CN105533562A - Dried potato powder production equipment - Google Patents
Dried potato powder production equipment Download PDFInfo
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- CN105533562A CN105533562A CN201610002091.1A CN201610002091A CN105533562A CN 105533562 A CN105533562 A CN 105533562A CN 201610002091 A CN201610002091 A CN 201610002091A CN 105533562 A CN105533562 A CN 105533562A
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- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 121
- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 121
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000843 powder Substances 0.000 title abstract description 9
- 238000004140 cleaning Methods 0.000 claims abstract description 44
- 238000001816 cooling Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 125
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 87
- 230000007704 transition Effects 0.000 claims description 84
- 239000000463 material Substances 0.000 claims description 52
- 229910052757 nitrogen Inorganic materials 0.000 claims description 42
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000005070 ripening Effects 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims 9
- 238000007790 scraping Methods 0.000 claims 8
- 235000012015 potatoes Nutrition 0.000 abstract description 73
- 238000000034 method Methods 0.000 abstract description 39
- 230000008569 process Effects 0.000 abstract description 37
- 102000030523 Catechol oxidase Human genes 0.000 abstract description 30
- 108010031396 Catechol oxidase Proteins 0.000 abstract description 30
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 20
- 239000001301 oxygen Substances 0.000 abstract description 20
- 229910052760 oxygen Inorganic materials 0.000 abstract description 20
- 238000001035 drying Methods 0.000 abstract description 16
- 238000006116 polymerization reaction Methods 0.000 abstract description 15
- 230000003647 oxidation Effects 0.000 abstract description 2
- 238000007254 oxidation reaction Methods 0.000 abstract description 2
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 229920001592 potato starch Polymers 0.000 description 31
- 239000010865 sewage Substances 0.000 description 29
- 206010040844 Skin exfoliation Diseases 0.000 description 27
- 239000007921 spray Substances 0.000 description 15
- 230000001590 oxidative effect Effects 0.000 description 13
- 235000013575 mashed potatoes Nutrition 0.000 description 10
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N hydrochloric acid Substances Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 9
- 238000012545 processing Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 239000011229 interlayer Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 239000001095 magnesium carbonate Substances 0.000 description 5
- 235000013606 potato chips Nutrition 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 239000010410 layer Substances 0.000 description 4
- NJPNCMOUEXEGBL-UHFFFAOYSA-N pyrrolidin-1-ium-3-ylazanium;dichloride Chemical compound Cl.Cl.NC1CCNC1 NJPNCMOUEXEGBL-UHFFFAOYSA-N 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 239000001099 ammonium carbonate Substances 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000001103 potassium chloride Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 239000004277 Ferrous carbonate Substances 0.000 description 2
- 241000208292 Solanaceae Species 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003902 lesion Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域technical field
本发明涉及土豆加工技术领域,尤其是一种土豆粉生产设备。The invention relates to the technical field of potato processing, in particular to potato flour production equipment.
背景技术Background technique
土豆,属茄科多年生草本植物,块茎可供食用,是全球第三大重要的粮食作物,仅次于小麦和玉米。土豆又称地蛋、马铃薯、洋山芋等,茄科植物的块茎。与小麦、玉米、稻谷、高粱并成为世界五大作物。Potato, a perennial herbaceous plant belonging to the family Solanaceae, has edible tubers and is the third most important food crop in the world, second only to wheat and corn. Potatoes are also known as ground eggs, potatoes, Yang Shanyu, etc., the tubers of Solanaceae plants. Together with wheat, corn, rice, and sorghum, it has become the world's top five crops.
土豆粉的加工过程通常分为以下几个步骤:清洗-去皮-切片-熟化-冷却-制泥-干燥,现有的土豆粉加工过程中,由于其各个工序大都是直接在空气中进行,这就导致土豆中的多酚氧化酶(PPO)很容易与空气中的氧接触,会发生氧化聚合,导致褐变,土豆发生褐变后不但会使土豆变黑,同时会破坏土豆的氨基酸、蛋白质和抗坏血酸发生病变,导致土豆的营养价值降低,再者,土豆发生褐变后,其风味较差,褐变产生的产物有抗氧化作用,会产生有害成分,如丙烯酰胺,危害人体健康。The processing process of potato flour is usually divided into the following steps: cleaning - peeling - slicing - ripening - cooling - puree - drying. In the existing potato flour processing process, most of the processes are carried out directly in the air This causes the polyphenol oxidase (PPO) in the potato to easily contact with the oxygen in the air, and oxidative polymerization will occur, resulting in browning. After the potato browns, it will not only make the potato black, but also destroy the amino acid, Lesions of protein and ascorbic acid lead to a reduction in the nutritional value of potatoes. Furthermore, after potatoes are browned, their flavor is poor. The products of browning have antioxidant effects and will produce harmful components, such as acrylamide, which are harmful to human health.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种避免土豆在加工过程中发生褐变的土豆粉生产设备。The technical problem to be solved by the present invention is to provide a potato flour production equipment that avoids browning of potatoes during processing.
本发明解决其技术问题所采用的技术方案为:该土豆粉生产设备,包括依次设置的清洗装置、去皮装置、切片装置、熟化装置、冷却装置、制泥装置、微波干燥装置;The technical solution adopted by the present invention to solve the technical problem is: the potato flour production equipment includes a cleaning device, a peeling device, a slicing device, a curing device, a cooling device, a mud making device, and a microwave drying device arranged in sequence;
所述清洗装置包括输送带A、被动滚筒A、驱动滚筒A、驱动电机A、一次清洗槽A、二次清洗槽A,所述被动滚筒A、驱动滚筒A将输送带A绷紧,驱动电机A用于使驱动滚筒A转动,所述一次清洗槽A、二次清洗槽A依次沿输送带A的运行方向设置,所述输送带A为网状结构,所述一次清洗槽A包括第一水槽A,所述第一水槽A位于上层的输送带A与下层的输送带A之间,第一水槽A内设置有多根互相平行设置的第一下喷管A,所述第一下喷管A上间隔设置有多个第一下喷嘴A,所述第一下喷嘴A朝向上层的输送带A,所述第一水槽A的上方设置有多个第一上喷管A,所述第一上喷管A上间隔设置有多个第一上喷嘴A,所述第一上喷嘴A朝向上层的输送带A,第一水槽A的底部连接有与其连通的第一排污管A;所述二次清洗槽A包括第二水槽A,所述第二水槽A位于上层的输送带A与下层的输送带A之间,第二水槽A内设置有多根互相平行设置的第二下喷管A,所述第二下喷管A上间隔设置有多个第二下喷嘴A,所述第二下喷嘴A朝向上层的输送带A,所述第二水槽A的上方设置有多个第二上喷管A,所述第二上喷管A上间隔设置有多个第二上喷嘴A,所述第二上喷嘴A朝向上层的输送带A,第二上喷管A、第二下喷管A均与高压水管连通,第二水槽A的底部连接有与其连通的第二排污管A,所述第二排污管A末端连接有水池A,所述水池A上设置有入水口A与出水口A,所述入水口A与第二排污管A末端连通,所述出水口A上连接有引水管A,所述引水管A上设置有水泵A,引水管A的末端分别与第一上喷管A、第一下喷管A连通;The cleaning device includes a conveyor belt A, a passive roller A, a driving roller A, a driving motor A, a primary cleaning tank A, and a secondary cleaning tank A. The passive roller A and the driving roller A tighten the conveyor belt A, and the driving motor A is used to rotate the driving drum A, the primary cleaning tank A and the secondary cleaning tank A are arranged along the running direction of the conveyor belt A in turn, the conveyor belt A is a mesh structure, and the primary cleaning tank A includes the first Water tank A, the first water tank A is located between the conveyor belt A of the upper layer and the conveyor belt A of the lower layer, and a plurality of first lower spray pipes A arranged in parallel to each other are arranged in the first water tank A, and the first lower spray pipes A A plurality of first lower nozzles A are arranged at intervals on the pipe A, and the first lower nozzles A face the upper conveyor belt A, and a plurality of first upper nozzles A are arranged above the first water tank A. A plurality of first upper nozzles A are arranged at intervals on the upper nozzle A, and the first upper nozzles A face the upper conveyor belt A, and the bottom of the first water tank A is connected with the first sewage pipe A communicating with it; The secondary cleaning tank A includes a second water tank A, the second water tank A is located between the upper conveyor belt A and the lower conveyor belt A, and a plurality of second lower spray pipes arranged parallel to each other are arranged in the second water tank A A, a plurality of second lower nozzles A are arranged at intervals on the second lower nozzle A, and the second lower nozzles A face the upper conveyor belt A, and a plurality of second lower nozzles A are arranged above the second water tank A. The upper nozzle A, the second upper nozzle A is provided with a plurality of second upper nozzles A at intervals, and the second upper nozzle A faces the upper conveyor belt A, the second upper nozzle A, the second lower nozzle The pipes A are all in communication with the high-pressure water pipes, the bottom of the second water tank A is connected with the second sewage pipe A connected with it, the end of the second sewage pipe A is connected with a pool A, and the pool A is provided with a water inlet A and an outlet. The water inlet A, the water inlet A is connected with the end of the second sewage pipe A, the water outlet A is connected with the water diversion pipe A, the water diversion pipe A is provided with a water pump A, and the ends of the water diversion pipe A are connected with the first upper sewage pipe A respectively. The nozzle A and the first lower nozzle A are connected;
所述去皮装置包括密闭的外筒体B、驱动电机B,所述外筒体B内设置有转盘B,所述转盘B的外径与外筒体B的内径相匹配,所述转盘B的下表面中心位置固定有转轴B,转轴B下端延伸至外筒体B外,驱动电机B的输出轴与转轴B的下端相连,所述转盘B的上表面为波浪形,转盘B将外筒体B的内部分为去皮空腔B与储水空腔B,所述去皮空腔B内设置有喷水头B,所述喷水头B位于转盘B上方且朝向转盘B,所述喷水头B上连接有引流管B,引流管B上设置有截止阀B,所述引流管B与高压水管相连,所述外筒体B的筒壁上设置有出料口B,所述出料口B位于转盘B所在水平面之上,所述去皮空腔B内设置有环形套筒B,所述环形套筒B的外径与外筒体B的内径相匹配,环形套筒B的内壁表面为研磨面,环形套筒B的上端设置有升降装置B,当环形套筒B的下端靠进转盘B时,环形套筒B将出料口B挡住,当环形套筒B向上移动至最高点时,出料口B与去皮空腔B连通,所述转盘B上设置有多个过水孔B,所述过水孔B将去皮空腔B与储水空腔B连通,所述外筒体B的底部设置有排水口B,排水口B上连接有第一排污管B,第一排污管B上设置有第一导通阀B,第一排污管B的末端连接有密闭的过渡水箱B,所述过渡水箱B的底部连接有与之连通的第二排污管B,所述第二排污管B上设置有第二导通阀B,所述外筒体B上方设置有过渡筒体B,所述过渡筒体B的下端与外筒体B的上端密封连接且在过渡筒体B的下端设置有第一控制阀B,过渡筒体B的上端设置有第二控制阀B;The peeling device includes an airtight outer cylinder B and a drive motor B. A turntable B is arranged inside the outer cylinder B. The outer diameter of the turntable B matches the inner diameter of the outer cylinder B. The turntable B A shaft B is fixed at the center of the lower surface, the lower end of the shaft B extends outside the outer cylinder B, the output shaft of the drive motor B is connected to the lower end of the shaft B, the upper surface of the turntable B is wave-shaped, and the turntable B turns the outer cylinder The inside of the body B is divided into a peeling cavity B and a water storage cavity B. A water spray head B is arranged in the peeling cavity B. The water spray head B is located above the turntable B and faces the turntable B. The water spray head B is connected with a drainage pipe B, and the drainage pipe B is provided with a shut-off valve B. The drainage pipe B is connected with a high-pressure water pipe, and the wall of the outer cylinder B is provided with a discharge port B. The discharge port B is located above the horizontal plane where the turntable B is located. An annular sleeve B is arranged in the peeling cavity B. The outer diameter of the annular sleeve B matches the inner diameter of the outer cylinder B. The annular sleeve B The inner surface of the inner wall is a grinding surface, and the upper end of the annular sleeve B is provided with a lifting device B. When the lower end of the annular sleeve B is close to the turntable B, the annular sleeve B will block the discharge port B. When the annular sleeve B moves upward When reaching the highest point, the discharge port B communicates with the peeling cavity B, and the turntable B is provided with a plurality of water holes B, and the water holes B communicate the peeling cavity B with the water storage cavity B , the bottom of the outer cylinder B is provided with a drain port B, the drain port B is connected to the first sewage pipe B, the first sewage pipe B is provided with a first conduction valve B, and the end of the first sewage pipe B is connected to There is a closed transition water tank B, the bottom of the transition water tank B is connected with the second sewage pipe B communicating with it, the second sewage pipe B is provided with a second conduction valve B, and the top of the outer cylinder B A transition cylinder B is provided, the lower end of the transition cylinder B is in sealing connection with the upper end of the outer cylinder B and a first control valve B is arranged at the lower end of the transition cylinder B, and a second control valve B is arranged at the upper end of the transition cylinder B. control valve B;
所述切片装置包括密闭的壳体C,所述壳体C内设置有输送带C、被动滚筒C、驱动滚筒C、第一驱动电机C、驱动辊C、第二驱动电机C,所述被动滚筒C、驱动滚筒C将输送带C绷紧,驱动电机C用于使动滚筒C转动,所述驱动辊C位于输送带C上方,第二驱动电机C用于使驱动辊C转动,所述驱动辊C上套设有多个环形刀片C,多个环形刀片C互相平行设置,所述输送带C的表面设置有一层缓冲垫C,所述缓冲垫C的表面设置有多个刀槽C,所述刀槽C的数量与环形刀片C的数量相同且位置一一对应,环形刀片C的刀刃位于刀槽C内,所述壳体C的顶部开有进料口C,所述进料口C与出料口B通过导料管C密封连接,所述进料口C上连接有导料槽C,所述导料槽C的一端与进料口C,另一端延伸至输送带C上方,所述被动滚筒C的外侧设置有出料管C,所述出料管C的一端延伸至被动滚筒C的外侧且与缓冲垫C相接触,另一端延伸至壳体C外,所述出料管C的末端设置有截止阀C;The slicing device includes an airtight casing C, and the casing C is provided with a conveyor belt C, a driven roller C, a driving roller C, a first driving motor C, a driving roller C, and a second driving motor C. The drum C and the driving drum C tighten the conveyor belt C, the driving motor C is used to rotate the driving drum C, the driving roller C is located above the conveyor belt C, and the second driving motor C is used to rotate the driving roller C. A plurality of annular blades C are sheathed on the driving roller C, and the plurality of annular blades C are arranged parallel to each other. The surface of the conveyor belt C is provided with a layer of buffer pad C, and the surface of the buffer pad C is provided with a plurality of knife grooves C. , the number of the sipe C is the same as the number of the annular blade C and the positions correspond to each other, the cutting edge of the annular blade C is located in the sipe C, and the top of the housing C is provided with a feed port C, and the feed Port C and discharge port B are sealed and connected through material guide pipe C, and a material guide groove C is connected to the material inlet C, one end of the material guide groove C is connected to the material inlet C, and the other end extends to the conveyor belt C Above, the outer side of the passive drum C is provided with a discharge pipe C, one end of the discharge pipe C extends to the outside of the passive drum C and is in contact with the cushion C, and the other end extends to the outside of the housing C, the The end of the discharge pipe C is provided with a shut-off valve C;
所述熟化装置包括蒸汽发生器D、内筒体D与外筒体D,所述内筒体D设置在外筒体D内,所述外筒体D与内筒体D之间形成一个密闭的夹层空间D,所述内筒体的筒壁上设置有蒸汽通孔D,蒸汽发生器D与夹层空间D通过蒸汽管D连通,所述内筒体D的上端设置有第一截止阀D,内筒体D的下端设置有第二截止阀D,所述内筒体D的上端连接有过渡筒体D,所述过渡筒体D的上端连接有料斗D,所述料斗D的出料口设置有第三截止阀D,所述料斗D的进料口与出料管C的末端密封连接;The curing device includes a steam generator D, an inner cylinder D and an outer cylinder D, the inner cylinder D is arranged in the outer cylinder D, and a closed airtight chamber is formed between the outer cylinder D and the inner cylinder D In the interlayer space D, the inner cylinder wall is provided with a steam through hole D, the steam generator D communicates with the interlayer space D through a steam pipe D, and the upper end of the inner cylinder D is provided with a first stop valve D, The lower end of the inner cylinder D is provided with a second shut-off valve D, the upper end of the inner cylinder D is connected with a transition cylinder D, the upper end of the transition cylinder D is connected with a hopper D, and the discharge port of the hopper D is A third shut-off valve D is provided, and the feed port of the hopper D is sealedly connected with the end of the discharge pipe C;
所述冷却装置包括密闭的真空箱体E,所述真空箱体E上连接有真空泵E,所述真空箱体E的底部设置有出料口E,所述出料口E上密封连接有第一过渡筒体E,所述第一过渡筒体E的上端设置有第一截止阀E,所述第一过渡筒体E的下端设置有第二截止阀E,所述真空箱体E上方设置有第二过渡筒体E,所述第二过渡筒体E的下端与真空箱体E密封连接且与真空箱体E内部连通,所述第二过渡筒体E的下端设置有第三截止阀E,所述第二过渡筒体E的上端与内筒体D的下端密封连接;The cooling device includes an airtight vacuum box E connected with a vacuum pump E, the bottom of the vacuum box E is provided with an outlet E, and the outlet E is sealed and connected with a first A transition cylinder E, the upper end of the first transition cylinder E is provided with a first shut-off valve E, the lower end of the first transition cylinder E is provided with a second shut-off valve E, and the upper end of the vacuum box E is provided There is a second transition cylinder E, the lower end of the second transition cylinder E is sealed and connected with the vacuum box E and communicated with the inside of the vacuum box E, and the lower end of the second transition cylinder E is provided with a third stop valve E, the upper end of the second transition cylinder E is in sealing connection with the lower end of the inner cylinder D;
所述制泥装置包括密闭的壳体F,所述壳体F内设置有输送带F、第一被动滚筒F、第二被动滚筒F、第三被动滚筒F、驱动滚筒F、驱动电机F,所述第三被动滚筒F、驱动滚筒F将输送带F绷紧,第二被动滚筒F设置在第三被动滚筒F与驱动滚筒F之间,第一被动滚筒F设置在第二被动滚筒F与驱动滚筒F之间,驱动电机F用于使驱动滚筒F转动,第一被动滚筒F的正上方设置有第一制泥滚筒F且第一被动滚筒F与第一制泥滚筒F之间存在间隙,第二被动滚筒F的正上方设置有第二制泥滚筒F且第二被动滚筒F与第二制泥滚筒F之间存在间隙,第三被动滚筒F的正上方设置有第三制泥滚筒F且第三被动滚筒F与第三制泥滚筒F之间存在间隙,所述第一被动滚筒F与第一制泥滚筒F之间的间隙大于第二被动滚筒F与第二制泥滚筒F之间的间隙,所述第二被动滚筒F与第二制泥滚筒F之间的间隙大于第三被动滚筒F与第三制泥滚筒F之间的间隙,所述第一制泥滚筒F与驱动滚筒F之间、第二制泥滚筒F与第一制泥滚筒F之间、第三制泥滚筒F与第二制泥滚筒F之间均通过传动机构相连,所述壳体F上设置有进料口F,所述进料口F与第二过渡筒体E的下端密封连接,所述进料口F上连接有导料槽F,所述导料槽F的上端与进料口F相连,下端延伸至输送带F,且导料槽F的下端位于驱动滚筒F与第一被动滚筒F之间;所述第三被动滚筒F的外侧设置有出料管F,所述出料管F的一端延伸至第三被动滚筒F的外侧且与输送带F相接触,另一端延伸至壳体F外,所述出料管F的末端设置有截止阀F;The mud making device includes a closed casing F, and the casing F is provided with a conveyor belt F, a first driven roller F, a second driven roller F, a third driven roller F, a driving roller F, and a driving motor F, The third passive roller F and the driving roller F tighten the conveyor belt F, the second passive roller F is arranged between the third passive roller F and the driving roller F, and the first passive roller F is arranged between the second passive roller F and the driving roller F. Between the driving drums F, the driving motor F is used to rotate the driving drum F, the first mud-making drum F is arranged directly above the first passive drum F and there is a gap between the first passive drum F and the first mud-making drum F , the second mud-making drum F is arranged directly above the second passive drum F and there is a gap between the second passive drum F and the second mud-making drum F, and the third mud-making drum is arranged directly above the third passive drum F F and there is a gap between the third passive drum F and the third mud-making drum F, the gap between the first passive drum F and the first mud-making drum F is larger than the second passive drum F and the second mud-making drum F The gap between the second passive drum F and the second mud-making drum F is greater than the gap between the third passive drum F and the third mud-making drum F, and the first mud-making drum F and Between the driving drums F, between the second mud-making drum F and the first mud-making drum F, between the third mud-making drum F and the second mud-making drum F are all connected by a transmission mechanism, and the housing F is provided with There is a feed port F, and the feed port F is sealingly connected with the lower end of the second transition cylinder E, and the feed port F is connected with a feed channel F, and the upper end of the feed channel F is connected to the feed port F is connected, the lower end extends to the conveyor belt F, and the lower end of the guide groove F is located between the driving roller F and the first driven roller F; the outer side of the third driven roller F is provided with a discharge pipe F, the discharge One end of the pipe F extends to the outside of the third passive drum F and contacts the conveyor belt F, and the other end extends to the outside of the casing F, and a stop valve F is provided at the end of the discharge pipe F;
所述微波干燥装置包括密闭的箱体G,所述箱体G内设置有微波发射器G、微波接收器G、加热筒体G,所述加热筒体G的上端密封连接有过渡筒体G,所述过渡筒体G的上端延伸至箱体G外且与出料管F的末端密封连接,所述过渡筒体G的下端设置有第一截止阀G,所述加热筒体G的下端延伸至箱体G外且在加热筒体G的下端设置有第二截止阀G,所述微波发射器G、微波接收器G分别设置在加热筒体G的两侧。The microwave drying device includes a closed box G, and the box G is provided with a microwave transmitter G, a microwave receiver G, and a heating cylinder G, and the upper end of the heating cylinder G is sealed and connected with a transition cylinder G , the upper end of the transition cylinder G extends to the outside of the box G and is sealingly connected with the end of the discharge pipe F, the lower end of the transition cylinder G is provided with a first stop valve G, and the lower end of the heating cylinder G A second cut-off valve G is arranged at the lower end of the heating cylinder G extending outside the box G, and the microwave transmitter G and the microwave receiver G are respectively arranged on both sides of the heating cylinder G.
进一步的是,所述水池A内设置有多个滤网A,多个滤网A依次设置在入水口A与出水口A之间;所述输送带A上方设置有料斗A,料斗A的出料口朝向输送带A,料斗A位于一次清洗槽A的外侧;所述二次清洗槽A的外侧设置有接料槽A,过渡筒体B的上端与接料槽A的下端密封连接,所述接料槽A上连接有导料槽A,所述导料槽A的一端与接料槽A相连,另一端延伸至被动滚筒A的外侧且与输送带A相接触。Further, a plurality of filter screens A are arranged in the pool A, and the plurality of filter screens A are sequentially arranged between the water inlet A and the water outlet A; a hopper A is arranged above the conveyor belt A, and the outlet of the hopper A The feed port faces the conveyor belt A, the hopper A is located outside the primary cleaning tank A; the secondary cleaning tank A is provided with a receiving tank A outside, and the upper end of the transition cylinder B is sealed and connected with the lower end of the receiving tank A, so A material guide trough A is connected to the material receiving trough A, one end of the material guide trough A is connected to the material receiving trough A, and the other end extends to the outside of the driven roller A and contacts the conveyor belt A.
进一步的是,所述壳体C的内壁上设置有刮料板C,所述刮料板C的一端固定在壳体C的内壁上,另一端开有多个缺口,所述缺口的数量与环形刀片C的数量相同且位置一一对应,环形刀片C的刀刃位于缺口内。Further, a scraper C is provided on the inner wall of the housing C, one end of the scraper C is fixed on the inner wall of the housing C, and a plurality of gaps are opened at the other end, the number of the gaps is the same as The number of the annular blades C is the same and their positions correspond to each other, and the cutting edge of the annular blades C is located in the notch.
进一步的是,所述第一制泥滚筒F与第二制泥滚筒F之间设置有第一刮料板F,所述第一刮料板F的一端与第一制泥滚筒F的外表面相接触,所述第二制泥滚筒F与第三制泥滚筒F之间设置有第二刮料板F,所述第二刮料板F的一端与第二制泥滚筒F的外表面相接触,所述第三制泥滚筒F的外侧设置有第三刮料板F,所述第三刮料板F的一端与第三制泥滚筒F的外表面相接触。Further, a first scraper F is arranged between the first mud-making drum F and the second mud-making drum F, and one end of the first scraper F is in contact with the outer surface of the first mud-making drum F. contact, a second scraper F is arranged between the second mud-making drum F and the third mud-making drum F, and one end of the second scraper F is in contact with the outer surface of the second mud-making drum F, A third scraper F is provided on the outside of the third mud-making drum F, and one end of the third scraper F is in contact with the outer surface of the third mud-making drum F.
进一步的是,所述箱体G的下方设置有振动筛G,所述振动筛G上连接有振动电机G,所述振动筛G与箱体G通过弹性元件G相连。Further, a vibrating screen G is arranged below the box G, a vibrating motor G is connected to the vibrating screen G, and the vibrating screen G is connected to the box G through an elastic element G.
进一步的是,所述振动筛G下方设置有第一接料槽G与第二接料槽G,所述第一接料槽G设置在振动筛G正下方,所述振动筛G倾斜设置,振动筛G的右端距离地面的高度大于左端距离地面的距离,所述第二接料槽G设置在振动筛G的左侧,所述振动筛G的左端连接有导料板G,所述导料板G的右端延伸至第二接料槽G内。Further, a first material receiving trough G and a second material receiving trough G are arranged under the vibrating screen G, the first material receiving trough G is arranged directly under the vibrating screen G, and the vibrating screen G is arranged obliquely, The height of the right end of the vibrating screen G from the ground is greater than the distance from the left end to the ground, the second receiving trough G is arranged on the left side of the vibrating screen G, the left end of the vibrating screen G is connected with a material guide plate G, and the guide plate G is connected to the left end of the vibrating screen G. The right end of the material plate G extends into the second receiving groove G.
进一步的是,所述外筒体B上连接有用于向外筒体B内充入氮气的氮气管B;所述壳体C上连接有用于向壳体C内充入氮气的氮气管C;所述外筒体D上连接有用于向外筒体D内充入氮气的氮气管D;所述壳体F上连接有用于向壳体F内充入氮气的氮气管F;所述箱体G上连接有用于向箱体G内充入氮气的氮气管G。Further, the outer cylinder B is connected with a nitrogen pipe B for charging nitrogen into the outer cylinder B; the casing C is connected with a nitrogen pipe C for charging nitrogen into the casing C; The outer cylinder D is connected with a nitrogen pipe D for charging nitrogen into the outer cylinder D; the casing F is connected with a nitrogen pipe F for charging nitrogen into the casing F; the box G is connected with a nitrogen pipe G for charging nitrogen into the box G.
本发明的有益效果是:该土豆粉生产设备由依次设置的清洗装置、去皮装置、切片装置、熟化装置、冷却装置、制泥装置、微波干燥装置组成,各个装置均在密闭的环境中工作,同时各个装置之间均密封连接,使得土豆除了清洗工序外,其他工序均在密封的环境中进行,从保证土豆在整个加工过程中与氧气接触的几率大大降低,可以有效防止在加工过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。The beneficial effects of the present invention are: the potato flour production equipment is composed of a cleaning device, a peeling device, a slicing device, a curing device, a cooling device, a mud making device, and a microwave drying device arranged in sequence, and each device works in a closed environment At the same time, each device is sealed and connected, so that except for the cleaning process of potatoes, other processes are carried out in a sealed environment, so as to ensure that the probability of potatoes being in contact with oxygen during the entire processing process is greatly reduced, which can effectively prevent potatoes from being exposed to oxygen during the processing process. The polyphenol oxidase (PPO) in the powder is in contact with the oxygen in the air to avoid oxidative polymerization, which can effectively prevent the browning of potatoes, thereby ensuring that the quality of the final potato flour produced is high.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1是本发明所述土豆粉生产设备的结构示意图;Fig. 1 is the structural representation of potato flour production equipment of the present invention;
图2是本发明所述切片装置的截面局部示意图;Fig. 2 is a partial cross-sectional schematic view of the slicing device of the present invention;
图中标记说明:清洗装置1、包括输送带A101、被动滚筒A102、驱动滚筒A103、驱动电机A104、一次清洗槽A105、第一水槽A1051、第一下喷管A1052、第一下喷嘴A1053、第一上喷管A1054、第一上喷嘴A1055、第一排污管A1056、二次清洗槽A106、第二水槽A1061、第二下喷管A1062、第二下喷嘴A1063、第二上喷管A1064、第二上喷嘴A1065、第二排污管A1066、水池A1067、引水管A1068、水泵A1069、滤网A107、料斗A108、接料槽A109、导料槽A110;去皮装置2、外筒体B201、去皮空腔B2011、储水空腔B2012、驱动电机B202、转盘B203、转轴B204、喷水头B205、引流管B206、截止阀B207、出料口B208、环形套筒B209、升降装置B210、过水孔B211、排水口B212、第一排污管B213、第一导通阀B214、过渡水箱B215、第二排污管B216、第二导通阀B217、过渡筒体B218、第一控制阀B219、第二控制阀B220、氮气管B221;切片装置3、壳体C301、输送带C302、被动滚筒C303、驱动滚筒C304、第一驱动电机C305、驱动辊C306、第二驱动电机C307、环形刀片C308、缓冲垫C309、刀槽C310、进料口C311、导料管C312、出料管C313、截止阀C314、氮气管C315、导料槽C316、刮料板C317;熟化装置4、蒸汽发生器D401、内筒体D402、外筒体D403、夹层空间D404、蒸汽通孔D405、第一截止阀D406、第二截止阀D407、过渡筒体D408、料斗D409、第三截止阀D410、氮气管D411;冷却装置5、真空箱体E501、真空泵E502、出料口E503、第一过渡筒体E504、第一截止阀E505、第二截止阀E506、第二过渡筒体E507、第三截止阀E508;制泥装置6、壳体F601、输送带F602、第一被动滚筒F603、第二被动滚筒F604、第三被动滚筒F605、驱动滚筒F606、驱动电机F607、第一制泥滚筒F608、第二制泥滚筒F609、第三制泥滚筒F610、进料口F611、导料槽F612、出料管F613、截止阀F614、氮气管F615、第一刮料板F616、第二刮料板F617、第三刮料板F618;微波干燥装置7、箱体G701、微波发射器G702、微波接收器G703、加热筒体G704、过渡筒体G705、第一截止阀G706、第二截止阀G707、振动筛G708、振动电机G709、弹性元件G710、第一接料槽G711、第二接料槽G712、导料板G713、氮气管G714。Explanation of marks in the figure: cleaning device 1, including conveyor belt A101, passive roller A102, driving roller A103, driving motor A104, primary cleaning tank A105, first water tank A1051, first lower nozzle A1052, first lower nozzle A1053, first The first upper nozzle A1054, the first upper nozzle A1055, the first sewage pipe A1056, the second cleaning tank A106, the second water tank A1061, the second lower nozzle A1062, the second lower nozzle A1063, the second upper nozzle A1064, the second The second upper nozzle A1065, the second sewage pipe A1066, the pool A1067, the water diversion pipe A1068, the water pump A1069, the filter screen A107, the hopper A108, the receiving trough A109, the guide trough A110; the peeling device 2, the outer cylinder B201, peeling Cavity B2011, water storage cavity B2012, driving motor B202, turntable B203, rotating shaft B204, sprinkler head B205, drainage tube B206, stop valve B207, discharge port B208, annular sleeve B209, lifting device B210, water hole B211, drain port B212, first sewage pipe B213, first pilot valve B214, transition water tank B215, second sewage pipe B216, second pilot valve B217, transition cylinder B218, first control valve B219, second control valve Valve B220, nitrogen pipe B221; slicing device 3, housing C301, conveyor belt C302, passive roller C303, driving roller C304, first driving motor C305, driving roller C306, second driving motor C307, ring blade C308, buffer pad C309 , Cutter groove C310, material inlet C311, material guide pipe C312, discharge pipe C313, stop valve C314, nitrogen pipe C315, material guide groove C316, scraper plate C317; aging device 4, steam generator D401, inner cylinder D402, outer cylinder D403, interlayer space D404, steam hole D405, first stop valve D406, second stop valve D407, transition cylinder D408, hopper D409, third stop valve D410, nitrogen pipe D411; cooling device 5, Vacuum box E501, vacuum pump E502, discharge port E503, first transition cylinder E504, first stop valve E505, second stop valve E506, second transition cylinder E507, third stop valve E508; mud making device 6, Housing F601, conveyor belt F602, first passive roller F603, second passive roller F604, third passive roller F605, driving roller F606, driving motor F607, first mud-making roller F608, second mud-making roller F609, third Mud making drum F610, material inlet F611, material guide groove F612, discharge pipe F613, stop valve F614, nitrogen pipe F615, first scraper F616, second scraper F617, third scraper F618; microwave Drying device 7, box G701, microwave transmitter G702, Microwave receiver G703, heating cylinder G704, transition cylinder G705, first cut-off valve G706, second cut-off valve G707, vibrating screen G708, vibration motor G709, elastic element G710, first material receiving trough G711, second material receiving Groove G712, material guide plate G713, nitrogen pipe G714.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1、2所示,该土豆粉生产设备,包括依次设置的清洗装置1、去皮装置2、切片装置3、熟化装置4、冷却装置5、制泥装置6、微波干燥装置7;As shown in Figures 1 and 2, the potato flour production equipment includes a cleaning device 1, a peeling device 2, a slicing device 3, a curing device 4, a cooling device 5, a mud making device 6, and a microwave drying device 7 arranged in sequence;
所述清洗装置1包括输送带A101、被动滚筒A102、驱动滚筒A103、驱动电机A104、一次清洗槽A105、二次清洗槽A106,所述被动滚筒A102、驱动滚筒A103将输送带A101绷紧,驱动电机A104用于使驱动滚筒A103转动,所述一次清洗槽A105、二次清洗槽A106依次沿输送带A101的运行方向设置,所述输送带A101为网状结构,所述一次清洗槽A105包括第一水槽A1051,所述第一水槽A1051位于上层的输送带A101与下层的输送带A101之间,第一水槽A1051内设置有多根互相平行设置的第一下喷管A1052,所述第一下喷管A1052上间隔设置有多个第一下喷嘴A1053,所述第一下喷嘴A1053朝向上层的输送带A101,所述第一水槽A1051的上方设置有多个第一上喷管A1054,所述第一上喷管A1054上间隔设置有多个第一上喷嘴A1055,所述第一上喷嘴A1055朝向上层的输送带A101,第一水槽A1051的底部连接有与其连通的第一排污管A1056;所述二次清洗槽A106包括第二水槽A1061,所述第二水槽A1061位于上层的输送带A101与下层的输送带A101之间,第二水槽A1061内设置有多根互相平行设置的第二下喷管A1062,所述第二下喷管A1062上间隔设置有多个第二下喷嘴A1063,所述第二下喷嘴A1063朝向上层的输送带A101,所述第二水槽A1061的上方设置有多个第二上喷管A1064,所述第二上喷管A1064上间隔设置有多个第二上喷嘴A1065,所述第二上喷嘴A1065朝向上层的输送带A101,第二上喷管A1064、第二下喷管A1062均与高压水管连通,第二水槽A1061的底部连接有与其连通的第二排污管A1066,所述第二排污管A1066末端连接有水池A1067,所述水池A1067上设置有入水口A与出水口A,所述入水口A与第二排污管A1066末端连通,所述出水口A上连接有引水管A1068,所述引水管A1068上设置有水泵A1069,引水管A1068的末端分别与第一上喷管A1054、第一下喷管A1052连通;The cleaning device 1 includes a conveyor belt A101, a driven roller A102, a driving roller A103, a driving motor A104, a primary cleaning tank A105, and a secondary cleaning tank A106. The passive roller A102 and the driving roller A103 tighten the conveyor belt A101 and drive The motor A104 is used to rotate the driving drum A103. The primary cleaning tank A105 and the secondary cleaning tank A106 are arranged along the running direction of the conveyor belt A101 in sequence. The conveyor belt A101 has a mesh structure, and the primary cleaning tank A105 includes a second A water tank A1051, the first water tank A1051 is located between the upper conveyer belt A101 and the lower conveyer belt A101, the first water tank A1051 is provided with a plurality of first lower nozzles A1052 parallel to each other, the first lower A plurality of first lower nozzles A1053 are arranged at intervals on the nozzle A1052, and the first lower nozzles A1053 face the upper conveyor belt A101, and a plurality of first upper nozzles A1054 are arranged above the first water tank A1051. A plurality of first upper nozzles A1055 are arranged at intervals on the first upper nozzle A1054, and the first upper nozzles A1055 face the upper conveyor belt A101, and the bottom of the first water tank A1051 is connected with the first sewage pipe A1056 communicating with it; The secondary cleaning tank A106 includes a second water tank A1061, the second water tank A1061 is located between the upper conveyor belt A101 and the lower conveyor belt A101, and the second water tank A1061 is provided with a plurality of second lower nozzles arranged parallel to each other. Pipe A1062, the second lower nozzle A1062 is provided with a plurality of second lower nozzles A1063 at intervals, the second lower nozzles A1063 face the upper conveyor belt A101, and above the second water tank A1061 are arranged a plurality of second Two upper nozzles A1064, a plurality of second upper nozzles A1065 are arranged at intervals on the second upper nozzles A1064, and the second upper nozzles A1065 face the upper conveyor belt A101, the second upper nozzles A1064, the second lower The spray pipes A1062 are all in communication with the high-pressure water pipes, the bottom of the second water tank A1061 is connected with the second sewage pipe A1066 connected with it, the end of the second sewage pipe A1066 is connected with a pool A1067, and the water pool A1067 is provided with a water inlet A and The water outlet A, the water inlet A is connected with the end of the second sewage pipe A1066, the water outlet A is connected to the water diversion pipe A1068, the water diversion pipe A1068 is provided with a water pump A1069, and the ends of the water diversion pipe A1068 are respectively connected to the first The upper nozzle A1054 and the first lower nozzle A1052 are connected;
所述去皮装置2包括密闭的外筒体B201、驱动电机B202,所述外筒体B201内设置有转盘B203,所述转盘B203的外径与外筒体B201的内径相匹配,所述转盘B203的下表面中心位置固定有转轴B204,转轴B204下端延伸至外筒体B201外,驱动电机B202的输出轴与转轴B204的下端相连,所述转盘B203的上表面为波浪形,转盘B203将外筒体B201的内部分为去皮空腔B2011与储水空腔B2012,所述去皮空腔B2011内设置有喷水头B205,所述喷水头B205位于转盘B203上方且朝向转盘B203,所述喷水头B205上连接有引流管B206,引流管B206上设置有截止阀B207,所述引流管B206与高压水管相连,所述外筒体B201的筒壁上设置有出料口B208,所述出料口B208位于转盘B203所在水平面之上,所述去皮空腔B2011内设置有环形套筒B209,所述环形套筒B209的外径与外筒体B201的内径相匹配,环形套筒B209的内壁表面为研磨面,环形套筒B209的上端设置有升降装置B210,当环形套筒B209的下端靠进转盘B203时,环形套筒B209将出料口B208挡住,当环形套筒B209向上移动至最高点时,出料口B208与去皮空腔B2011连通,所述转盘B203上设置有多个过水孔B211,所述过水孔B211将去皮空腔B2011与储水空腔B2012连通,所述外筒体B201的底部设置有排水口B212,排水口B212上连接有第一排污管B213,第一排污管B213上设置有第一导通阀B214,第一排污管B213的末端连接有密闭的过渡水箱B215,所述过渡水箱B215的底部连接有与之连通的第二排污管B216,所述第二排污管B216上设置有第二导通阀B217,所述外筒体B201上方设置有过渡筒体B218,所述过渡筒体B218的下端与外筒体B201的上端密封连接且在过渡筒体B218的下端设置有第一控制阀B219,过渡筒体B218的上端设置有第二控制阀B220;The peeling device 2 includes an airtight outer cylinder B201 and a drive motor B202. A turntable B203 is arranged inside the outer cylinder B201. The outer diameter of the turntable B203 matches the inner diameter of the outer cylinder B201. The turntable The center position of the lower surface of B203 is fixed with a rotating shaft B204. The lower end of the rotating shaft B204 extends outside the outer cylinder B201. The output shaft of the driving motor B202 is connected with the lower end of the rotating shaft B204. The inside of the barrel B201 is divided into a peeling cavity B2011 and a water storage cavity B2012. The peeling cavity B2011 is provided with a water spray head B205, and the water spray head B205 is located above the turntable B203 and faces the turntable B203. The water spray head B205 is connected with a drainage pipe B206, the drainage pipe B206 is provided with a shut-off valve B207, the drainage pipe B206 is connected with a high-pressure water pipe, and the wall of the outer cylinder B201 is provided with a discharge port B208. The discharge port B208 is located above the horizontal plane of the turntable B203, and the peeling cavity B2011 is provided with an annular sleeve B209, the outer diameter of the annular sleeve B209 matches the inner diameter of the outer cylinder B201, and the annular sleeve B209 The inner wall surface of B209 is a grinding surface, and the upper end of the annular sleeve B209 is provided with a lifting device B210. When the lower end of the annular sleeve B209 is close to the turntable B203, the annular sleeve B209 will block the discharge port B208. When the annular sleeve B209 goes up When moving to the highest point, the discharge port B208 communicates with the peeling cavity B2011, and the turntable B203 is provided with a plurality of water holes B211, and the water holes B211 connect the peeling cavity B2011 with the water storage cavity B2012. The bottom of the outer cylinder B201 is provided with a drain port B212, the drain port B212 is connected with the first sewage pipe B213, the first sewage pipe B213 is provided with a first conduction valve B214, and the end of the first sewage pipe B213 A closed transition water tank B215 is connected, and the bottom of the transition water tank B215 is connected with a second sewage pipe B216 communicating with it. The second sewage pipe B216 is provided with a second conduction valve B217. The outer cylinder B201 A transition cylinder B218 is arranged above, the lower end of the transition cylinder B218 is in sealing connection with the upper end of the outer cylinder B201 and a first control valve B219 is arranged at the lower end of the transition cylinder B218, and a first control valve B219 is arranged at the upper end of the transition cylinder B218. Two control valves B220;
所述切片装置3包括密闭的壳体C301,所述壳体C301内设置有输送带C302、被动滚筒C303、驱动滚筒C304、第一驱动电机C305、驱动辊C306、第二驱动电机C307,所述被动滚筒C303、驱动滚筒C304将输送带C302绷紧,驱动电机C305用于使动滚筒C304转动,所述驱动辊C306位于输送带C302上方,第二驱动电机C307用于使驱动辊C306转动,所述驱动辊C306上套设有多个环形刀片C308,多个环形刀片C308互相平行设置,所述输送带C302的表面设置有一层缓冲垫C309,所述缓冲垫C309的表面设置有多个刀槽C310,所述刀槽C310的数量与环形刀片C308的数量相同且位置一一对应,环形刀片C308的刀刃位于刀槽C310内,所述壳体C301的顶部开有进料口C311,所述进料口C311与出料口B208通过导料管C312密封连接,所述进料口C311上连接有导料槽C316,所述导料槽C316的一端与进料口C311,另一端延伸至输送带C302上方,所述被动滚筒C303的外侧设置有出料管C313,所述出料管C313的一端延伸至被动滚筒C303的外侧且与缓冲垫C309相接触,另一端延伸至壳体C301外,所述出料管C313的末端设置有截止阀C314;The slicing device 3 includes an airtight casing C301, and the casing C301 is provided with a conveyor belt C302, a driven roller C303, a driving roller C304, a first driving motor C305, a driving roller C306, and a second driving motor C307. The passive drum C303 and the driving drum C304 tighten the conveyor belt C302, the driving motor C305 is used to rotate the driving drum C304, the driving roller C306 is located above the conveyor belt C302, and the second driving motor C307 is used to rotate the driving roller C306. A plurality of annular blades C308 are sheathed on the drive roller C306, and the plurality of annular blades C308 are arranged parallel to each other. The surface of the conveyor belt C302 is provided with a layer of buffer pad C309, and the surface of the buffer pad C309 is provided with a plurality of knife grooves. C310, the number of the sipe C310 is the same as the number of the annular blade C308 and the positions correspond to each other. The blade of the annular blade C308 is located in the sipe C310, and the top of the housing C301 has a feed port C311. The feed port C311 and the discharge port B208 are sealed and connected through the feed pipe C312. The feed port C311 is connected with a guide groove C316. One end of the feed guide groove C316 is connected to the feed port C311, and the other end extends to the conveyor belt Above C302, a discharge pipe C313 is provided on the outside of the passive roller C303, one end of the discharge pipe C313 extends to the outside of the passive roller C303 and is in contact with the buffer pad C309, and the other end extends to the outside of the housing C301. The end of the discharge pipe C313 is provided with a shut-off valve C314;
所述熟化装置4包括蒸汽发生器D401、内筒体D402与外筒体D403,所述内筒体D402设置在外筒体D403内,所述外筒体D403与内筒体D402之间形成一个密闭的夹层空间D404,所述内筒体的筒壁上设置有蒸汽通孔D405,蒸汽发生器D401与夹层空间D404通过蒸汽管D连通,所述内筒体D402的上端设置有第一截止阀D406,内筒体D402的下端设置有第二截止阀D407,所述内筒体D402的上端连接有过渡筒体D408,所述过渡筒体D408的上端连接有料斗D409,所述料斗D409的出料口设置有第三截止阀D410,所述料斗D409的进料口与出料管C313的末端密封连接;The curing device 4 includes a steam generator D401, an inner cylinder D402 and an outer cylinder D403, the inner cylinder D402 is arranged in the outer cylinder D403, and a closed airtight space is formed between the outer cylinder D403 and the inner cylinder D402. The interlayer space D404, the inner cylinder wall is provided with a steam hole D405, the steam generator D401 communicates with the interlayer space D404 through a steam pipe D, and the upper end of the inner cylinder D402 is provided with a first stop valve D406 , the lower end of the inner cylinder D402 is provided with a second stop valve D407, the upper end of the inner cylinder D402 is connected with a transition cylinder D408, the upper end of the transition cylinder D408 is connected with a hopper D409, and the discharge of the hopper D409 The mouth is provided with a third stop valve D410, and the feed port of the hopper D409 is sealed with the end of the discharge pipe C313;
所述冷却装置5包括密闭的真空箱体E501,所述真空箱体E501上连接有真空泵E502,所述真空箱体E501的底部设置有出料口E503,所述出料口E503上密封连接有第一过渡筒体E504,所述第一过渡筒体E504的上端设置有第一截止阀E505,所述第一过渡筒体E504的下端设置有第二截止阀E506,所述真空箱体E501上方设置有第二过渡筒体E507,所述第二过渡筒体E507的下端与真空箱体E501密封连接且与真空箱体E501内部连通,所述第二过渡筒体E507的下端设置有第三截止阀E508,所述第二过渡筒体E507的上端与内筒体D402的下端密封连接;The cooling device 5 includes an airtight vacuum box E501, a vacuum pump E502 is connected to the vacuum box E501, a discharge port E503 is arranged at the bottom of the vacuum box E501, and a discharge port E503 is sealed and connected with a The first transition cylinder E504, the upper end of the first transition cylinder E504 is provided with a first shut-off valve E505, the lower end of the first transition cylinder E504 is provided with a second shut-off valve E506, above the vacuum box E501 A second transition cylinder E507 is provided, the lower end of the second transition cylinder E507 is sealingly connected with the vacuum box E501 and communicated with the inside of the vacuum box E501, and the lower end of the second transition cylinder E507 is provided with a third cut-off Valve E508, the upper end of the second transition cylinder E507 is in sealing connection with the lower end of the inner cylinder D402;
所述制泥装置6包括密闭的壳体F601,所述壳体F601内设置有输送带F602、第一被动滚筒F603、第二被动滚筒F604、第三被动滚筒F605、驱动滚筒F606、驱动电机F607,所述第三被动滚筒F605、驱动滚筒F606将输送带F602绷紧,第二被动滚筒F604设置在第三被动滚筒F605与驱动滚筒F606之间,第一被动滚筒F603设置在第二被动滚筒F604与驱动滚筒F606之间,驱动电机F607用于使驱动滚筒F606转动,第一被动滚筒F603的正上方设置有第一制泥滚筒F608且第一被动滚筒F603与第一制泥滚筒F608之间存在间隙,第二被动滚筒F604的正上方设置有第二制泥滚筒F609且第二被动滚筒F604与第二制泥滚筒F609之间存在间隙,第三被动滚筒F605的正上方设置有第三制泥滚筒F610且第三被动滚筒F605与第三制泥滚筒F610之间存在间隙,所述第一被动滚筒F603与第一制泥滚筒F608之间的间隙大于第二被动滚筒F604与第二制泥滚筒F609之间的间隙,所述第二被动滚筒F604与第二制泥滚筒F609之间的间隙大于第三被动滚筒F605与第三制泥滚筒F610之间的间隙,所述第一制泥滚筒F608与驱动滚筒F606之间、第二制泥滚筒F609与第一制泥滚筒F608之间、第三制泥滚筒F610与第二制泥滚筒F609之间均通过传动机构相连,所述壳体F601上设置有进料口F611,所述进料口F611与第二过渡筒体E507的下端密封连接,所述进料口F611上连接有导料槽F612,所述导料槽F612的上端与进料口F611相连,下端延伸至输送带F602,且导料槽F612的下端位于驱动滚筒F606与第一被动滚筒F603之间;所述第三被动滚筒F605的外侧设置有出料管F613,所述出料管F613的一端延伸至第三被动滚筒F605的外侧且与输送带F602相接触,另一端延伸至壳体F601外,所述出料管F613的末端设置有截止阀F614;The mud making device 6 includes an airtight casing F601, and the casing F601 is provided with a conveyor belt F602, a first passive roller F603, a second passive roller F604, a third passive roller F605, a driving roller F606, and a driving motor F607 , the third passive roller F605 and the driving roller F606 tighten the conveyor belt F602, the second passive roller F604 is arranged between the third passive roller F605 and the driving roller F606, and the first passive roller F603 is arranged on the second passive roller F604 Between the driving drum F606 and the driving motor F607 is used to rotate the driving drum F606, the first mud-making drum F608 is arranged directly above the first passive drum F603 and there is a gap between the first passive drum F603 and the first mud-making drum F608 The gap, the second mud-making drum F609 is set directly above the second passive drum F604 and there is a gap between the second passive drum F604 and the second mud-making drum F609, and the third mud-making drum is installed directly above the third passive drum F605 There is a gap between the drum F610 and the third passive drum F605 and the third mud-making drum F610, and the gap between the first passive drum F603 and the first mud-making drum F608 is larger than the gap between the second passive drum F604 and the second mud-making drum The gap between F609, the gap between the second passive drum F604 and the second mud-making drum F609 is greater than the gap between the third passive drum F605 and the third mud-making drum F610, the first mud-making drum F608 It is connected with the driving drum F606, between the second mud-making drum F609 and the first mud-making drum F608, between the third mud-making drum F610 and the second mud-making drum F609 through a transmission mechanism, and on the housing F601 A feed port F611 is provided, and the feed port F611 is sealed and connected with the lower end of the second transition cylinder E507. The port F611 is connected, the lower end extends to the conveyor belt F602, and the lower end of the material guide groove F612 is located between the driving roller F606 and the first passive roller F603; the outer side of the third passive roller F605 is provided with a discharge pipe F613, the outlet One end of the material pipe F613 extends to the outside of the third driven roller F605 and contacts the conveyor belt F602, and the other end extends to the outside of the housing F601, and the end of the discharge pipe F613 is provided with a stop valve F614;
所述微波干燥装置7包括密闭的箱体G701,所述箱体G701内设置有微波发射器G702、微波接收器G703、加热筒体G704,所述加热筒体G704的上端密封连接有过渡筒体G705,所述过渡筒体G705的上端延伸至箱体G701外且与出料管F613的末端密封连接,所述过渡筒体G705的下端设置有第一截止阀G706,所述加热筒体G704的下端延伸至箱体G701外且在加热筒体G704的下端设置有第二截止阀G707,所述微波发射器G702、微波接收器G703分别设置在加热筒体G704的两侧。The microwave drying device 7 includes a closed box G701, in which a microwave transmitter G702, a microwave receiver G703, and a heating cylinder G704 are arranged, and the upper end of the heating cylinder G704 is sealed and connected with a transition cylinder G705, the upper end of the transition cylinder G705 extends to the outside of the box G701 and is sealingly connected with the end of the discharge pipe F613, the lower end of the transition cylinder G705 is provided with a first cut-off valve G706, the heating cylinder G704 The lower end extends out of the box G701 and a second shut-off valve G707 is provided at the lower end of the heating cylinder G704. The microwave transmitter G702 and the microwave receiver G703 are respectively arranged on both sides of the heating cylinder G704.
该土豆粉生产设备由依次设置的清洗装置1、去皮装置2、切片装置3、熟化装置4、冷却装置5、制泥装置6、微波干燥装置7组成,各个装置均在密闭的环境中工作,同时各个装置之间均密封连接,使得土豆除了清洗工序外,其他工序均在密封的环境中进行,从保证土豆在整个加工过程中与氧气接触的几率大大降低,可以有效防止在加工过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。The potato flour production equipment is composed of a cleaning device 1, a peeling device 2, a slicing device 3, a curing device 4, a cooling device 5, a mud making device 6, and a microwave drying device 7, each of which works in a closed environment. At the same time, each device is sealed and connected, so that except for the cleaning process of potatoes, other processes are carried out in a sealed environment, so as to ensure that the probability of potatoes being in contact with oxygen during the entire processing process is greatly reduced, which can effectively prevent potatoes from being exposed to oxygen during the processing process. The polyphenol oxidase (PPO) in the powder is in contact with the oxygen in the air to avoid oxidative polymerization, which can effectively prevent the browning of potatoes, thereby ensuring that the quality of the final potato flour produced is high.
在对土豆进行清洗时,只需将需要加工的土豆放置在输送带A101上,输送带A101在移动过程中带动土豆沿输送带A101移动,土豆在移动的过程中依次经过一次清洗槽A105、二次清洗槽A106,土豆在经过一次清洗槽A105时,位于土豆下方的第一下喷管A1052内的高压水从第一下喷嘴A1053向上喷出喷在土豆上,位于土豆上方的第一上喷管A1054内的高压水从第一上喷嘴A1055内向下喷出喷到土豆上,这样便可以对整个土豆进行喷淋清洗,经过一次清洗后的土豆接着进入二次清洗槽A106内,此时,位于土豆下方的第二下喷管A1062内的高压水从第二下喷嘴A1063向上喷出喷在土豆上,位于土豆上方的第二上喷管A1064内的高压水从第二上喷嘴A1065内向下喷出喷到土豆上,这样便可以对整个土豆进行喷淋清洗,经过二次清洗后的土豆变得非常干净,同时,一次清洗后的水落入第一水槽A1051中,由于一次清洗时,土豆表皮上绝大数的泥土残渣都被冲洗掉落入第一水槽A1051中,所以第一水槽A1051中的水较为浑浊,直接从第一排污管A1056排放掉,二次清洗后的水落入第二水槽A1061,由于二次清洗时,土豆表皮经过一次清洗后只残留很少的泥土残渣,所以第二水槽A1061中的水还较为清澈还可以用于对土豆进行一次清洗,因此,第二水槽A1061内的水通过底部连接的第二排污管A1066排放到水池A1067中,然后利用水泵A1069将水池A1067中水通过引水管A1068送入第一上喷管A1054、第一下喷管A1052内,从而对土豆进行一次清洗,这样便可以减小用水量,节约成本。When cleaning potatoes, you only need to place the potatoes to be processed on the conveyor belt A101, and the conveyor belt A101 drives the potatoes to move along the conveyor belt A101 during the moving process. The secondary cleaning tank A106, when the potatoes pass through the primary cleaning tank A105, the high-pressure water in the first lower nozzle A1052 below the potatoes is sprayed upwards from the first lower nozzle A1053 and sprayed on the potatoes, and the first upper nozzle above the potatoes The high-pressure water in the pipe A1054 is sprayed downwards from the first upper nozzle A1055 onto the potatoes, so that the whole potatoes can be sprayed and cleaned. After the first cleaning, the potatoes then enter the secondary cleaning tank A106. At this time, The high-pressure water in the second lower nozzle A1062 below the potatoes sprays upwards from the second lower nozzle A1063 and sprays on the potatoes, and the high-pressure water in the second upper nozzle A1064 above the potatoes flows downward from the second upper nozzle A1065 The spray is sprayed on the potatoes, so that the whole potatoes can be sprayed and cleaned. The potatoes after the second washing become very clean. At the same time, the water after the first washing falls into the first water tank A1051. Most of the soil residues on the potato skin are washed and dropped into the first water tank A1051, so the water in the first water tank A1051 is relatively turbid, and it is directly discharged from the first sewage pipe A1056, and the water after the second washing falls into the The second water tank A1061, due to the second cleaning, the potato skin only remains a little soil residue after the first cleaning, so the water in the second water tank A1061 is relatively clear and can also be used to clean the potatoes once. Therefore, the second The water in the tank A1061 is discharged into the pool A1067 through the second sewage pipe A1066 connected at the bottom, and then the water in the pool A1067 is sent into the first upper nozzle A1054 and the first lower nozzle A1052 through the water diversion pipe A1068 by the water pump A1069, In this way, the potatoes are washed once, which can reduce water consumption and save costs.
为了避免水池A1067内的残渣泥土将水泵A1069或引水管A1068堵塞,所述水池A1067内设置有多个滤网A107,多个滤网A107依次设置在入水口A与出水口A之间,这样,水池A1067内的水先经过多个滤网A107过滤后再利用水泵A1069将水池A1067中水通过引水管A1068送入第一上喷管A1054、第一下喷管A1052内,这样便可以有效避免水池A1067内的残渣泥土将水泵A1069或引水管A1068堵塞,保证清洗工序的顺利进行。In order to prevent the residual soil in the pool A1067 from blocking the water pump A1069 or the water diversion pipe A1068, multiple filter screens A107 are arranged in the pool A1067, and the multiple filter screens A107 are sequentially arranged between the water inlet A and the water outlet A. In this way, The water in the pool A1067 is first filtered by multiple filter screens A107, and then the water in the pool A1067 is sent to the first upper nozzle A1054 and the first lower nozzle A1052 through the water diversion pipe A1068 by the water pump A1069, so that the water in the pool A1067 can be effectively avoided. The residue soil inside will block the water pump A1069 or the water diversion pipe A1068 to ensure the smooth progress of the cleaning process.
另外,为了保证过滤效果,多个滤网A107的网孔大小依次变小,所述网孔最大的滤网A107位于入水口A处,所述网孔最小的滤网A107位于出水口A处。In addition, in order to ensure the filtering effect, the mesh sizes of the plurality of filter screens A107 are successively reduced. The filter screen A107 with the largest mesh size is located at the water inlet A, and the filter screen A107 with the smallest mesh size is located at the water outlet A.
为了便于上料,所述输送带A101上方设置有料斗A108,料斗A108的出料口朝向输送带A101,料斗A108位于一次清洗槽A105的外侧,这样,只需将需要清洗的土豆投入到料斗A108中即可,操作非常方便;同时,为了便于接料,所述二次清洗槽A106的外侧设置有接料槽A109,过渡筒体B218的上端与接料槽A109的下端密封连接,所述接料槽A109上连接有导料槽A110,所述导料槽A110的一端与接料槽A109相连,另一端延伸至被动滚筒A102的外侧且与输送带A101相接触,清洗完毕的土豆沿输送带A101移动至导料槽A110端头时,沿导料槽A110落入接料槽A109中,整个过程自动进行,无需人工进行搬运,省时又省力。In order to facilitate feeding, a hopper A108 is arranged above the conveyor belt A101, the outlet of the hopper A108 faces the conveyor belt A101, and the hopper A108 is located on the outside of the primary cleaning tank A105, so that only the potatoes that need to be cleaned are put into the hopper A108 The operation is very convenient; at the same time, in order to facilitate the material receiving, the outer side of the secondary cleaning tank A106 is provided with a material receiving tank A109, and the upper end of the transition cylinder B218 is sealed and connected with the lower end of the material receiving tank A109. A material guide trough A110 is connected to the material trough A109, one end of the material guide trough A110 is connected with the material receiving trough A109, and the other end extends to the outside of the passive roller A102 and contacts with the conveyor belt A101, and the cleaned potatoes move along the conveyor belt. When A101 moves to the end of the material guide trough A110, it will fall into the material receiving trough A109 along the material guide trough A110. The whole process is automatically carried out without manual handling, saving time and effort.
在进行去皮处理时,先打开过渡筒体B218上端设置的第二控制阀B220,此时接料槽A109中清洗干净的土豆落入过渡筒体B218内,然后关闭第二控制阀B220,再打开设置在过渡筒体B218下端的第一控制阀B219,使过渡筒体B218内的土豆落入去皮空腔B2011内,此时,环形套筒B209的下端靠进转盘B203,出料口B208被环形套筒B209挡住,驱动电机B202驱动转轴B204转动进而带动转盘B203转动,由于转盘B203的上表面为波浪形,转盘B203在转动过程中会将土豆抛起与环形套筒B209的内表面接触并摩擦,由于环形套筒B209的内壁表面为研磨面,土豆与环形套筒B209接触摩擦的过程中,土豆的表皮会被摩擦掉,同时,去皮空腔B2011内设置的喷水头B205喷出高压的水流,对土豆进行冲洗,将擦下来的土豆表皮从土豆表面冲洗掉进而通过转盘B203上设置的多个过水孔B211流到储水空腔B2012中,当储水空腔B2012中的水量过多时,打开第一排污管B213上设置的第一导通阀B214,储水空腔B2012内的水沿第一排污管流到过渡水箱B215中,然后关闭第一导通阀B214,打开第二排污管B216上设置的第二导通阀B217,过渡水箱B215中的水沿第二排污管B216排出,当土豆表皮去除干净后,利用升降装置B210将环形套筒B209升起,使出料口B208与去皮空腔B2011连通,此时,转盘B203继续转动就会将去皮后的土豆从出料口B208甩出沿导料管C312落入壳体C301中,该去皮装置2去皮效果好,同时,可以将土豆与表皮分离,再者,通过设置过渡筒体B218与过渡水箱B215,同时进料口C311与出料口B208通过导料管C312密封连接,可以使得外筒体B201内部几乎不与外界空气接触,可以有效防止在去皮过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。When performing peeling treatment, first open the second control valve B220 provided on the upper end of the transition cylinder B218, at this time, the cleaned potatoes in the receiving tank A109 fall into the transition cylinder B218, then close the second control valve B220, and then Open the first control valve B219 arranged at the lower end of the transition cylinder B218, so that the potatoes in the transition cylinder B218 fall into the peeling cavity B2011. Blocked by the annular sleeve B209, the drive motor B202 drives the rotating shaft B204 to rotate and then drives the turntable B203 to rotate. Since the upper surface of the turntable B203 is wave-shaped, the turntable B203 will throw up the potatoes and contact the inner surface of the annular sleeve B209 during the rotation. and friction, because the inner wall surface of the annular sleeve B209 is a grinding surface, during the contact friction between the potato and the annular sleeve B209, the skin of the potato will be rubbed off, and at the same time, the water spray head B205 installed in the peeling cavity B2011 will spray The high-pressure water flow is used to wash the potatoes, and the wiped potato skin is washed off the surface of the potatoes, and then flows into the water storage cavity B2012 through the multiple water holes B211 provided on the turntable B203. When the water storage cavity B2012 When there is too much water in the tank, open the first conduction valve B214 on the first sewage pipe B213, the water in the water storage cavity B2012 flows into the transition water tank B215 along the first sewage pipe, and then close the first conduction valve B214 , open the second conduction valve B217 provided on the second sewage pipe B216, the water in the transition water tank B215 is discharged along the second sewage pipe B216, when the potato skin is removed, use the lifting device B210 to raise the annular sleeve B209, Make the discharge port B208 communicate with the peeling cavity B2011. At this time, if the turntable B203 continues to rotate, the peeled potatoes will be thrown out from the discharge port B208 and fall into the housing C301 along the feed pipe C312. The peeling effect of device 2 is good, and at the same time, the potatoes can be separated from the skin. Furthermore, by setting the transition cylinder B218 and the transition water tank B215, while the feed port C311 and the discharge port B208 are sealed and connected through the feed pipe C312, it can make The inside of the outer cylinder B201 is hardly in contact with the outside air, which can effectively prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the peeling process, avoid oxidative polymerization, and effectively prevent the potatoes from browning, thus ensuring The quality of the finally produced potato flour is higher.
为了进一步保防止在去皮过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述外筒体B201上连接有用于向外筒体B201内充入氮气的氮气管B221;在去皮过程中,利用氮气作为保护气体,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In order to further prevent the polyphenol oxidase (PPO) in the potatoes from being in contact with oxygen in the air during the peeling process, and to avoid oxidative polymerization, the outer cylinder B201 is connected with a device for charging nitrogen into the outer cylinder B201. Nitrogen tube B221: During the peeling process, using nitrogen as a protective gas can effectively prevent potatoes from browning, thereby ensuring that the quality of the final potato flour produced is high. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
在进行切片处理时,从出料口B208甩出的土豆沿导料管C312从进料口C311进入壳体C301中,再沿导料槽C316滑落至输送带C302上,第一驱动电机C305使驱动滚筒C304转动进而使输送带C302移动,输送带C302在移动过程中带动土豆移动,当土豆经过驱动辊C306下方时,由于第二驱动电机C307使驱动辊C306高速转动,进而使驱动辊C306上套设的多个环形刀片C308高速转动,环形刀片C308在高速转动时,会将经过的土豆切成片,切成片的土豆片在输送带C302的带动下继续移动,进而落入出料管C313中,整个切片过程可连续进行,同时切片效果较好,另外,由于进料口C311与出料口B208通过导料管C312密封连接,出料管C313的末端设置有截止阀C314,可以使得壳体C301内部几乎不与外界空气接触,可以有效防止在切片过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。When slicing, the potatoes thrown out from the discharge port B208 enter the casing C301 from the feed port C311 along the feed pipe C312, and then slide down to the conveyor belt C302 along the guide groove C316, and the first driving motor C305 makes the The driving drum C304 rotates to make the conveyor belt C302 move, and the conveyor belt C302 drives the potatoes to move during the moving process. When the potatoes pass under the driving roller C306, the second driving motor C307 makes the driving roller C306 rotate at a high speed, and then the driving roller C306 is moved upwards. The set of multiple ring blades C308 rotate at high speed. When the ring blade C308 rotates at high speed, it will cut the passing potatoes into slices. The sliced potato slices continue to move under the drive of the conveyor belt C302, and then fall into the discharge pipe. In C313, the whole slicing process can be carried out continuously, and the slicing effect is better at the same time. In addition, since the feed port C311 and the discharge port B208 are sealed and connected through the feed pipe C312, the end of the discharge pipe C313 is provided with a stop valve C314, which can make The inside of the shell C301 is almost not in contact with the outside air, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting the oxygen in the air during the slicing process, avoid oxidative polymerization, and effectively prevent the potato from browning, thus ensuring the final production The quality of the potato flour produced is higher.
进一步的是,为了避免土豆片卡在环形刀片C308之间,所述壳体C301的内壁上设置有刮料板C317,所述刮料板C317的一端固定在壳体C301的内壁上,另一端开有多个缺口,所述缺口的数量与环形刀片C308的数量相同且位置一一对应,环形刀片C308的刀刃位于缺口内,这样即便是土豆片卡在环形刀片C308之间,也可以通过刮料板C317将其刮落下来,避免土豆片卡在环形刀片C308之间对生产造成影响。Further, in order to prevent the potato slices from being stuck between the annular blades C308, a scraper C317 is arranged on the inner wall of the housing C301, one end of the scraper C317 is fixed on the inner wall of the housing C301, and the other end There are a plurality of gaps, the number of the gaps is the same as the number of the annular blades C308 and the positions are one-to-one correspondence, the blades of the annular blades C308 are located in the gaps, so that even if the potato slices are stuck between the annular blades C308, they can be scraped. The material plate C317 scrapes it off to prevent the potato slices from being stuck between the annular blades C308 and affecting production.
另外,为了进一步保防止在切片过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述壳体C301上连接有用于向壳体C301内充入氮气的氮气管C315;在切片过程中,利用氮气作为保护气体,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent polyphenol oxidase (PPO) in potatoes from contacting oxygen in the air during the slicing process and avoid oxidative polymerization, the housing C301 is connected with nitrogen gas for charging nitrogen into the housing C301. Tube C315; During the slicing process, using nitrogen as a protective gas can effectively prevent potatoes from browning, thereby ensuring that the quality of the final potato flour produced is high. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
在对土豆进行熟化时,先打开截止阀C314,使出料管C313中的土豆片落入料斗D409内,接着关闭截止阀C314,打开料斗D409的出料口设置的第三截止阀D410,使料斗D409中的土豆片落入过渡筒体D408内,然后关闭第三截止阀D410,接着打开第一截止阀D406,使过渡筒体D408内的土豆片落入内筒体D402内,关闭第一截止阀D406,此时,蒸汽发生器D401工作产生高温的水蒸气,高温的水蒸气沿蒸汽管D流入夹层空间D404内,接着高温蒸汽通过蒸汽通孔D405进入内筒体D402与土豆片接触并对土豆片进行加热熟化,当土豆片被加热至熟化后,打开内筒体D402的下端设置的第二截止阀D407,熟化的土豆片落入第二过渡筒体E507中,该熟化装置4利用蒸汽对土豆进行熟化,可以使土豆快速熟化,熟化效果高,同时整个熟化过程自动进行,无需人工搬运土豆,另外,通过设置过渡筒体D408,可以使得外筒体D403内部几乎不与外界空气接触,可以有效防止在熟化过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。When ripening potatoes, first open the cut-off valve C314 so that the potato slices in the discharge pipe C313 fall into the hopper D409, then close the cut-off valve C314 and open the third cut-off valve D410 provided at the discharge port of the hopper D409, so that The potato slices in the hopper D409 fall into the transition cylinder D408, then close the third shut-off valve D410, and then open the first shut-off valve D406, so that the potato slices in the transition cylinder D408 fall into the inner cylinder D402, and close the first shut-off valve D406. Stop valve D406, at this time, the steam generator D401 works to generate high-temperature water vapor, which flows into the interlayer space D404 along the steam pipe D, and then the high-temperature steam enters the inner cylinder D402 through the steam through hole D405 to contact with the potato chips and The potato slices are heated and ripened. When the potato slices are heated to ripen, the second shut-off valve D407 provided at the lower end of the inner cylinder D402 is opened, and the ripened potato slices fall into the second transition cylinder E507. The ripening device 4 utilizes The steam ripens the potatoes, which can make the potatoes ripen quickly and the ripening effect is high. At the same time, the whole ripening process is carried out automatically, without manual handling of potatoes. In addition, by setting the transition cylinder D408, the inside of the outer cylinder D403 can hardly be in contact with the outside air. , can effectively prevent polyphenol oxidase (PPO) in potatoes from contacting with oxygen in the air during the ripening process, avoid oxidative polymerization, and effectively prevent potato browning, thereby ensuring that the quality of the final potato flour produced is high.
另外,为了进一步保防止在熟化过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述外筒体D403上连接有用于向外筒体D403内充入氮气的氮气管D411;在熟化过程中,利用氮气作为保护气体,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potatoes from contacting with the oxygen in the air during the ripening process and avoid oxidative polymerization, the outer cylinder D403 is connected with a device for charging nitrogen gas into the outer cylinder D403. Nitrogen tube D411; during the curing process, using nitrogen as a protective gas can effectively prevent potatoes from browning, thereby ensuring that the quality of the final potato flour produced is high. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
在对土豆进行冷却时,先打开设置在第二过渡筒体E507下端的第三截止阀E508,使熟化的高温土豆片落入真空箱体E501内,然后关闭第三截止阀,打开真空泵E502,将真空箱体E501内抽成真空,高温的土豆片在真空环境下快速冷却,当土豆片冷却至室温时,打开第一截止阀E,使真空箱体E501内的土豆片落入第一过渡筒体E504内,然后关闭第一截止阀E,再打开第二截止阀,土豆片落入导料槽F612,该冷却装置5在真空环境下对土豆进行冷却,由于真空环境下,温度非常低,可以使土豆快速冷却,冷却效果好,同时,在真空环境中,可以有效防止在冷却过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。When cooling the potatoes, first open the third cut-off valve E508 arranged at the lower end of the second transition cylinder E507, so that the cooked high-temperature potato slices fall into the vacuum box E501, then close the third cut-off valve, and turn on the vacuum pump E502, Vacuum the inside of the vacuum box E501, and the high-temperature potato chips are rapidly cooled in a vacuum environment. When the potato chips cool down to room temperature, open the first stop valve E to make the potato chips in the vacuum box E501 fall into the first transition Inside the barrel E504, then close the first stop valve E, and then open the second stop valve, the potato slices fall into the material guide trough F612, the cooling device 5 cools the potatoes in a vacuum environment, because the temperature is very low in a vacuum environment , can make the potatoes cool quickly, and the cooling effect is good. At the same time, in a vacuum environment, it can effectively prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the cooling process, avoid oxidative polymerization, and effectively prevent the potatoes Browning, so as to ensure that the quality of the final potato flour produced is high.
在对土豆片进行制泥处理时,落入导料槽F612的土豆片沿导料槽F612落到输送带F602上,土豆片在输送带F602的带动下依次通过第一制泥滚筒F608与驱动滚筒F606之间的间隙、第二制泥滚筒F609与第一制泥滚筒F608之间的间隙、第三制泥滚筒F610与第二制泥滚筒F609之间的间隙,由于第一被动滚筒F603与第一制泥滚筒F608之间的间隙大于第二被动滚筒F604与第二制泥滚筒F609之间的间隙,所述第二被动滚筒F604与第二制泥滚筒F609之间的间隙大于第三被动滚筒F605与第三制泥滚筒F610之间的间隙,土豆片依次经过上述间隙后会被逐渐压制成泥,制成的土豆泥落入出料管F613,这种制泥方式操作更加方便,不会存在将堵塞的问题,而且土豆片经过三次压制后才会成泥,制泥过程循序渐进,驱动电机F607承受的负荷均匀且较小,可以大大延长驱动电机F607的使用寿命,从而减少了驱动电机的维修与更换,进而土豆制泥的成本也就较低,同时该制泥机的制泥效率大大提高,另外,进料口F611与第二过渡筒体E507的下端密封连接,出料管F613的末端设置有截止阀F614,且该制泥过程是在密闭的壳体F601中进行,可以有效防止在制泥过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。When the potato slices are subjected to mud processing, the potato slices falling into the material guide trough F612 fall on the conveyor belt F602 along the material guide trough F612, and the potato chips are driven by the conveyor belt F602 to pass through the first mud making roller F608 and the drive The gap between the rollers F606, the gap between the second mud-making roller F609 and the first mud-making roller F608, the gap between the third mud-making roller F610 and the second mud-making roller F609, due to the first passive roller F603 and The gap between the first mud-making drum F608 is larger than the gap between the second passive drum F604 and the second mud-making drum F609, and the gap between the second passive drum F604 and the second mud-making drum F609 is larger than that of the third passive drum F604. The gap between the drum F605 and the third mud-making drum F610, the potato slices will be gradually pressed into mash after passing through the above-mentioned gap in turn, and the mashed potatoes will fall into the discharge pipe F613. This mud-making method is more convenient to operate and not There will be a problem of clogging, and the potato slices will be made into mud after three times of pressing. The mud making process is gradual, and the load on the driving motor F607 is even and small, which can greatly extend the service life of the driving motor F607, thereby reducing the number of driving motors. maintenance and replacement, and the cost of making mashed potatoes is also lower. At the same time, the mud making efficiency of this mud making machine is greatly improved. In addition, the feed port F611 is sealed and connected with the lower end of the second transition cylinder E507, and the discharge pipe F613 There is a stop valve F614 at the end of the mud-making process, and the mud-making process is carried out in the airtight casing F601, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting the oxygen in the air during the mud-making process, and avoid oxidation. Polymerization can effectively prevent potatoes from browning, thereby ensuring that the quality of the final potato flour produced is high.
由于土豆泥具有一定的粘性,很容易粘在制泥滚筒的外表面,为了避免上述问题的发生,所述第一制泥滚筒F608与第二制泥滚筒F609之间设置有第一刮料板F616,所述第一刮料板F616的一端与第一制泥滚筒F608的外表面相接触,所述第二制泥滚筒F609与第三制泥滚筒F610之间设置有第二刮料板F617,所述第二刮料板F617的一端与第二制泥滚筒F609的外表面相接触,所述第三制泥滚筒F610的外侧设置有第三刮料板F618,所述第三刮料板F618的一端与第三制泥滚筒F610的外表面相接触。刮料板可以将粘在制泥滚筒表面的土豆泥刮落至输送带F602表面,避免制泥滚筒表面粘接过多的土豆泥影响制泥过程的顺利进行。Since mashed potatoes have certain viscosity, it is easy to stick to the outer surface of the mud-making drum. In order to avoid the occurrence of the above problems, a first scraper is arranged between the first mud-making drum F608 and the second mud-making drum F609 F616, one end of the first scraper F616 is in contact with the outer surface of the first mud-making drum F608, and a second scraper F617 is arranged between the second mud-making drum F609 and the third mud-making drum F610, One end of the second scraper F617 is in contact with the outer surface of the second mud-making drum F609, and a third scraper F618 is provided on the outside of the third mud-making drum F610, and the third scraper F618 One end is in contact with the outer surface of the third mud-making drum F610. The scraper can scrape the mashed potatoes stuck on the surface of the mud making drum to the surface of the conveyor belt F602, so as to avoid the smooth progress of the mud making process due to the excessive adhesion of mashed potatoes on the surface of the mud making drum.
所述传动机构可以采用现有的齿轮传动、链条传动等各种传动机构,为了便于维修安装,所述传动机构优选为皮带传动机构。The transmission mechanism can adopt various transmission mechanisms such as existing gear transmission and chain transmission. In order to facilitate maintenance and installation, the transmission mechanism is preferably a belt transmission mechanism.
另外,为了进一步保防止在制泥过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述壳体F601上连接有用于向壳体F601内充入氮气的氮气管F615;在制泥过程中,利用氮气作为保护气体,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the mud-making process and avoid oxidative polymerization, the housing F601 is connected with a valve for charging nitrogen into the housing F601. Nitrogen pipe F615: In the process of mud making, using nitrogen as a protective gas can effectively prevent potatoes from browning, thus ensuring that the quality of the final potato flour produced is high. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
在对土豆你进行微波加热干燥时,先打开截止阀F614,使出料管F613内的土豆泥落入过渡筒体G705内,然后关闭截止阀F614,接着打开第一截止阀G706,使过渡筒体G705内的土豆泥落入加热筒体G704内,此时打开微波发射器G702、微波接收器G703,微波穿过加热筒体G704,对加热筒体G704内的土豆泥进行加热干燥,当干燥结束后得到土豆粉,该微波干燥装置7利用微波对土豆泥进行干燥加热,可以快速去除土豆泥中含有的水分,干燥效果好,同时,通过设置过渡筒体G705,可以使得整个干燥加热过程都在密闭的环境中进行,可以有效防止在干燥加热过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。When microwave heating and drying potatoes, first open the stop valve F614, so that the mashed potatoes in the discharge pipe F613 fall into the transition cylinder G705, then close the stop valve F614, and then open the first stop valve G706 to make the transition cylinder The mashed potatoes in the body G705 fall into the heating cylinder G704. At this time, the microwave transmitter G702 and the microwave receiver G703 are turned on, and the microwaves pass through the heating cylinder G704 to heat and dry the mashed potatoes in the heating cylinder G704. After the potato powder is obtained, the microwave drying device 7 uses microwaves to dry and heat the mashed potatoes, which can quickly remove the moisture contained in the mashed potatoes, and the drying effect is good. At the same time, by setting the transition cylinder G705, the entire drying and heating process can be smooth In a closed environment, it can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting the oxygen in the air during the drying and heating process, avoid oxidative polymerization, and effectively prevent the browning of the potato, so as to ensure the final production of potatoes The powder is of higher quality.
为了便于筛分收集合格的土豆粉,所述箱体G701的下方设置有振动筛G708,所述振动筛G708上连接有振动电机G709,所述振动筛G708与箱体G701通过弹性元件G710相连。当土豆粉干燥完毕后,打开第二截止阀G707,使加热筒体G704内的土豆粉落入振动筛G708内,振动电机G709使振动筛G708振动,合格的土豆粉会被筛分出来。In order to sieve and collect qualified potato flour, a vibrating sieve G708 is arranged below the box G701, a vibrating motor G709 is connected to the vibrating sieve G708, and the vibrating sieve G708 is connected to the box G701 through an elastic element G710. After the potato flour is dried, open the second shut-off valve G707 to make the potato flour in the heating cylinder G704 fall into the vibrating sieve G708, the vibrating motor G709 vibrates the vibrating sieve G708, and the qualified potato flour will be screened out.
为了便于收集合格的土豆粉与不合格的土豆粉,所述振动筛G708下方设置有第一接料槽G711与第二接料槽G712,所述第一接料槽G711设置在振动筛G708正下方,所述振动筛G708倾斜设置,振动筛G708的右端距离地面的高度大于左端距离地面的距离,所述第二接料槽G712设置在振动筛G708的左侧,所述振动筛G708的左端连接有导料板G713,所述导料板G713的右端延伸至第二接料槽G712内。合格的土豆粉从振动筛G708落下落入第一接料槽G711内,不合格的土豆粉沿倾斜的振动筛G708滑落至左端进而沿导料板G713落入第二接料槽G712中,实现了合格土豆粉与不合格土豆粉的筛分。In order to facilitate the collection of qualified potato flour and unqualified potato flour, a first material receiving trough G711 and a second material receiving trough G712 are arranged below the vibrating sieve G708, and the first material receiving trough G711 is arranged on the front side of the vibrating sieve G708. Below, the vibrating screen G708 is arranged obliquely, the height of the right end of the vibrating screen G708 from the ground is greater than the distance from the left end of the ground, the second receiving trough G712 is arranged on the left side of the vibrating screen G708, and the left end of the vibrating screen G708 A material guide plate G713 is connected, and the right end of the material guide plate G713 extends into the second material receiving groove G712. Qualified potato flour falls from the vibrating screen G708 into the first receiving trough G711, and the unqualified potato flour slides down the inclined vibrating sieve G708 to the left end and then falls into the second receiving trough G712 along the guide plate G713, realizing Screening of qualified potato flour and unqualified potato flour.
另外,为了进一步保防止在干燥过程土豆中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述箱体G701上连接有用于向箱体G701内充入氮气的氮气管G714,在微波加热干燥过程中,利用氮气作为保护气体,可以有效防止土豆褐变,从而保证最后生产出的土豆粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the drying process and avoid oxidative polymerization, the box G701 is connected with a nitrogen gas for charging nitrogen into the box G701. Tube G714, in the microwave heating and drying process, using nitrogen as a protective gas can effectively prevent potatoes from browning, thereby ensuring that the quality of the final potato flour produced is high. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
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