A kind of cup series products automatic cap separating, upper cover, gland equipment
Technical field
The present invention relates to cup series products packaging facilities technical field, particularly to a kind of cup series products automatic cap separating, upper cover, gland equipment。
Background technology
At present, the buckle closure of cup series products is very general, and the capping machine that domestic and international enterprise uses is only applicable to gland operation, for a point lid, upper cover, gland continuous operation do not realize。
It addition, in an assembling process, namely adopting upper cover manually, also have employing plant equipment automatic capping, labor intensity of operating staff is very big to adopt artificial upper cover there is the problem that, production efficiency is relatively low, it is easy to cause the outer surface of cup to scratch。Plant equipment gland is adopted to there is the problem that when assembling lid, it is placed on and plant equipment covers in course of conveying, drowning has to be unified upward or unifies down, affects the upper cover processing of postorder, reduces the upper cover efficiency of equipment, therefore, some equipment in order to guarantee lid towards unanimously, adopt and manually lid put into one by one upper cover equipment, so, labor intensity of operating staff is big, and the gland efficiency of equipment cannot be greatly improved;On the upper cover equipment of current main flow, often it is provided with testing agency, by testing agency, lid mouth is extracted towards undesirable bottom, then lid mouth is assembled on cup towards satisfactory lid by equipment again, the lid extracted by the testing agency of equipment is then reentered into upper cover equipment with artificially collecting, so, along with the increased frequency of riko cover operation, it is easy to lid is produced frictionally damage;Owing to the riko cover link of equipment needs artificial participation, and can not realize disposable complete automatically to adjust lid towards, increase the amount of labour and the labor intensity of workman, can not being effectively improved the upper cover efficiency of equipment, production cost is relatively big, and production efficiency is relatively low, consuming time relatively big, labor intensive is more。
Summary of the invention
In order to solve the deficiency of above-mentioned prior art, it is an object of the invention to: a kind of cup series products automatic cap separating, upper cover, gland equipment are provided。
A kind of cup series products automatic cap separating, upper cover, gland equipment, wherein, including frame, be arranged on point lid mechanism in described frame, cap sheathing mechanism, cover pressing mechanism, cup conveying, retaining mechanism, and controller;
Described point of lid mechanism includes the lid support that falls being arranged in described frame, fall described in arranging the bowl cover conveyer belt below lid support, the slope being abutted against with described bowl cover conveyer belt one end falls lid slideway, the fixing cylinder of the bowl cover on lid support that falls described in being arranged on and cap taking mechanism, described cap taking mechanism falls to falling to covering support on lid support described in including being arranged on, described fall cover on support arrange draw lid cylinder, the described piston rod end drawing lid cylinder arranges fixing seat, through hole on described fixing seat arranges mobile pull bar, fixing connection arc swing arm on the mobile pull bar of described fixing seat side, between location bar in described arc swing arm and the fixing bar on piston rod, return spring is set, described arc swing arm under return spring effect be fixed on the cross bar on lid support and fit, described mobile pull bar is provided with several sucker fixed seats, described sucker fixed seat arranges sucker, the vacuum cavitations trachea of described sucker connects the appendix of vacuum pump;
Described cap sheathing mechanism includes being separately positioned on fall two of lid slide bottom both sides of described slope and stops lid baffle plate, stops in said two to arrange the spring taken up between lid baffle plate, and what the lid slide bottom that falls with described slope was connected holds up lid pressing plate and top board;Described slope falls and is provided with lid photoelectric sensor in the middle part of lid slideway;
Described cover pressing mechanism includes the gland directive wheel being arranged in described frame, and the motor that described gland directive wheel is controlled by described controller drives, and is arranged on the belt on described gland directive wheel。
Described mobile bar two ends connect roller respectively, described roller with described fall lid support both sides slide coordinate。
Described fall lid support side on be provided with T-shaped power arm, the cross bar one end of described T-shaped power arm fits with the arcuation swing arm being arranged on described fixing seat bearing, described arc swing arm end connects location bar, described location bar and described arc swing arm are fixedly connected on described fixing seat, and rotating shaft rotates centered by described mobile bar。
Described cup is carried, retaining mechanism includes the cup conveyer belt being arranged in described frame, a band ear transmission chain is respectively set in described cup conveyer belt both sides, described each ear with ear transmission chain is provided with hypanthium mould, described each it is respectively arranged at two ends with driving wheel I and driven pulley with ear transmission chain, described driving wheel I is installed below driving the universal drive shaft of its rotation, described universal drive shaft is installed below Host Security clutch sprocket, described Host Security clutch sprocket connects engine reduced power machine, described engine reduced power machine and motor are by belt transmission, described engine reduced power machine and motor are fixedly installed on bottom described frame。
A point cup device is set in the end of described support, described point of cup device includes driving wheel II, point cup sprocket wheel being connected with described driving wheel II by chain, described point of cup sprocket wheel connects a point cup driver plate by chain, and described point of cup sprocket wheel and a point cup driver plate are fixed on described frame side。
Being provided with top cup slide plate in frame above described cup conveyer belt plane, import angle and the outlet clip angle of described top cup slide plate and described cup conveyer belt plane are all 10 ° to 18 °。
Described band ear transmission chain bottom is provided with chain guide, is provided with steel plate bottom described chain guide, and described steel plate is fixing with described frame to be connected。
The cross section of described hypanthium grinding tool is semi-annular shape, and described two splice relatively with the hypanthium mould on ear transmission chain, constitutes cylindrical cup mould。
Arranging safe electric eye detecting device on described Host Security clutch sprocket, the described drive end of safe electric eye detecting device electrically connects with the control end of described controller, and described safe electric eye detecting device is photoelectric sensor。
Described point of cup sprocket wheel and point cup driver plate are fixed on the side of frame by the bearing with base, and described point of cup driver plate is shaped as being circumferentially with dials cup sawtooth。
The fall angle of lid slideway and described cup conveyer belt plane of described slope is 10 ° to 30 °。
Described fixing seat is connected with described mobile pull bar by bearing, the cross section of described sucker and 0 ° to 90 °, described bowl cover conveyer belt plane included angle。
The rotational angle of described fixing seat is controlled by described controller。
Described fall the top of lid support and middle part be provided with the photoelectric sensor for detecting mobile pull bar and fixed seating is put, the input of described photoelectric sensor is connected with the control end of described controller。
Fall on described slope lid slideway be provided above blow lid valve。
Described fall lid support top four assembling lid tracks are installed, capping rail base is connected to and stops lid catch。
Fall lid support is arranged to the fixing groove of the fixing cylinder of fixing described bowl cover described。
The present invention divides lid, the operating process of upper cover is: drawn lid cylinder to drive four suckers by one, utilize the mode that mechanical switch and spring coordinate, the anglec of rotation with arcuation swing arm is promoted to determine the rotational angle of sucker when drawing and lid cylinder moving by T-shaped power arm, when during upper shifting, sucker is to precalculated position, top, the angle of sucker front and lid cross section is 0 degree, after moving down into lower clan's lid precalculated position, angle between sucker front and conveyer belt is 0 degree, angular range between upper shifting and front and the bowl cover conveyer belt of action sucker that move down is 0 degree to 90 degree, the action of cap sheathing mechanism be by slope fall lid slideway lower end lid photoelectric sensor control its run, action is started when photoelectric sensor sensing is less than lid, pioneer takes offence the power supply of moving electromagnetic valve, allow draw and lid cylinder moves, promote sucker to move after drawing lid cylinder action bar moves, on move past in journey, when mobile bar is positioned at extreme lower position, sense extreme lower position electric eye, then vacuum solenoid is started to open at, sucker now begins with the suction of vacuum, when drawing lid cylinder to promote mobile bar to run supreme shifting peak, sense extreme higher position electric eye, program starts timing 2 seconds, now lid is held by sucker, exhaust hood electromagnetic valve power-off in 2 seconds, lid cylinder is drawn to start to move down, minimum point electric eye is touched when the qigong moves down after the mobile bar of drive moves down into minimum point, vacuum solenoid power-off, release vacuum, now lid drops on following conveyer belt, then by conveyer belt, lid is transported in predetermined track, the mode sent by wind delivers to buckle closure precalculated position, when electric eye still cannot detect lid, the lid program that falls will start again。
The concrete cup of the present invention divides cup and buckle closure process: cup is by cup tape transport to a point cup, point cup driver plate is to drag glass mold interval Size calculation out according to complete machine, the cup that each point cup driver plate is separated can guarantee that and enters into inside hypanthium mould, enter the conveyer belt after hypanthium mould descending, the weight making cup relies on hypanthium mould to hold a glass eaves and completes, make to be not subject to weight at the bottom of glass body and cup, when equipment runs to upper cover position, there is a top cup slide plate herein, cup is through stress at the bottom of the cup slide plate cup of top, quilt holder is high, running to upper cover position, bowl cover is pulled out by the height utilizing cup edge in the track subscribed, bowl cover is stop lid baffle plate by two to clamp in orbit, the elastic force utilizing spring holds lid makes it not drop, when cup conveying comes, utilize pulling force pull open spring elastic force latter two stop lid baffle plate lid self-acting slope and fall pull-out after lid slideway, lid below is being subject to blow the automatic cover of blowing force of lid valve, equipment travels away from top cup slide plate, cup drops on hypanthium mould automatically, proceed to gland position, gland position adopts crust belt, internally installed gland directive wheel, and the adjustment wheel of belt tension can be regulated, operated by driven by motor driving wheel, driving wheel drives belt to run, when running to cover pressing mechanism with the cup of lid, the fixed range rotating belt between cover pressing mechanism and hypanthium mould is utilized to be pressed onto on cup by lid, continue to run with chain is about to cup hold up, at the bottom of being now glass and chain contact, continue to run with hypanthium mould to be opened by the turned position of sprocket wheel is idle, cup is sent by cup conveyer belt, complete whole buckle closure step。
Work process of the present invention, upper cup is started from cup conveyer belt, by a point cup driver plate, be respectively delivered to two with on the cup conveyer belt between ear transmission chain, by two with the hypanthium mold-locked on ear transmission chain, from bowl cover conveyer belt punish bowl cover and bowl cover, by slope fall lid slideway enter bowl cover track, at cap sheathing mechanism place, bowl cover is connected with cup, carries out gland at cover pressing mechanism place, and the product pressed is transmitted by cup conveyer belt。
By testing, the invention has the beneficial effects as follows:
1, the present invention takes lid by sucker, completes the separation of lid;
2, pneumatic continuous print is adopted to divide lid mode;
3, cover process separates with bowl cover conveyer belt, will not be damaged by pressure by cup;
4, gland adopts roller gland, continuous-stable;
5, a glass eaves is held with hypanthium mould, it is to avoid bottom of cups and cup lateral forces cause cup series products deformation to cause product rejection;
6, existing point of lid mode, it is impossible to separate closely coupled lid, and the present invention adopts pneumatic drawing cover and be segregated into track, more steadily;
7, hypanthium mould and equipment linkage, cup personnel in saving can be selected according to cup type, complete full automatic working;
8, two of cap sheathing mechanism stop lid baffle plate, are arranged on two springs stopped between lid baffle plate, and the setting holding up lid pressing plate and top board that the lid slide bottom that falls with slope is connected improves the fastening probability of bowl cover and cup。
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention。
Fig. 2 is the structural representation of cap sheathing mechanism in the embodiment of the present invention。
Fig. 3 is the side view of Fig. 2。
Fig. 4 is cover pressing mechanism and the relative position structural representation with ear transmission chain in the embodiment of the present invention。
Fig. 5 is the structural representation in the embodiment of the present invention with ear transmission chain。
Fig. 6 is the structural representation of point lid mechanism in the embodiment of the present invention。
Wherein, accompanying drawing is labeled as:
1, frame;2, fall lid support;3, bowl cover conveyer belt;4, slope falls lid slideway;5, the fixing cylinder of bowl cover;6, fall to covering support;7, lid cylinder is drawn;71, piston rod;8, fixing seat;9, pull bar is moved;10, sucker fixed seat;11, sucker;91, roller;211, track;82, location bar;711, fixing bar;31, return spring;212, T-shaped power arm;2121, cross bar;81, arcuation swing arm;12, lid baffle plate is stopped;13, spring;14, lid pressing plate is held up;15, top board;16, lid photoelectric sensor;17, gland directive wheel;18, belt;19, cup conveyer belt;20, band ear transmission chain;21, hypanthium mould;22, driving wheel I;23, driven pulley;221, universal drive shaft;24, Host Security clutch sprocket;25, engine reduced power machine;26, motor;27, driving wheel II;28, cup sprocket wheel is divided;29, cup driver plate is divided;30, top cup slide plate;41, lid valve is blown;51, fixing groove。
Detailed description of the invention
In order to be able to the clear technical characterstic that this programme is described, below by detailed description of the invention, this programme is illustrated。
Embodiment 1
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the present invention is: a kind of cup series products automatic cap separating, upper cover, gland equipment, wherein, including frame 1, is arranged on point lid mechanism in frame 1, cap sheathing mechanism, cover pressing mechanism, cup conveying, retaining mechanism, and controller;
Lid mechanism is divided to include the lid support 2 that falls being arranged in frame 1, arrange the bowl cover conveyer belt 3 below lid support 2, the slope being abutted against with bowl cover conveyer belt 3 one end falls lid slideway 4, it is arranged on the fixing cylinder 5 of the bowl cover on lid support 2 and cap taking mechanism, cap taking mechanism includes being arranged on and falls to covering support 6 on lid support 2, lid cylinder 7 is drawn falling to covering support 6 is arranged, piston rod 71 end drawing lid cylinder 7 arranges fixing seat 8, through hole on fixing seat 8 arranges mobile pull bar 9, fixing connection arc swing arm 81 on the mobile pull bar 9 of fixing seat 8 side, arc swing arm 81 on location bar 82 and piston rod 71 on fixing bar 711 between return spring 31 is set, arc swing arm 81 under return spring 31 acts on be fixed on the cross bar 2121 on lid support 2 and fit, mobile pull bar 9 is provided with several sucker fixed seats 10, sucker fixed seat 10 arranges sucker 11, the vacuum cavitations trachea of sucker 11 connects the appendix of vacuum pump;
Cap sheathing mechanism includes being separately positioned on fall two of lid slideway 4 two bottom sides of slope and stops lid baffle plate 12, stops arranging the spring 13 taken up between lid baffle plate 12 at two, and what be connected bottom the lid slideway 4 that falls with slope holds up lid pressing plate 14 and top board 15;Slope falls and is provided with lid photoelectric sensor 16 in the middle part of lid slideway 4;
Cover pressing mechanism includes the gland directive wheel 17 being arranged in frame 1, and the motor that gland directive wheel 17 is controlled by controller drives, and is arranged on the belt 18 on gland directive wheel 17。
Mobile bar 9 two ends connect roller 91 respectively, and the track 211 of roller 91 and lid support 2 both sides that fall is slidably matched。
The side of lid support 2 that falls is provided with T-shaped power arm 212, cross bar 2121 one end of T-shaped power arm 212 fits with the arcuation swing arm 81 being arranged on fixing seat 8 bearing, arc swing arm 81 end connects location bar 82, location bar 82 is fixedly connected on fixing seat 8 with arc swing arm 81, and rotates to move rotating shaft centered by bar 9。
Cup is carried, retaining mechanism includes the cup conveyer belt 19 being arranged in frame 1, a band ear transmission chain 20 is respectively set in cup conveyer belt 19 both sides, each ear with ear transmission chain 20 is provided with hypanthium mould 21, each be respectively arranged at two ends with driving wheel I22 and driven pulley 23 with ear transmission chain 20, driving wheel I22 is installed below driving the universal drive shaft 221 of its rotation, universal drive shaft 221 is installed below Host Security clutch sprocket 24, Host Security clutch sprocket 24 connects engine reduced power machine 25, engine reduced power machine 25 and motor 26 are by belt transmission, engine reduced power machine 25 and motor 26 are fixedly installed on bottom frame 1。
Arrange a point cup device in the end of support 1, a point cup device includes driving wheel II27, chain point cup sprocket wheel 28 being connected with driving wheel II27, and point cup sprocket wheel 28 connects a point cup driver plate 29 by chain, and point cup sprocket wheel 28 and a point cup driver plate 29 are fixed on frame 1 side。
Being provided with top cup slide plate 30 in frame 1 above cup conveyer belt 19 plane, import angle and the outlet clip angle of top cup slide plate 30 and cup conveyer belt 19 plane are all 15 °。
Band ear transmission chain 20 bottom is provided with chain guide, is provided with steel plate bottom chain guide, and steel plate is fixing with frame 1 to be connected。
The cross section of hypanthium grinding tool 21 is semi-annular shape, and two splice relatively with the hypanthium mould 21 on ear transmission chain 20, constitutes cylindrical cup mould。
Arranging safe electric eye detecting device on Host Security clutch sprocket 24, the drive end of safe electric eye detecting device electrically connects with the control end of controller, and safe electric eye detecting device is photoelectric sensor。
Dividing cup sprocket wheel 28 and point cup driver plate 29 to be fixed on the side of frame 1 by the bearing with base, a point cup driver plate 29 is shaped as being circumferentially with dials cup sawtooth。
The fall angle of lid slideway 4 and cup conveyer belt 19 plane of slope is 20 °。
Fixing seat 8 is connected with mobile pull bar 9 by bearing, the cross section of sucker 11 and 0 ° to 90 °, bowl cover conveyer belt 3 plane included angle。
The rotational angle of fixing seat 8 is by controller control。
Falling the top of lid support 2 and middle part is provided with for detecting mobile pull bar 9 and the photoelectric sensor of fixing seat 8 position, the input of photoelectric sensor is connected with the control end of controller。
Fall on slope lid slideway 4 be provided above blow lid valve 41。
Lid support 2 top that falls is provided with four assembling lid tracks, and capping rail base is connected to and stops lid catch。
At the fixing groove 51 being arranged to the fixing cylinder 5 of fixing bowl cover on lid support 2 that falls。
Work process of the present invention, upper cup is started from cup conveyer belt 19, by a point cup driver plate 29, be respectively delivered to two with, on the cup conveyer belt 19 between ear transmission chain 20, being locked with the hypanthium mould 21 on ear transmission chain 20 by two, from bowl cover conveyer belt 3 punish bowl cover and bowl cover, bowl cover track is entered by the slope lid slideway 4 that falls, at cap sheathing mechanism place, bowl cover is connected with cup, carries out gland at cover pressing mechanism place, and the product pressed is transmitted by cup conveyer belt 19。
The present invention can pass through without the technical characteristic described or adopt existing techniques in realizing, do not repeat them here, certainly, described above is not limitation of the present invention, the present invention is also not limited to the example above, the change made in the essential scope of the present invention of those skilled in the art, remodeling, interpolation or replacement, also should belong to the present invention。