided with an installation plate, a cutter and a push-type broach device are arranged on the installation plate, the cutter is positioned at the output end of the push-type broach device, and the cutting edge of the cutter is opposite to the moving plate; the LED lamp bead collecting device further comprises a material collecting mechanism, wherein the material collecting mechanism comprises a collecting plate for collecting LED lamp beads falling from the upper part of the collecting plate, and a rectangular box body for collecting waste materials falling from the upper part of the collecting plate; the lateral part of collecting plate can set up with overturning the movable plate lateral part, the collecting plate is the slope form, the collecting plate tip sets up a hydraulic stem, hydraulic stem end connection collecting plate bottom, a termination that the collecting plate is located the downside is equipped with the feed bin.
2. The high-precision LED lamp base cutting mechanism according to claim 1, wherein an opening is formed in the middle of the mounting plate, the cutting knife is translated in the opening, the push knife device comprises a translation cylinder and a push plate located at an output end of the translation cylinder, and the push plate is fixedly connected to the back of the cutting knife at the other end.
3. The high-precision LED lamp base cutting mechanism according to claim 2, wherein a back plate is arranged at the back of the cutter, the back plate is connected with the push plate through at least two connecting rods, connecting holes corresponding to the number of the connecting rods are formed in the surface of the push plate, one end of each connecting rod is fixed on the surface of the back plate, a plug is arranged after the other end of each connecting rod penetrates through the corresponding connecting hole, a spring is sleeved on each connecting rod, and two ends of each spring respectively abut against the surfaces of the back plate and the push plate.
4. The high-precision LED lamp pin cutting mechanism according to claim 1, wherein a backing plate is further arranged on the side of the moving plate, the inner side of the backing plate is fixedly connected with the moving plate, and the outer side of the backing plate can be in contact with the side of the LED lamp pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610275059.0A CN105731032B (en) | 2016-04-28 | 2016-04-28 | Novel high-precision LED lamp pin cutting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610275059.0A CN105731032B (en) | 2016-04-28 | 2016-04-28 | Novel high-precision LED lamp pin cutting mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN105731032A CN105731032A (en) | 2016-07-06 |
| CN105731032B true CN105731032B (en) | 2023-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610275059.0A Active CN105731032B (en) | 2016-04-28 | 2016-04-28 | Novel high-precision LED lamp pin cutting mechanism |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63129638A (en) * | 1986-11-20 | 1988-06-02 | Nissei Plastics Ind Co | Apparatus for manufacturing light emitting diode |
| CN204980211U (en) * | 2015-07-31 | 2016-01-20 | 深圳市方向电子有限公司 | Connector dynamic sending machine |
| CN205110943U (en) * | 2015-09-18 | 2016-03-30 | 赵大玉 | LED screen inserting device's group material cutter mechanism |
| CN105480705A (en) * | 2016-01-16 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Automatic feeding mechanism of LED full-color large-screen insertion machine |
| CN105478917A (en) * | 2016-01-16 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Full-automatic LED lamp pin cutting mechanism |
| CN105499439A (en) * | 2015-12-04 | 2016-04-20 | 江阴乐圩光电股份有限公司 | Automatic LED bracket leg cutter |
| CN205555378U (en) * | 2016-04-28 | 2016-09-07 | 深圳晟科达自动化科技有限公司 | Novel high accuracy LED lamp base cuts mechanism |
-
2016
- 2016-04-28 CN CN201610275059.0A patent/CN105731032B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63129638A (en) * | 1986-11-20 | 1988-06-02 | Nissei Plastics Ind Co | Apparatus for manufacturing light emitting diode |
| CN204980211U (en) * | 2015-07-31 | 2016-01-20 | 深圳市方向电子有限公司 | Connector dynamic sending machine |
| CN205110943U (en) * | 2015-09-18 | 2016-03-30 | 赵大玉 | LED screen inserting device's group material cutter mechanism |
| CN105499439A (en) * | 2015-12-04 | 2016-04-20 | 江阴乐圩光电股份有限公司 | Automatic LED bracket leg cutter |
| CN105480705A (en) * | 2016-01-16 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Automatic feeding mechanism of LED full-color large-screen insertion machine |
| CN105478917A (en) * | 2016-01-16 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Full-automatic LED lamp pin cutting mechanism |
| CN205555378U (en) * | 2016-04-28 | 2016-09-07 | 深圳晟科达自动化科技有限公司 | Novel high accuracy LED lamp base cuts mechanism |
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| CN105731032A (en) | 2016-07-06 |
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