The content of the invention
The technical problems to be solved by the invention are to provide a kind of potato for avoiding potato that brown stain occurs in process
Powder production line.
The technical solution adopted for the present invention to solve the technical problems is:The mealy potato production line, including set gradually
Cleaning device, device for peeling, slicing device, ripening device used, cooling device, mud device processed, microwave drier;
The cleaning device includes conveyer belt A, passive roller A, driving roller A, motor A, rinse bath A, two
Secondary rinse bath A, the passive roller A, driving roller A tighten conveyer belt A, and motor A is used to rotate driving roller A,
Rinse bath A, secondary cleaning groove A are set along conveyer belt A traffic direction successively, and the conveyer belt A is network structure,
Rinse bath A includes the first tank A, the first tank A be located at upper strata conveyer belt A and lower floor conveyer belt A it
Between, it is provided with many first time be disposed in parallel relation to one another jet pipes A, first time jet pipe A and is arranged at intervals with the first tank A
Multiple first time nozzle A, first time nozzle A are more towards being provided with above the conveyer belt A, the first tank A on upper strata
Jet pipe A on individual first, is arranged at intervals with multiple first top nozzle A, the first top nozzle A directions on described first on jet pipe A
The conveyer belt A on upper strata, the first tank A bottom is connected with the first blow-off pipe A communicated therewith;The secondary cleaning groove A includes
Second tank A, the second tank A is provided between the conveyer belt A on upper strata and the conveyer belt A of lower floor in the second tank A
Multiple second time nozzle A are arranged at intervals with second time the jet pipe A, second time jet pipe A that many are disposed in parallel relation to one another, it is described
Second time nozzle A is towards being provided with jet pipe A on multiple second, described above the conveyer belt A, the second tank A on upper strata
Be arranged at intervals with multiple second top nozzle A on two on jet pipe A, the second top nozzle A towards upper strata conveyer belt A, on second
Jet pipe A, second time jet pipe A are connected with high-pressure water pipe, and the second tank A bottom is connected with the second blow-off pipe A communicated therewith,
The second blow-off pipe A ends, which are connected with pond A, the pond A, is provided with water inlet A and water outlet A, the water inlet A
Connected with the second blow-off pipe A ends, be connected with the water outlet A on aqueduct A, the aqueduct A and be provided with water pump A, drawn
Water pipe A end is connected with jet pipe A, first time jet pipe A on first respectively;
The device for peeling includes closed outer cylinder body B, rotating disk B is provided with motor B, the outer cylinder body B, described
The internal diameter of rotating disk B external diameter and outer cylinder body B matches, and the lower surface center of the rotating disk B is fixed with rotating shaft B, rotating shaft B
End is extended to outside outer cylinder body B, and motor B output shaft is connected with rotating shaft B lower end, and the upper surface of the rotating disk B is wave
Outer cylinder body B inside is divided into peeling cavity B with being provided with fountain head B in storage cavity B, the peeling cavity B by shape, rotating disk B,
The fountain head B is located above rotating disk B and towards rotating disk B, is connected with drainage tube B, drainage tube B and sets on the fountain head B
There are stop valve B, the drainage tube B to be connected with high-pressure water pipe, discharging opening B, the discharging are provided with the barrel of the outer cylinder body B
Where mouth B is located at rotating disk B on horizontal plane, annulus B, the external diameter of the annulus B are provided with the peeling cavity B
Match with outer cylinder body B internal diameter, annulus B inner wall surface is abradant surface, and annulus B upper end is provided with lifting dress
B is put, when annulus B lower end is leaned on into rotating disk B, annulus B blocks discharging opening B, when annulus B is moved upward to
During peak, discharging opening B is connected with peeling cavity B, multiple water hole B is provided with the rotating disk B, the water hole B will be gone
Skin cavity B is connected with storage cavity B, and the bottom of the outer cylinder body B, which is provided with discharge outlet B, discharge outlet B, is connected with the first blowdown
The end that the first conducting valve B, the first blow-off pipe B is provided with pipe B, the first blow-off pipe B is connected with closed transition water tank B, institute
The bottom for stating transition water tank B is connected with the second blow-off pipe B, the second blow-off pipe B in communication and is provided with the second conducting
The lower end and outer cylinder body B upper end that transition cylinder B, the transition cylinder B are provided with above valve B, the outer cylinder body B are tightly connected
And the first control valve B is provided with transition cylinder B lower end, transition cylinder B upper end is provided with the second control valve B;
The slicing device includes being provided with horizontal pressure foot C in closed housing C, the housing C, telescopic cylinder C, multiple
Knife battle array C, polylith the striker plate C, the telescopic cylinder C of bar blade C compositions are fixed on housing C top, and telescopic cylinder C's pushes away
Down, the horizontal pressure foot C is fixed on pull bar C end to pull bar C, and multiple bar blade C are disposed in parallel relation to one another and positioned at water
Immediately below flat clamp C, multiple bar blade C blade is in same level and towards horizontal pressure foot C, polylith striker plate C
Knife battle array C surrounding is arranged on, the cross section size of the knife battle array C is identical with horizontal pressure foot C cross section size, the housing C
On be connected with passage C, the passage C one end and discharging opening B and be tightly connected, the other end extends to backgauge through housing C
Baffle plate C is fixed with plate C top edge, the horizontal pressure foot C, when horizontal pressure foot C is moved downward to horizontal pressure foot C lower surface
When being in contact with the blade of bar blade, the baffle plate C is located at passage C discharge outlet and blocked, as horizontal pressure foot C
When being moved upward to peak, the baffle plate C is located above passage C discharging opening, and stop valve is provided with the passage C
C, the housing C bottoms are provided with discharging opening C, the discharging opening C and are located at knife battle array C underfaces;
It is described ripening device used to be arranged on outer cylinder body D including steam generator D, inner barrel D and outer cylinder body D, the inner barrel D
It is interior, formed between the outer cylinder body D and inner barrel D on a closed mezzanine space D, the barrel of the inner barrel and be provided with steaming
Vapour through hole D, steam generator D are connected with mezzanine space D by steam pipe D, and the upper end of the inner barrel D is provided with the first cut-off
The upper end that valve D, inner barrel D lower end are provided with the second stop valve D, the inner barrel D is connected with transition cylinder D, the transition
The discharging opening that cylinder D upper end is connected with hopper D, the hopper D is provided with the 3rd stop valve D, the charging aperture of the hopper D with
Discharging opening C is tightly connected;
The cooling device includes being connected with vavuum pump E, the vacuum on closed vacuum chamber E, the vacuum chamber E
Casing E bottom, which is provided with discharging opening E, the discharging opening E, is sealedly connected with First Transition cylinder E, the First Transition cylinder
The lower end that body E upper end is provided with the first stop valve E, the First Transition cylinder E is provided with the second stop valve E, the vacuum
Be provided with the second transition cylinder E above casing E, the lower end of the second transition cylinder E be tightly connected with vacuum chamber E and with it is true
Connected inside empty van body E, the lower end of the second transition cylinder E is provided with the 3rd stop valve E, the second transition cylinder E's
Upper end and inner barrel D lower end are tightly connected;
The mud device processed includes being provided with rotary shaft F, rotary shaft F in closed cylindrical shell F, the cylindrical shell F
One end extend to that cylindrical shell F is outer and the end is connected with motor F, the rotary shaft F for driving rotary shaft F to rotate
Axial line overlapped with cylindrical shell F central axis, spiral-push plate F is provided with the rotary shaft F, it is described spiral
Scraping wings F and rotary shaft F surface, cylindrical shell F inner surface surround spiral channel a F, the cylindrical shell F jointly
On be provided with charging aperture F and discharging opening F, the charging aperture F is connected with spiral channel F one end, the charging aperture F and the second mistake
The lower end for crossing cylinder E is tightly connected, and discharging opening F is connected with the spiral channel F other end, is connected with out on the discharging opening F
Expects pipe F, the end of the discharge nozzle F is extended to outside cylindrical shell F, and the end of the discharge nozzle F is provided with stop valve F;It is described
Mud structure F processed is provided with discharging opening F, the mud structure F processed includes the frustum F, the frustum F for being fixed on rotary shaft F ends
It is set on rotary shaft F, the miner diameter end external diameter of frustum F miner diameter end court identical and frustum F with rotary shaft F external diameter size
To spiral channel F, the bigger diameter end external diameter of the frustum F is less than cylindrical shell F internal diameter 0.5-1mm, the spiral channel F
Precut device F is inside provided with, it is spiral that the precut device F includes being fixed on for fixed border F, the fixed border F
The latticed knife battle array F of multiple blade compositions is set on scraping wings F, in fixed border F;
The microwave drier includes being provided with microwave emitter G, microwave receiving in closed casing G, the casing G
Device G, heating cylinder G, the heating cylinder G upper end are sealedly connected with transition cylinder G, the transition cylinder G upper end extension
It is connected outside to casing G and with discharge nozzle F end seal, the lower end of the transition cylinder G is provided with the first stop valve G, described
Heating cylinder G lower end extends to outside casing G and the second stop valve G, the Microwave emission is provided with heating cylinder G lower end
Device G, microwave receiver G are separately positioned on heating cylinder G both sides.
It is further that multiple filter screen A are provided with the pond A, multiple filter screen A are successively set on water inlet A with going out
Between the A of the mouth of a river;Hopper A is provided with above the conveyer belt A, hopper A discharging opening is located at once clear towards conveyer belt A, hopper A
Washing trough A outside;Splicing groove A, transition cylinder B upper end and splicing groove A lower end are provided with the outside of the secondary cleaning groove A
It is tightly connected, deflector chute A is connected with the splicing groove A, one end of the deflector chute A is connected with splicing groove A, other end extension
It is in contact to passive roller A outside and with conveyer belt A.
It is further that the lower surface of the horizontal pressure foot C is provided with one layer of cushion rubber bumper C.
Be further, the outer surface of the frustum F be provided with multiple scraper plate F, the scraper plate F and frustum F bus it
Between angle be 30-60 degree.
It is further to be provided with vibratory sieve G, the vibratory sieve G to be connected with vibrating motor G below the casing G,
The vibratory sieve G is connected with casing G by flexible member G.
It is further to be provided with the first splicing groove G and the second splicing groove G, first splicing below the vibratory sieve G
Groove G is arranged on immediately below vibratory sieve G, and the vibratory sieve G is obliquely installed, and the height of vibratory sieve G right-hand member apart from ground is more than a left side
The distance apart from ground is held, the second splicing groove G is arranged on vibratory sieve G left side, and the left end of the vibratory sieve G, which is connected with, leads
Flitch G, the stock guide G right-hand member are extended in the second splicing groove G.
It is further that the nitrogen tube B for being filled with nitrogen into outer cylinder body B is connected with the outer cylinder body B;The shell
The nitrogen tube C for being filled with nitrogen into housing C is connected with body C;It is connected with the outer cylinder body D for into outer cylinder body D
It is filled with the nitrogen tube D of nitrogen;The nitrogen tube F for being filled with nitrogen into housing F is connected with the housing F;On the casing G
It is connected with the nitrogen tube G for being filled with nitrogen into casing G.
The beneficial effects of the invention are as follows:The mealy potato production line is filled by the cleaning device set gradually, device for peeling, section
Put, ripening device used, cooling device, mud device processed, microwave drier are constituted, each device works in closed environment,
It is tightly connected between each device simultaneously so that potato is in addition to matting, and other processes are entered in sealed environment
OK, the probability that collateral security potato is contacted in whole process with oxygen is substantially reduced, and can effectively be prevented in process
Polyphenol oxidase (PPO) in potato is contacted with the oxygen in air, it is to avoid is occurred oxidation polymerization, effectively potato can be prevented brown
Become, so as to ensure that the mealy potato quality finally produced is higher.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
The embodiment of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis
The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 is the structural representation of mealy potato production line of the present invention;
Description of symbols in figure:Cleaning device 1 including conveyer belt A 101, passive roller A 102, driving roller A 103, drive
Dynamic motor A 104, rinse bath A 105, the first tank A 1051, first time jet pipe A 1052, first time nozzle A 1053,
Jet pipe A 1054, the first top nozzle A 1055, the first blow-off pipe A 1056, secondary cleaning groove A 106, the second tank A on first
1061st, jet pipe A 1064, the second top nozzle A 1065, second on second time jet pipe A 1062, second time nozzle A 1063, second
Blow-off pipe A 1066, pond A 1067, aqueduct A 1068, water pump A 1069, filter screen A 107, hopper A 108, splicing groove A
109th, deflector chute A 110;Device for peeling 2, outer cylinder body B 201, peeling cavity B 2011, storage cavity B 2012, motor B
202nd, rotating disk B 203, rotating shaft B 204, fountain head B 205, drainage tube B 206, stop valve B 207, discharging opening B 208, annular
Sleeve B 209, lowering or hoisting gear B 210, water hole B 211, discharge outlet B 212, the first blow-off pipe B213, the first conducting valve B
214th, transition water tank B 215, the second blow-off pipe B 216, the second conducting valve B 217, transition cylinder B 218, the first control valve B
219th, the second control valve B 220, nitrogen tube B 221;Slicing device, housing C 301, horizontal pressure foot C 302, telescopic cylinder C
303rd, bar blade C 304, knife battle array C 305, striker plate C 306, pull bar C 307, passage C 308, baffle plate C 309, cut
Only valve C 310, discharging opening C 311, cushion rubber bumper C 312, nitrogen tube C 313;Ripening device used 4, steam generator D 401, interior
Cylinder D 402, outer cylinder body D 403, mezzanine space D 404, steam passage holes D405, the first stop valve D 406, the second stop valve D
407th, transition cylinder D 408, hopper D409, the 3rd stop valve D 410, nitrogen tube D 411;Cooling device 5, vacuum chamber E
501st, vavuum pump E 502, discharging opening E 503, First Transition cylinder E504, the first stop valve E 505, the second stop valve E 506,
Second transition cylinder E 507, the 3rd stop valve E 508;Mud device processed, cylindrical shell F 601, rotary shaft F 602, motor
F 603, spiral-push plate F 604, spiral channel F 605, charging aperture F 606, discharging opening F 607, mud structure F processed
608th, frustum F 6081, scraper plate F 6082, precut device F 609, fixed border F 6091, latticed knife battle array F 6092, go out
Expects pipe F 610, stop valve F 611, nitrogen tube F612;Microwave drier 7, casing G 701, microwave emitter G 702, microwave
Receiver G 703, heating cylinder G 704, transition cylinder G 705, the first stop valve G 706, the second stop valve G 707, vibration
Sieve G 708, vibrating motor G 709, flexible member G 710, the first splicing groove G 711, the second splicing groove G 712, stock guide G
713rd, nitrogen tube G 714.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
As shown in figure 1, the mealy potato production line, including set gradually cleaning device 1, device for peeling 2, slicing device,
Ripening device used 4, cooling device 5, mud device processed, microwave drier 7;
The cleaning device 1 includes conveyer belt A101, passive roller A102, driving roller A103, motor A104, one
Secondary rinse bath A105, secondary cleaning groove A106, the passive roller A102, driving roller A103 tighten conveyer belt A101, drive
Dynamic motor A104 is used to rotate driving roller A103, and a rinse bath A105, secondary cleaning groove A106 are successively along conveying
Traffic direction with A101 is set, and the conveyer belt A101 is network structure, and a rinse bath A105 includes the first tank
A1051, the first tank A1051 are located between the conveyer belt A101 on upper strata and the conveyer belt A101 of lower floor, the first tank
It is provided with many first time be disposed in parallel relation to one another jet pipes A1052, first time jet pipe A1052 and is arranged at intervals in A1051
There are multiple first time nozzle A1053, first time nozzle A1053 is towards the conveyer belt A101 on upper strata, first tank
It is provided with above A1051 on jet pipe A1054 on multiple first, described first and is arranged at intervals with multiple first on jet pipe A1054
Top nozzle A1055, the first top nozzle A1055 are towards the conveyer belt A101 on upper strata, and the first tank A1051 bottom is connected with
The the first blow-off pipe A1056 communicated therewith;The secondary cleaning groove A106 includes the second tank A1061, second tank
A1061 is located between the conveyer belt A101 on upper strata and the conveyer belt A101 of lower floor, and many are provided with the second tank A1061 mutually
Multiple second time nozzle A1063 are arranged at intervals with second time jet pipe A1062, second time jet pipe A1062 be arrangeding in parallel,
Second time nozzle A1063 is towards being provided with multiple second above the conveyer belt A101, the second tank A1061 on upper strata
Upper jet pipe A1064, is arranged at intervals with multiple second top nozzle A1065, second top nozzle on described second on jet pipe A1064
A1065 is towards the conveyer belt A101 on upper strata, and jet pipe A1064, second time jet pipe A1062 are connected with high-pressure water pipe on second, and
Two tank A1061 bottom is connected with the second blow-off pipe A1066 communicated therewith, the second blow-off pipe A1066 ends connection
Have and water inlet A and water outlet A are provided with pond A1067, the pond A1067, the water inlet A and the second blow-off pipe
A1066 ends are connected, and are connected with the water outlet A on aqueduct A1068, the aqueduct A1068 and are provided with water pump
A1069, aqueduct A1068 end are connected with jet pipe A1054, first time jet pipe A1052 on first respectively;
The device for peeling 2 in closed outer cylinder body B201, motor B202, the outer cylinder body B201 including being provided with
Rotating disk B203, the internal diameter of the external diameter and outer cylinder body B201 of the rotating disk B203 matches, the lower surface center of the rotating disk B203
Position is fixed with rotating shaft B204, and rotating shaft B204 lower ends are extended to outside outer cylinder body B201, motor B202 output shaft and rotating shaft
B204 lower end is connected, and the upper surface of the rotating disk B203 is waveform, and outer cylinder body B201 inside is divided into by rotating disk B203
Skin cavity B2011 in storage cavity B2012, the peeling cavity B2011 with being provided with fountain head B205, the fountain head B205
Above the rotating disk B203 and towards rotating disk B203, it is connected with the fountain head B205 on drainage tube B206, drainage tube B206
Stop valve B207 is provided with, the drainage tube B206 is connected with high-pressure water pipe, is provided with out on the barrel of the outer cylinder body B201
Material mouth B208, where the discharging opening B208 is located at rotating disk B203 on horizontal plane, ring is provided with the peeling cavity B2011
Shape sleeve B209, the internal diameter of the external diameter and outer cylinder body B201 of the annulus B209 matches, annulus B209 inwall
Surface is abradant surface, and annulus B209 upper end is provided with lowering or hoisting gear B210, when annulus B209 lower end lean on into turn
During disk B203, annulus B209 blocks discharging opening B208, when annulus B209 is moved upward to peak, discharging opening
B208 is connected with peeling cavity B2011, multiple water hole B211 is provided with the rotating disk B203, the water hole B211 will be gone
Skin cavity B2011 is connected with storage cavity B2012, and the bottom of the outer cylinder body B201 is provided with discharge outlet B212, discharge outlet
It is connected with B212 on the first blow-off pipe B213, the first blow-off pipe B213 and is provided with the first conducting valve B214, the first blow-off pipe
B213 end is connected with closed transition water tank B215, and the bottom of the transition water tank B215 is connected with communication second
It is provided with above the second conducting valve B217, the outer cylinder body B201 and is provided with blow-off pipe B216, the second blow-off pipe B216
Transition cylinder B218, the lower end of the transition cylinder B218 is tightly connected and in transition cylinder B218 with outer cylinder body B201 upper end
Lower end be provided with the first control valve B219, transition cylinder B218 upper end is provided with the second control valve B220;
The slicing device includes being provided with horizontal pressure foot C302 in closed housing C301, the housing C301, stretched
Knife battle array C305, the polylith striker plate C306 of cylinder C303, multiple bar blade C304 composition, the telescopic cylinder C303 are fixed on
Housing C301 top, down, the horizontal pressure foot C302 is fixed on pull bar C307 to telescopic cylinder C303 pull bar C307
End, multiple bar blade C304 are disposed in parallel relation to one another and immediately below the horizontal pressure foot C302, multiple bar blade C304
Blade be in same level and towards horizontal pressure foot C302, polylith striker plate C306 be arranged on knife battle array C305 surrounding,
The cross section size of the knife battle array C305 is identical with horizontal pressure foot C302 cross section size, is connected with and leads on the housing C301
Expects pipe C308, the passage C308 one end and discharging opening B208 are tightly connected, and the other end extends to gear through housing C301
Baffle plate C309 is fixed with flitch C306 top edge, the horizontal pressure foot C302, when horizontal pressure foot C302 is moved downward to water
When flat clamp C302 lower surface is in contact with bar blade C304 blade, the baffle plate C309 is located at going out for passage C308
At material mouth and blocked, when horizontal pressure foot C302 is moved upward to peak, the baffle plate C309 is located at passage C308
Discharging opening above, be provided with shutoff valve C on the passage C308,310, the housing C301 bottoms are provided with discharging opening
C311, the discharging opening C311 are located at immediately below knife battle array C305;
Described ripening device used 4 include steam generator D401, inner barrel D402 and outer cylinder body D403, the inner barrel D402
It is arranged in outer cylinder body D403, a closed mezzanine space D404 is formed between the outer cylinder body D403 and inner barrel D402,
Steam passage holes D405, steam generator D401 and mezzanine space D404 are provided with the barrel of the inner barrel and passes through steam pipe D
Connection, the upper end of the inner barrel D402 is provided with the first stop valve D406, and inner barrel D402 lower end is provided with the second cut-off
Valve D407, the inner barrel D402 upper end are connected with transition cylinder D408, and the upper end of the transition cylinder D408 is connected with material
Struggle against D409, and the discharging opening of the hopper D409 is provided with the 3rd stop valve D410, the charging aperture and discharging opening of the hopper D409
C311 is tightly connected;
The cooling device 5 includes being connected with vavuum pump on closed vacuum chamber E501, the vacuum chamber E501
E502, the vacuum chamber E501 bottom are provided with discharging opening E503, the discharging opening E503 and are sealedly connected with the first mistake
The upper end for crossing cylinder E504, the First Transition cylinder E504 is provided with the first stop valve E505, the First Transition cylinder
E504 lower end is provided with above the second stop valve E506, the vacuum chamber E501 and is provided with the second transition cylinder E507, institute
The lower end for stating the second transition cylinder E507 is tightly connected with vacuum chamber E501 and with being connected inside vacuum chamber E501, and described the
Two transition cylinder E507 lower end is provided with the 3rd stop valve E508, the upper end of the second transition cylinder E507 and inner barrel
D402 lower end is tightly connected;
The mud device processed includes being provided with rotary shaft in closed cylindrical shell F601, the cylindrical shell F601
F602, rotary shaft F602 one end are extended to outside cylindrical shell F601 and the end is connected with what is rotated for driving rotary shaft F602
Motor F603, the axial line of the rotary shaft F602 is overlapped with cylindrical shell F601 central axis, the rotary shaft
Spiral-push plate F604, the spiral-push plate F604 and rotary shaft F602 surface, cylindrical shell are provided with F602
F601 inner surface is surrounded jointly is provided with charging aperture F606 and discharging on spiral channel a F605, the cylindrical shell F601
Mouthful F607, the charging aperture F606 are connected with spiral channel F605 one end, the charging aperture F606 and the second transition cylinder
E507 lower end is tightly connected, and discharging opening F607 is connected with the spiral channel F5 other end, is connected on the discharging opening F607
There is discharge nozzle F610, the end of the discharge nozzle F610 is extended to outside cylindrical shell F601, and the end of the discharge nozzle F610 is set
It is equipped with stop valve F611;Mud structure F608 processed is provided with the discharging opening F607, the mud structure F608 processed includes being fixed on
The frustum F6081 of rotary shaft F602 ends, the frustum F6081 are set on rotary shaft F602, the path of the frustum F6081
External diameter miner diameter end identical and frustum F6081 with rotary shaft F602 external diameter size is held towards spiral channel F605, the cone
Platform F6081 bigger diameter end external diameter is provided with pre- in the internal diameter 0.5-1mm, the spiral channel F605 less than cylindrical shell F601
Cutter device F609, the precut device F609 include fixed border F6091, and the fixed border F6091's is fixed on spiral shell
The latticed knife battle array F6092 of multiple blade compositions is set on rotating scraping wings F604, in fixed border F6091;
The microwave drier 7 includes being provided with microwave emitter in closed casing G701, the casing G701
G702, microwave receiver G703, heating cylinder G704, the upper end of the heating cylinder G704 is sealedly connected with transition cylinder
G705, the transition cylinder G705 upper end extend to outside casing G701 and are connected with discharge nozzle F610 end seal, described
Transition cylinder G705 lower end is provided with the first stop valve G706, and the lower end of the heating cylinder G704 is extended to outside casing G701
And the second stop valve G707, the microwave emitter G702, microwave receiver G703 is provided with heating cylinder G704 lower end
It is separately positioned on heating cylinder G704 both sides.
The mealy potato production line is by the cleaning device 1 set gradually, device for peeling 2, slicing device, ripening device used 4, cooling
Device 5, mud device processed, microwave drier 7 are constituted, and each device works in closed environment, at the same each device it
Between be tightly connected so that potato is in addition to matting, and other processes are carried out in sealed environment, and collateral security potato exists
The probability contacted in whole process with oxygen is substantially reduced, and can effectively prevent the polyphenol oxidase in process potato
Enzyme (PPO) is contacted with the oxygen in air, it is to avoid is occurred oxidation polymerization, potato brown stain can be effectively prevented, so as to ensure last life
The mealy potato quality of output is higher.
When being cleaned to potato, the potato for needing to process need to be only placed on conveyer belt A101, conveyer belt A101
Potato is driven to be moved along conveyer belt A101 in moving process, potato sequentially passes through a rinse bath during movement
A105, secondary cleaning groove A106, potato is when by a rinse bath A105, first time jet pipe A1052 below potato
Interior water under high pressure is sprayed on potato upwards from first time nozzle A1053, on first above potato in jet pipe A1054
Water under high pressure be sprayed onto out of first top nozzle A1055 on potato downwards, so just whole potato can be carried out spraying clear
Wash, the potato after once cleaning is subsequently entered in secondary cleaning groove A106, now, second time jet pipe below potato
Water under high pressure in A1062 is sprayed on potato upwards from second time nozzle A1063, jet pipe on second above potato
Water under high pressure in A1064 is sprayed onto on potato downwards out of second top nozzle A1065, and so just whole potato can be carried out
Cleaning showers, the potato after secondary cleaning becomes very clean, meanwhile, the water after once cleaning falls into the first tank
In A1051, during due to once cleaning, the soil residue counted greatly absolutely on potato epidermis, which is all rinsed, falls into the first tank A1051
In, so the water in the first tank A1051 is more muddy, directly discharged from the first blow-off pipe A1056, the water after secondary cleaning
The second tank A1061 is fallen into, during due to secondary cleaning, potato epidermis only remains seldom soil residue after once cleaning,
It can be also used for once cleaning potato so water in the second tank A1061 is also more limpid, therefore, the second tank
The second blow-off pipe A1066 that water in A1061 is connected by bottom is discharged into the A1067 of pond, then will using water pump A1069
Pond A1067 reclaimed waters are by jet pipe A1054, first time jet pipe A1052 in aqueduct A1068 feedings first, so as to potato
Once cleaned, just can so reduce water consumption, it is cost-effective.
In order to avoid the residue soil in the A1067 of pond blocks water pump A1069 or aqueduct A1068, the pond
Multiple filter screen A107 are provided with A1067, multiple filter screen A107 are successively set between water inlet A and water outlet A, so, water
Water in the A1067 of pond recycles water pump A1069 that pond A1067 reclaimed waters are passed through into aqueduct after first passing through multiple filter screen A107 filterings
In A1068 feedings first in jet pipe A1054, first time jet pipe A1052, so just it is possible to prevente effectively from residual in the A1067 of pond
Slag soil blocks water pump A1069 or aqueduct A1068, it is ensured that matting is smoothed out.
In addition, in order to ensure filter effect, multiple filter screen A107 mesh size diminishes successively, the maximum filter of the mesh
Net A107 to be located at water inlet A, the minimum filter screen A107 of the mesh is located at water outlet A.
For the ease of feeding, hopper A108 is provided with above the conveyer belt A101, hopper A108 discharging opening is towards defeated
Send band A101, hopper A108 to be located at rinse bath A105 outside, so, only the potato for needing to clean need to be put into hopper
In A108, operation is very easy;Meanwhile, for the ease of splicing, splicing is provided with the outside of the secondary cleaning groove A106
Groove A109, transition cylinder B218 upper end and splicing groove A109 lower end are tightly connected, and are connected with and are led on the splicing groove A109
Hopper A110, one end of the deflector chute A110 is connected with splicing groove A109, and the other end extends to passive roller A102 outside
And be in contact with conveyer belt A101, clean the potato that finishes along conveyer belt A101 be moved to deflector chute A110 terminations when, along guide
Groove A110 is fallen into splicing groove A109, and whole process is carried out automatically, time saving and laborsaving without manually being carried.
When carrying out peeling processing, the second control valve B220 that transition cylinder B218 upper ends are set, now splicing are first opened
The potato cleaned up in groove A109 is fallen into transition cylinder B218, is then shut off the second control valve B220, then is opened and be arranged on
First control valve B219 of transition cylinder B218 lower ends, makes the potato in transition cylinder B218 fall into peeling cavity B2011, this
When, annulus B209 lower end is leaned on to be blocked into rotating disk B203, discharging opening B208 by annulus B209, and motor B202 drives
Dynamic rotating shaft B204 is rotated and then is driven rotating disk B203 to rotate, and because rotating disk B203 upper surface is waveform, rotating disk B203 is turning
Potato can be thrown during dynamic and contact and rub with annulus B209 inner surface, due to annulus B209 inwall table
Face is abradant surface, and during potato contacts friction with annulus B209, the epidermis of potato can be rubbed off, meanwhile, peeling
The fountain head B205 set in cavity B2011 sprays the current of high pressure, and potato is rinsed, by the potato epidermis wiped from
Potato surface washing falls into and flowed to by the multiple water hole B211 set on rotating disk B203 in storage cavity B2012, works as storage
During hypervolia in water cavity B2012, the first conducting valve B214 set on the first blow-off pipe B213, storage cavity are opened
Water in B2012 is flowed in transition water tank B215 along the first blow-off pipe, is then shut off the first conducting valve B214, opens the second blowdown
Water in the second conducting valve B217 set on pipe B216, transition water tank B215 is discharged along the second blow-off pipe B216, when potato table
After skin is removed totally, annulus B209 is risen using lowering or hoisting gear B210, discharging opening B208 is connected with peeling cavity B2011
Logical, now, rotating disk B203, which is rotated further to throw away the potato after peeling along passage C308 from discharging opening B208, falls into shell
In body C301, the decortication effect of device for peeling 2 is good, meanwhile, potato can be separated with epidermis, furthermore, by setting transitional cylinder
Body B218 and transition water tank B215, while discharging opening B208 is tightly connected with passage C308, can cause in outer cylinder body B201
Portion hardly with contacting external air, can effectively prevent in polyphenol oxidase (PPO) and the air in peeling process potato
Oxygen contact, it is to avoid occur oxidation polymerization, potato brown stain can be effectively prevented, so as to ensure the mealy potato quality finally produced
It is higher.
Prevent the polyphenol oxidase (PPO) in peeling process potato from being contacted with the oxygen in air to further protect, keep away
Exempt to occur to be connected with the nitrogen tube B221 for being filled with nitrogen into outer cylinder body B201 on oxidation polymerization, the outer cylinder body B201;
During peeling, protective gas is used nitrogen as, potato brown stain can be effectively prevented, so as to ensure the soil finally produced
Bean powder quality is higher.Simultaneously because the ratio that nitrogen contains in atmosphere at most, obtains easy, cost is relatively low.
When carrying out slicing treatment, during the potato thrown away from discharging opening B208 enters passage C308, passage is first opened
The potato being provided with C308 in shutoff valve C 310, passage C308 is slid to knife battle array C305 upper surfaces, now, telescopic cylinder
C303 is acted, and moves downward pull bar C307, promotes horizontal pressure foot C302 to move downward, horizontal pressure foot C302 is being moved downward
During drive baffle plate C309 move downward, when horizontal pressure foot C302 is contacted with potato and continues to move downward, potato quilt
Bar blade C304 cuts into sheet, is fallen from bar blade C304 gap and then falls into hopper D409 from discharging opening C311
In, when the horizontal pressure foot C302 lower surfaces for being moved downward to horizontal pressure foot C302 are in contact with bar blade C304 blade,
The baffle plate C309 is located at passage C308 discharge outlet and blocked, and potato is not had and is slid again to knife battle array C305 tables
Face, then, telescopic cylinder C303 actions make pull bar C307 move upwards, pull horizontal pressure foot C302 to move upwards, level pressure
Plate C302 drives baffle plate C309 to move upwards during upward motion, when horizontal pressure foot C302 is moved upward to peak
When, the baffle plate C309 is located above passage C308 discharging opening, now, and the potato in passage C308 may proceed to slide extremely
Knife battle array C305 upper surfaces, carry out slicing action next time, whole slicing processes can be carried out continuously automatically, at the same dicing effect compared with
It is good, in addition, passage C308 and discharging opening B208 is tightly connected, shutoff valve C 310, hopper D409 are provided with passage C308
Charging aperture be tightly connected with discharging opening C311, can cause inside housing C301 hardly with contacting external air, Ke Yiyou
Effect prevents the polyphenol oxidase (PPO) in slicing processes potato from being contacted with the oxygen in air, it is to avoid generation oxidation polymerization, can be with
Potato brown stain effectively is prevented, so as to ensure that the mealy potato quality finally produced is higher.
It is further, in order to avoid horizontal pressure foot C302 damages potato chips by pressure, the lower surface of the horizontal pressure foot C302
It is provided with one layer of cushion rubber bumper C312.
In addition, preventing the polyphenol oxidase (PPO) in slicing processes potato from being connect with the oxygen in air to further protect
Touch, it is to avoid occur to be connected with the nitrogen tube C313 for being filled with nitrogen into housing C301 on oxidation polymerization, the housing C301;
In slicing processes, protective gas is used nitrogen as, potato brown stain can be effectively prevented, so as to ensure the soil finally produced
Bean powder quality is higher.Simultaneously because the ratio that nitrogen contains in atmosphere at most, obtains easy, cost is relatively low.
When being cured to potato, the 3rd stop valve D410 that hopper D409 discharging opening is set first is opened, makes hopper
Potato chips in D409 is fallen into transition cylinder D408, is then shut off the 3rd stop valve D410, then opens the first stop valve
D406, makes the potato chips in transition cylinder D408 fall into inner barrel D402, closes the first stop valve D406, now, steam hair
Raw device D401 work produces the vapor of high temperature, and the vapor of high temperature is flowed into mezzanine space D404 along steam pipe D, then high temperature
Steam is contacted and heat aging to potato chips progress by steam passage holes D405 into inner barrel D402 with potato chips, works as potato chips
It is heated to after curing, opens the second stop valve D407 that inner barrel D402 lower end is set, the potato chips of curing falls into second
In transition cylinder E507, this ripening device used 4 is cured using steam to potato, can make potato rapid aging, cures effect
Height, while whole maturing process is carried out automatically, carries potato, in addition, by setting transition cylinder D408, can make without artificial
Inside outer cylinder body D403 hardly with contacting external air, can effectively prevent the polyphenol oxidase in maturing process potato
(PPO) contacted with the oxygen in air, it is to avoid occur oxidation polymerization, can effectively prevent potato brown stain, so as to ensure last production
The mealy potato quality gone out is higher.
In addition, preventing the polyphenol oxidase (PPO) in maturing process potato from being connect with the oxygen in air to further protect
Touch, it is to avoid occur to be connected with the nitrogen tube for being filled with nitrogen into outer cylinder body D403 on oxidation polymerization, the outer cylinder body D403
D411;In maturing process, protective gas is used nitrogen as, potato brown stain can be effectively prevented, so as to ensure last production
The mealy potato quality gone out is higher.Simultaneously because the ratio that nitrogen contains in atmosphere at most, obtains easy, cost is relatively low.
When being cooled down to potato, the 3rd stop valve E508 for being arranged on the second transition cylinder E507 lower ends is first opened,
The high temperature potato slabbing of curing is entered in vacuum chamber E501, be then shut off the 3rd stop valve, vavuum pump E502 is opened, by vacuum
It is evacuated, the potato chips of high temperature is quickly cooled down under vacuum conditions, when potato chips is cooled to room temperature, opens in casing E501
First stop valve E505, makes the potato chips in vacuum chamber E501 fall into First Transition cylinder E504, is then shut off first section
Only valve E505, the cooling device 5 is cooled down to potato under vacuum conditions, because under vacuum environment, temperature is very low, can be with
Potato is set quickly to cool down, good cooling results, meanwhile, in vacuum environment, can effectively it prevent many in cooling procedure potato
Phenol oxidase (PPO) is contacted with the oxygen in air, it is to avoid is occurred oxidation polymerization, potato brown stain can be effectively prevented, so as to ensure
The mealy potato quality finally produced is higher.
When carrying out mud processing processed to potato chips, the second stop valve 506 is opened, potato chips is fallen into post from charging aperture F606
In shape housing F601, the potato chips of input is under the spiral-push plate F604 effects of rotation along spiral channel F605 to discharging
Mouthful F607 movement, due to being provided with precut device F609 in spiral channel F605, the precut device F609 includes
Fixed border F6091's, the fixed border F6091 is fixed on spiral-push plate F604, is set in fixed border F6091
The latticed knife battle array F6092 of multiple blade compositions, potato chips can be contacted first during being moved along spiral channel F605
To latticed knife battle array F6092, potato chips can be cut into fritter after latticed knife battle array F6092, small potato tile after
It is continuous to be moved to reach along spiral channel F605 after mud structure F608 processed in the presence of spiral-push plate F604 by mud knot processed
Structure 8 is made into mashed potatoes, and the mashed potatoes being made is from discharging opening F607 is discharged to discharge nozzle F610, because potato chips is cut in advance
Into fritter, so just it is more prone to be made into potato chips mud, the load that motor F603 is born is also smaller, can greatly prolong
Motor F603 service life, so that motor F603 maintenance and replacing is reduced, and then the cost of potato mud
Also just relatively low, in addition, charging aperture F606 and the second transition cylinder E507 lower end are tightly connected, discharge nozzle F610 end is set
There is stop valve F611, and the mud process processed is carried out in closed cylindrical shell F601, can effectively be prevented in mud process processed
Polyphenol oxidase (PPO) in potato is contacted with the oxygen in air, it is to avoid is occurred oxidation polymerization, effectively potato can be prevented brown
Become, so as to ensure that the mealy potato quality finally produced is higher.
In order that potato chips can be moved quickly along frustum F6081 inclined-plane, the outer surface of the frustum F6081 is set
It is 30-60 degree to have the angle between multiple scraper plate F6082, the bus of the scraper plate F6082 and frustum F6081.Such scraper plate
F6082 can be additionally to one thrust of potato chips when being rotated with frustum F6081, can be faster along frustum F6081 inclined-planes
It is mobile, it is to avoid excessive potato chips is accumulated on frustum F6081 inclined-planes causes mud structure F608 processed to be blocked.
In addition, preventing the polyphenol oxidase (PPO) in mud process potato processed from being connect with the oxygen in air to further protect
Touch, it is to avoid occur to be connected with the nitrogen for being filled with nitrogen into cylindrical shell F601 on oxidation polymerization, the cylindrical shell F601
Tracheae F612;During mud processed, protective gas is used nitrogen as, potato brown stain can be effectively prevented, so as to ensure last
The mealy potato quality produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere at most, obtains easy, cost is relatively low.
When you carry out micro-wave drying to potato, stop valve F611 is first opened, makes the mashed potatoes in discharge nozzle F610
Fall into transition cylinder G705, be then shut off stop valve F611, then open the first stop valve G706, make in transition cylinder G705
Mashed potatoes fall into heating cylinder G704, now open microwave emitter G702, microwave receiver G703, microwave is through heating
Cylinder G704, is thermally dried to the mashed potatoes in heating cylinder G704, and when obtaining mealy potato after dry terminate, the microwave is done
Dry device 7 mashed potatoes is dried heating using microwave, can quickly remove the moisture contained in mashed potatoes, drying effect
It is good, meanwhile, by setting transition cylinder G705, it can make it that whole dry heat process is carried out all in closed environment, can
Effectively to prevent the polyphenol oxidase (PPO) in dry heat process potato from being contacted with the oxygen in air, it is to avoid aoxidize
Polymerization, can effectively prevent potato brown stain, so as to ensure that the mealy potato quality finally produced is higher.
Collected for the ease of screening and vibratory sieve G708 is provided with below qualified mealy potato, the casing G701, it is described
Vibrating motor G709 is connected with vibratory sieve G708, the vibratory sieve G708 is connected with casing G701 by flexible member G710.
After mealy potato, which is dried, to be finished, the second stop valve G707 is opened, the mealy potato in heating cylinder G704 is fallen into vibratory sieve G708
Interior, vibrating motor G709 vibrates vibratory sieve G708, and qualified mealy potato can be sized out.
For the ease of collecting first is provided with below qualified mealy potato and underproof mealy potato, the vibratory sieve G708
Splicing groove G711 and the second splicing groove G712, the first splicing groove G711 are arranged on vibratory sieve G708 underfaces, the vibration
Sieve G708 is obliquely installed, and the height of vibratory sieve G708 right-hand member apart from ground is more than distance of the left end apart from ground, described second
Splicing groove G712 is arranged on vibratory sieve G708 left side, and the left end of the vibratory sieve G708 is connected with stock guide G713, described to lead
Flitch G713 right-hand member is extended in the second splicing groove G712.Qualified mealy potato falls from vibratory sieve G708 and falls into the first splicing
In groove G711, underproof mealy potato slides to left end along inclined vibratory sieve G708 and then falls into second along stock guide G713 and connects
In hopper G712, the screening of qualified mealy potato and unqualified mealy potato is realized.
In addition, preventing the polyphenol oxidase (PPO) in drying process potato from being connect with the oxygen in air to further protect
Touch, it is to avoid occur to be connected with the nitrogen tube G714 for being filled with nitrogen into casing G701 on oxidation polymerization, the casing G701,
During micro-wave drying, protective gas is used nitrogen as, potato brown stain can be effectively prevented, so as to ensure last life
The mealy potato quality of output is higher.Simultaneously because the ratio that nitrogen contains in atmosphere at most, obtains easy, cost is relatively low.