Invention content
In view of the shortcomings of the prior art, the present invention provides a kind of crystal silicon solar batteries, by front electrode
The improvement of structure so that electrode structure at right side, which can reach, not only to have been reduced shading-area but also ensured electric current smoothly derived purpose;Into
One step, the back electrode structure in the solar cell is accordingly improved, the dosage of silver paste in back electrode structure is saved.
To achieve the goals above, present invention employs the following technical solutions:
A kind of crystal silicon solar batteries, including battery body and positioned at the positive front electrode of battery body and positioned at electricity
The back electrode at the pond ontology back side, wherein the front electrode further includes the thin grid line of M items of spaced arrangement in a second direction,
The thin grid line is electrically connected with the secondary grid line, and the width of the thin grid line is 0.10~0.25mm;Wherein, M=10~20;
Wherein, spaced N number of solder contacts are additionally provided on each thin grid line, the solder contacts lamination is arranged in the thin grid
It is electrically connected on line and with the thin grid line, the solder contacts are shaped to two in rectangular, round and ellipse
Kind or more, the length range of the short side of the rectangular length of side, circular diameter or ellipse is 0.2~1mm respectively, and institute
The length for stating the short side of the rectangular length of side, circular diameter or ellipse is respectively greater than the width of the thin grid line;Wherein, N=5
~15;The back electrode includes N × M electrode unit, and the electrode unit is corresponded with the solder contacts, the electrode
The length of unit in the first direction and a second direction is not less than length of the solder contacts on corresponding direction respectively.
Preferably, the solder contacts are formed in by secondary printing technique on the thin grid line.
Preferably, a plurality of secondary grid line is equidistantly arranged along first direction, between the thin grid line of M items waits in a second direction
Away from arrangement, the second direction is mutually perpendicular to the first direction;The solder contacts be set to the thin grid line with it is described
The position of secondary grid line intersection.
Preferably, N number of solder contacts on each thin grid line equidistantly arrange along the length direction of the thin grid line.
Preferably, the array distribution that all solder contacts in the front electrode are arranged in N rows × M.
Preferably, on each thin grid line, solder contacts alternate intervals setting of different shapes.
It is preferably located on the identical and adjacent two thin grid line of shape of the solder contacts on one thin grid line
The shape of solder contacts is different.
Preferably, the electrode unit along first direction include spaced first electrode portion, second electrode portion and
Third electrode portion, and along first direction, the length in the second electrode portion is respectively greater than first electrode portion and third electricity
The length in pole portion.
Preferably, along first direction, the first electrode portion, second electrode portion and third electrode portion length ratio
For (0.4~0.6):1:(0.4~0.6).
Preferably, along first direction, the length in the second electrode portion is 0.6~1mm, the second electrode portion with
The distance being spaced between first electrode portion and third electrode portion is 0.3~0.6mm.
Compared with the prior art, in the front electrode of crystal silicon solar batteries provided in an embodiment of the present invention, usage quantity
The smaller thin grid line of more width replaces main gate line in the prior art, generally shading-area smaller, reduces light loss, and
And greater number of thin grid line is evenly distributed on solar battery front side so that the electric current that secondary grid line is collected can be more successfully
Export, reduces power attenuation;In addition, being provided with larger rectangular, the round or ellipse welding of area in thin grid line superimposed layer
Contact increases the contact area of pad and the height of pad, when welding welding, less welding and welding of battery film
Abnormal problem.Further, by back electrode be divided into the one-to-one electrode unit of solder contacts, and electrode unit is adopted
With segmented, the dosage of silver paste in back electrode structure is effectively reduced.
Specific implementation mode
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the accompanying drawings to the specific reality of the present invention
The mode of applying is described in detail.The example of these preferred embodiments is illustrated in the accompanying drawings.Shown in attached drawing and according to
The embodiments of the present invention of attached drawing description are only exemplary, and the present invention is not limited to these embodiments.
Here, it should also be noted that, in order to avoid having obscured the present invention because of unnecessary details, in the accompanying drawings only
It shows the structure and/or processing step closely related with scheme according to the present invention, and is omitted little with relationship of the present invention
Other details.
As shown in Figure 1, the present embodiment provides firstly a kind of crystal silicon solar batteries, which mainly wraps
Include battery body 1 and the back electrode 3 positioned at 1 positive front electrode 2 of battery body and positioned at 1 back side of battery body.Battery
Ontology 1 is main to prepare the PN junction battery to be formed by process for etching, diffusion technique and etching technics using silicon chip.Front electrode
2 and back electrode 3 be mainly that two sides of battery body 1 are respectively formed in by screen printing process, for exporting battery sheet
The electric energy that body 1 is converted.
Refering to Fig. 2 and Fig. 3, the front electrode 2 the present embodiment provides in includes along first direction (Y-direction in such as Fig. 2)
Spaced and arranged in parallel a plurality of secondary grid line 10, (X-direction in such as Fig. 2) is spaced and arranged in parallel in a second direction
A plurality of thin grid line 20, a plurality of secondary grid line 10 is electrically connected with each other with a plurality of thin grid line 20.Wherein, secondary grid line 10 is led
It is used to collect the photogenerated current of solar cell generation, thin grid line 20 is used to the electric current that secondary grid line 10 is collected collecting output.
Further, spaced multiple solder contacts 30 are additionally provided on each thin grid line 20,30 lamination of the solder contacts is set
It sets on the thin grid line 20 and is electrically connected with the thin grid line 20, the shape of the solder contacts 30 includes round and side
Shape.The solder contacts 30 are mainly used for being welded to connect with welding after battery completes.Specific in the present embodiment,
On each thin grid line 20, the setting of round and rectangular 30 alternate intervals of solder contacts.Certainly, in some other embodiments,
Solder contacts 30 of different shapes can also be to arrange in any order.
Wherein, the quantity of secondary grid line 10 can select in the range of 80~100, and width can be selected 30~50
In the range of μm.The quantity M of thin grid line 20 can be selected in the range of 10~20, and width D 1 can select 0.10~
In the range of 0.25mm.The quantity N for the solder contacts 30 being arranged on each thin grid line 20 can be selected in the range of 5~15,
The diameter R of circular solder contacts 30 can be selected in the range of 0.2~1mm, and meet the diameter R of solder contacts 30
More than the width of thin grid line 20, the length of side L1 of rectangular solder contacts 30 can be selected in the range of 0.2~1mm, and be wanted
The length of side for meeting solder contacts 30 is more than the width of thin grid line 20.In the present embodiment, the quantity of secondary grid line 10 is 90, secondary grid
The width of line 10 is 40 μm;The width D 1 of the quantity M=15 of thin grid line 20, thin grid line 20 are 0.2mm;On each thin grid line 20
The diameter R of the quantity N=10 of solder contacts 30, circular solder contacts 30 are 0.8mm, and rectangular solder contacts 30 are specially just
Rectangular, length of side L1 is 0.8mm.
Wherein, 30 lamination of the solder contacts is arranged on the thin grid line 20.Specifically, electrode structure at right side is being prepared
When, secondary grid line 10 and thin grid line 20 are prepared by one-step print technique first, then again by secondary printing technique in institute
It states and prepares solder contacts 30 on thin grid line 20.
In the present embodiment, as shown in Fig. 2, a plurality of secondary grid line 10 is between first direction (Y-direction in such as Fig. 2)
Away from arrangement, (X-direction in such as Fig. 2) equidistantly arranges the thin grid line of the M items 20 in a second direction, the second direction with it is described
First direction is mutually perpendicular to.Further, the solder contacts 30 are set to the thin grid line 20 and intersect with the secondary grid line 10
Position, also, N number of solder contacts 30 on each thin grid line 20 are equidistantly arranged along the length direction of the thin grid line 20
Row.
More specifically, in the present embodiment, as shown in Fig. 2, between the arrangement of N number of solder contacts 30 on each thin grid line 20
Away from all equal, therefore, in entire electrode structure at right side, all solder contacts 30 in N rows × M row array distribution.Specifically,
Since round and rectangular 30 alternate intervals of solder contacts on each thin grid line 20 are arranged, in the solder contacts 30 of N rows × M row
In, the circular solder contacts 30 of odd number behavior, the rectangular solder contacts 30 of even number behavior;It is of course also possible to be set as even number line
For circular solder contacts 30, the rectangular solder contacts 30 of odd number behavior.
Further, can also be that welding of the setting on one thin grid line 20 is touched in some other embodiments
The shape of solder contacts 30 on the identical and adjacent two thin grid line 20 of shape of point 30 is different.It specifically, can be with
The shape that the solder contacts 30 on first thin grid line 20 are arranged is circle, the solder contacts 30 on the thin grid line of setting Article 2 20
Shape be rectangular, i.e., in the solder contacts 30 of N rows × M row, odd number is classified as circular solder contacts 30, and even number is classified as rectangular
Solder contacts 30;It is of course also possible to which being set as even number is classified as circular solder contacts 30, odd number is classified as rectangular solder contacts
30。
The front electrode for the crystal silicon solar batteries that above example provides can be effectively reduced shading-area.With the sun
For the square that the size of energy battery front side is 156mm × 156mm, according to the front electrode and the present invention of existing three main grid
The electrode structure at right side that embodiment provides calculates separately shading-area:
1, the electrode structure at right side of existing three main grid.The knot of conventional three 1.5mm wide main gate lines, 90 40 μm secondary grid lines
In structure, main gate line may be designed as hollow out form, and main grid all areas can still burn-on when reducing the silver paste that printing uses, but welding
The welding of 1.5mm width or so and keep the sun off.Therefore it is 1.5mm × 3 × 156mm=to the shielded area of sunlight at main grid
702mm2;Secondary grid line and 4 frame shielded areas are 0.04mm × (90+2) × (153.5mm-1.5mm × 3)+2 × 153.5mm
× 0.04mm=560.6.Total shielded area of conventional three main grid front electrodes is 1262.6mm2。
2, electrode structure at right side provided in an embodiment of the present invention.According to example specifically, the quantity of secondary grid line is 90,
Its width is 40 μm;The quantity of thin grid line is 15, width 0.2mm;The quantity of solder contacts on each thin grid line is
10, the shape half of solder contacts is circle, and diameter R is 0.8mm, the other half is square, and its side length is 0.8mm.Then:
A, 15 thin grid line is to the shielded area of sunlight:0.2mm × 15 × 156mm=468mm2;
B, secondary grid line and 4 frames to sunlight block for:0.04mm×(90+2)×(153.5mm-0.2mm×10)+
0.04mm × 2 × 153.5mm=566.12mm2;
C, in addition to thin grid line 0.8mm diameters circular pattern to sunlight block for:
[π×0.42mm2-(0.8mm-0.2mm)×0.04mm-π×0.42mm2×29°×2÷360°-0.2×0.4×
Sin14.5] × 75=28.32mm2;
D, in addition to thin grid line the 0.8mm length of sides square pattern to sunlight block for:(0.8mm-0.2mm)×0.8mm
× 75=36mm2;
Total shielded area is above:468mm2+566.12mm2+28.32mm2+36mm2=1098.44mm2.The present invention is implemented
Compared to the front electrode of existing three main grid, the shading-area of reduction is the front electrode that example provides:1262.6mm2-
1098.44mm2=164.16mm2。
In some other embodiments, with reference to front electrode as provided above, wherein can also be by solder contacts 30
It is designed as ellipse.That is, the shape of solder contacts 30 includes ellipse and round, or including ellipse with it is rectangular, may be used also
Include ellipse simultaneously and round and rectangular, ellipse and the round and rectangular alternate intervals on each thin grid line 20 to be
Setting is either arranged in any order.Specifically, the solder contacts 30 of ellipse as shown in Figure 4, oval welding
Contact 30 is also disposed on the position that the thin grid line 20 intersects with the secondary grid line 10.The long side of ellipse is prolonged with thin grid line 20
Stretch that direction is identical, oval short side is identical as secondary 10 extending direction of grid line.Wherein, the length of oval short side can select
In the range of 0.2~1mm, and the length L2 that meet the short side of solder contacts 30 is more than the width D 1 of thin grid line 20.
Further, refering to Fig. 5 and Fig. 6, the back electrode 3 in the present embodiment includes N × M electrode unit 31, i.e., described in
Electrode unit 31 is equal, and the electrode unit 31 and the solder contacts 30 1 with the quantity of the solder contacts 30
One corresponds to, and the electrode unit 31 is in a first direction in (Y-direction in such as Fig. 5) and second direction (X-direction in such as Fig. 5)
Length is not less than length of the solder contacts on corresponding direction respectively.Specifically, if solder contacts 30 are circle, then institute
State the diameter that the length of electrode unit 31 in the first direction and a second direction is not less than circular solder contacts 30 respectively;If
Solder contacts 30 are ellipse, then the length of the electrode unit 31 in a first direction is not less than oval solder contacts 30
Long axis is not less than the short axle of the solder contacts 30 of ellipse in the length of second direction;If solder contacts 30 are rectangular, described
The length of electrode unit 31 in the first direction and a second direction is not less than rectangular solder contacts 30 on corresponding direction respectively
Length.
Wherein, as shown in fig. 6, the electrode unit 31 along first direction include spaced first electrode portion 311,
Second electrode portion 312 and third electrode portion 313, and along first direction, the length difference in the second electrode portion 312 is big
Length in first electrode portion 311 and third electrode portion 313.In the preferred scheme, along first direction, described first is electric
The length ratio L21 in pole portion 311, second electrode portion 312 and third electrode portion 312:L22:L23=(0.4~0.6):1:(0.4
~0.6).Wherein, the length L21 in the second electrode portion 312 can be selected as 0.6~1mm, the second electrode portion 312 with
The distance D21 and D22 being spaced between first electrode portion 311 and third electrode portion 313 can be selected as 0.3~0.6mm.Wherein,
L21 can be selected as equal numerical value with L23, and D21 and D22 can be selected as equal numerical value.Specific in the present embodiment, respectively
The value of a parameter is as follows:L21=L23=0.5mm, L22=1mm, D21=D22=0.5mm;Electrode unit 31 is along second
Length L24 on direction is equal with the diameter of solder contacts 30, i.e. L24=0.8mm.
The back electrode of existing three main grids solar cell generally includes three row, each row include three sizes for 21mm ×
The entire area of the electrode block of 3mm, back electrode is:21mm × 3mm × 9=567mm2。
In the back electrode structure that embodiments above of the present invention provides, including 10 × 15=150 electrode unit, electrode
The width of unit is L24=0.8mm, and the entire area of length L21+L22+L23=2mm, back electrode are:2mm×0.8mm×
150=240mm2。
Back electrode provided in an embodiment of the present invention is compared to the back electrode of existing three main grids solar cell, integral face
Product reduces 567mm2-240mm2=327mm2, under conditions of identical screen printing process, silver paste dosage reduces 50%
More than, greatly reduce cost.
In conclusion in the front electrode for the crystal silicon solar batteries that above example provides, the more width of usage quantity
Smaller thin grid line replaces main gate line in the prior art, generally shading-area smaller, reduces light loss, and most
The thin grid line of amount is evenly distributed on solar battery front side so that the electric current that secondary grid line is collected can be exported more successfully, be dropped
Low power attenuation;In addition, being provided with the larger rectangular or round or ellipse solder contacts of area in thin grid line superimposed layer, increase
The contact area of pad and the height of pad are added, when welding welding, less welding and welding of battery film are abnormal
Problem.Further, by back electrode be divided into the one-to-one electrode unit of solder contacts, and electrode unit using segmentation
Formula effectively reduces the dosage of silver paste in back electrode structure.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
The above is only the specific implementation mode of the application, it is noted that for the ordinary skill people of the art
For member, under the premise of not departing from the application principle, several improvements and modifications can also be made, these improvements and modifications are also answered
It is considered as the protection domain of the application.