CN205358113U - A processing equipment for potato powder - Google Patents
A processing equipment for potato powder Download PDFInfo
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- CN205358113U CN205358113U CN201620004495.XU CN201620004495U CN205358113U CN 205358113 U CN205358113 U CN 205358113U CN 201620004495 U CN201620004495 U CN 201620004495U CN 205358113 U CN205358113 U CN 205358113U
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- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 52
- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 52
- 238000012545 processing Methods 0.000 title abstract description 15
- 239000000843 powder Substances 0.000 title abstract 4
- 238000000034 method Methods 0.000 claims abstract description 44
- 230000008569 process Effects 0.000 claims abstract description 42
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 90
- 230000007704 transition Effects 0.000 claims description 84
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 67
- 229910052757 nitrogen Inorganic materials 0.000 claims description 45
- 238000007599 discharging Methods 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 30
- 238000007790 scraping Methods 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 21
- 230000005070 ripening Effects 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 102000030523 Catechol oxidase Human genes 0.000 abstract description 30
- 108010031396 Catechol oxidase Proteins 0.000 abstract description 30
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 18
- 239000001301 oxygen Substances 0.000 abstract description 18
- 229910052760 oxygen Inorganic materials 0.000 abstract description 18
- 230000003647 oxidation Effects 0.000 abstract description 15
- 238000007254 oxidation reaction Methods 0.000 abstract description 15
- 238000006116 polymerization reaction Methods 0.000 abstract description 15
- 238000001035 drying Methods 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 abstract 1
- 235000013606 potato chips Nutrition 0.000 description 20
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N hydrochloric acid Substances Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 9
- 235000013575 mashed potatoes Nutrition 0.000 description 9
- 210000002615 epidermis Anatomy 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000001095 magnesium carbonate Substances 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- NJPNCMOUEXEGBL-UHFFFAOYSA-N pyrrolidin-1-ium-3-ylazanium;dichloride Chemical compound Cl.Cl.NC1CCNC1 NJPNCMOUEXEGBL-UHFFFAOYSA-N 0.000 description 4
- 210000000582 semen Anatomy 0.000 description 4
- 239000001099 ammonium carbonate Substances 0.000 description 3
- 239000001103 potassium chloride Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 239000004277 Ferrous carbonate Substances 0.000 description 2
- 241000208292 Solanaceae Species 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 235000018102 proteins Nutrition 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000007230 Sorghum bicolor Nutrition 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 235000001014 amino acid Nutrition 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 231100000915 pathological change Toxicity 0.000 description 1
- 230000036285 pathological change Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses an avoid the potato to take place a processing equipment for potato powder of brown stain in the course of working. This a processing equipment for potato powder is by the belt cleaning device who sets gradually, peeling apparatus, the section device, curing device, cooling device, system mud device, microwave drying apparatus constitutes, each device is all worked in inclosed environment, equal sealing connection between each installs simultaneously, make the potato except the matting, other processes are all gone on in sealed environment, the collateral security potato in whole course of working with oxygen contact's probability greatly reduced, can effectively prevent the oxygen contact in polyphenol oxidase (PPO) and the air in the course of working potato, avoid taking place oxidation polymerization, can effectively prevent the potato brown stain, thereby guarantee that the potato powder quality of ultimogeniture output is higher. Be fit for the field popularization and application at potato processing technology.
Description
Technical field
This utility model relates to Rhizoma Solani tuber osi processing technique field, especially a kind of process equipment for mealy potato.
Background technology
Rhizoma Solani tuber osi, belongs to Solanaceae herbaceos perennial, and tuber can be edible, is the third-largest important cereal crops in the whole world, is only second to Semen Tritici aestivi and Semen Maydis.Rhizoma Solani tuber osi is also known as potato, Rhizoma Solani tuber osi, ocean Rhizoma Dioscoreae etc., the tuber of plant of Solanaceae.With Semen Tritici aestivi, Semen Maydis, Oryza glutinosa, Sorghum vulgare Pers. become the big crop in the world five.
The course of processing of mealy potato is generally divided into following step: cleaning-peeling-section-ripening-cooling-mud processed-dry, in the existing mealy potato course of processing, owing to its each operation is mostly directly carry out in atmosphere, this polyphenol oxidase (PPO) resulted in Rhizoma Solani tuber osi is easy to contact with the oxygen in air, oxidation polymerization can be there is, cause brown stain, Rhizoma Solani tuber osi blackening not only can be made after Rhizoma Solani tuber osi generation brown stain, the aminoacid of Rhizoma Solani tuber osi can be destroyed simultaneously, protein and ascorbic acid generation pathological changes, the nutritive value causing Rhizoma Solani tuber osi reduces, furthermore, after Rhizoma Solani tuber osi generation brown stain, its local flavor is poor, the product Wheat Protein that brown stain produces, harmful components can be produced, such as acrylamide, it is detrimental to health.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of process equipment for mealy potato avoiding Rhizoma Solani tuber osi that brown stain occurs in the course of processing.
This utility model solves the technical scheme that its technical problem adopts: this is used for the process equipment of mealy potato, including the rinser set gradually, device for peeling, slicing device, ripening device used, chiller, mud device processed, microwave drier；
nullDescribed rinser includes conveyer belt A、Passive cylinder A、Drive cylinder A、Drive motor A、Rinse bath A、Secondary cleaning groove A，Described passive cylinder A、Cylinder A is driven to be tightened by conveyer belt A，Drive motor A is used for making driving cylinder A rotate，A described rinse bath A、Secondary cleaning groove A is arranged along the traffic direction of conveyer belt A successively，Described conveyer belt A is network structure，A described rinse bath A includes the first tank A，Described first tank A is between the conveyer belt A and the conveyer belt A of lower floor on upper strata，First time jet pipe A of many settings parallel to each other it is provided with in first tank A，Described first time jet pipe A is arranged at intervals with multiple first time nozzle A，Described first time nozzle A is towards the conveyer belt A on upper strata，Described first tank A is provided above on multiple first jet pipe A，Jet pipe A is arranged at intervals with on described first multiple first top nozzle A，Described first top nozzle A is towards the conveyer belt A on upper strata，The bottom of the first tank A is connected to the first blow-off pipe A communicated therewith；nullDescribed secondary cleaning groove A includes the second tank A，Described second tank A is between the conveyer belt A and the conveyer belt A of lower floor on upper strata，Second time jet pipe A of many settings parallel to each other it is provided with in second tank A，Described second time jet pipe A is arranged at intervals with multiple second time nozzle A，Described second time nozzle A is towards the conveyer belt A on upper strata，Described second tank A is provided above on multiple second jet pipe A，Jet pipe A is arranged at intervals with on described second multiple second top nozzle A，Described second top nozzle A is towards the conveyer belt A on upper strata，Jet pipe A on second、Second time jet pipe A all connects with high-pressure water pipe，The bottom of the second tank A is connected to the second blow-off pipe A communicated therewith，Described second blow-off pipe A end is connected to pond A，Described pond A is provided with water inlet A and water outlet A，Described water inlet A and the connection of the second blow-off pipe A end，Described water outlet A is connected to aqueduct A，Described aqueduct A is provided with water pump A，The end of aqueduct A respectively with first on jet pipe A、First time jet pipe A connection；
nullDescribed device for peeling includes airtight outer cylinder body B、Drive motor B，It is provided with rotating disk B in described outer cylinder body B，The external diameter of described rotating disk B and the internal diameter of outer cylinder body B match，The lower surface center of described rotating disk B is fixed with rotating shaft B，Rotating shaft B lower end extends to outside outer cylinder body B，The output shaft of drive motor B is connected with the lower end of rotating shaft B，The upper surface of described rotating disk B is waveform，The inside of outer cylinder body B is divided into peeling cavity B and storage cavity B by rotating disk B，It is provided with fountain head B in described peeling cavity B，Described fountain head B is positioned at above rotating disk B and towards rotating disk B，Described fountain head B is connected to drainage tube B，Drainage tube B is provided with stop valve B，Described drainage tube B is connected with high-pressure water pipe，The barrel of described outer cylinder body B is provided with discharging opening B，Described discharging opening B is positioned on the horizontal plane of rotating disk B place，It is provided with annulus B in described peeling cavity B，The external diameter of described annulus B and the internal diameter of outer cylinder body B match，The inner wall surface of annulus B is abradant surface，The upper end of annulus B is provided with lowering or hoisting gear B，When the lower end of annulus B is leaned on into rotating disk B，Discharging opening B is blocked by annulus B，When annulus B is moved upward to peak，Discharging opening B connects with peeling cavity B，Described rotating disk B is provided with multiple water hole B，Described water hole B will remove the peel cavity B and connect with storage cavity B，The bottom of described outer cylinder body B is provided with discharge outlet B，Discharge outlet B is connected to the first blow-off pipe B，First blow-off pipe B is provided with the first conducting valve B，The end of the first blow-off pipe B is connected to airtight transition water tank B，The bottom of described transition water tank B is connected to the second blow-off pipe B in communication，Described second blow-off pipe B is provided with the second conducting valve B，Described outer cylinder body B is provided above transition cylinder B，The described lower end of transition cylinder B and the upper end of outer cylinder body B are tightly connected and are provided with the first control valve B in the lower end of transition cylinder B，The upper end of transition cylinder B is provided with the second control valve B；
nullDescribed slicing device includes airtight housing C，It is provided with conveyer belt C in described housing C、Passive cylinder C、Drive cylinder C、First drive motor C、Drive roller C、Second drive motor C,Described passive cylinder C、Cylinder C is driven to be tightened by conveyer belt C，Drive motor C is used for making cylinder C rotate，Described driving roller C is positioned at above conveyer belt C，Second drive motor C is used for making driving roller C rotate，Described driving roller C is arranged with multiple annular blade C，Multiple annular blade C settings parallel to each other，The surface configuration of described conveyer belt C has one layer of cushion pad C，The surface configuration of described cushion pad C has multiple cutter groove C，The quantity of described cutter groove C is identical with the quantity of annular blade C and position one_to_one corresponding，The blade of annular blade C is positioned at cutter groove C，The top of described housing C has charging aperture C，Described charging aperture C and discharging opening B is tightly connected by passage C，Described charging aperture C is connected to deflector chute C，One end of described deflector chute C and charging aperture C，The other end extends to above conveyer belt C，The arranged outside of described passive cylinder C has discharge nozzle C，One end of described discharge nozzle C extends to the outside of passive cylinder C and contacts with cushion pad C，The other end extends to outside housing C，The end of described discharge nozzle C is provided with shutoff valve C；
Described ripening device used include steam generator D, inner barrel D and outer cylinder body D, described inner barrel D is arranged in outer cylinder body D, an airtight mezzanine space D is formed between described outer cylinder body D and inner barrel D, the barrel of described inner barrel is provided with steam passage holes D, steam generator D is connected by steam pipe D with mezzanine space D, the upper end of described inner barrel D is provided with the first stop valve D, the lower end of inner barrel D is provided with the second stop valve D, the upper end of described inner barrel D is connected to transition cylinder D, the upper end of described transition cylinder D is connected to hopper D, the discharging opening of described hopper D is provided with the 3rd stop valve D, the charging aperture of described hopper D is connected with the end seal of discharge nozzle C；
Described chiller includes airtight vacuum chamber E, described vacuum chamber E is connected to vacuum pump E, the bottom of described vacuum chamber E is provided with discharging opening E, described discharging opening E is sealedly connected with First Transition cylinder E, the upper end of described First Transition cylinder E is provided with the first stop valve E, the lower end of described First Transition cylinder E is provided with the second stop valve E, described vacuum chamber E is provided above the second transition cylinder E, the lower end of described second transition cylinder E is tightly connected with vacuum chamber E and connects with vacuum chamber E inside, the lower end of described second transition cylinder E is provided with the 3rd stop valve E, the described upper end of the second transition cylinder E and the lower end of inner barrel D are tightly connected；
nullDescribed mud device processed includes airtight housing F，It is provided with conveyer belt F in described housing F、First passive cylinder F、Second passive cylinder F、3rd passive cylinder F、Drive cylinder F、Drive motor F，Described 3rd passive cylinder F、Cylinder F is driven to be tightened by conveyer belt F，Second passive cylinder F is arranged on the 3rd passive cylinder F and drives between cylinder F，First passive cylinder F is arranged on the second passive cylinder F and drives between cylinder F，Drive motor F is used for making driving cylinder F rotate，First passive cylinder F is arranged above between the first mud cylinder F processed and the first passive cylinder F and the first mud cylinder F processed there is gap，Second passive cylinder F is arranged above between the second mud cylinder F processed and the second passive cylinder F and the second mud cylinder F processed there is gap，3rd passive cylinder F is arranged above between the 3rd mud cylinder F processed and the 3rd passive cylinder F and the three mud cylinder F processed there is gap，Gap between described first passive cylinder F and the first mud processed cylinder F is gap between passive cylinder F and the second mud cylinder F processed more than second，Gap between described second passive cylinder F and the second mud processed cylinder F is gap between passive cylinder F and the three mud cylinder F processed more than the 3rd，Between described first mud cylinder F processed and driving cylinder F、Between second mud cylinder F and the first processed mud cylinder F processed、It is connected each through drive mechanism between 3rd mud cylinder F and the second processed mud cylinder F processed，Described housing F is provided with charging aperture F，The lower end of described charging aperture F and the second transition cylinder E is tightly connected，Described charging aperture F is connected to deflector chute F，The upper end of described deflector chute F is connected with charging aperture F，Lower end extends to conveyer belt F，And the lower end of deflector chute F is driving between the passive cylinder F of cylinder F and the first；The arranged outside of the described 3rd passive cylinder F has discharge nozzle F, one end of described discharge nozzle F extend to the outside of the 3rd passive cylinder F and contact with conveyer belt F, and the other end extends to outside housing F, and the end of described discharge nozzle F is provided with stop valve F；
Described microwave drier includes airtight casing G, microwave emitter G, microwave receiver G, heating cylinder G it is provided with in described casing G, the upper end of described heating cylinder G is sealedly connected with transition cylinder G, the upper end of described transition cylinder G extends to outside casing G and is connected with the end seal of discharge nozzle F, the lower end of described transition cylinder G is provided with the first stop valve G, the lower end of described heating cylinder G extends to outside casing G and is provided with the second stop valve G in the lower end of heating cylinder G, and described microwave emitter G, microwave receiver G are separately positioned on the both sides of heating cylinder G.
Further, being provided with multiple filter screen A in described pond A, multiple filter screen A are successively set between water inlet A and water outlet A；Described conveyer belt A is provided above hopper A, and the discharging opening of hopper A is towards conveyer belt A, and hopper A is positioned at the outside of a rinse bath A；The arranged outside of described secondary cleaning groove A has splicing groove A, the lower end of the upper end of transition cylinder B and splicing groove A is tightly connected, being connected to deflector chute A on described splicing groove A, one end of described deflector chute A is connected with splicing groove A, and the other end extends to the outside of passive cylinder A and contacts with conveyer belt A.
It is further, being provided with material scraping plate C on the inwall of described housing C, one end of described material scraping plate C is fixed on the inwall of housing C, and the other end has multiple breach, the quantity of described breach is identical with the quantity of annular blade C and position one_to_one corresponding, and the blade of annular blade C is positioned at breach.
It is further, it is provided with the first material scraping plate F between described first mud cylinder F and the second processed mud cylinder F processed, one end of described first material scraping plate F contacts with the outer surface of the first mud cylinder F processed, it is provided with the second material scraping plate F between described second mud cylinder F and the three processed mud cylinder F processed, one end of described second material scraping plate F contacts with the outer surface of the second mud cylinder F processed, the arranged outside of described 3rd mud cylinder F processed has the 3rd material scraping plate F, and one end of described 3rd material scraping plate F contacts with the outer surface of the 3rd mud cylinder F processed.
Further, described casing G is arranged below vibrosieve G, and described vibrosieve G is connected to vibrating motor G, and described vibrosieve G is connected by flexible member G with casing G.
It is further, described vibrosieve G is arranged below the first splicing groove G and the second splicing groove G, described first splicing groove G is arranged on immediately below vibrosieve G, described vibrosieve G is obliquely installed, the height on the right-hand member distance ground of vibrosieve G is more than the distance on left end distance ground, described second splicing groove G is arranged on the left side of vibrosieve G, and the left end of described vibrosieve G is connected to stock guide G, and the right-hand member of described stock guide G extends in the second splicing groove G.
Further, described outer cylinder body B is connected to the nitrogen tube B for being filled with nitrogen in outer cylinder body B；Described housing C is connected to the nitrogen tube C for being filled with nitrogen in housing C；Described outer cylinder body D is connected to the nitrogen tube D for being filled with nitrogen in outer cylinder body D；Described housing F is connected to the nitrogen tube F for being filled with nitrogen in housing F；Described casing G is connected to the nitrogen tube G for being filled with nitrogen in casing G.
The beneficial effects of the utility model are: this is used for the process equipment of mealy potato by the rinser set gradually, device for peeling, slicing device, ripening device used, chiller, mud device processed, microwave drier forms, each device all works in airtight environment, all it is tightly connected between each device simultaneously, make Rhizoma Solani tuber osi except matting, other operations all carry out in the environment sealed, the probability that collateral security Rhizoma Solani tuber osi contacts with oxygen in the whole course of processing is substantially reduced, can effectively prevent the polyphenol oxidase (PPO) in course of processing Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only embodiment of the present utility model, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to the accompanying drawing provided.
Fig. 1 is the structural representation of the process equipment for mealy potato described in the utility model；
Fig. 2 is the cross section partial schematic diagram of slicing device described in the utility model；
Description of symbols in figure: rinser 1, including conveyer belt A101, passive cylinder A102, drive cylinder A103, drive motor A104, rinse bath A105, first tank A1051, first time jet pipe A1052, first time nozzle A1053, jet pipe A1054 on first, first top nozzle A1055, first blow-off pipe A1056, secondary cleaning groove A106, second tank A1061, second time jet pipe A1062, second time nozzle A1063, jet pipe A1064 on second, second top nozzle A1065, second blow-off pipe A1066, pond A1067, aqueduct A1068, water pump A1069, filter screen A107, hopper A108, splicing groove A109, deflector chute A110；Device for peeling 2, outer cylinder body B201, peeling cavity B2011, storage cavity B2012, drive motor B202, rotating disk B203, rotating shaft B204, fountain head B205, drainage tube B206, stop valve B207, discharging opening B208, annulus B209, lowering or hoisting gear B210, water hole B211, discharge outlet B212, first blow-off pipe B213, first conducting valve B214, transition water tank B215, second blow-off pipe B216, second conducting valve B217, transition cylinder B218, first controls valve B219, second controls valve B220, nitrogen tube B221；Slicing device 3, housing C301, conveyer belt C302, passive cylinder C303, driving cylinder C304, the first drive motor C305, driving roller C306, the second drive motor C307, annular blade C308, cushion pad C309, cutter groove C310, charging aperture C311, passage C312, discharge nozzle C313, shutoff valve C 314, nitrogen tube C315, deflector chute C316, material scraping plate C317；Ripening device used 4, steam generator D401, inner barrel D402, outer cylinder body D403, mezzanine space D404, steam passage holes D405, the first stop valve D406, the second stop valve D407, transition cylinder D408, hopper D409, the 3rd stop valve D410, nitrogen tube D411；Chiller 5, vacuum chamber E501, vacuum pump E502, discharging opening E503, First Transition cylinder E504, the first stop valve E505, the second stop valve E506, the second transition cylinder E507, the 3rd stop valve E508；Mud device 6 processed, housing F601, conveyer belt F602, the first passive cylinder F603, the second passive cylinder F604, the 3rd passive cylinder F605, driving cylinder F606, drive motor F607, the first mud cylinder F608 processed, the second mud cylinder F609 processed, the 3rd mud cylinder F610 processed, charging aperture F611, deflector chute F612, discharge nozzle F613, stop valve F614, nitrogen tube F615, the first material scraping plate F616, the second material scraping plate F617, the 3rd material scraping plate F618；Microwave drier 7, casing G701, microwave emitter G702, microwave receiver G703, heating cylinder G704, transition cylinder G705, the first stop valve G706, the second stop valve G707, vibrosieve G708, vibrating motor G709, flexible member G710, the first splicing groove G711, the second splicing groove G712, stock guide G713, nitrogen tube G714.
Detailed description of the invention
For making the purpose of this utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in this utility model embodiment, technical scheme in this utility model embodiment is clearly and completely described, obviously, described embodiment is a part of embodiment of this utility model, rather than whole embodiments.Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of this utility model protection.
As shown in Figure 1, 2, this is used for the process equipment of mealy potato, including the rinser 1 set gradually, device for peeling 2, slicing device 3, ripening device used 4, chiller 5, mud device 6 processed, microwave drier 7；
nullDescribed rinser 1 includes conveyer belt A101、Passive cylinder A102、Drive cylinder A103、Drive motor A104、Rinse bath A105、Secondary cleaning groove A106，Described passive cylinder A102、Cylinder A103 is driven to be tightened by conveyer belt A101，Drive motor A104 is used for making driving cylinder A103 rotate，A described rinse bath A105、Secondary cleaning groove A106 is arranged along the traffic direction of conveyer belt A101 successively，Described conveyer belt A101 is network structure，A described rinse bath A105 includes the first tank A1051，Described first tank A1051 is between the conveyer belt A101 and the conveyer belt A101 of lower floor on upper strata，First time jet pipe A1052 of many settings parallel to each other it is provided with in first tank A1051，Described first time jet pipe A1052 is arranged at intervals with multiple first time nozzle A1053，Described first time nozzle A1053 is towards the conveyer belt A101 on upper strata，Described first tank A1051 is provided above on multiple first jet pipe A1054，Jet pipe A1054 is arranged at intervals with on described first multiple first top nozzle A1055，Described first top nozzle A1055 is towards the conveyer belt A101 on upper strata，The bottom of the first tank A1051 is connected to the first blow-off pipe A1056 communicated therewith；nullDescribed secondary cleaning groove A106 includes the second tank A1061，Described second tank A1061 is between the conveyer belt A101 and the conveyer belt A101 of lower floor on upper strata，Second time jet pipe A1062 of many settings parallel to each other it is provided with in second tank A1061，Described second time jet pipe A1062 is arranged at intervals with multiple second time nozzle A1063，Described second time nozzle A1063 is towards the conveyer belt A101 on upper strata，Described second tank A1061 is provided above on multiple second jet pipe A1064，Jet pipe A1064 is arranged at intervals with on described second multiple second top nozzle A1065，Described second top nozzle A1065 is towards the conveyer belt A101 on upper strata，Jet pipe A1064 on second、Second time jet pipe A1062 all connects with high-pressure water pipe，The bottom of the second tank A1061 is connected to the second blow-off pipe A1066 communicated therewith，Described second blow-off pipe A1066 end is connected to pond A1067，Described pond A1067 is provided with water inlet A and water outlet A，Described water inlet A and the connection of the second blow-off pipe A1066 end，Described water outlet A is connected to aqueduct A1068，Described aqueduct A1068 is provided with water pump A1069，The end of aqueduct A1068 respectively with first on jet pipe A1054、First time jet pipe A1052 connection；
nullDescribed device for peeling 2 includes airtight outer cylinder body B201、Drive motor B202，It is provided with rotating disk B203 in described outer cylinder body B201，The external diameter of described rotating disk B203 and the internal diameter of outer cylinder body B201 match，The lower surface center of described rotating disk B203 is fixed with rotating shaft B204，Rotating shaft B204 lower end extends to outside outer cylinder body B201，The output shaft of drive motor B202 is connected with the lower end of rotating shaft B204，The upper surface of described rotating disk B203 is waveform，The inside of outer cylinder body B201 is divided into peeling cavity B2011 and storage cavity B2012 by rotating disk B203，It is provided with fountain head B205 in described peeling cavity B2011，Described fountain head B205 is positioned at above rotating disk B203 and towards rotating disk B203，Described fountain head B205 is connected to drainage tube B206，Drainage tube B206 is provided with stop valve B207，Described drainage tube B206 is connected with high-pressure water pipe，The barrel of described outer cylinder body B201 is provided with discharging opening B208，Described discharging opening B208 is positioned on the horizontal plane of rotating disk B203 place，It is provided with annulus B209 in described peeling cavity B2011，The external diameter of described annulus B209 and the internal diameter of outer cylinder body B201 match，The inner wall surface of annulus B209 is abradant surface，The upper end of annulus B209 is provided with lowering or hoisting gear B210，When the lower end of annulus B209 is leaned on into rotating disk B203，Discharging opening B208 is blocked by annulus B209，When annulus B209 is moved upward to peak，Discharging opening B208 connects with peeling cavity B2011，Described rotating disk B203 is provided with multiple water hole B211，Described water hole B211 will remove the peel cavity B2011 and connect with storage cavity B2012，The bottom of described outer cylinder body B201 is provided with discharge outlet B212，Discharge outlet B212 is connected to the first blow-off pipe B213，First blow-off pipe B213 is provided with the first conducting valve B214，The end of the first blow-off pipe B213 is connected to airtight transition water tank B215，The bottom of described transition water tank B215 is connected to the second blow-off pipe B216 in communication，Described second blow-off pipe B216 is provided with the second conducting valve B217，Described outer cylinder body B201 is provided above transition cylinder B218，The described lower end of transition cylinder B218 and the upper end of outer cylinder body B201 are tightly connected and are provided with the first control valve B219 in the lower end of transition cylinder B218，The upper end of transition cylinder B218 is provided with the second control valve B220；
nullDescribed slicing device 3 includes airtight housing C301，It is provided with conveyer belt C302 in described housing C301、Passive cylinder C303、Drive cylinder C304、First drive motor C305、Drive roller C306、Second drive motor C307,Described passive cylinder C303、Cylinder C304 is driven to be tightened by conveyer belt C302，Drive motor C305 is used for making cylinder C304 rotate，Described driving roller C306 is positioned at above conveyer belt C302，Second drive motor C307 is used for making driving roller C306 rotate，Described driving roller C306 is arranged with multiple annular blade C308，Multiple annular blade C308 settings parallel to each other，The surface configuration of described conveyer belt C302 has one layer of cushion pad C309，The surface configuration of described cushion pad C309 has multiple cutter groove C310，The quantity of described cutter groove C310 is identical with the quantity of annular blade C308 and position one_to_one corresponding，The blade of annular blade C308 is positioned at cutter groove C310，The top of described housing C301 has charging aperture C311，Described charging aperture C311 and discharging opening B208 is tightly connected by passage C312，Described charging aperture C311 is connected to deflector chute C316，One end of described deflector chute C316 and charging aperture C311，The other end extends to above conveyer belt C302，The arranged outside of described passive cylinder C303 has discharge nozzle C313，One end of described discharge nozzle C313 extends to the outside of passive cylinder C303 and contacts with cushion pad C309，The other end extends to outside housing C301，The end of described discharge nozzle C313 is provided with shutoff valve C 314；
nullDescribed ripening device used 4 include steam generator D401、Inner barrel D402 and outer cylinder body D403，Described inner barrel D402 is arranged in outer cylinder body D403，An airtight mezzanine space D404 is formed between described outer cylinder body D403 and inner barrel D402，The barrel of described inner barrel is provided with steam passage holes D405，Steam generator D401 is connected by steam pipe D with mezzanine space D404，The upper end of described inner barrel D402 is provided with the first stop valve D406，The lower end of inner barrel D402 is provided with the second stop valve D407，The upper end of described inner barrel D402 is connected to transition cylinder D408，The upper end of described transition cylinder D408 is connected to hopper D409，The discharging opening of described hopper D409 is provided with the 3rd stop valve D410，The charging aperture of described hopper D409 is connected with the end seal of discharge nozzle C313；
nullDescribed chiller 5 includes airtight vacuum chamber E501，Described vacuum chamber E501 is connected to vacuum pump E502，The bottom of described vacuum chamber E501 is provided with discharging opening E503，Described discharging opening E503 is sealedly connected with First Transition cylinder E504，The upper end of described First Transition cylinder E504 is provided with the first stop valve E505，The lower end of described First Transition cylinder E504 is provided with the second stop valve E506，Described vacuum chamber E501 is provided above the second transition cylinder E507，The lower end of described second transition cylinder E507 is tightly connected with vacuum chamber E501 and connects with vacuum chamber E501 inside，The lower end of described second transition cylinder E507 is provided with the 3rd stop valve E508，The described upper end of the second transition cylinder E507 and the lower end of inner barrel D402 are tightly connected；
nullDescribed mud device 6 processed includes airtight housing F601，It is provided with conveyer belt F602 in described housing F601、First passive cylinder F603、Second passive cylinder F604、3rd passive cylinder F605、Drive cylinder F606、Drive motor F607，Described 3rd passive cylinder F605、Cylinder F606 is driven to be tightened by conveyer belt F602，Second passive cylinder F604 is arranged on the 3rd passive cylinder F605 and drives between cylinder F606，First passive cylinder F603 is arranged on the second passive cylinder F604 and drives between cylinder F606，Drive motor F607 is used for making driving cylinder F606 rotate，First passive cylinder F603 is arranged above between the first mud cylinder F608 processed and the first passive cylinder F603 and the first mud cylinder F608 processed there is gap，Second passive cylinder F604 is arranged above between the second mud cylinder F609 processed and the second passive cylinder F604 and the second mud cylinder F609 processed there is gap，3rd passive cylinder F605 is arranged above between the 3rd mud cylinder F610 processed and the 3rd passive cylinder F605 and the three mud cylinder F610 processed there is gap，Gap between described first passive cylinder F603 and the first mud processed cylinder F608 is gap between passive cylinder F604 and the second mud cylinder F609 processed more than second，Gap between described second passive cylinder F604 and the second mud processed cylinder F609 is gap between passive cylinder F605 and the three mud cylinder F610 processed more than the 3rd，Between described first mud cylinder F608 processed and driving cylinder F606、Between second mud cylinder F609 and the first processed mud cylinder F608 processed、It is connected each through drive mechanism between 3rd mud cylinder F610 and the second processed mud cylinder F609 processed，Described housing F601 is provided with charging aperture F611，The lower end of described charging aperture F611 and the second transition cylinder E507 is tightly connected，Described charging aperture F611 is connected to deflector chute F612，The upper end of described deflector chute F612 is connected with charging aperture F611，Lower end extends to conveyer belt F602，And the lower end of deflector chute F612 is driving between the passive cylinder F603 of cylinder F606 and the first；The arranged outside of the described 3rd passive cylinder F605 has discharge nozzle F613, one end of described discharge nozzle F613 extends to the outside of the 3rd passive cylinder F605 and contacts with conveyer belt F602, the other end extends to outside housing F601, and the end of described discharge nozzle F613 is provided with stop valve F614；
Described microwave drier 7 includes airtight casing G701, it is provided with microwave emitter G702 in described casing G701, microwave receiver G703, heating cylinder G704, the upper end of described heating cylinder G704 is sealedly connected with transition cylinder G705, the upper end of described transition cylinder G705 extends to outside casing G701 and is connected with the end seal of discharge nozzle F613, the lower end of described transition cylinder G705 is provided with the first stop valve G706, the lower end of described heating cylinder G704 extends to outside casing G701 and is provided with the second stop valve G707 in the lower end of heating cylinder G704, described microwave emitter G702, microwave receiver G703 is separately positioned on the both sides of heating cylinder G704.
This is used for the process equipment of mealy potato by the rinser 1 set gradually, device for peeling 2, slicing device 3, ripening device used 4, chiller 5, mud device 6 processed, microwave drier 7 forms, each device all works in airtight environment, all it is tightly connected between each device simultaneously, make Rhizoma Solani tuber osi except matting, other operations all carry out in the environment sealed, the probability that collateral security Rhizoma Solani tuber osi contacts with oxygen in the whole course of processing is substantially reduced, can effectively prevent the polyphenol oxidase (PPO) in course of processing Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
nullWhen Rhizoma Solani tuber osi is carried out，Only the Rhizoma Solani tuber osi needing processing need to be placed on conveyer belt A101，Conveyer belt A101 drives Rhizoma Solani tuber osi to move along conveyer belt A101 in moving process，Rhizoma Solani tuber osi sequentially passes through a rinse bath A105 in the process of movement、Secondary cleaning groove A106，Rhizoma Solani tuber osi is through a rinse bath A105，It is positioned at first below Rhizoma Solani tuber osi time the water under high pressure of jet pipe A1052 and upwards sprays from first nozzle A1053 and be sprayed on Rhizoma Solani tuber osi，Being positioned on first above Rhizoma Solani tuber osi the water under high pressure of jet pipe A1054 is sprayed onto Rhizoma Solani tuber osi downwards from the first top nozzle A1055，So just whole Rhizoma Solani tuber osi can be carried out cleaning showers，Rhizoma Solani tuber osi after once cleaning subsequently enters in secondary cleaning groove A106，Now，It is positioned at second below Rhizoma Solani tuber osi time the water under high pressure of jet pipe A1062 and upwards sprays from second nozzle A1063 and be sprayed on Rhizoma Solani tuber osi，Being positioned on second above Rhizoma Solani tuber osi the water under high pressure of jet pipe A1064 is sprayed onto Rhizoma Solani tuber osi downwards from the second top nozzle A1065，So just whole Rhizoma Solani tuber osi can be carried out cleaning showers，Rhizoma Solani tuber osi after secondary cleaning becomes very clean，Simultaneously，Water after once cleaning falls in the first tank A1051，During owing to once cleaning，On Rhizoma Solani tuber osi epidermis, the earth residue of big absolutely number is all rinsed and falls in the first tank A1051，So the water in the first tank A1051 is comparatively muddy，Directly emit from the first blow-off pipe A1056，Water after secondary cleaning falls into the second tank A1061，During due to secondary cleaning，Rhizoma Solani tuber osi epidermis only remains little earth residue after once cleaning，So Rhizoma Solani tuber osi is once cleaned by water also comparatively limpid can be also used in the second tank A1061，Therefore，The second blow-off pipe A1066 that water in second tank A1061 is connected by bottom is discharged in the A1067 of pond，Then utilize water pump A1069 that by aqueduct A1068, water in the A1067 of pond is sent into jet pipe A1054 on first、In first time jet pipe A1052，Thus Rhizoma Solani tuber osi is once cleaned，So just water consumption can be reduced，Save cost.
In order to avoid water pump A1069 or aqueduct A1068 is blocked by the residue earth in the A1067 of pond, multiple filter screen A107 it is provided with in described pond A1067, multiple filter screen A107 are successively set between water inlet A and water outlet A, so, water in the A1067 of pond first passes through recycling water pump A1069 after multiple filter screen A107 filters and by aqueduct A1068, water in the A1067 of pond is sent into jet pipe A1054 on first, in first time jet pipe A1052, water pump A1069 or aqueduct A1068 is blocked by the residue earth that so just can be prevented effectively from the A1067 of pond, ensure being smoothed out of matting.
It addition, in order to ensure filter effect, the mesh size of multiple filter screen A107 diminishes successively, the maximum filter screen A107 of described mesh is positioned at water inlet A place, and the minimum filter screen A107 of described mesh is positioned at water outlet A place.
For the ease of feeding, described conveyer belt A101 is provided above hopper A108, and the discharging opening of hopper A108 is towards conveyer belt A101, hopper A108 is positioned at the outside of a rinse bath A105, so, only the Rhizoma Solani tuber osi cleaned need to being needed to put in hopper A108, operation is very easy；Simultaneously, for the ease of splicing, the arranged outside of described secondary cleaning groove A106 has splicing groove A109, the lower end of the upper end of transition cylinder B218 and splicing groove A109 is tightly connected, described splicing groove A109 is connected to deflector chute A110, one end of described deflector chute A110 is connected with splicing groove A109, the other end extends to the outside of passive cylinder A102 and contacts with conveyer belt A101, clean complete Rhizoma Solani tuber osi along conveyer belt A101 move to deflector chute A110 termination time, fall in splicing groove A109 along deflector chute A110, whole process carries out automatically, without manually carrying, save time and laborsaving.
nullWhen carrying out peeling and processing，First open the second control valve B220 that transition cylinder B218 upper end is arranged，The Rhizoma Solani tuber osi now cleaned up in splicing groove A109 falls in transition cylinder B218，It is then shut off the second control valve B220，Open the first control valve B219 being arranged on transition cylinder B218 lower end again，The Rhizoma Solani tuber osi in transition cylinder B218 is made to fall in peeling cavity B2011，Now，The lower end of annulus B209 is leaned on into rotating disk B203，Discharging opening B208 is blocked by annulus B209，Drive motor B202 drive shaft B204 rotates and then drives rotating disk B203 to rotate，Owing to the upper surface of rotating disk B203 is waveform，Rotating disk B203 can the inner surface thrown with annulus B209 contacts and rubs by Rhizoma Solani tuber osi in rotation process，Owing to the inner wall surface of annulus B209 is abradant surface，Rhizoma Solani tuber osi contacts with annulus B209 in the process of friction，The epidermis of Rhizoma Solani tuber osi can be rubbed off，Simultaneously，The fountain head B205 arranged in peeling cavity B2011 sprays the current of high pressure，Rhizoma Solani tuber osi is rinsed，The Rhizoma Solani tuber osi epidermis wiped is fallen into from Rhizoma Solani tuber osi surface washing and is flowed in storage cavity B2012 by the multiple water hole B211 arranged rotating disk B203，When hypervolia in storage cavity B2012，Open the first conducting valve B214 arranged on the first blow-off pipe B213，Water in storage cavity B2012 along the first blowdown pipe flow to transition water tank B215 in，It is then shut off the first conducting valve B214，Open the second conducting valve B217 arranged on the second blow-off pipe B216，Water in transition water tank B215 is discharged along the second blow-off pipe B216，When Rhizoma Solani tuber osi epidermis is removed after totally，Lowering or hoisting gear B210 is utilized to be risen by annulus B209，Discharging opening B208 is made to connect with peeling cavity B2011，Now，Rotating disk B203 is rotated further to be thrown away from discharging opening B208 by the Rhizoma Solani tuber osi after peeling and falls into housing C301 along passage C312，This device for peeling 2 decortication effect is good，Simultaneously，Rhizoma Solani tuber osi can be separated with epidermis，Furthermore，By arranging transition cylinder B218 and transition water tank B215，Charging aperture C311 and discharging opening B208 is tightly connected by passage C312 simultaneously，Can so that inside outer cylinder body B201 hardly with contacting external air，Can effectively prevent the polyphenol oxidase (PPO) in peeling process Rhizoma Solani tuber osi from contacting with the oxygen in air，Avoid oxidation polymerization，Can effectively prevent Rhizoma Solani tuber osi brown stain，Thus ensureing that the mealy potato quality finally produced is higher.
Prevent the polyphenol oxidase (PPO) in peeling process Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization to occur, described outer cylinder body B201 is connected to the nitrogen tube B221 for being filled with nitrogen in outer cylinder body B201；In peeling process, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
nullWhen carrying out slicing treatment，Enter housing C301 from charging aperture C311 from the discharging opening B208 Rhizoma Solani tuber osi thrown away along passage C312，On again along deflector chute C316 landing to conveyer belt C302，First drive motor C305 makes driving cylinder C304 rotate and then make conveyer belt C302 move，Conveyer belt C302 drives Rhizoma Solani tuber osi to move in moving process，When Rhizoma Solani tuber osi is below the roller C306 that overdrives，Owing to the second drive motor C307 makes driving roller C306 high-speed rotation，And then make multiple annular blade C308 high-speed rotation sheathed on driving roller C306，Annular blade C308 is when high-speed rotation，The Rhizoma Solani tuber osi of process can be cut into slices，Tableted potato chips continues to move under the drive of conveyer belt C302，And then fall in discharge nozzle C313，Whole slicing processes can continuously perform，Dicing effect is better simultaneously，Additionally，Owing to charging aperture C311 and discharging opening B208 is tightly connected by passage C312，The end of discharge nozzle C313 is provided with shutoff valve C 314，Can so that inside housing C301 hardly with contacting external air，Can effectively prevent the polyphenol oxidase (PPO) in slicing processes Rhizoma Solani tuber osi from contacting with the oxygen in air，Avoid oxidation polymerization，Can effectively prevent Rhizoma Solani tuber osi brown stain，Thus ensureing that the mealy potato quality finally produced is higher.
It is further, in order to avoid potato chips is stuck between annular blade C308, the inwall of described housing C301 is provided with material scraping plate C317, one end of described material scraping plate C317 is fixed on the inwall of housing C301, the other end has multiple breach, the quantity of described breach is identical with the quantity of annular blade C308 and position one_to_one corresponding, the blade of annular blade C308 is positioned at breach, even if so potato chips is stuck between annular blade C308, can also be scraped by material scraping plate C317 and be fallen, avoid potato chips to be stuck between annular blade C308 production is impacted.
It addition, prevent the polyphenol oxidase (PPO) in slicing processes Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization occurs, described housing C301 is connected to the nitrogen tube C315 for being filled with nitrogen in housing C301；In slicing processes, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
nullWhen Rhizoma Solani tuber osi is carried out ripening，First open shutoff valve C 314，The potato chips in discharge nozzle C313 is made to fall in hopper D409，It is then switched off shutoff valve C 314，Open the 3rd stop valve D410 that the discharging opening of hopper D409 is arranged，The potato chips in hopper D409 is made to fall in transition cylinder D408，It is then shut off the 3rd stop valve D410，Then the first stop valve D406 is opened，The potato chips in transition cylinder D408 is made to fall in inner barrel D402，Close the first stop valve D406，Now，Steam generator D401 work produces the steam of high temperature，The steam of high temperature flows in mezzanine space D404 along steam pipe D，Then high-temperature steam enters inner barrel D402 by steam passage holes D405 and contacts with potato chips and potato chips is heated ripening，After potato chips is heated to ripening，Open the second stop valve D407 that the lower end of inner barrel D402 is arranged，The potato chips of ripening falls in the second transition cylinder E507，This ripening device used 4 utilizes steam that Rhizoma Solani tuber osi is carried out ripening，Rhizoma Solani tuber osi rapid aging can be made，Ripening effect is high，Whole maturing process carries out automatically simultaneously，Without a dead lift Rhizoma Solani tuber osi，Additionally，By arranging transition cylinder D408，Can so that inside outer cylinder body D403 hardly with contacting external air，Can effectively prevent the polyphenol oxidase (PPO) in maturing process Rhizoma Solani tuber osi from contacting with the oxygen in air，Avoid oxidation polymerization，Can effectively prevent Rhizoma Solani tuber osi brown stain，Thus ensureing that the mealy potato quality finally produced is higher.
It addition, prevent the polyphenol oxidase (PPO) in maturing process Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization occurs, described outer cylinder body D403 is connected to the nitrogen tube D411 for being filled with nitrogen in outer cylinder body D403；In maturing process, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
nullWhen Rhizoma Solani tuber osi is cooled down，First open the 3rd stop valve E508 being arranged on the second transition cylinder E507 lower end，The high temperature Rhizoma Solani tuber osi slabbing making ripening enters in vacuum chamber E501，It is then shut off the 3rd stop valve，Open vacuum pump E502，It is evacuated in vacuum chamber E501，The potato chips of high temperature quickly cools down under vacuum conditions，When potato chips is cooled to room temperature，Open the first stop valve E，The potato chips in vacuum chamber E501 is made to fall in First Transition cylinder E504，It is then shut off the first stop valve E，Open the second stop valve again，Potato chips falls into deflector chute F612，Rhizoma Solani tuber osi is cooled down by this chiller 5 under vacuum conditions，Due under vacuum environment，Temperature is non-normally low，Rhizoma Solani tuber osi can be made quickly to cool down，Good cooling results，Simultaneously，In vacuum environment，Can effectively prevent the polyphenol oxidase (PPO) in cooling procedure Rhizoma Solani tuber osi from contacting with the oxygen in air，Avoid oxidation polymerization，Can effectively prevent Rhizoma Solani tuber osi brown stain，Thus ensureing that the mealy potato quality finally produced is higher.
nullWhen potato chips being carried out mud processed and processing，The potato chips falling into deflector chute F612 is fallen on conveyer belt F602 along deflector chute F612，Potato chips passes sequentially through the first mud cylinder F608 processed under the drive of conveyer belt F602 and drives the gap between cylinder F606、Gap between second mud cylinder F609 and the first processed mud cylinder F608 processed、Gap between 3rd mud cylinder F610 and the second processed mud cylinder F609 processed，Due to the gap between the first passive cylinder F603 and the first mud processed cylinder F608 more than second gap between passive cylinder F604 and the second mud cylinder F609 processed，Gap between described second passive cylinder F604 and the second mud processed cylinder F609 is gap between passive cylinder F605 and the three mud cylinder F610 processed more than the 3rd，Potato chips can be pressed into mud after sequentially passing through above-mentioned gap gradually，The mashed potatoes made falls into discharge nozzle F613，This mud mode processed is more convenient to operate，Do not have the problem of blocking，And potato chips just can become mud after three times are suppressed，Mud process processed is incremental，The load that drive motor F607 bears is uniform and less，The service life of drive motor F607 can be greatly prolonged，Thus decreasing maintenance and the replacing of drive motor，And then the cost of Rhizoma Solani tuber osi mud is also just relatively low，The mud efficiency processed of this mud machine processed is greatly improved simultaneously，Additionally，The lower end of charging aperture F611 and the second transition cylinder E507 is tightly connected，The end of discharge nozzle F613 is provided with stop valve F614，And this mud process processed is to carry out in airtight housing F601，Can effectively prevent the polyphenol oxidase (PPO) in mud process Rhizoma Solani tuber osi processed from contacting with the oxygen in air，Avoid oxidation polymerization，Can effectively prevent Rhizoma Solani tuber osi brown stain，Thus ensureing that the mealy potato quality finally produced is higher.
Owing to mashed potatoes has certain viscosity, it is easy to be bonded at the outer surface of mud cylinder processed, generation in order to avoid the problems referred to above, it is provided with the first material scraping plate F616 between described first mud cylinder F608 and the second processed mud cylinder F609 processed, one end of described first material scraping plate F616 contacts with the outer surface of the first mud cylinder F608 processed, it is provided with the second material scraping plate F617 between described second mud cylinder F609 and the three processed mud cylinder F610 processed, one end of described second material scraping plate F617 contacts with the outer surface of the second mud cylinder F609 processed, the arranged outside of described 3rd mud cylinder F610 processed has the 3rd material scraping plate F618, one end of described 3rd material scraping plate F618 contacts with the outer surface of the 3rd mud cylinder F610 processed.The mashed potatoes being bonded at mud cylinder surface processed can be scraped to conveyer belt F602 surface by material scraping plate, it is to avoid the bonding too much mashed potatoes of mud cylinder surface processed affects being smoothed out of mud process processed.
Described drive mechanism can adopt the various drive mechanisms such as existing gear drive, chain drive, and for the ease of maintenance and installation, described drive mechanism is preferably belt gear.
It addition, prevent the polyphenol oxidase (PPO) in mud process Rhizoma Solani tuber osi processed from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization occurs, described housing F601 is connected to the nitrogen tube F615 for being filled with nitrogen in housing F601；In mud process processed, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
nullWhen to Rhizoma Solani tuber osi, you carry out micro-wave drying，First open stop valve F614，The mashed potatoes in discharge nozzle F613 is made to fall in transition cylinder G705，It is then shut off stop valve F614，Then the first stop valve G706 is opened，The mashed potatoes in transition cylinder G705 is made to fall in heating cylinder G704，Now open microwave emitter G702、Microwave receiver G703，Microwave traverse heating cylinder G704，Mashed potatoes in heating cylinder G704 is thermally dried，When obtaining mealy potato after dry end，This microwave drier 7 utilizes microwave that mashed potatoes is dried heating，Can quickly remove the moisture contained in mashed potatoes，Drying effect is good，Simultaneously，By arranging transition cylinder G705，Can so that whole dry heat process all carries out in airtight environment，Can effectively prevent the polyphenol oxidase (PPO) in dry heat process Rhizoma Solani tuber osi from contacting with the oxygen in air，Avoid oxidation polymerization，Can effectively prevent Rhizoma Solani tuber osi brown stain，Thus ensureing that the mealy potato quality finally produced is higher.
Collecting qualified mealy potato for the ease of screening, described casing G701 is arranged below vibrosieve G708, and described vibrosieve G708 is connected to vibrating motor G709, and described vibrosieve G708 is connected by flexible member G710 with casing G701.After mealy potato dries, opening the second stop valve G707, make the mealy potato in heating cylinder G704 fall in vibrosieve G708, vibrating motor G709 makes vibrosieve G708 vibrate, and qualified mealy potato can be sized out.
For the ease of collecting qualified mealy potato and underproof mealy potato, described vibrosieve G708 is arranged below the first splicing groove G711 and the second splicing groove G712, described first splicing groove G711 is arranged on immediately below vibrosieve G708, described vibrosieve G708 is obliquely installed, the height on the right-hand member distance ground of vibrosieve G708 is more than the distance on left end distance ground, described second splicing groove G712 is arranged on the left side of vibrosieve G708, the left end of described vibrosieve G708 is connected to stock guide G713, and the right-hand member of described stock guide G713 extends in the second splicing groove G712.Qualified mealy potato falls from vibrosieve G708 and falls in the first splicing groove G711, underproof mealy potato to left end and then falls in second splicing groove G712 along stock guide G713 along the vibrosieve G708 landing tilted, it is achieved that the screening of qualified mealy potato and defective mealy potato.
Additionally; prevent the polyphenol oxidase (PPO) in dry run Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further; avoid oxidation polymerization; described casing G701 is connected to the nitrogen tube G714 for being filled with nitrogen in casing G701; in micro-wave drying process; use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
Claims (7)
1. for the process equipment of mealy potato, it is characterised in that: the rinser (1) that includes setting gradually, device for peeling (2), slicing device (3), ripening device used (4), chiller (5), mud device processed (6), microwave drier (7)；
nullDescribed rinser (1) includes conveyer belt A (101)、Passive cylinder A (102)、Drive cylinder A (103)、Drive motor A (104)、Rinse bath A (105)、Secondary cleaning groove A (106)，Described passive cylinder A (102)、Cylinder A (103) is driven to be tightened by conveyer belt A (101)，Drive motor A (104) is used for making driving cylinder A (103) rotate，A described rinse bath A (105)、Secondary cleaning groove A (106) is arranged along the traffic direction of conveyer belt A (101) successively，Described conveyer belt A (101) is network structure，A described rinse bath A (105) includes the first tank A (1051)，Described first tank A (1051) is positioned between the conveyer belt A (101) on upper strata and the conveyer belt A (101) of lower floor，First time jet pipe A (1052) of many settings parallel to each other it is provided with in first tank A (1051)，Described first time jet pipe A (1052) is arranged at intervals with multiple first time nozzle A (1053)，Described first time nozzle A (1053) is towards the conveyer belt A (101) on upper strata，Described first tank A (1051) is provided above on multiple first jet pipe A (1054)，Jet pipe A (1054) is arranged at intervals with on described first multiple first top nozzle A (1055)，Described first top nozzle A (1055) is towards the conveyer belt A (101) on upper strata，The bottom of the first tank A (1051) is connected to the first blow-off pipe A (1056) communicated therewith；nullDescribed secondary cleaning groove A (106) includes the second tank A (1061)，Described second tank A (1061) is positioned between the conveyer belt A (101) on upper strata and the conveyer belt A (101) of lower floor，Second time jet pipe A (1062) of many settings parallel to each other it is provided with in second tank A (1061)，Described second time jet pipe A (1062) is arranged at intervals with multiple second time nozzle A (1063)，Described second time nozzle A (1063) is towards the conveyer belt A (101) on upper strata，Described second tank A (1061) is provided above on multiple second jet pipe A (1064)，Jet pipe A (1064) is arranged at intervals with on described second multiple second top nozzle A (1065)，Described second top nozzle A (1065) is towards the conveyer belt A (101) on upper strata，Jet pipe A (1064) on second、Second time jet pipe A (1062) all connects with high-pressure water pipe，The bottom of the second tank A (1061) is connected to the second blow-off pipe A (1066) communicated therewith，Described second blow-off pipe A (1066) end is connected to pond A (1067)，Described pond A (1067) is provided with water inlet A and water outlet A，Described water inlet A and the connection of the second blow-off pipe A (1066) end，Described water outlet A is connected to aqueduct A (1068)，Described aqueduct A (1068) is provided with water pump A (1069)，The end of aqueduct A (1068) respectively with first on jet pipe A (1054)、First time jet pipe A (1052) connection；
nullDescribed device for peeling (2) includes airtight outer cylinder body B (201)、Drive motor B (202)，It is provided with rotating disk B (203) in described outer cylinder body B (201)，The external diameter of described rotating disk B (203) and the internal diameter of outer cylinder body B (201) match，The lower surface center of described rotating disk B (203) is fixed with rotating shaft B (204)，Rotating shaft B (204) lower end extends to outer cylinder body B (201) outward，The output shaft of drive motor B (202) is connected with the lower end of rotating shaft B (204)，The upper surface of described rotating disk B (203) is waveform，The inside of outer cylinder body B (201) is divided into peeling cavity B (2011) and storage cavity B (2012) by rotating disk B (203)，It is provided with fountain head B (205) in described peeling cavity B (2011)，Described fountain head B (205) is positioned at rotating disk B (203) top and towards rotating disk B (203)，Described fountain head B (205) is connected to drainage tube B (206)，Drainage tube B (206) is provided with stop valve B (207)，Described drainage tube B (206) is connected with high-pressure water pipe，The barrel of described outer cylinder body B (201) is provided with discharging opening B (208)，Described discharging opening B (208) is positioned on the horizontal plane of rotating disk B (203) place，It is provided with annulus B (209) in described peeling cavity B (2011)，The external diameter of described annulus B (209) and the internal diameter of outer cylinder body B (201) match，The inner wall surface of annulus B (209) is abradant surface，The upper end of annulus B (209) is provided with lowering or hoisting gear B (210)，When the lower end of annulus B (209) is leaned on into rotating disk B (203)，Discharging opening B (208) is blocked by annulus B (209)，When annulus B (209) is moved upward to peak，Discharging opening B (208) connects with peeling cavity B (2011)，Described rotating disk B (203) is provided with multiple water hole B (211)，Peeling cavity B (2011) is connected by described water hole B (211) with storage cavity B (2012)，The bottom of described outer cylinder body B (201) is provided with discharge outlet B (212)，Discharge outlet B (212) is connected to the first blow-off pipe B (213)，First blow-off pipe B (213) is provided with the first conducting valve B (214)，The end of the first blow-off pipe B (213) is connected to airtight transition water tank B (215)，The bottom of described transition water tank B (215) is connected to the second blow-off pipe B (216) in communication，Described second blow-off pipe B (216) is provided with the second conducting valve B (217)，Described outer cylinder body B (201) is provided above transition cylinder B (218)，The lower end of described transition cylinder B (218) and the upper end of outer cylinder body B (201) are tightly connected and are provided with the first control valve B (219) in the lower end of transition cylinder B (218)，The upper end of transition cylinder B (218) is provided with the second control valve B (220)；
nullDescribed slicing device (3) includes airtight housing C (301)，It is provided with conveyer belt C (302) in described housing C (301)、Passive cylinder C (303)、Drive cylinder C (304)、First drive motor C (305)、Drive roller C (306)、Second drive motor C (307),Described passive cylinder C (303)、Cylinder C (304) is driven to be tightened by conveyer belt C (302)，Drive motor C (305) is used for making cylinder C (304) rotate，Described driving roller C (306) is positioned at conveyer belt C (302) top，Second drive motor C (307) is used for making driving roller C (306) rotate，Described driving roller C (306) is arranged with multiple annular blade C (308)，The setting parallel to each other of multiple annular blade C (308)，The surface configuration of described conveyer belt C (302) has one layer of cushion pad C (309)，The surface configuration of described cushion pad C (309) has multiple cutter groove C (310)，The quantity of described cutter groove C (310) is identical with the quantity of annular blade C (308) and position one_to_one corresponding，The point of a knife of annular blade C (308) is positioned at cutter groove C (310)，The top of described housing C (301) has charging aperture C (311)，Described charging aperture C (311) and discharging opening B (208) are tightly connected by passage C (312)，Described charging aperture C (311) is connected to deflector chute C (316)，One end of described deflector chute C (316) and charging aperture C (311)，The other end extends to conveyer belt C (302) top，The arranged outside of described passive cylinder C (303) has discharge nozzle C (313)，One end of described discharge nozzle C (313) extends to the outside of passive cylinder C (303) and contacts with cushion pad C (309)，The other end extends to housing C (301) outward，The end of described discharge nozzle C (313) is provided with shutoff valve C (314)；
nullDescribed ripening device used (4) include steam generator D (401)、Inner barrel D (402) and outer cylinder body D (403)，Described inner barrel D (402) is arranged in outer cylinder body D (403)，An airtight mezzanine space D (404) is formed between described outer cylinder body D (403) and inner barrel D (402)，The barrel of described inner barrel is provided with steam passage holes D (405)，Steam generator D (401) and mezzanine space D (404) is connected by steam pipe D，The upper end of described inner barrel D (402) is provided with the first stop valve D (406)，The lower end of inner barrel D (402) is provided with the second stop valve D (407)，The upper end of described inner barrel D (402) is connected to transition cylinder D (408)，The upper end of described transition cylinder D (408) is connected to hopper D (409)，The discharging opening of described hopper D (409) is provided with the 3rd stop valve D (410)，The charging aperture of described hopper D (409) is connected with the end seal of discharge nozzle C (313)；
nullDescribed chiller (5) includes airtight vacuum chamber E (501)，Described vacuum chamber E (501) is connected to vacuum pump E (502)，The bottom of described vacuum chamber E (501) is provided with discharging opening E (503)，Described discharging opening E (503) is sealedly connected with First Transition cylinder E (504)，The upper end of described First Transition cylinder E (504) is provided with the first stop valve E (505)，The lower end of described First Transition cylinder E (504) is provided with the second stop valve E (506)，Described vacuum chamber E (501) is provided above the second transition cylinder E (507)，The lower end of described second transition cylinder E (507) is tightly connected with vacuum chamber E (501) and connects with vacuum chamber E (501) inside，The lower end of described second transition cylinder E (507) is provided with the 3rd stop valve E (508)，The described upper end of the second transition cylinder E (507) and the lower end of inner barrel D (402) are tightly connected；
nullDescribed mud device (6) processed includes airtight housing F (601)，It is provided with conveyer belt F (602) in described housing F (601)、First passive cylinder F (603)、Second passive cylinder F (604)、3rd passive cylinder F (605)、Drive cylinder F (606)、Drive motor F (607)，Described 3rd passive cylinder F (605)、Cylinder F (606) is driven to be tightened by conveyer belt F (602)，Second passive cylinder F (604) is arranged on the 3rd passive cylinder F (605) and drives between cylinder F (606)，First passive cylinder F (603) is arranged on the second passive cylinder F (604) and drives between cylinder F (606)，Drive motor F (607) is used for making driving cylinder F (606) rotate，Being arranged above the first mud cylinder F (608) processed and there is gap between the first passive cylinder F (603) and the first mud cylinder F (608) processed of first passive cylinder F (603)，Being arranged above the second mud cylinder F (609) processed and there is gap between the second passive cylinder F (604) and the second mud cylinder F (609) processed of second passive cylinder F (604)，Being arranged above the 3rd mud cylinder F (610) processed and there is gap between the 3rd passive cylinder F (605) and the 3rd mud cylinder F (610) processed of 3rd passive cylinder F (605)，Gap between described first passive cylinder F (603) and the first mud cylinder F (608) processed is gap between passive cylinder F (604) and the second mud cylinder F (609) processed more than second，Gap between described second passive cylinder F (604) and the second mud cylinder F (609) processed is gap between passive cylinder F (605) and the 3rd mud cylinder F (610) processed more than the 3rd，Between described first mud cylinder F (608) processed and driving cylinder F (606)、Between second mud cylinder F (609) processed and the first mud cylinder F (608) processed、It is connected each through drive mechanism between 3rd mud cylinder F (610) processed with the second mud cylinder F (609) processed，Described housing F (601) is provided with charging aperture F (611)，The lower end of described charging aperture F (611) and the second transition cylinder E (507) is tightly connected，Described charging aperture F (611) is connected to deflector chute F (612)，The upper end of described deflector chute F (612) is connected with charging aperture F (611)，Lower end extends to conveyer belt F (602)，And the lower end of deflector chute F (612) is positioned between driving cylinder F (606) and the first passive cylinder F (603)；The arranged outside of the described 3rd passive cylinder F (605) has discharge nozzle F (613), one end of described discharge nozzle F (613) extends to the outside of the 3rd passive cylinder F (605) and contacts with conveyer belt F (602), the other end extends to housing F (601) outward, and the end of described discharge nozzle F (613) is provided with stop valve F (614)；
nullDescribed microwave drier (7) includes airtight casing G (701)，It is provided with microwave emitter G (702) in described casing G (701)、Microwave receiver G (703)、Heating cylinder G (704)，The upper end of described heating cylinder G (704) is sealedly connected with transition cylinder G (705)，The upper end of described transition cylinder G (705) extends to casing G (701) and outward and is connected with the end seal of discharge nozzle F (613)，The lower end of described transition cylinder G (705) is provided with the first stop valve G (706),The lower end of described heating cylinder G (704) extends to outside casing G and is provided with the second stop valve G (707) in the lower end of heating cylinder G (704)，Described microwave emitter G (702)、Microwave receiver G (703) is separately positioned on the both sides of heating cylinder G (704).
2. the process equipment for mealy potato as claimed in claim 1, it is characterized in that: being provided with multiple filter screen A (107) in described pond A (1067), multiple filter screen A (107) are successively set between water inlet A and water outlet A；Described conveyer belt A (101) is provided above hopper A (108), the discharging opening of hopper A (108) is towards conveyer belt A (101), and hopper A (108) is positioned at the outside of a rinse bath A (105)；The arranged outside of described secondary cleaning groove A (106) has splicing groove A (109), the lower end of the upper end of transition cylinder B (218) and splicing groove A (109) is tightly connected, described splicing groove A (109) is connected to deflector chute A (110), one end of described deflector chute A (110) is connected with splicing groove A (109), and the other end extends to the outside of passive cylinder A (102) and contacts with conveyer belt A (101).
3. the process equipment for mealy potato as claimed in claim 1, it is characterized in that: the inwall of described housing C (301) is provided with material scraping plate C (317), one end of described material scraping plate C (317) is fixed on the inwall of housing C (301), the other end has multiple breach, the quantity of described breach is identical with the quantity of annular blade C (308) and position one_to_one corresponding, and the point of a knife of annular blade C (308) is positioned at breach.
null4. the process equipment for mealy potato as claimed in claim 1，It is characterized in that: between described first mud cylinder F (608) processed and the second mud cylinder F (609) processed, be provided with the first material scraping plate F (616)，One end of described first material scraping plate F (616) contacts with the outer surface of the first mud cylinder F (608) processed，It is provided with the second material scraping plate F (617) between described second mud cylinder F (609) processed and the 3rd mud cylinder F (610) processed，One end of described second material scraping plate F (617) contacts with the outer surface of the second mud cylinder F (609) processed，The arranged outside of described 3rd mud cylinder F (610) processed has the 3rd material scraping plate F (618)，One end of described 3rd material scraping plate F (618) contacts with the outer surface of the 3rd mud cylinder F (610) processed.
5. the process equipment for mealy potato as claimed in claim 1, it is characterized in that: described casing G is arranged below vibrosieve G (708), described vibrosieve G (708) is connected to vibrating motor G (709), described vibrosieve G (708) and casing G be connected by flexible member G (710).
6. the process equipment for mealy potato as claimed in claim 5, it is characterized in that: described vibrosieve G (708) is arranged below the first splicing groove G (711) and the second splicing groove G (712), described first splicing groove G (711) is arranged on immediately below vibrosieve G (708), described vibrosieve G (708) is obliquely installed, the height on the right-hand member distance ground of vibrosieve G (708) is more than the distance on left end distance ground, described second splicing groove G (712) is arranged on the left side of vibrosieve G (708), the left end of described vibrosieve G (708) is connected to stock guide G (713), the right-hand member of described stock guide G (713) extends in the second splicing groove G (712).
7. the process equipment for mealy potato as claimed in claim 1, it is characterised in that: described outer cylinder body B (201) is connected to the nitrogen tube B (221) for being filled with nitrogen in outer cylinder body B (201)；Described housing C (301) is connected to the nitrogen tube C (315) for being filled with nitrogen in housing C (301)；Described outer cylinder body D (403) is connected to the nitrogen tube D (411) for being filled with nitrogen in outer cylinder body D (403)；Described housing F (601) is connected to the nitrogen tube F (615) for being filled with nitrogen in housing F (601)；Described casing G (701) is connected to the nitrogen tube G (714) for being filled with nitrogen in casing G (701).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620004495.XU CN205358113U (en) | 2016-01-01 | 2016-01-01 | A processing equipment for potato powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620004495.XU CN205358113U (en) | 2016-01-01 | 2016-01-01 | A processing equipment for potato powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205358113U true CN205358113U (en) | 2016-07-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620004495.XU Active CN205358113U (en) | 2016-01-01 | 2016-01-01 | A processing equipment for potato powder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205358113U (en) |
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2016
- 2016-01-01 CN CN201620004495.XU patent/CN205358113U/en active Active
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Effective date of registration: 20230223 Address after: 615013 No. 24, Xuefu Road, Anning Town, Xichang City, Liangshan Yi Autonomous Prefecture, Sichuan Province Patentee after: Xichang Xiyuan Asset Management Co.,Ltd. Address before: 615013 mapingba, Xichang City, Liangshan Yi Autonomous Prefecture, Sichuan Province Patentee before: XICHANG College Patentee before: LIANGSHAN SHUNFU AGRICULTURAL TECHNOLOGY CO.,LTD. |
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Effective date of registration: 20231016 Address after: 615050 North Section 2 of Aerospace Avenue, Xichang City, Liangshan Yi Autonomous Prefecture, Sichuan Province (Chengliang Industrial Park) Patentee after: Xichang Pinhe Food Co.,Ltd. Address before: 615013 No. 24, Xuefu Road, Anning Town, Xichang City, Liangshan Yi Autonomous Prefecture, Sichuan Province Patentee before: Xichang Xiyuan Asset Management Co.,Ltd. |
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