A kind of process equipment of saratoga chip
Technical field
This utility model relates to Potato ring rot bacteria technical field, the process equipment of especially a kind of saratoga chip.
Background technology
Rhizoma Solani tuber osi, belongs to Solanaceae herbaceos perennial, and tuber can be edible, is the third-largest important cereal crops in the whole world, is only second to Semen Tritici aestivi and Semen Maydis.Rhizoma Solani tuber osi is also known as potato, Rhizoma Solani tuber osi, ocean Rhizoma Dioscoreae etc., the tuber of plant of Solanaceae.With Semen Tritici aestivi, Semen Maydis, Oryza glutinosa, Sorghum vulgare Pers. become the big crop in the world five.
The course of processing of saratoga chip is generally divided into following step: cleaning-peeling-section-ripening-cooling-dry-fried-seasoning, in the existing saratoga chip course of processing, owing to its each operation is mostly directly carry out in atmosphere, this polyphenol oxidase (PPO) resulted in Rhizoma Solani tuber osi is easy to contact with the oxygen in air, oxidation polymerization can be there is, cause brown stain, Rhizoma Solani tuber osi blackening not only can be made after Rhizoma Solani tuber osi generation brown stain, the aminoacid of Rhizoma Solani tuber osi can be destroyed simultaneously, protein and ascorbic acid generation pathological changes, the nutritive value causing Rhizoma Solani tuber osi reduces, furthermore, after Rhizoma Solani tuber osi generation brown stain, its local flavor is poor, the product Wheat Protein that brown stain produces, harmful components can be produced, such as acrylamide, it is detrimental to health.
Utility model content
Technical problem to be solved in the utility model is to provide the process equipment of a kind of saratoga chip avoiding Rhizoma Solani tuber osi that brown stain occurs in the course of processing.
This utility model solves the technical scheme that its technical problem adopts: the process equipment of this saratoga chip, including the rinser set gradually, device for peeling, slicing device, ripening device used, chiller, microwave drier, deep-frying device, seasoning device;
nullDescribed rinser includes conveyer belt A、Passive cylinder A、Drive cylinder A、Drive motor A、Rinse bath A、Secondary cleaning groove A,Described passive cylinder A、Cylinder A is driven to be tightened by conveyer belt A,Drive motor A is used for making driving cylinder A rotate,A described rinse bath A、Secondary cleaning groove A is arranged along the traffic direction of conveyer belt A successively,Described conveyer belt A is network structure,A described rinse bath A includes the first tank A,Described first tank A is between the conveyer belt A and the conveyer belt A of lower floor on upper strata,First time jet pipe A of many settings parallel to each other it is provided with in first tank A,Described first time jet pipe A is arranged at intervals with multiple first time nozzle A,Described first time nozzle A is towards the conveyer belt A on upper strata,Described first tank A is provided above on multiple first jet pipe A,Jet pipe A is arranged at intervals with on described first multiple first top nozzle A,Described first top nozzle A is towards the conveyer belt A on upper strata,The bottom of the first tank A is connected to the first blow-off pipe A communicated therewith;nullDescribed secondary cleaning groove A includes the second tank A,Described second tank A is between the conveyer belt A and the conveyer belt A of lower floor on upper strata,Second time jet pipe A of many settings parallel to each other it is provided with in second tank A,Described second time jet pipe A is arranged at intervals with multiple second time nozzle A,Described second time nozzle A is towards the conveyer belt A on upper strata,Described second tank A is provided above on multiple second jet pipe A,Jet pipe A is arranged at intervals with on described second multiple second top nozzle A,Described second top nozzle A is towards the conveyer belt A on upper strata,Jet pipe A on second、Second time jet pipe A all connects with high-pressure water pipe,The bottom of the second tank A is connected to the second blow-off pipe A communicated therewith,Described second blow-off pipe A end is connected to pond A,Described pond A is provided with water inlet A and water outlet A,Described water inlet A and the connection of the second blow-off pipe A end,Described water outlet A is connected to aqueduct A,Described aqueduct A is provided with water pump A,The end of aqueduct A respectively with first on jet pipe A、First time jet pipe A connection;
nullDescribed device for peeling includes airtight outer cylinder body B、Drive motor B,It is provided with rotating disk B in described outer cylinder body B,The external diameter of described rotating disk B and the internal diameter of outer cylinder body B match,The lower surface center of described rotating disk B is fixed with rotating shaft B,Rotating shaft B lower end extends to outside outer cylinder body B,The output shaft of drive motor B is connected with the lower end of rotating shaft B,The upper surface of described rotating disk B is waveform,The inside of outer cylinder body B is divided into peeling cavity B and storage cavity B by rotating disk B,It is provided with fountain head B in described peeling cavity B,Described fountain head B is positioned at above rotating disk B and towards rotating disk B,Described fountain head B is connected to drainage tube B,Drainage tube B is provided with stop valve B,Described drainage tube B is connected with high-pressure water pipe,The barrel of described outer cylinder body B is provided with discharging opening B,Described discharging opening B is positioned on the horizontal plane of rotating disk B place,It is provided with annulus B in described peeling cavity B,The external diameter of described annulus B and the internal diameter of outer cylinder body B match,The inner wall surface of annulus B is abradant surface,The upper end of annulus B is provided with lowering or hoisting gear B,When the lower end of annulus B is leaned on into rotating disk B,Discharging opening B is blocked by annulus B,When annulus B is moved upward to peak,Discharging opening B connects with peeling cavity B,Described rotating disk B is provided with multiple water hole B,Described water hole B will remove the peel cavity B and connect with storage cavity B,The bottom of described outer cylinder body B is provided with discharge outlet B,Discharge outlet B is connected to the first blow-off pipe B,First blow-off pipe B is provided with the first conducting valve B,The end of the first blow-off pipe B is connected to airtight transition water tank B,The bottom of described transition water tank B is connected to the second blow-off pipe B in communication,Described second blow-off pipe B is provided with the second conducting valve B,Described outer cylinder body B is provided above transition cylinder B,The described lower end of transition cylinder B and the upper end of outer cylinder body B are tightly connected and are provided with the first control valve B in the lower end of transition cylinder B,The upper end of transition cylinder B is provided with the second control valve B;
Described slicing device includes airtight housing C, it is provided with rotating shaft C in described housing C, rotating shaft C is connected to drive motor C, housing C is divided into leftward space C and rightward space C by rotating shaft C, the top of described housing C has charging aperture C, the bottom of housing C has discharging opening C, described charging aperture C and discharging opening B is tightly connected by passage C, described charging aperture C connects with leftward space C, discharging opening C is positioned at the underface of charging aperture C, the direction that the axial direction of described rotating shaft C falls with Rhizoma Solani tuber osi is orthogonal, and described rotating shaft is arranged with multiple blade C;
Described ripening device used include steam generator D, inner barrel D and outer cylinder body D, described inner barrel D is arranged in outer cylinder body D, an airtight mezzanine space D is formed between described outer cylinder body D and inner barrel D, the barrel of described inner barrel is provided with steam passage holes D, steam generator D is connected by steam pipe D with mezzanine space D, the upper end of described inner barrel D is provided with the first stop valve D, the lower end of inner barrel D is provided with the second stop valve D, the upper end of described inner barrel D is connected to transition cylinder D, the upper end of described transition cylinder D is connected to hopper D, the discharging opening of described hopper D is provided with the 3rd stop valve D, the charging aperture of described hopper D and discharging opening C are tightly connected;
Described chiller includes airtight vacuum chamber E, described vacuum chamber E is connected to vacuum pump E, the bottom of described vacuum chamber E is provided with discharging opening E, described discharging opening E is sealedly connected with First Transition cylinder E, the upper end of described First Transition cylinder E is provided with the first stop valve E, the lower end of described First Transition cylinder E is provided with the second stop valve E, described vacuum chamber E is provided above the second transition cylinder E, the lower end of described second transition cylinder E is tightly connected with vacuum chamber E and connects with vacuum chamber E inside, the lower end of described second transition cylinder E is provided with the 3rd stop valve E, the described upper end of the second transition cylinder E and the lower end of inner barrel D are tightly connected;
Described microwave drier includes airtight casing G, microwave emitter G, microwave receiver G, heating cylinder G it is provided with in described casing G, the upper end of described heating cylinder G is sealedly connected with transition cylinder G, the upper end of described transition cylinder G extends to outside casing G and is connected with the end seal of First Transition cylinder E, the lower end of described heating cylinder G extends to outside casing G and is provided with the second stop valve G in the lower end of heating cylinder G, and described microwave emitter G, microwave receiver G are separately positioned on the both sides of heating cylinder G;
nullDescribed deep-frying device includes casing E,It is loaded with high-temperature edible oil in described casing E,The first conveyer belt E it is provided with in described casing E、First passive cylinder E、First drives cylinder E,The surface configuration of the first conveyer belt E has polylith the first material scraping plate,Polylith the first material scraping plate setting parallel to each other and orthogonal with the conveying direction of the first conveyer belt E,Described first conveyer belt E is horizontally disposed with and the first conveyer belt E on upper strata is flooded by high-temperature edible oil,The lower end of heating cylinder G is towards the first conveyer belt E,Described first passive cylinder E、First drives cylinder E to be tightened by the first conveyer belt E,First driving cylinder E is connected to for making it rotate the first drive motor E,The second driving cylinder E it is additionally provided with in described casing E、Second conveyer belt E,Second driving cylinder E is connected to the second drive motor E for making it rotate,Described casing E is provided above the second passive cylinder E,Described second drives cylinder E to be arranged on the lower right of the first passive cylinder E,Second passive cylinder E is arranged on the right side of the second driving cylinder E,Described second passive cylinder E、Second drives cylinder E to be tightened by the second conveyer belt E,The surface configuration of described second conveyer belt E has polylith the second material scraping plate,Polylith the second material scraping plate setting parallel to each other and orthogonal with the conveying direction of the second conveyer belt E,The height of described first material scraping plate and the height sum of the second material scraping plate drive the minimum spacing between cylinder E equal to the first passive cylinder E and the second,The lower right of the described second passive cylinder E is provided with the 3rd driving cylinder E,The upper right side of described casing E is provided with the 3rd passive cylinder E、3rd conveyer belt E,3rd conveyer belt E is horizontally disposed with,Described 3rd passive cylinder E、3rd drives cylinder E to be tightened by the 3rd conveyer belt E;
Described seasoning device includes seasoning drum, and the described 3rd passive cylinder E is positioned at seasoning drum, and described seasoning drum is obliquely installed from left to right, and the left side of described seasoning drum is provided with the funnel equipped with flavoring agent, and the discharging opening of described funnel is towards the 3rd conveyer belt E.
Further, being provided with multiple filter screen A in described pond A, multiple filter screen A are successively set between water inlet A and water outlet A;Described conveyer belt A is provided above hopper A, and the discharging opening of hopper A is towards conveyer belt A, and hopper A is positioned at the outside of a rinse bath A;The arranged outside of described secondary cleaning groove A has splicing groove A, the lower end of the upper end of transition cylinder B and splicing groove A is tightly connected, being connected to deflector chute A on described splicing groove A, one end of described deflector chute A is connected with splicing groove A, and the other end extends to the outside of passive cylinder A and contacts with conveyer belt A.
Further, the length of described blade C is identical with the width of leftward space C.
Further, the right-hand member of described seasoning drum is arranged below collecting tank.
Further, described outer cylinder body B is connected to the nitrogen tube B for being filled with nitrogen in outer cylinder body B;Described housing C is connected to the nitrogen tube C for being filled with nitrogen in housing C;Described outer cylinder body D is connected to the nitrogen tube D for being filled with nitrogen in outer cylinder body D;Described housing F is connected to the nitrogen tube F for being filled with nitrogen in housing F;Described casing G is connected to the nitrogen tube G for being filled with nitrogen in casing G.
nullThe beneficial effects of the utility model are: the process equipment of this saratoga chip is by the rinser set gradually、Device for peeling、Slicing device、Ripening device used、Chiller、Microwave drier、Deep-frying device、Seasoning device forms,Except rinser、Outside deep-frying device and seasoning device,Other devices all work in airtight environment,And be all tightly connected between each device,Make Rhizoma Solani tuber osi except matting、Fried operation、Outside seasoning operation,Other operations all carry out in the environment sealed,The probability that collateral security saratoga chip contacts with oxygen in the whole course of processing is substantially reduced,Can effectively prevent the polyphenol oxidase (PPO) in course of processing Rhizoma Solani tuber osi from contacting with the oxygen in air,Avoid oxidation polymerization,Can effectively prevent Rhizoma Solani tuber osi brown stain,Thus ensureing that the saratoga chip quality finally produced is higher.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only embodiment of the present utility model, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to the accompanying drawing provided.
Fig. 1 is the structural representation of the process equipment of saratoga chip described in the utility model;
Description of symbols in figure: rinser 1, including conveyer belt A101, passive cylinder A102, drive cylinder A103, drive motor A104, rinse bath A105, first tank A1051, first time jet pipe A1052, first time nozzle A1053, jet pipe A1054 on first, first top nozzle A1055, first blow-off pipe A1056, secondary cleaning groove A106, second tank A1061, second time jet pipe A1062, second time nozzle A1063, jet pipe A1064 on second, second top nozzle A1065, second blow-off pipe A1066, pond A1067, aqueduct A1068, water pump A1069, filter screen A107, hopper A108, splicing groove A109, deflector chute A110;Device for peeling 2, outer cylinder body B201, peeling cavity B2011, storage cavity B2012, drive motor B202, rotating disk B203, rotating shaft B204, fountain head B205, drainage tube B206, stop valve B207, discharging opening B208, annulus B209, lowering or hoisting gear B210, water hole B211, discharge outlet B212, first blow-off pipe B213, first conducting valve B214, transition water tank B215, second blow-off pipe B216, second conducting valve B217, transition cylinder B218, first controls valve B219, second controls valve B220, nitrogen tube B221;Slicing device 3, housing C301, leftward space C3011, rightward space C3012, rotating shaft C 302, drive motor C303, charging aperture C304, discharging opening C305, passage C306, blade C307, nitrogen tube C308;Ripening device used 4, steam generator D401, inner barrel D402, outer cylinder body D403, mezzanine space D404, steam passage holes D405, the first stop valve D406, the second stop valve D407, transition cylinder D408, hopper D409, the 3rd stop valve D410, nitrogen tube D411;Chiller 5, vacuum chamber E501, vacuum pump E502, discharging opening E503, First Transition cylinder E504, the first stop valve E505, the second stop valve E506, the second transition cylinder E507, the 3rd stop valve E508;Deep-frying device 6, casing E601, the first conveyer belt E602, the first passive cylinder E603, the first driving cylinder E604, first material scraping plate the 605, first drive motor E606, the second driving cylinder E607, the second conveyer belt E608, the second drive motor E609, the second passive cylinder E610, the second material scraping plate the 611, the 3rd drive cylinder E612, the 3rd passive cylinder E613, the 3rd conveyer belt E614;Microwave drier 7, casing G701, microwave emitter G702, microwave receiver G703, heating cylinder G704, transition cylinder G705, the second stop valve G707, nitrogen tube G714;Seasoning device 8, seasoning drum 801, funnel 802, collecting tank 803.
Detailed description of the invention
For making the purpose of this utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in this utility model embodiment, technical scheme in this utility model embodiment is clearly and completely described, obviously, described embodiment is a part of embodiment of this utility model, rather than whole embodiments.Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of this utility model protection.
As it is shown in figure 1, the process equipment of this saratoga chip, including the rinser 1 set gradually, device for peeling 2, slicing device 3, ripening device used 4, chiller 5, microwave drier 7, deep-frying device 6, seasoning device 8;
nullDescribed rinser 1 includes conveyer belt A101、Passive cylinder A102、Drive cylinder A103、Drive motor A104、Rinse bath A105、Secondary cleaning groove A106,Described passive cylinder A102、Cylinder A103 is driven to be tightened by conveyer belt A101,Drive motor A104 is used for making driving cylinder A103 rotate,A described rinse bath A105、Secondary cleaning groove A106 is arranged along the traffic direction of conveyer belt A101 successively,Described conveyer belt A101 is network structure,A described rinse bath A105 includes the first tank A1051,Described first tank A1051 is between the conveyer belt A101 and the conveyer belt A101 of lower floor on upper strata,First time jet pipe A1052 of many settings parallel to each other it is provided with in first tank A1051,Described first time jet pipe A1052 is arranged at intervals with multiple first time nozzle A1053,Described first time nozzle A1053 is towards the conveyer belt A101 on upper strata,Described first tank A1051 is provided above on multiple first jet pipe A1054,Jet pipe A1054 is arranged at intervals with on described first multiple first top nozzle A1055,Described first top nozzle A1055 is towards the conveyer belt A101 on upper strata,The bottom of the first tank A1051 is connected to the first blow-off pipe A1056 communicated therewith;nullDescribed secondary cleaning groove A106 includes the second tank A1061,Described second tank A1061 is between the conveyer belt A101 and the conveyer belt A101 of lower floor on upper strata,Second time jet pipe A1062 of many settings parallel to each other it is provided with in second tank A1061,Described second time jet pipe A1062 is arranged at intervals with multiple second time nozzle A1063,Described second time nozzle A1063 is towards the conveyer belt A101 on upper strata,Described second tank A1061 is provided above on multiple second jet pipe A1064,Jet pipe A1064 is arranged at intervals with on described second multiple second top nozzle A1065,Described second top nozzle A1065 is towards the conveyer belt A101 on upper strata,Jet pipe A1064 on second、Second time jet pipe A1062 all connects with high-pressure water pipe,The bottom of the second tank A1061 is connected to the second blow-off pipe A1066 communicated therewith,Described second blow-off pipe A1066 end is connected to pond A1067,Described pond A1067 is provided with water inlet A and water outlet A,Described water inlet A and the connection of the second blow-off pipe A1066 end,Described water outlet A is connected to aqueduct A1068,Described aqueduct A1068 is provided with water pump A1069,The end of aqueduct A1068 respectively with first on jet pipe A1054、First time jet pipe A1052 connection;
nullDescribed device for peeling 2 includes airtight outer cylinder body B201、Drive motor B202,It is provided with rotating disk B203 in described outer cylinder body B201,The external diameter of described rotating disk B203 and the internal diameter of outer cylinder body B201 match,The lower surface center of described rotating disk B203 is fixed with rotating shaft B204,Rotating shaft B204 lower end extends to outside outer cylinder body B201,The output shaft of drive motor B202 is connected with the lower end of rotating shaft B204,The upper surface of described rotating disk B203 is waveform,The inside of outer cylinder body B201 is divided into peeling cavity B2011 and storage cavity B2012 by rotating disk B203,It is provided with fountain head B205 in described peeling cavity B2011,Described fountain head B205 is positioned at above rotating disk B203 and towards rotating disk B203,Described fountain head B205 is connected to drainage tube B206,Drainage tube B206 is provided with stop valve B207,Described drainage tube B206 is connected with high-pressure water pipe,The barrel of described outer cylinder body B201 is provided with discharging opening B208,Described discharging opening B208 is positioned on the horizontal plane of rotating disk B203 place,It is provided with annulus B209 in described peeling cavity B2011,The external diameter of described annulus B209 and the internal diameter of outer cylinder body B201 match,The inner wall surface of annulus B209 is abradant surface,The upper end of annulus B209 is provided with lowering or hoisting gear B210,When the lower end of annulus B209 is leaned on into rotating disk B203,Discharging opening B208 is blocked by annulus B209,When annulus B209 is moved upward to peak,Discharging opening B208 connects with peeling cavity B2011,Described rotating disk B203 is provided with multiple water hole B211,Described water hole B211 will remove the peel cavity B2011 and connect with storage cavity B2012,The bottom of described outer cylinder body B201 is provided with discharge outlet B212,Discharge outlet B212 is connected to the first blow-off pipe B213,First blow-off pipe B213 is provided with the first conducting valve B214,The end of the first blow-off pipe B213 is connected to airtight transition water tank B215,The bottom of described transition water tank B215 is connected to the second blow-off pipe B216 in communication,Described second blow-off pipe B216 is provided with the second conducting valve B217,Described outer cylinder body B201 is provided above transition cylinder B218,The described lower end of transition cylinder B218 and the upper end of outer cylinder body B201 are tightly connected and are provided with the first control valve B219 in the lower end of transition cylinder B218,The upper end of transition cylinder B218 is provided with the second control valve B220;
Described slicing device 3 includes airtight housing C301, it is provided with rotating shaft C 302 in described housing C301, rotating shaft C 302 is connected to drive motor C303, housing C301 is divided into leftward space C3011 and rightward space C3012 by rotating shaft C 302, the top of described housing C301 has charging aperture C304, the bottom of housing C301 has discharging opening C305, described charging aperture C304 and discharging opening C305 is tightly connected by passage C306, described charging aperture C304 connects with leftward space C3011, discharging opening C305 is positioned at the underface of charging aperture C304, the direction that the axial direction of described rotating shaft C 302 falls with Rhizoma Solani tuber osi is orthogonal, described rotating shaft C 302 is arranged with multiple blade C307;
nullDescribed ripening device used 4 include steam generator D401、Inner barrel D402 and outer cylinder body D403,Described inner barrel D402 is arranged in outer cylinder body D403,An airtight mezzanine space D404 is formed between described outer cylinder body D403 and inner barrel D402,The barrel of described inner barrel is provided with steam passage holes D405,Steam generator D401 is connected by steam pipe D with mezzanine space D404,The upper end of described inner barrel D402 is provided with the first stop valve D406,The lower end of inner barrel D402 is provided with the second stop valve D407,The upper end of described inner barrel D402 is connected to transition cylinder D408,The upper end of described transition cylinder D408 is connected to hopper D409,The discharging opening of described hopper D409 is provided with the 3rd stop valve D410,The charging aperture of described hopper D409 and discharging opening C305 are tightly connected;
nullDescribed chiller 5 includes airtight vacuum chamber E501,Described vacuum chamber E501 is connected to vacuum pump E502,The bottom of described vacuum chamber E501 is provided with discharging opening E503,Described discharging opening E503 is sealedly connected with First Transition cylinder E504,The upper end of described First Transition cylinder E504 is provided with the first stop valve E505,The lower end of described First Transition cylinder E504 is provided with the second stop valve E506,Described vacuum chamber E501 is provided above the second transition cylinder E507,The lower end of described second transition cylinder E507 is tightly connected with vacuum chamber E501 and connects with vacuum chamber E501 inside,The lower end of described second transition cylinder E507 is provided with the 3rd stop valve E508,The described upper end of the second transition cylinder E507 and the lower end of inner barrel D402 are tightly connected;
Described microwave drier 7 includes airtight casing G701, it is provided with microwave emitter G702 in described casing G701, microwave receiver G703, heating cylinder G704, the upper end of described heating cylinder G704 is sealedly connected with transition cylinder G705, the upper end of described transition cylinder G705 extend to casing G701 outer and with and be connected with the end seal of First Transition cylinder E504, the lower end of described heating cylinder G704 extends to outside casing G701 and is provided with the second stop valve G707 in the lower end of heating cylinder G704, described microwave emitter G702, microwave receiver G703 is separately positioned on the both sides of heating cylinder G704;
nullDescribed deep-frying device 6 includes casing E601,It is loaded with high-temperature edible oil in described casing E601,The first conveyer belt E602 it is provided with in described casing E601、First passive cylinder E603、First drives cylinder E604,The surface configuration of the first conveyer belt E602 has polylith the first material scraping plate 605,Polylith the first material scraping plate 605 setting parallel to each other and orthogonal with the conveying direction of the first conveyer belt E602,Described first conveyer belt E602 is horizontally disposed with and the first conveyer belt E602 on upper strata is flooded by high-temperature edible oil,The lower end of heating cylinder G704 is towards the first conveyer belt E602,Described first passive cylinder E603、First drives cylinder E604 to be tightened by the first conveyer belt E602,First driving cylinder E604 is connected to for making it rotate the first drive motor E606,The second driving cylinder E607 it is additionally provided with in described casing E601、Second conveyer belt E608,Second driving cylinder E607 is connected to the second drive motor E609 for making it rotate,Described casing E601 is provided above the second passive cylinder E610,Described second drives cylinder E607 to be arranged on the lower right of the first passive cylinder E603,Second passive cylinder E610 is arranged on the right side of the second driving cylinder E607,Described second passive cylinder E610、Second drives cylinder E607 to be tightened by the second conveyer belt E608,The surface configuration of described second conveyer belt E608 has polylith the second material scraping plate 611,Polylith the second material scraping plate 611 setting parallel to each other and orthogonal with the conveying direction of the second conveyer belt E608,The height of described first material scraping plate 605 and the height sum of the second material scraping plate 611 drive the minimum spacing between cylinder E607 equal to the first passive cylinder E603 and the second,The lower right of the described second passive cylinder E610 is provided with the 3rd driving cylinder E612,The upper right side of described casing E601 is provided with the 3rd passive cylinder E613、3rd conveyer belt E614,3rd conveyer belt E614 is horizontally disposed with,Described 3rd passive cylinder E613、3rd drives cylinder E612 to be tightened by the 3rd conveyer belt E614;
Described seasoning device 8 includes seasoning drum 801, described 3rd passive cylinder E613 is positioned at seasoning drum 801, described seasoning drum 801 is obliquely installed from left to right, the left side of described seasoning drum 801 is provided with the funnel 802 equipped with flavoring agent, and the discharging opening of described funnel 802 is towards the 3rd conveyer belt E614.
The process equipment of this saratoga chip is by the rinser 1 set gradually, device for peeling 2, slicing device 3, ripening device used 4, chiller 5, microwave drier 7, deep-frying device 6, seasoning device 8 forms, outside oil removing explosion unit 6 and seasoning device 8, other devices all work in airtight environment, and be all tightly connected between each device, make Rhizoma Solani tuber osi except matting, fried operation, outside seasoning operation, other operations all carry out in the environment sealed, the probability that collateral security potato chips contacts with oxygen in the whole course of processing is substantially reduced, can effectively prevent the polyphenol oxidase (PPO) in course of processing Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the potato chips quality finally produced is higher.
nullWhen Rhizoma Solani tuber osi is carried out,Only the Rhizoma Solani tuber osi needing processing need to be placed on conveyer belt A101,Conveyer belt A101 drives Rhizoma Solani tuber osi to move along conveyer belt A101 in moving process,Rhizoma Solani tuber osi sequentially passes through a rinse bath A105 in the process of movement、Secondary cleaning groove A106,Rhizoma Solani tuber osi is through a rinse bath A105,It is positioned at first below Rhizoma Solani tuber osi time the water under high pressure of jet pipe A1052 and upwards sprays from first nozzle A1053 and be sprayed on Rhizoma Solani tuber osi,Being positioned on first above Rhizoma Solani tuber osi the water under high pressure of jet pipe A1054 is sprayed onto Rhizoma Solani tuber osi downwards from the first top nozzle A1055,So just whole Rhizoma Solani tuber osi can be carried out cleaning showers,Rhizoma Solani tuber osi after once cleaning subsequently enters in secondary cleaning groove A106,Now,It is positioned at second below Rhizoma Solani tuber osi time the water under high pressure of jet pipe A1062 and upwards sprays from second nozzle A1063 and be sprayed on Rhizoma Solani tuber osi,Being positioned on second above Rhizoma Solani tuber osi the water under high pressure of jet pipe A1064 is sprayed onto Rhizoma Solani tuber osi downwards from the second top nozzle A1065,So just whole Rhizoma Solani tuber osi can be carried out cleaning showers,Rhizoma Solani tuber osi after secondary cleaning becomes very clean,Simultaneously,Water after once cleaning falls in the first tank A1051,During owing to once cleaning,On Rhizoma Solani tuber osi epidermis, the earth residue of big absolutely number is all rinsed and falls in the first tank A1051,So the water in the first tank A1051 is comparatively muddy,Directly emit from the first blow-off pipe A1056,Water after secondary cleaning falls into the second tank A1061,During due to secondary cleaning,Rhizoma Solani tuber osi epidermis only remains little earth residue after once cleaning,So Rhizoma Solani tuber osi is once cleaned by water also comparatively limpid can be also used in the second tank A1061,Therefore,The second blow-off pipe A1066 that water in second tank A1061 is connected by bottom is discharged in the A1067 of pond,Then utilize water pump A1069 that by aqueduct A1068, water in the A1067 of pond is sent into jet pipe A1054 on first、In first time jet pipe A1052,Thus Rhizoma Solani tuber osi is once cleaned,So just water consumption can be reduced,Save cost.
In order to avoid water pump A1069 or aqueduct A1068 is blocked by the residue earth in the A1067 of pond, multiple filter screen A107 it is provided with in described pond A1067, multiple filter screen A107 are successively set between water inlet A and water outlet A, so, water in the A1067 of pond first passes through recycling water pump A1069 after multiple filter screen A107 filters and by aqueduct A1068, water in the A1067 of pond is sent into jet pipe A1054 on first, in first time jet pipe A1052, water pump A1069 or aqueduct A1068 is blocked by the residue earth that so just can be prevented effectively from the A1067 of pond, ensure being smoothed out of matting.
It addition, in order to ensure filter effect, the mesh size of multiple filter screen A107 diminishes successively, the maximum filter screen A107 of described mesh is positioned at water inlet A place, and the minimum filter screen A107 of described mesh is positioned at water outlet A place.
For the ease of feeding, described conveyer belt A101 is provided above hopper A108, and the discharging opening of hopper A108 is towards conveyer belt A101, hopper A108 is positioned at the outside of a rinse bath A105, so, only the Rhizoma Solani tuber osi cleaned need to being needed to put in hopper A108, operation is very easy;Simultaneously, for the ease of splicing, the arranged outside of described secondary cleaning groove A106 has splicing groove A109, the lower end of the upper end of transition cylinder B218 and splicing groove A109 is tightly connected, described splicing groove A109 is connected to deflector chute A110, one end of described deflector chute A110 is connected with splicing groove A109, the other end extends to the outside of passive cylinder A102 and contacts with conveyer belt A101, clean complete Rhizoma Solani tuber osi along conveyer belt A101 move to deflector chute A110 termination time, fall in splicing groove A109 along deflector chute A110, whole process carries out automatically, without manually carrying, save time and laborsaving.
nullWhen carrying out peeling and processing,First open the second control valve B220 that transition cylinder B218 upper end is arranged,The Rhizoma Solani tuber osi now cleaned up in splicing groove A109 falls in transition cylinder B218,It is then shut off the second control valve B220,Open the first control valve B219 being arranged on transition cylinder B218 lower end again,The Rhizoma Solani tuber osi in transition cylinder B218 is made to fall in peeling cavity B2011,Now,The lower end of annulus B209 is leaned on into rotating disk B203,Discharging opening B208 is blocked by annulus B209,Drive motor B202 drive shaft B204 rotates and then drives rotating disk B203 to rotate,Owing to the upper surface of rotating disk B203 is waveform,Rotating disk B203 can the inner surface thrown with annulus B209 contacts and rubs by Rhizoma Solani tuber osi in rotation process,Owing to the inner wall surface of annulus B209 is abradant surface,Rhizoma Solani tuber osi contacts with annulus B209 in the process of friction,The epidermis of Rhizoma Solani tuber osi can be rubbed off,Simultaneously,The fountain head B205 arranged in peeling cavity B2011 sprays the current of high pressure,Rhizoma Solani tuber osi is rinsed,The Rhizoma Solani tuber osi epidermis wiped is fallen into from Rhizoma Solani tuber osi surface washing and is flowed in storage cavity B2012 by the multiple water hole B211 arranged rotating disk B203,When hypervolia in storage cavity B2012,Open the first conducting valve B214 arranged on the first blow-off pipe B213,Water in storage cavity B2012 along the first blowdown pipe flow to transition water tank B215 in,It is then shut off the first conducting valve B214,Open the second conducting valve B217 arranged on the second blow-off pipe B216,Water in transition water tank B215 is discharged along the second blow-off pipe B216,When Rhizoma Solani tuber osi epidermis is removed after totally,Lowering or hoisting gear B210 is utilized to be risen by annulus B209,Discharging opening B208 is made to connect with peeling cavity B2011,Now,Rotating disk B203 is rotated further to be thrown away from discharging opening B208 by the Rhizoma Solani tuber osi after peeling and falls into housing C301 along passage C306,This device for peeling 2 decortication effect is good,Simultaneously,Rhizoma Solani tuber osi can be separated with epidermis,Furthermore,By arranging transition cylinder B218 and transition water tank B215,Charging aperture C304 and discharging opening B208 is tightly connected by passage C306 simultaneously,Can so that inside outer cylinder body B201 hardly with contacting external air,Can effectively prevent the polyphenol oxidase (PPO) in peeling process Rhizoma Solani tuber osi from contacting with the oxygen in air,Avoid oxidation polymerization,Can effectively prevent Rhizoma Solani tuber osi brown stain,Thus ensureing that the potato block quality finally produced is higher.
Prevent the polyphenol oxidase (PPO) in peeling process Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization to occur, described outer cylinder body B201 is connected to the nitrogen tube B221 for being filled with nitrogen in outer cylinder body B201;In peeling process, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the potato block quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
nullWhen carrying out slicing treatment,Enter housing C301 from charging aperture C304 from the discharging opening B208 Rhizoma Solani tuber osi thrown away along passage C306,And then free-falling in housing C301,Owing to being provided with rotating shaft C 302 in housing C301,Rotating shaft is arranged with multiple blade C307,Rotating shaft C 302 high-speed rotation under the driving of drive motor C303,And then make blade C307 high-speed rotation,Blade C307 is in high-speed rotation process,Just the Rhizoma Solani tuber osi of free-falling can be cut into lamellar,Tableted potato block is from discharging C decline material bin D409,Additionally,Owing to charging aperture C304 and discharging opening B208 is tightly connected by passage C306,The charging aperture of discharging opening C305 and hopper D409 be tightly connected,Therefore,Can so that inside housing C301 hardly with contacting external air,Can effectively prevent the polyphenol oxidase (PPO) in slicing processes Rhizoma Solani tuber osi from contacting with the oxygen in air,Avoid oxidation polymerization,Can effectively prevent Rhizoma Solani tuber osi brown stain,Thus ensureing that the potato block quality finally produced is higher.
It is further, all from the charging aperture C304 Rhizoma Solani tuber osi fallen in order to ensure that blade C307 can switch to 2, the length of described blade C307 is identical with the width of leftward space C3011, such blade C307 is on the path that Rhizoma Solani tuber osi falls all the time, it is possible to make all to be cut into pieces from the charging aperture C304 Rhizoma Solani tuber osi fallen.
It addition, prevent the polyphenol oxidase (PPO) in slicing processes Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization occurs, described housing C301 is connected to the nitrogen tube C308 for being filled with nitrogen in housing C301;In slicing processes, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the potato block quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
nullWhen Rhizoma Solani tuber osi is carried out ripening,First open the 3rd stop valve D410 that the discharging opening of hopper D409 is arranged,The potato block in hopper D409 is made to fall in transition cylinder D408,It is then shut off the 3rd stop valve D410,Then the first stop valve D406 is opened,The potato block in transition cylinder D408 is made to fall in inner barrel D402,Close the first stop valve D406,Now,Steam generator D401 work produces the steam of high temperature,The steam of high temperature flows in mezzanine space D404 along steam pipe D,Then high-temperature steam enters inner barrel D402 by steam passage holes D405 and contacts with potato block and potato block is heated ripening,After potato block is heated to ripening,Open the second stop valve D407 that the lower end of inner barrel D402 is arranged,The potato block of ripening falls in the second transition cylinder E507,This ripening device used 4 utilizes steam that Rhizoma Solani tuber osi is carried out ripening,Rhizoma Solani tuber osi rapid aging can be made,Ripening effect is high,Whole maturing process carries out automatically simultaneously,Without a dead lift Rhizoma Solani tuber osi,Additionally,By arranging transition cylinder D408,Can so that inside outer cylinder body D403 hardly with contacting external air,Can effectively prevent the polyphenol oxidase (PPO) in maturing process Rhizoma Solani tuber osi from contacting with the oxygen in air,Avoid oxidation polymerization,Can effectively prevent Rhizoma Solani tuber osi brown stain,Thus ensureing that the potato block quality finally produced is higher.
It addition, prevent the polyphenol oxidase (PPO) in maturing process Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization occurs, described outer cylinder body D403 is connected to the nitrogen tube D411 for being filled with nitrogen in outer cylinder body D403;In maturing process, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the potato block quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
nullWhen Rhizoma Solani tuber osi is cooled down,First open the 3rd stop valve E508 being arranged on the second transition cylinder E507 lower end,The high temperature potato block making ripening falls in vacuum chamber E501,It is then shut off the 3rd stop valve,Open vacuum pump E502,It is evacuated in vacuum chamber E501,The potato block of high temperature quickly cools down under vacuum conditions,When potato block is cooled to room temperature,Open the first stop valve E,The potato block in vacuum chamber E501 is made to fall in First Transition cylinder E504,It is then shut off the first stop valve E,Open the second stop valve again,Potato block falls into deflector chute F612,Rhizoma Solani tuber osi is cooled down by this chiller 5 under vacuum conditions,Due under vacuum environment,Temperature is non-normally low,Rhizoma Solani tuber osi can be made quickly to cool down,Good cooling results,Simultaneously,In vacuum environment,Can effectively prevent the polyphenol oxidase (PPO) in cooling procedure Rhizoma Solani tuber osi from contacting with the oxygen in air,Avoid oxidation polymerization,Can effectively prevent Rhizoma Solani tuber osi brown stain,Thus ensureing that the potato block quality finally produced is higher.
nullWhen potato block is carried out micro-wave drying,First open the second stop valve E506,The potato block in First Transition cylinder E504 is made to fall in transition cylinder G705 and then fall in heating cylinder G704,It is then shut off the second stop valve E506,Now open microwave emitter G702、Microwave receiver G703,Microwave traverse heating cylinder G704,Potato block in heating cylinder G704 is thermally dried,When the potato block obtaining doing after dry end,This microwave drier 7 utilizes microwave that potato block is dried heating,Can quickly remove the moisture contained in potato block,Drying effect is good,Simultaneously,By arranging transition cylinder G705,Can so that whole dry heat process all carries out in airtight environment,Can effectively prevent the polyphenol oxidase (PPO) in dry heat process Rhizoma Solani tuber osi from contacting with the oxygen in air,Avoid oxidation polymerization,Can effectively prevent Rhizoma Solani tuber osi brown stain,Thus ensureing that the potato block quality finally produced is higher.
Additionally; prevent the polyphenol oxidase (PPO) in dry run Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further; avoid oxidation polymerization; described casing G701 is connected to the nitrogen tube G714 for being filled with nitrogen in casing G701; in micro-wave drying process; use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the potato block quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
nullWhen after dry end,Dry potato block is carried out fried process,When potato block being carried out fried process,First open the second stop valve G707,The dried potato sheet in heating cylinder G704 is made to fall in the gap between the first material scraping plate 605 arranged on the first conveyer belt E602,Owing to the first conveyer belt E602 on upper strata is flooded by high-temperature edible oil,Therefore,Dried potato sheet drops on and namely starts to be fried on the first conveyer belt E602,Simultaneously,First drive motor E606 drives the first driving cylinder E604 to rotate,First drives cylinder E604 to drive the first conveyer belt E602 to rotate is delivered to the second conveyer belt E608 simultaneously by potato block,Potato block is exploded gradually to golden yellow in the process of conveying,When potato block moves to the first conveyer belt E602 right-hand member,Fall to from the first conveyer belt E602 in the gap of the second material scraping plate 611 arranged the second conveyer belt E608,Then potato block progressively disengages high-temperature edible oil under the conveying of the second conveyer belt E608 tilted,And the edible oil of potato block excess surface is drained,When potato block moves to the second conveyer belt E608 right-hand member,Fall to the 3rd conveyer belt E614 from the second conveyer belt E608,Rhizoma Solani tuber osi is moved to seasoning drum 801 under the conveying of the 3rd conveyer belt E614,When Rhizoma Solani tuber osi is moved on the 3rd conveyer belt E614 simultaneously,Funnel 802 equipped with flavoring agent constantly trickles down flavoring agent to the potato block of process,Potato block completes seasoning process after seasoning drum 801 can be packaged into bag.
It addition, in order to conveniently collect the saratoga chip machined, the right-hand member of described seasoning drum 801 is arranged below collecting tank 803.