CN105661411B - Processing method and device for potato chips - Google Patents

Processing method and device for potato chips Download PDF

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Publication number
CN105661411B
CN105661411B CN201610005494.1A CN201610005494A CN105661411B CN 105661411 B CN105661411 B CN 105661411B CN 201610005494 A CN201610005494 A CN 201610005494A CN 105661411 B CN105661411 B CN 105661411B
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conveying belt
water
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CN105661411A (en
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巩发永
臧海波
李静
江文世
刘晓燕
刘洋
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Liangshan Shunfu Agricultural Technology Co ltd
Xichang College
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Liangshan Shunfu Agricultural Technology Co ltd
Xichang College
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/02Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
    • A23N12/023Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/06Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Preparation Of Fruits And Vegetables (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

本发明公开了一种避免马铃薯在加工过程中发生褐变的马铃薯薯片的加工方法及其装置。该马铃薯薯片的加工方法是将马铃薯清洗干净后,分别在密闭的环境中对马铃薯进行去皮处理、切片处理、熟化处理、冷却处理、微波加热干燥处理,之后再进行油炸处理和调味处理,这样整个马铃薯薯片的加工过程马铃薯与氧气接触的几率大大降低,可以有效防止马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯薯片品质较高。适合在马铃薯加工技术领域推广应用。

The invention discloses a processing method and device for potato chips that prevent potatoes from browning during processing. The processing method of the potato chips is to clean the potatoes, peel the potatoes, slice them, ripen them, cool them, microwave them and dry them in a closed environment, and then fry them and season them. , in this way, the probability of potato contact with oxygen is greatly reduced during the entire potato chip processing process, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting oxygen in the air, avoid oxidative polymerization, and effectively prevent potato browning. This ensures that the final potato chips produced are of higher quality. It is suitable for promotion and application in the field of potato processing technology.

Description

一种马铃薯薯片的加工方法及其装置Processing method and device of potato chips

技术领域Technical field

本发明涉及马铃薯加工技术领域,尤其是一种马铃薯薯片的加工方法及其装置。The invention relates to the field of potato processing technology, and in particular to a potato chip processing method and its device.

背景技术Background technique

马铃薯,属茄科多年生草本植物,块茎可供食用,是全球第三大重要的粮食作物,仅次于小麦和玉米。马铃薯又称地蛋、土豆、洋山芋等,茄科植物的块茎。与小麦、玉米、稻谷、高粱并成为世界五大作物。Potato, a perennial herbaceous plant of the Solanaceae family, has edible tubers and is the third most important food crop in the world, after wheat and corn. Potato, also known as ground egg, potato, potato, etc., is the tuber of Solanaceae plants. Together with wheat, corn, rice, and sorghum, it has become the world's five major crops.

马铃薯薯片的加工过程通常分为以下几个步骤:清洗-去皮-切片-熟化-冷却-干燥-油炸-调味,现有的马铃薯薯片加工过程中,由于其各个工序大都是直接在空气中进行,这就导致马铃薯中的多酚氧化酶(PPO)很容易与空气中的氧接触,会发生氧化聚合,导致褐变,马铃薯发生褐变后不但会使马铃薯变黑,同时会破坏马铃薯的氨基酸、蛋白质和抗坏血酸发生病变,导致马铃薯的营养价值降低,再者,马铃薯发生褐变后,其风味较差,褐变产生的产物有抗氧化作用,会产生有害成分,如丙烯酰胺,危害人体健康。The processing process of potato chips is usually divided into the following steps: cleaning-peeling-slicing-ripening-cooling-drying-frying-seasoning. In the existing potato chip processing process, most of the processes are directly carried out in the It is carried out in the air, which causes the polyphenol oxidase (PPO) in the potato to easily come into contact with the oxygen in the air, and oxidative polymerization will occur, leading to browning. Browning of the potato will not only turn the potato black, but also destroy it. The amino acids, proteins and ascorbic acid of potatoes are damaged, resulting in a reduction in the nutritional value of potatoes. Furthermore, after potatoes are browned, their flavor is poor. The products produced by browning have antioxidant effects and can produce harmful ingredients such as acrylamide. endanger human health.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种避免马铃薯在加工过程中发生褐变的马铃薯薯片的加工方法。The technical problem to be solved by the present invention is to provide a processing method of potato chips that avoids browning of potatoes during processing.

本发明解决其技术问题所采用的技术方案为:该马铃薯薯片的加工方法,包括以下步骤:The technical solution adopted by the present invention to solve the technical problem is: the processing method of potato chips, including the following steps:

A、将马铃薯清洗干净;A. Wash the potatoes;

B、将清洗干净的马铃薯在密闭的环境中进行去皮处理并用清水冲洗干净;B. Peel the cleaned potatoes in a closed environment and rinse them with clean water;

C、将去皮的马铃薯转移至密闭的环境中进行切片处理;C. Transfer the peeled potatoes to a closed environment for slicing;

D、将切好的马铃薯片在密闭的环境中进行加热至马铃薯片熟化;D. Heat the cut potato slices in a closed environment until the potato slices are ripe;

E、将熟化的马铃薯片转移至真空环境中冷却;E. Transfer the mature potato slices to a vacuum environment for cooling;

F、将冷却后的马铃薯片在在密闭环境中进行微波加热干燥处理;F. Microwave heating and drying the cooled potato slices in a closed environment;

G、将干燥后的马铃薯片进行油炸处理;G. Fry the dried potato slices;

H、将油炸过后的马铃薯片进行调味处理。H. Season the fried potato slices.

进一步的是,所述步骤B中,在去皮处理的过程中向密闭的环境中充入惰性保护气体;所述步骤C中,在切片过程中向密闭的环境中充入惰性保护气体;所述步骤D中,在加热的过程中向密闭的环境中充入惰性保护气体;所述步骤F中,在微波加热干燥过程中向密闭的环境中冲入惰性保护气体。Further, in step B, an inert protective gas is filled into the sealed environment during the peeling process; in step C, an inert protective gas is filled into the sealed environment during the slicing process; so In the step D, an inert protective gas is charged into the sealed environment during the heating process; in the step F, the inert protective gas is charged into the sealed environment during the microwave heating and drying process.

进一步的是,所述惰性保护气体为氮气。Further, the inert protective gas is nitrogen.

本发明还提供了一种能够实现上述加工方法的马铃薯薯片的加工装置,该马铃薯薯片的加工装置,包括依次设置的清洗装置、去皮装置、切片装置、熟化装置、冷却装置、微波干燥装置、油炸装置、调味装置;The invention also provides a potato chip processing device that can implement the above processing method. The potato chip processing device includes a cleaning device, a peeling device, a slicing device, a ripening device, a cooling device, and a microwave drying device arranged in sequence. device, frying device, seasoning device;

所述清洗装置包括输送带A、被动滚筒A、驱动滚筒A、驱动电机A、一次清洗槽A、二次清洗槽A,所述被动滚筒A、驱动滚筒A将输送带A绷紧,驱动电机A用于使驱动滚筒A转动,所述一次清洗槽A、二次清洗槽A依次沿输送带A的运行方向设置,所述输送带A为网状结构,所述一次清洗槽A包括第一水槽A,所述第一水槽A位于上层的输送带A与下层的输送带A之间,第一水槽A内设置有多根互相平行设置的第一下喷管A,所述第一下喷管A上间隔设置有多个第一下喷嘴A,所述第一下喷嘴A朝向上层的输送带A,所述第一水槽A的上方设置有多个第一上喷管A,所述第一上喷管A上间隔设置有多个第一上喷嘴A,所述第一上喷嘴A朝向上层的输送带A,第一水槽A的底部连接有与其连通的第一排污管A;所述二次清洗槽A包括第二水槽A,所述第二水槽A位于上层的输送带A与下层的输送带A之间,第二水槽A内设置有多根互相平行设置的第二下喷管A,所述第二下喷管A上间隔设置有多个第二下喷嘴A,所述第二下喷嘴A朝向上层的输送带A,所述第二水槽A的上方设置有多个第二上喷管A,所述第二上喷管A上间隔设置有多个第二上喷嘴A,所述第二上喷嘴A朝向上层的输送带A,第二上喷管A、第二下喷管A均与高压水管连通,第二水槽A的底部连接有与其连通的第二排污管A,所述第二排污管A末端连接有水池A,所述水池A上设置有入水口A与出水口A,所述入水口A与第二排污管A末端连通,所述出水口A上连接有引水管A,所述引水管A上设置有水泵A,引水管A的末端分别与第一上喷管A、第一下喷管A连通;The cleaning device includes a conveyor belt A, a passive roller A, a driving roller A, a driving motor A, a primary cleaning tank A, and a secondary cleaning tank A. The passive roller A and the driving roller A tighten the conveyor belt A, and the driving motor A is used to rotate the driving drum A. The primary cleaning tank A and the secondary cleaning tank A are arranged in sequence along the running direction of the conveyor belt A. The conveyor belt A has a mesh structure. The primary cleaning tank A includes a first Water tank A, the first water tank A is located between the upper conveyor belt A and the lower conveyor belt A. A plurality of first lower nozzles A are arranged in parallel with each other in the first water tank A. The first lower nozzle A A plurality of first lower nozzles A are arranged at intervals on the pipe A. The first lower nozzles A face the upper conveyor belt A. A plurality of first upper nozzles A are arranged above the first water tank A. The first lower nozzles A are arranged at intervals. An upper nozzle A is provided with a plurality of first upper nozzles A at intervals, and the first upper nozzles A face the upper conveyor belt A, and the bottom of the first water tank A is connected to a first sewage pipe A communicating with it; The secondary cleaning tank A includes a second water tank A. The second water tank A is located between the upper conveyor belt A and the lower conveyor belt A. The second water tank A is provided with a plurality of second lower nozzles arranged parallel to each other. A. A plurality of second lower nozzles A are arranged at intervals on the second lower nozzle A. The second lower nozzles A face the upper conveyor belt A. A plurality of second lower nozzles A are arranged above the second water tank A. Upper nozzle A, the second upper nozzle A is provided with a plurality of second upper nozzles A at intervals, the second upper nozzle A faces the upper conveyor belt A, the second upper nozzle A, the second lower nozzle A Pipes A are all connected to high-pressure water pipes. The bottom of the second water tank A is connected to a second sewage pipe A connected thereto. The end of the second sewage pipe A is connected to a pool A. The pool A is provided with a water inlet A and an outlet. Water outlet A, the water inlet A is connected to the end of the second sewage pipe A, the water outlet A is connected to a water diversion pipe A, a water pump A is provided on the water diversion pipe A, and the ends of the water diversion pipe A are connected to the first upper sewage pipe A. Nozzle A and the first lower nozzle A are connected;

所述去皮装置包括密闭的外筒体B、驱动电机B,所述外筒体B内设置有转盘B,所述转盘B的外径与外筒体B的内径相匹配,所述转盘B的下表面中心位置固定有转轴B,转轴B下端延伸至外筒体B外,驱动电机B的输出轴与转轴B的下端相连,所述转盘B的上表面为波浪形,转盘B将外筒体B的内部分为去皮空腔B与储水空腔B,所述去皮空腔B内设置有喷水头B,所述喷水头B位于转盘B上方且朝向转盘B,所述喷水头B上连接有引流管B,引流管B上设置有截止阀B,所述引流管B与高压水管相连,所述外筒体B的筒壁上设置有出料口B,所述出料口B位于转盘B所在水平面之上,所述去皮空腔B内设置有环形套筒B,所述环形套筒B的外径与外筒体B的内径相匹配,环形套筒B的内壁表面为研磨面,环形套筒B的上端设置有升降装置B,当环形套筒B的下端靠进转盘B时,环形套筒B将出料口B挡住,当环形套筒B向上移动至最高点时,出料口B与去皮空腔B连通,所述转盘B上设置有多个过水孔B,所述过水孔B将去皮空腔B与储水空腔B连通,所述外筒体B的底部设置有排水口B,排水口B上连接有第一排污管B,第一排污管B上设置有第一导通阀B,第一排污管B的末端连接有密闭的过渡水箱B,所述过渡水箱B的底部连接有与之连通的第二排污管B,所述第二排污管B上设置有第二导通阀B,所述外筒体B上方设置有过渡筒体B,所述过渡筒体B的下端与外筒体B的上端密封连接且在过渡筒体B的下端设置有第一控制阀B,过渡筒体B的上端设置有第二控制阀B;The peeling device includes a sealed outer cylinder B and a driving motor B. A turntable B is provided inside the outer cylinder B. The outer diameter of the turntable B matches the inner diameter of the outer cylinder B. The turntable B A rotating shaft B is fixed at the center of the lower surface. The lower end of the rotating shaft B extends to the outside of the outer cylinder B. The output shaft of the drive motor B is connected to the lower end of the rotating shaft B. The upper surface of the rotating disk B is wavy. The rotating disk B connects the outer cylinder The interior of the body B is divided into a peeling cavity B and a water storage cavity B. A water spray head B is provided in the peeling cavity B. The water spray head B is located above the turntable B and faces the turntable B. A drainage pipe B is connected to the water spray head B, and a stop valve B is provided on the drainage pipe B. The drainage pipe B is connected to a high-pressure water pipe. A discharge port B is provided on the wall of the outer cylinder B. The discharge port B is located above the horizontal plane where the turntable B is located. An annular sleeve B is provided in the peeling cavity B. The outer diameter of the annular sleeve B matches the inner diameter of the outer cylinder B. The annular sleeve B The inner wall surface is a grinding surface, and the upper end of the annular sleeve B is equipped with a lifting device B. When the lower end of the annular sleeve B leans into the turntable B, the annular sleeve B blocks the discharge port B. When the annular sleeve B moves upward When it reaches the highest point, the discharge port B is connected to the peeling cavity B. The turntable B is provided with multiple water holes B. The water holes B connect the peeling cavity B and the water storage cavity B. , the bottom of the outer cylinder B is provided with a drainage port B, the drainage port B is connected to a first sewage pipe B, the first sewage pipe B is provided with a first conduction valve B, and the end of the first sewage pipe B is connected There is a sealed transition water tank B. The bottom of the transition water tank B is connected to a second sewage pipe B connected to it. The second sewage pipe B is provided with a second conduction valve B. Above the outer cylinder B, A transition cylinder B is provided. The lower end of the transition cylinder B is sealingly connected to the upper end of the outer cylinder B. A first control valve B is provided at the lower end of the transition cylinder B. The upper end of the transition cylinder B is provided with a second control valve. control valve B;

所述切片装置包括密闭的壳体C,所述壳体C内设置有转轴C,转轴C上连接有驱动电机C,转轴C将壳体C分为左侧空间C与右侧空间C,所述壳体C的顶部开有进料口C,壳体C的底部开有出料口C,所述进料口C与出料口B通过导料管C密封连接,所述进料口C与左侧空间C连通,出料口C位于进料口C的正下方,所述转轴C的轴向方向与马铃薯下落的方向互相垂直,所述转轴上套设有多个刀片C;The slicing device includes a sealed casing C. A rotating shaft C is provided in the casing C. A driving motor C is connected to the rotating shaft C. The rotating shaft C divides the casing C into a left space C and a right space C. The top of the housing C is provided with a feed port C, and the bottom of the housing C is provided with a discharge port C. The feed port C and the discharge port B are sealed and connected through a feed tube C. The feed port C It is connected to the space C on the left side, and the discharge port C is located directly below the feed port C. The axial direction of the rotating shaft C is perpendicular to the direction of potato falling, and a plurality of blades C are set on the rotating shaft;

所述熟化装置包括蒸汽发生器D、内筒体D与外筒体D,所述内筒体D设置在外筒体D内,所述外筒体D与内筒体D之间形成一个密闭的夹层空间D,所述内筒体的筒壁上设置有蒸汽通孔D,蒸汽发生器D与夹层空间D通过蒸汽管D连通,所述内筒体D的上端设置有第一截止阀D,内筒体D的下端设置有第二截止阀D,所述内筒体D的上端连接有过渡筒体D,所述过渡筒体D的上端连接有料斗D,所述料斗D的出料口设置有第三截止阀D,所述料斗D的进料口与出料口C密封连接;The aging device includes a steam generator D, an inner cylinder D and an outer cylinder D. The inner cylinder D is arranged inside the outer cylinder D, and a sealed chamber is formed between the outer cylinder D and the inner cylinder D. Interlayer space D, the cylinder wall of the inner cylinder is provided with a steam through hole D, the steam generator D and the interlayer space D are connected through a steam pipe D, and the upper end of the inner cylinder D is provided with a first stop valve D, The lower end of the inner cylinder D is provided with a second stop valve D. The upper end of the inner cylinder D is connected to a transition cylinder D. The upper end of the transition cylinder D is connected to a hopper D. The outlet of the hopper D is A third stop valve D is provided, and the feed port of the hopper D is sealingly connected to the discharge port C;

所述冷却装置包括密闭的真空箱体E,所述真空箱体E上连接有真空泵E,所述真空箱体E的底部设置有出料口E,所述出料口E上密封连接有第一过渡筒体E,所述第一过渡筒体E的上端设置有第一截止阀E,所述第一过渡筒体E的下端设置有第二截止阀E,所述真空箱体E上方设置有第二过渡筒体E,所述第二过渡筒体E的下端与真空箱体E密封连接且与真空箱体E内部连通,所述第二过渡筒体E的下端设置有第三截止阀E,所述第二过渡筒体E的上端与内筒体D的下端密封连接;The cooling device includes a sealed vacuum box E. A vacuum pump E is connected to the vacuum box E. A discharge port E is provided at the bottom of the vacuum box E. The discharge port E is sealed and connected with a third vacuum pump E. A transition cylinder E. The upper end of the first transition cylinder E is provided with a first stop valve E. The lower end of the first transition cylinder E is provided with a second stop valve E. The upper end of the vacuum box E is provided with a first stop valve E. There is a second transition cylinder E. The lower end of the second transition cylinder E is sealingly connected to the vacuum box E and communicates with the inside of the vacuum box E. The lower end of the second transition cylinder E is provided with a third stop valve. E, the upper end of the second transition cylinder E is sealingly connected to the lower end of the inner cylinder D;

所述微波干燥装置包括密闭的箱体G,所述箱体G内设置有微波发射器G、微波接收器G、加热筒体G,所述加热筒体G的上端密封连接有过渡筒体G,所述过渡筒体G的上端延伸至箱体G外且与第一过渡筒体E的末端密封连接,所述加热筒体G的下端延伸至箱体G外且在加热筒体G的下端设置有第二截止阀G,所述微波发射器G、微波接收器G分别设置在加热筒体G的两侧;The microwave drying device includes a sealed box G. A microwave transmitter G, a microwave receiver G, and a heating cylinder G are provided in the box G. The upper end of the heating cylinder G is sealed and connected with a transition cylinder G. , the upper end of the transition cylinder G extends to the outside of the box G and is sealingly connected to the end of the first transition cylinder E, and the lower end of the heating cylinder G extends to the outside of the box G and is at the lower end of the heating cylinder G A second stop valve G is provided, and the microwave transmitter G and microwave receiver G are respectively provided on both sides of the heating cylinder G;

所述油炸装置包括箱体E,所述箱体E内盛装有高温食用油,所述箱体E内设置有第一输送带E、第一被动滚筒E、第一驱动滚筒E,第一输送带E的表面设置有多块第一刮料板,多块第一刮料板互相平行设置且与第一输送带E的输送方向互相垂直,所述第一输送带E水平设置且上层的第一输送带E被高温食用油淹没,加热筒体G的下端朝向第一输送带E,所述第一被动滚筒E、第一驱动滚筒E将第一输送带E绷紧,第一驱动滚筒E上连接有用于使其转动第一驱动电机E,所述箱体E内还设置有第二驱动滚筒E、第二输送带E,第二驱动滚筒E上连接有用于使其转动的第二驱动电机E,所述箱体E的上方设置有第二被动滚筒E,所述第二驱动滚筒E设置在第一被动滚筒E的右下方,第二被动滚筒E设置在第二驱动滚筒E的右侧,所述第二被动滚筒E、第二驱动滚筒E将第二输送带E绷紧,所述第二输送带E的表面设置有多块第二刮料板,多块第二刮料板互相平行设置且与第二输送带E的输送方向互相垂直,所述第一刮料板的高度与第二刮料板的高度之和等于第一被动滚筒E与第二驱动滚筒E之间的最小间距,所述第二被动滚筒E的右下方设置有第三驱动滚筒E,所述箱体E的右上方设置有第三被动滚筒E、第三输送带E,第三输送带E水平设置,所述第三被动滚筒E、第三驱动滚筒E将第三输送带E绷紧;The frying device includes a box E, which contains high-temperature edible oil. A first conveyor belt E, a first passive roller E, and a first driving roller E are provided in the box E. A plurality of first scrapers are arranged on the surface of the conveyor belt E. The plurality of first scrapers are arranged parallel to each other and perpendicular to the conveying direction of the first conveyor belt E. The first conveyor belt E is arranged horizontally and the upper layer The first conveyor belt E is submerged in high-temperature edible oil. The lower end of the heating cylinder G faces the first conveyor belt E. The first passive roller E and the first driving roller E tighten the first conveyor belt E. The first driving roller E is connected to a first driving motor E for rotating it. A second driving roller E and a second conveyor belt E are also provided in the box E. The second driving roller E is connected to a second driving motor E for rotating it. Driving motor E, a second driven roller E is arranged above the box E, the second driving roller E is arranged at the lower right side of the first driven roller E, and the second driven roller E is arranged at the side of the second driving roller E. On the right side, the second passive roller E and the second driving roller E tighten the second conveyor belt E. The surface of the second conveyor belt E is provided with multiple second scrapers and multiple second scrapers. The plates are arranged parallel to each other and perpendicular to the conveying direction of the second conveyor belt E. The sum of the height of the first scraper plate and the height of the second scraper plate is equal to the distance between the first passive roller E and the second driving roller E. The minimum distance between the second driven roller E and the third driven roller E is set at the lower right of the second driven roller E. The third driven roller E and the third conveyor belt E are set at the upper right side of the box E. The third conveyor belt E is horizontally It is set that the third passive roller E and the third driving roller E tighten the third conveyor belt E;

所述调味装置包括调味滚筒,所述第三被动滚筒E位于调味滚筒内,所述调味滚筒从左至右倾斜设置,所述调味滚筒的左侧设置有装有调料的漏斗,所述漏斗的出料口朝向第三输送带E。The seasoning device includes a seasoning drum. The third passive drum E is located in the seasoning drum. The seasoning drum is arranged tilted from left to right. A funnel filled with seasoning is provided on the left side of the seasoning drum. The funnel is The discharge port faces the third conveyor belt E.

进一步的是,所述水池A内设置有多个滤网A,多个滤网A依次设置在入水口A与出水口A之间;所述输送带A上方设置有料斗A,料斗A的出料口朝向输送带A,料斗A位于一次清洗槽A的外侧;所述二次清洗槽A的外侧设置有接料槽A,过渡筒体B的上端与接料槽A的下端密封连接,所述接料槽A上连接有导料槽A,所述导料槽A的一端与接料槽A相连,另一端延伸至被动滚筒A的外侧且与输送带A相接触。Further, a plurality of filters A are provided in the pool A, and the plurality of filters A are arranged in sequence between the water inlet A and the water outlet A; a hopper A is provided above the conveyor belt A, and the outlet of the hopper A The material opening faces the conveyor belt A, and the hopper A is located outside the primary cleaning tank A; a material receiving tank A is provided outside the secondary cleaning tank A, and the upper end of the transition cylinder B is sealed with the lower end of the material receiving tank A, so The material receiving trough A is connected to a guide trough A. One end of the guide trough A is connected to the material receiving trough A, and the other end extends to the outside of the driven roller A and is in contact with the conveyor belt A.

进一步的是,所述刀片C的长度与左侧空间C的宽度相同。Furthermore, the length of the blade C is the same as the width of the left space C.

进一步的是,所述调味滚筒的右端下方设置有收集槽。Further, a collection tank is provided below the right end of the seasoning drum.

进一步的是,所述外筒体B上连接有用于向外筒体B内充入氮气的氮气管B;所述壳体C上连接有用于向壳体C内充入氮气的氮气管C;所述外筒体D上连接有用于向外筒体D内充入氮气的氮气管D;所述壳体F上连接有用于向壳体F内充入氮气的氮气管F;所述箱体G上连接有用于向箱体G内充入氮气的氮气管G。Further, the outer cylinder B is connected to a nitrogen pipe B for filling nitrogen into the outer cylinder B; the housing C is connected to a nitrogen pipe C for filling nitrogen into the housing C; The outer cylinder D is connected to a nitrogen pipe D for filling nitrogen into the outer cylinder D; the housing F is connected to a nitrogen pipe F for filling nitrogen into the housing F; the box G is connected with a nitrogen pipe G for filling nitrogen into the box G.

本发明的有益效果是:该马铃薯薯片的加工方法是将马铃薯清洗干净后,分别在密闭的环境中对马铃薯进行去皮处理、切片处理、熟化处理、冷却处理、微波加热干燥处理,之后再进行油炸处理和调味处理,这样整个马铃薯薯片的加工过程马铃薯与氧气接触的几率大大降低,可以有效防止马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯薯片品质较高。The beneficial effects of the present invention are: the processing method of the potato chips is to clean the potatoes, peel the potatoes, slice them, ripen them, cool them, microwave heat and dry them in a closed environment, and then peel them again. By frying and seasoning, the probability of potato contact with oxygen is greatly reduced during the entire potato chip processing process, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting oxygen in the air and avoid oxidative polymerization. It can effectively prevent potatoes from browning, thereby ensuring that the final potato chips produced are of higher quality.

附图说明Description of the drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.

图1是本发明所述马铃薯薯片的加工装置的结构示意图;Figure 1 is a schematic structural diagram of a potato chip processing device according to the present invention;

图中标记说明:清洗装置1、包括输送带A 101、被动滚筒A 102、驱动滚筒A 103、驱动电机A 104、一次清洗槽A 105、第一水槽A 1051、第一下喷管A 1052、第一下喷嘴A 1053、第一上喷管A 1054、第一上喷嘴A 1055、第一排污管A 1056、二次清洗槽A 106、第二水槽A1061、第二下喷管A 1062、第二下喷嘴A 1063、第二上喷管A 1064、第二上喷嘴A 1065、第二排污管A 1066、水池A 1067、引水管A 1068、水泵A 1069、滤网A 107、料斗A 108、接料槽A109、导料槽A 110;去皮装置2、外筒体B 201、去皮空腔B 2011、储水空腔B 2012、驱动电机B202、转盘B 203、转轴B 204、喷水头B 205、引流管B 206、截止阀B 207、出料口B 208、环形套筒B 209、升降装置B 210、过水孔B 211、排水口B 212、第一排污管B213、第一导通阀B214、过渡水箱B 215、第二排污管B 216、第二导通阀B 217、过渡筒体B 218、第一控制阀B219、第二控制阀B 220、氮气管B 221;切片装置3、壳体C 301、左侧空间C3011、右侧空间C3012、转轴C 302、驱动电机C 303、进料口C 304、出料口C 305、导料管C 306、刀片C 307、氮气管C 308;熟化装置4、蒸汽发生器D 401、内筒体D 402、外筒体D 403、夹层空间D 404、蒸汽通孔D 405、第一截止阀D 406、第二截止阀D 407、过渡筒体D 408、料斗D409、第三截止阀D 410、氮气管D 411;冷却装置5、真空箱体E 501、真空泵E 502、出料口E 503、第一过渡筒体E 504、第一截止阀E 505、第二截止阀E 506、第二过渡筒体E 507、第三截止阀E 508;油炸装置6、箱体E 601、第一输送带E 602、第一被动滚筒E 603、第一驱动滚筒E 604、第一刮料板605、第一驱动电机E 606、第二驱动滚筒E 607、第二输送带E 608、第二驱动电机E609、第二被动滚筒E 610、第二刮料板611、第三驱动滚筒E 612、第三被动滚筒E 613、第三输送带E 614;微波干燥装置7、箱体G 701、微波发射器G 702、微波接收器G 703、加热筒体G704、过渡筒体G 705、第二截止阀G 707、氮气管G 714;调味装置8、调味滚筒801、漏斗802、收集槽803。Marking explanation in the figure: Cleaning device 1, including conveyor belt A 101, passive roller A 102, driving roller A 103, driving motor A 104, primary cleaning tank A 105, first water tank A 1051, first lower nozzle A 1052, The first lower nozzle A 1053, the first upper nozzle A 1054, the first upper nozzle A 1055, the first sewage pipe A 1056, the second cleaning tank A 106, the second water tank A1061, the second lower nozzle A 1062, Second lower nozzle A 1063, second upper nozzle A 1064, second upper nozzle A 1065, second sewage pipe A 1066, pool A 1067, diversion pipe A 1068, water pump A 1069, filter A 107, hopper A 108, Feed chute A109, guide chute A 110; peeling device 2, outer cylinder B 201, peeling cavity B 2011, water storage cavity B 2012, drive motor B202, turntable B 203, rotating shaft B 204, water spray Head B 205, drainage pipe B 206, stop valve B 207, discharge port B 208, annular sleeve B 209, lifting device B 210, water hole B 211, drain port B 212, first sewage pipe B213, first Conduction valve B214, transition water tank B 215, second sewage pipe B 216, second conduction valve B 217, transition cylinder B 218, first control valve B219, second control valve B 220, nitrogen pipe B 221; slice Device 3, housing C 301, left space C3011, right space C3012, rotating shaft C 302, drive motor C 303, feed port C 304, discharge port C 305, guide tube C 306, blade C 307, nitrogen Pipe C 308; aging device 4, steam generator D 401, inner cylinder D 402, outer cylinder D 403, interlayer space D 404, steam hole D 405, first stop valve D 406, second stop valve D 407 , transition cylinder D 408, hopper D409, third stop valve D 410, nitrogen pipe D 411; cooling device 5, vacuum box E 501, vacuum pump E 502, discharge port E 503, first transition cylinder E 504, The first stop valve E 505, the second stop valve E 506, the second transition cylinder E 507, the third stop valve E 508; frying device 6, box E 601, first conveyor belt E 602, first passive roller E 603, first driving roller E 604, first scraper plate 605, first driving motor E 606, second driving roller E 607, second conveyor belt E 608, second driving motor E609, second driven roller E 610 , the second scraper plate 611, the third driving roller E 612, the third passive roller E 613, the third conveyor belt E 614; microwave drying device 7, box G 701, microwave transmitter G 702, microwave receiver G 703 , heating cylinder G704, transition cylinder G 705, second stop valve G 707, nitrogen pipe G 714; seasoning device 8, seasoning drum 801, funnel 802, collection tank 803.

具体实施方式Detailed ways

现有的马铃薯薯片加工方法由于无法避免马铃薯与空气接触,所以非常容易导致马铃薯在加工过程中发生褐变,为了避免马铃薯在加工过程中发生褐变,本发明提出了一种新的马铃薯薯片的加工方法,该马铃薯薯片的加工方法是将马铃薯清洗干净后,分别在密闭的环境中对马铃薯进行去皮处理、切片处理、熟化处理、冷却处理、微波加热干燥处理,之后再进行油炸处理和调味处理,这样整个马铃薯薯片的加工过程马铃薯与氧气接触的几率大大降低,可以有效防止马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯薯片品质较高。The existing potato chip processing method cannot avoid the contact between potatoes and air, so it is very easy to cause browning of potatoes during processing. In order to avoid browning of potatoes during processing, the present invention proposes a new potato chip. The potato chips are processed by cleaning the potatoes, peeling, slicing, aging, cooling, and microwave heating and drying in a closed environment, and then oiling. Fried and seasoned, this greatly reduces the chance of potato contact with oxygen during the entire potato chip processing process, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting oxygen in the air, avoid oxidative polymerization, and can effectively Prevent potatoes from browning, thereby ensuring that the final potato chips produced are of higher quality.

具体的,该马铃薯薯片加工方法,包括以下步骤:Specifically, the potato chip processing method includes the following steps:

A、将马铃薯清洗干净;A. Wash the potatoes;

B、将清洗干净的马铃薯在密闭的环境中进行去皮处理并用清水冲洗干净;B. Peel the cleaned potatoes in a closed environment and rinse them with clean water;

C、将去皮的马铃薯转移至密闭的环境中进行切片处理;C. Transfer the peeled potatoes to a closed environment for slicing;

D、将切好的马铃薯片在密闭的环境中进行加热至马铃薯片熟化;D. Heat the cut potato slices in a closed environment until the potato slices are ripe;

E、将熟化的马铃薯片转移至真空环境中冷却;E. Transfer the mature potato slices to a vacuum environment for cooling;

F、将冷却后的马铃薯片在在密闭环境中进行微波加热干燥处理;F. Microwave heating and drying the cooled potato slices in a closed environment;

G、将干燥后的马铃薯片进行油炸处理;G. Fry the dried potato slices;

H、将油炸过后的马铃薯片进行调味处理。H. Season the fried potato slices.

在上述实施方式中,为了彻底避免马铃薯与空气中的氧气接触,所述步骤B中,在去皮处理的过程中向密闭的环境中充入惰性保护气体;所述步骤C中,在切片过程中向密闭的环境中充入惰性保护气体;所述步骤D中,在加热的过程中向密闭的环境中充入惰性保护气体;所述步骤F中,在微波加热干燥过程中向密闭的环境中冲入惰性保护气体。通过在去皮、切片、熟化、干燥过程中通入惰性保护气体,由于惰性保护气体不会与马铃薯发生任何化学反应,因此,可以有效避免马铃薯发生褐变。进一步的是,所述惰性气体可以采用氩气、氦气等惰性气体,作为优选的方式是:所述惰性保护气体为氮气,由于氮气在空气中含有的比例最多,获取容易,成本较低。In the above embodiment, in order to completely avoid contact between potatoes and oxygen in the air, in step B, an inert protective gas is filled into the closed environment during the peeling process; in step C, during the slicing process, In the step D, an inert protective gas is filled into the sealed environment during the heating process; in the step F, the sealed environment is filled into the sealed environment during the microwave heating and drying process. Pour in inert protective gas. By introducing inert protective gas during the peeling, slicing, ripening and drying processes, the inert protective gas will not have any chemical reaction with the potatoes, so the potatoes can be effectively prevented from browning. Furthermore, the inert gas can be argon, helium and other inert gases. As a preferred way, the inert protective gas is nitrogen. Since nitrogen contains the largest proportion in the air, it is easy to obtain and the cost is low.

本发明还提供了一种能够实现上述加工方法的马铃薯薯片的加工装置,为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention also provides a potato chip processing device that can implement the above processing method. In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the present invention will be described below with reference to the drawings in the embodiments of the present invention. The technical solutions in the embodiments are described clearly and completely. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.

如图1所示,该马铃薯薯片的加工装置,包括依次设置的清洗装置1、去皮装置2、切片装置3、熟化装置4、冷却装置5、微波干燥装置7、油炸装置6、调味装置8;As shown in Figure 1, the potato chip processing device includes a cleaning device 1, a peeling device 2, a slicing device 3, a ripening device 4, a cooling device 5, a microwave drying device 7, a frying device 6, and a seasoning device. Device 8;

所述清洗装置1包括输送带A101、被动滚筒A102、驱动滚筒A103、驱动电机A104、一次清洗槽A105、二次清洗槽A106,所述被动滚筒A102、驱动滚筒A103将输送带A101绷紧,驱动电机A104用于使驱动滚筒A103转动,所述一次清洗槽A105、二次清洗槽A106依次沿输送带A101的运行方向设置,所述输送带A101为网状结构,所述一次清洗槽A105包括第一水槽A1051,所述第一水槽A1051位于上层的输送带A101与下层的输送带A101之间,第一水槽A1051内设置有多根互相平行设置的第一下喷管A1052,所述第一下喷管A1052上间隔设置有多个第一下喷嘴A1053,所述第一下喷嘴A1053朝向上层的输送带A101,所述第一水槽A1051的上方设置有多个第一上喷管A1054,所述第一上喷管A1054上间隔设置有多个第一上喷嘴A1055,所述第一上喷嘴A1055朝向上层的输送带A101,第一水槽A1051的底部连接有与其连通的第一排污管A1056;所述二次清洗槽A106包括第二水槽A1061,所述第二水槽A1061位于上层的输送带A101与下层的输送带A101之间,第二水槽A1061内设置有多根互相平行设置的第二下喷管A1062,所述第二下喷管A1062上间隔设置有多个第二下喷嘴A1063,所述第二下喷嘴A1063朝向上层的输送带A101,所述第二水槽A1061的上方设置有多个第二上喷管A1064,所述第二上喷管A1064上间隔设置有多个第二上喷嘴A1065,所述第二上喷嘴A1065朝向上层的输送带A101,第二上喷管A1064、第二下喷管A1062均与高压水管连通,第二水槽A1061的底部连接有与其连通的第二排污管A1066,所述第二排污管A1066末端连接有水池A1067,所述水池A1067上设置有入水口A与出水口A,所述入水口A与第二排污管A1066末端连通,所述出水口A上连接有引水管A1068,所述引水管A1068上设置有水泵A1069,引水管A1068的末端分别与第一上喷管A1054、第一下喷管A1052连通;The cleaning device 1 includes a conveyor belt A101, a passive roller A102, a driving roller A103, a driving motor A104, a primary cleaning tank A105, and a secondary cleaning tank A106. The passive roller A102 and the driving roller A103 tighten the conveyor belt A101 and drive it. Motor A104 is used to rotate the driving drum A103. The primary cleaning tank A105 and the secondary cleaning tank A106 are arranged in sequence along the running direction of the conveyor belt A101. The conveyor belt A101 has a mesh structure. The primary cleaning tank A105 includes a third A water tank A1051. The first water tank A1051 is located between the upper conveyor belt A101 and the lower conveyor belt A101. A plurality of first lower nozzles A1052 arranged parallel to each other are provided in the first water tank A1051. A plurality of first lower nozzles A1053 are arranged at intervals on the nozzle A1052, and the first lower nozzles A1053 face the upper conveyor belt A101. A plurality of first upper nozzles A1054 are arranged above the first water tank A1051. A plurality of first upper nozzles A1055 are arranged at intervals on the first upper nozzle A1054, and the first upper nozzles A1055 face the upper conveyor belt A101, and the bottom of the first water tank A1051 is connected to a first sewage pipe A1056 communicating with it; so The secondary cleaning tank A106 includes a second water tank A1061. The second water tank A1061 is located between the upper conveyor belt A101 and the lower conveyor belt A101. A plurality of second lower sprays arranged parallel to each other are provided in the second water tank A1061. Pipe A1062, a plurality of second lower nozzles A1063 are arranged at intervals on the second lower nozzle A1062, the second lower nozzles A1063 face the upper conveyor belt A101, and a plurality of second lower nozzles A1063 are arranged above the second water tank A1061. Two upper nozzles A1064. A plurality of second upper nozzles A1065 are arranged at intervals on the second upper nozzles A1064. The second upper nozzles A1065 face the upper conveyor belt A101. The second upper nozzles A1064 and the second lower nozzles The nozzle A1062 is connected to the high-pressure water pipe. The bottom of the second water tank A1061 is connected to a second sewage pipe A1066 connected thereto. The end of the second sewage pipe A1066 is connected to a pool A1067. The pool A1067 is provided with a water inlet A and a water inlet A1067. Water outlet A. The water inlet A is connected to the end of the second sewage pipe A1066. The water outlet A is connected to a water diversion pipe A1068. A water pump A1069 is provided on the water diversion pipe A1068. The ends of the water diversion pipe A1068 are connected to the first water outlet A1068. The upper nozzle A1054 and the first lower nozzle A1052 are connected;

所述去皮装置2包括密闭的外筒体B201、驱动电机B202,所述外筒体B201内设置有转盘B203,所述转盘B203的外径与外筒体B201的内径相匹配,所述转盘B203的下表面中心位置固定有转轴B204,转轴B204下端延伸至外筒体B201外,驱动电机B202的输出轴与转轴B204的下端相连,所述转盘B203的上表面为波浪形,转盘B203将外筒体B201的内部分为去皮空腔B2011与储水空腔B2012,所述去皮空腔B2011内设置有喷水头B205,所述喷水头B205位于转盘B203上方且朝向转盘B203,所述喷水头B205上连接有引流管B206,引流管B206上设置有截止阀B207,所述引流管B206与高压水管相连,所述外筒体B201的筒壁上设置有出料口B208,所述出料口B208位于转盘B203所在水平面之上,所述去皮空腔B2011内设置有环形套筒B209,所述环形套筒B209的外径与外筒体B201的内径相匹配,环形套筒B209的内壁表面为研磨面,环形套筒B209的上端设置有升降装置B210,当环形套筒B209的下端靠进转盘B203时,环形套筒B209将出料口B208挡住,当环形套筒B209向上移动至最高点时,出料口B208与去皮空腔B2011连通,所述转盘B203上设置有多个过水孔B211,所述过水孔B211将去皮空腔B2011与储水空腔B2012连通,所述外筒体B201的底部设置有排水口B212,排水口B212上连接有第一排污管B213,第一排污管B213上设置有第一导通阀B214,第一排污管B213的末端连接有密闭的过渡水箱B215,所述过渡水箱B215的底部连接有与之连通的第二排污管B216,所述第二排污管B216上设置有第二导通阀B217,所述外筒体B201上方设置有过渡筒体B218,所述过渡筒体B218的下端与外筒体B201的上端密封连接且在过渡筒体B218的下端设置有第一控制阀B219,过渡筒体B218的上端设置有第二控制阀B220;The peeling device 2 includes a sealed outer cylinder B201 and a driving motor B202. A turntable B203 is provided inside the outer cylinder B201. The outer diameter of the turntable B203 matches the inner diameter of the outer cylinder B201. The turntable B203 matches the inner diameter of the outer cylinder B201. A rotating shaft B204 is fixed at the center of the lower surface of B203. The lower end of the rotating shaft B204 extends to the outside of the outer cylinder B201. The output shaft of the driving motor B202 is connected to the lower end of the rotating shaft B204. The upper surface of the turntable B203 is wavy, and the turntable B203 connects the outer The interior of the cylinder B201 is divided into a peeling cavity B2011 and a water storage cavity B2012. A water spray head B205 is provided in the peeling cavity B2011. The water spray head B205 is located above the turntable B203 and faces the turntable B203, so The water spray head B205 is connected to a drainage pipe B206, and the drainage pipe B206 is provided with a stop valve B207. The drainage pipe B206 is connected to a high-pressure water pipe, and a discharge port B208 is provided on the wall of the outer cylinder B201, so The discharge port B208 is located above the horizontal plane where the turntable B203 is located. An annular sleeve B209 is provided in the peeling cavity B2011. The outer diameter of the annular sleeve B209 matches the inner diameter of the outer cylinder B201. The annular sleeve The inner wall surface of B209 is a grinding surface, and the upper end of the annular sleeve B209 is provided with a lifting device B210. When the lower end of the annular sleeve B209 comes into the turntable B203, the annular sleeve B209 blocks the discharge port B208. When the annular sleeve B209 moves upwards When moving to the highest point, the discharge port B208 is connected to the peeling cavity B2011. The turntable B203 is provided with a plurality of water holes B211. The water holes B211 connect the peeling cavity B2011 and the water storage cavity B2012. connected, the bottom of the outer cylinder B201 is provided with a drainage port B212, the drainage port B212 is connected to a first sewage pipe B213, the first sewage pipe B213 is provided with a first conduction valve B214, and the end of the first sewage pipe B213 A sealed transition water tank B215 is connected. The bottom of the transition water tank B215 is connected with a second drain pipe B216 connected thereto. The second drain pipe B216 is provided with a second conduction valve B217. The outer cylinder B201 A transition cylinder B218 is provided above. The lower end of the transition cylinder B218 is sealingly connected to the upper end of the outer cylinder B201. A first control valve B219 is provided at the lower end of the transition cylinder B218. The upper end of the transition cylinder B218 is provided with a third control valve B218. Two control valve B220;

所述切片装置3包括密闭的壳体C301,所述壳体C301内设置有转轴C302,转轴C302上连接有驱动电机C303,转轴C302将壳体C301分为左侧空间C3011与右侧空间C3012,所述壳体C301的顶部开有进料口C304,壳体C301的底部开有出料口C305,所述进料口C304与出料口C305通过导料管C306密封连接,所述进料口C304与左侧空间C3011连通,出料口C305位于进料口C304的正下方,所述转轴C302的轴向方向与马铃薯下落的方向互相垂直,所述转轴C302上套设有多个刀片C307;The slicing device 3 includes a sealed housing C301. A rotating shaft C302 is provided in the housing C301. A driving motor C303 is connected to the rotating shaft C302. The rotating shaft C302 divides the housing C301 into a left space C3011 and a right space C3012. The top of the housing C301 is provided with a feed port C304, and the bottom of the housing C301 is provided with a discharge port C305. The feed port C304 and the discharge port C305 are sealingly connected through a feed tube C306. The feed port C304 is connected to the left space C3011, and the outlet C305 is located directly below the feed port C304. The axial direction of the rotating shaft C302 is perpendicular to the direction in which potatoes fall, and a plurality of blades C307 are set on the rotating shaft C302;

所述熟化装置4包括蒸汽发生器D401、内筒体D402与外筒体D403,所述内筒体D402设置在外筒体D403内,所述外筒体D403与内筒体D402之间形成一个密闭的夹层空间D404,所述内筒体的筒壁上设置有蒸汽通孔D405,蒸汽发生器D401与夹层空间D404通过蒸汽管D连通,所述内筒体D402的上端设置有第一截止阀D406,内筒体D402的下端设置有第二截止阀D407,所述内筒体D402的上端连接有过渡筒体D408,所述过渡筒体D408的上端连接有料斗D409,所述料斗D409的出料口设置有第三截止阀D410,所述料斗D409的进料口与出料口C305密封连接;The aging device 4 includes a steam generator D401, an inner cylinder D402 and an outer cylinder D403. The inner cylinder D402 is arranged inside the outer cylinder D403. A seal is formed between the outer cylinder D403 and the inner cylinder D402. The interlayer space D404 is provided with a steam through hole D405 on the wall of the inner cylinder. The steam generator D401 and the interlayer space D404 are connected through a steam pipe D. The upper end of the inner cylinder D402 is provided with a first stop valve D406. , the lower end of the inner cylinder D402 is provided with a second stop valve D407, the upper end of the inner cylinder D402 is connected to a transition cylinder D408, the upper end of the transition cylinder D408 is connected to a hopper D409, and the discharge of the hopper D409 The port is provided with a third stop valve D410, and the feed port of the hopper D409 is sealingly connected to the discharge port C305;

所述冷却装置5包括密闭的真空箱体E501,所述真空箱体E501上连接有真空泵E502,所述真空箱体E501的底部设置有出料口E503,所述出料口E503上密封连接有第一过渡筒体E504,所述第一过渡筒体E504的上端设置有第一截止阀E505,所述第一过渡筒体E504的下端设置有第二截止阀E506,所述真空箱体E501上方设置有第二过渡筒体E507,所述第二过渡筒体E507的下端与真空箱体E501密封连接且与真空箱体E501内部连通,所述第二过渡筒体E507的下端设置有第三截止阀E508,所述第二过渡筒体E507的上端与内筒体D402的下端密封连接;The cooling device 5 includes a sealed vacuum box E501. A vacuum pump E502 is connected to the vacuum box E501. A discharge port E503 is provided at the bottom of the vacuum box E501. The discharge port E503 is sealed and connected with a vacuum pump E502. The first transition cylinder E504 is provided with a first stop valve E505 at the upper end of the first transition cylinder E504. The second stop valve E506 is provided at the lower end of the first transition cylinder E504. Above the vacuum box E501 A second transition cylinder E507 is provided. The lower end of the second transition cylinder E507 is sealingly connected to the vacuum box E501 and communicates with the inside of the vacuum box E501. The lower end of the second transition cylinder E507 is provided with a third cutoff. Valve E508, the upper end of the second transition cylinder E507 is sealingly connected to the lower end of the inner cylinder D402;

所述微波干燥装置7包括密闭的箱体G701,所述箱体G701内设置有微波发射器G702、微波接收器G703、加热筒体G704,所述加热筒体G704的上端密封连接有过渡筒体G705,所述过渡筒体G705的上端延伸至箱体G701外且与且与第一过渡筒体E504的末端密封连接,所述加热筒体G704的下端延伸至箱体G701外且在加热筒体G704的下端设置有第二截止阀G707,所述微波发射器G702、微波接收器G703分别设置在加热筒体G704的两侧;The microwave drying device 7 includes a sealed box G701. A microwave transmitter G702, a microwave receiver G703, and a heating cylinder G704 are provided in the box G701. The upper end of the heating cylinder G704 is sealed and connected with a transition cylinder. G705, the upper end of the transition cylinder G705 extends to the outside of the box G701 and is sealingly connected with the end of the first transition cylinder E504, and the lower end of the heating cylinder G704 extends to the outside of the box G701 and is in the heating cylinder A second stop valve G707 is provided at the lower end of G704, and the microwave transmitter G702 and microwave receiver G703 are respectively provided on both sides of the heating cylinder G704;

所述油炸装置6包括箱体E601,所述箱体E601内盛装有高温食用油,所述箱体E601内设置有第一输送带E602、第一被动滚筒E603、第一驱动滚筒E604,第一输送带E602的表面设置有多块第一刮料板605,多块第一刮料板605互相平行设置且与第一输送带E602的输送方向互相垂直,所述第一输送带E602水平设置且上层的第一输送带E602被高温食用油淹没,加热筒体G704的下端朝向第一输送带E602,所述第一被动滚筒E603、第一驱动滚筒E604将第一输送带E602绷紧,第一驱动滚筒E604上连接有用于使其转动第一驱动电机E606,所述箱体E601内还设置有第二驱动滚筒E607、第二输送带E608,第二驱动滚筒E607上连接有用于使其转动的第二驱动电机E609,所述箱体E601的上方设置有第二被动滚筒E610,所述第二驱动滚筒E607设置在第一被动滚筒E603的右下方,第二被动滚筒E610设置在第二驱动滚筒E607的右侧,所述第二被动滚筒E610、第二驱动滚筒E607将第二输送带E608绷紧,所述第二输送带E608的表面设置有多块第二刮料板611,多块第二刮料板611互相平行设置且与第二输送带E608的输送方向互相垂直,所述第一刮料板605的高度与第二刮料板611的高度之和等于第一被动滚筒E603与第二驱动滚筒E607之间的最小间距,所述第二被动滚筒E610的右下方设置有第三驱动滚筒E612,所述箱体E601的右上方设置有第三被动滚筒E613、第三输送带E614,第三输送带E614水平设置,所述第三被动滚筒E613、第三驱动滚筒E612将第三输送带E614绷紧;The frying device 6 includes a box E601, which contains high-temperature edible oil. The box E601 is provided with a first conveyor belt E602, a first passive roller E603, and a first driving roller E604. A plurality of first scrapers 605 are provided on the surface of a conveyor belt E602. The plurality of first scrapers 605 are arranged parallel to each other and perpendicular to the conveying direction of the first conveyor belt E602. The first conveyor belt E602 is arranged horizontally. And the first conveyor belt E602 on the upper layer is submerged in high-temperature edible oil. The lower end of the heating cylinder G704 faces the first conveyor belt E602. The first passive roller E603 and the first driving roller E604 tighten the first conveyor belt E602. A driving roller E604 is connected with a first driving motor E606 for rotating it. A second driving roller E607 and a second conveyor belt E608 are also provided in the box E601. The second driving roller E607 is connected with a driving motor E606 for rotating it. The second driving motor E609 is provided with a second driven roller E610 above the box E601. The second driving roller E607 is placed at the lower right side of the first driven roller E603. The second driven roller E610 is placed at the second driving On the right side of the roller E607, the second passive roller E610 and the second driving roller E607 tighten the second conveyor belt E608. A plurality of second scrapers 611 are provided on the surface of the second conveyor belt E608. The second scraper plates 611 are arranged parallel to each other and perpendicular to the conveying direction of the second conveyor belt E608. The sum of the height of the first scraper plate 605 and the height of the second scraper plate 611 is equal to the height of the first passive roller E603 and The minimum distance between the second driving rollers E607, the third driving roller E612 is provided on the lower right side of the second driven roller E610, the third driven roller E613 and the third conveyor belt E614 are provided on the upper right side of the box E601 , the third conveyor belt E614 is arranged horizontally, and the third passive roller E613 and the third driving roller E612 tighten the third conveyor belt E614;

所述调味装置8包括调味滚筒801,所述第三被动滚筒E613位于调味滚筒801内,所述调味滚筒801从左至右倾斜设置,所述调味滚筒801的左侧设置有装有调料的漏斗802,所述漏斗802的出料口朝向第三输送带E614。The seasoning device 8 includes a seasoning drum 801. The third passive drum E613 is located in the seasoning drum 801. The seasoning drum 801 is tilted from left to right. A funnel filled with seasoning is provided on the left side of the seasoning drum 801. 802. The discharge port of the funnel 802 faces the third conveyor belt E614.

该马铃薯薯片的加工装置由依次设置的清洗装置1、去皮装置2、切片装置3、熟化装置4、冷却装置5、微波干燥装置7、油炸装置6、调味装置8组成,除油炸装置6和调味装置8外,其他装置均在密闭的环境中工作,且各个装置之间均密封连接,使得马铃薯除了清洗工序、油炸工序、调味工序外,其他工序均在密封的环境中进行,从保证马铃薯薯片在整个加工过程中与氧气接触的几率大大降低,可以有效防止在加工过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯薯片品质较高。The potato chip processing device consists of a cleaning device 1, a peeling device 2, a slicing device 3, a ripening device 4, a cooling device 5, a microwave drying device 7, a frying device 6, and a seasoning device 8 arranged in sequence. Except for device 6 and seasoning device 8, other devices all work in a sealed environment, and each device is sealed and connected, so that except for the cleaning process, frying process, and seasoning process, other potato processes are carried out in a sealed environment. , by ensuring that the probability of potato chips coming into contact with oxygen during the entire processing process is greatly reduced, it can effectively prevent the polyphenol oxidase (PPO) in the potatoes from coming into contact with oxygen in the air during processing, and avoid oxidative polymerization, which can effectively prevent The potatoes are browned, thereby ensuring that the final potato chips produced are of higher quality.

在对马铃薯进行清洗时,只需将需要加工的马铃薯放置在输送带A101上,输送带A101在移动过程中带动马铃薯沿输送带A101移动,马铃薯在移动的过程中依次经过一次清洗槽A105、二次清洗槽A106,马铃薯在经过一次清洗槽A105时,位于马铃薯下方的第一下喷管A1052内的高压水从第一下喷嘴A1053向上喷出喷在马铃薯上,位于马铃薯上方的第一上喷管A1054内的高压水从第一上喷嘴A1055内向下喷出喷到马铃薯上,这样便可以对整个马铃薯进行喷淋清洗,经过一次清洗后的马铃薯接着进入二次清洗槽A106内,此时,位于马铃薯下方的第二下喷管A1062内的高压水从第二下喷嘴A1063向上喷出喷在马铃薯上,位于马铃薯上方的第二上喷管A1064内的高压水从第二上喷嘴A1065内向下喷出喷到马铃薯上,这样便可以对整个马铃薯进行喷淋清洗,经过二次清洗后的马铃薯变得非常干净,同时,一次清洗后的水落入第一水槽A1051中,由于一次清洗时,马铃薯表皮上绝大数的泥土残渣都被冲洗掉落入第一水槽A1051中,所以第一水槽A1051中的水较为浑浊,直接从第一排污管A1056排放掉,二次清洗后的水落入第二水槽A1061,由于二次清洗时,马铃薯表皮经过一次清洗后只残留很少的泥土残渣,所以第二水槽A1061中的水还较为清澈还可以用于对马铃薯进行一次清洗,因此,第二水槽A1061内的水通过底部连接的第二排污管A1066排放到水池A1067中,然后利用水泵A1069将水池A1067中水通过引水管A1068送入第一上喷管A1054、第一下喷管A1052内,从而对马铃薯进行一次清洗,这样便可以减小用水量,节约成本。When cleaning potatoes, you only need to place the potatoes that need to be processed on the conveyor belt A101. The conveyor belt A101 drives the potatoes to move along the conveyor belt A101 during the movement. During the movement, the potatoes pass through the cleaning tank A105 and the second cleaning tank A105. When the potatoes pass through the primary cleaning tank A106, the high-pressure water in the first lower nozzle A1052 located below the potato spurts upward from the first lower nozzle A1053 and sprays on the potato. The first upper nozzle located above the potato The high-pressure water in the pipe A1054 is sprayed downward from the first upper nozzle A1055 onto the potatoes, so that the entire potato can be spray-cleaned. The potatoes after primary cleaning then enter the secondary cleaning tank A106. At this time, The high-pressure water in the second lower nozzle A1062 located below the potato sprays upward from the second lower nozzle A1063 and sprays on the potato, and the high-pressure water in the second upper nozzle A1064 located above the potato downwards from the second upper nozzle A1065 Spray onto the potatoes, so that the entire potato can be spray-cleaned. The potatoes after the second cleaning become very clean. At the same time, the water after the first cleaning falls into the first water tank A1051. Since during the first cleaning, Most of the soil residue on the potato skin has been washed and fallen into the first water tank A1051, so the water in the first water tank A1051 is relatively turbid and is directly discharged from the first sewage pipe A1056. The water after the second cleaning falls into In the second water tank A1061, since during the second cleaning, only a small amount of soil residue remains on the potato skin after the first cleaning, the water in the second water tank A1061 is still relatively clear and can be used to clean the potatoes once. Therefore, the second water tank A1061 The water in the water tank A1061 is discharged into the water tank A1067 through the second sewage pipe A1066 connected at the bottom, and then the water pump A1069 is used to send the water in the water tank A1067 into the first upper nozzle A1054 and the first lower nozzle A1052 through the water diversion pipe A1068. In this way, the potatoes can be washed once, which can reduce water consumption and save costs.

为了避免水池A1067内的残渣泥土将水泵A1069或引水管A1068堵塞,所述水池A1067内设置有多个滤网A107,多个滤网A107依次设置在入水口A与出水口A之间,这样,水池A1067内的水先经过多个滤网A107过滤后再利用水泵A1069将水池A1067中水通过引水管A1068送入第一上喷管A1054、第一下喷管A1052内,这样便可以有效避免水池A1067内的残渣泥土将水泵A1069或引水管A1068堵塞,保证清洗工序的顺利进行。In order to prevent the residual soil in the pool A1067 from clogging the water pump A1069 or the water diversion pipe A1068, multiple filters A107 are provided in the pool A1067, and the multiple filters A107 are sequentially arranged between the water inlet A and the water outlet A. In this way, The water in the pool A1067 is first filtered by multiple filters A107 and then uses the water pump A1069 to send the water in the pool A1067 through the water diversion pipe A1068 into the first upper nozzle A1054 and the first lower nozzle A1052, thus effectively avoiding the pool A1067 The residual soil inside will block the water pump A1069 or the water diversion pipe A1068, ensuring the smooth progress of the cleaning process.

另外,为了保证过滤效果,多个滤网A107的网孔大小依次变小,所述网孔最大的滤网A107位于入水口A处,所述网孔最小的滤网A107位于出水口A处。In addition, in order to ensure the filtering effect, the mesh sizes of the plurality of filters A107 become smaller in sequence. The filter A107 with the largest mesh is located at the water inlet A, and the filter A107 with the smallest mesh is located at the water outlet A.

为了便于上料,所述输送带A101上方设置有料斗A108,料斗A108的出料口朝向输送带A101,料斗A108位于一次清洗槽A105的外侧,这样,只需将需要清洗的马铃薯投入到料斗A108中即可,操作非常方便;同时,为了便于接料,所述二次清洗槽A106的外侧设置有接料槽A109,过渡筒体B218的上端与接料槽A109的下端密封连接,所述接料槽A109上连接有导料槽A110,所述导料槽A110的一端与接料槽A109相连,另一端延伸至被动滚筒A102的外侧且与输送带A101相接触,清洗完毕的马铃薯沿输送带A101移动至导料槽A110端头时,沿导料槽A110落入接料槽A109中,整个过程自动进行,无需人工进行搬运,省时又省力。In order to facilitate loading, a hopper A108 is provided above the conveyor belt A101. The outlet of the hopper A108 faces the conveyor belt A101. The hopper A108 is located outside the primary cleaning tank A105. In this way, the potatoes that need to be cleaned only need to be put into the hopper A108. The operation is very convenient; at the same time, in order to facilitate material receiving, a material receiving groove A109 is provided on the outside of the secondary cleaning tank A106, and the upper end of the transition cylinder B218 is sealingly connected to the lower end of the material receiving groove A109. The feed trough A109 is connected to a guide trough A110. One end of the guide trough A110 is connected to the feed trough A109, and the other end extends to the outside of the passive roller A102 and is in contact with the conveyor belt A101. The cleaned potatoes are along the conveyor belt When A101 moves to the end of the guide chute A110, it falls into the material receiving chute A109 along the guide chute A110. The whole process is carried out automatically without manual handling, saving time and effort.

在进行去皮处理时,先打开过渡筒体B218上端设置的第二控制阀B220,此时接料槽A109中清洗干净的马铃薯落入过渡筒体B218内,然后关闭第二控制阀B220,再打开设置在过渡筒体B218下端的第一控制阀B219,使过渡筒体B218内的马铃薯落入去皮空腔B2011内,此时,环形套筒B209的下端靠进转盘B203,出料口B208被环形套筒B209挡住,驱动电机B202驱动转轴B204转动进而带动转盘B203转动,由于转盘B203的上表面为波浪形,转盘B203在转动过程中会将马铃薯抛起与环形套筒B209的内表面接触并摩擦,由于环形套筒B209的内壁表面为研磨面,马铃薯与环形套筒B209接触摩擦的过程中,马铃薯的表皮会被摩擦掉,同时,去皮空腔B2011内设置的喷水头B205喷出高压的水流,对马铃薯进行冲洗,将擦下来的马铃薯表皮从马铃薯表面冲洗掉进而通过转盘B203上设置的多个过水孔B211流到储水空腔B2012中,当储水空腔B2012中的水量过多时,打开第一排污管B213上设置的第一导通阀B214,储水空腔B2012内的水沿第一排污管流到过渡水箱B215中,然后关闭第一导通阀B214,打开第二排污管B216上设置的第二导通阀B217,过渡水箱B215中的水沿第二排污管B216排出,当马铃薯表皮去除干净后,利用升降装置B210将环形套筒B209升起,使出料口B208与去皮空腔B2011连通,此时,转盘B203继续转动就会将去皮后的马铃薯从出料口B208甩出沿导料管C306落入壳体C301中,该去皮装置2去皮效果好,同时,可以将马铃薯与表皮分离,再者,通过设置过渡筒体B218与过渡水箱B215,同时进料口C304与出料口B208通过导料管C306密封连接,可以使得外筒体B201内部几乎不与外界空气接触,可以有效防止在去皮过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。When performing the peeling process, first open the second control valve B220 provided at the upper end of the transition cylinder B218. At this time, the cleaned potatoes in the receiving tank A109 fall into the transition cylinder B218, and then close the second control valve B220, and then Open the first control valve B219 provided at the lower end of the transition cylinder B218, so that the potatoes in the transition cylinder B218 fall into the peeling cavity B2011. At this time, the lower end of the annular sleeve B209 leans into the turntable B203, and the discharge port B208 Blocked by the annular sleeve B209, the drive motor B202 drives the rotating shaft B204 to rotate and then drives the turntable B203 to rotate. Since the upper surface of the turntable B203 is wavy, the turntable B203 will throw the potatoes up and contact the inner surface of the annular sleeve B209 during the rotation. And friction, because the inner wall surface of the annular sleeve B209 is a grinding surface, during the contact and friction process between the potato and the annular sleeve B209, the potato's skin will be rubbed off. At the same time, the water spray head B205 set in the peeling cavity B2011 sprays The high-pressure water flow is discharged to rinse the potatoes, and the wiped potato skin is washed away from the potato surface and then flows into the water storage cavity B2012 through the multiple water holes B211 provided on the turntable B203. When the water storage cavity B2012 When there is too much water in the tank, open the first pilot valve B214 provided on the first drain pipe B213. The water in the water storage cavity B2012 flows along the first drain pipe to the transition water tank B215, and then close the first pilot valve B214. , open the second conduction valve B217 provided on the second sewage pipe B216, and the water in the transition water tank B215 is discharged along the second sewage pipe B216. After the potato skin is removed, use the lifting device B210 to lift the annular sleeve B209. The discharging port B208 is connected with the peeling cavity B2011. At this time, the turntable B203 continues to rotate and the peeled potatoes will be thrown out from the discharging port B208 and fall into the housing C301 along the guide tube C306. The peeling The device 2 has a good peeling effect and can separate the potatoes from the skin. Furthermore, by setting up the transition cylinder B218 and the transition water tank B215, while the feed port C304 and the discharge port B208 are sealed and connected through the feed tube C306, it can make The inside of the outer cylinder B201 has almost no contact with the outside air, which can effectively prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the peeling process, avoid oxidative polymerization, and effectively prevent the browning of the potatoes, thereby ensuring The resulting potato chips are of higher quality.

为了进一步保防止在去皮过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述外筒体B201上连接有用于向外筒体B201内充入氮气的氮气管B221;在去皮过程中,利用氮气作为保护气体,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In order to further prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the peeling process and avoid oxidative polymerization, the outer cylinder B201 is connected with a device for filling nitrogen into the outer cylinder B201. Nitrogen tube B221; during the peeling process, using nitrogen as a protective gas can effectively prevent potatoes from browning, thereby ensuring that the final potato chips produced are of high quality. At the same time, since nitrogen contains the largest proportion in the air, it is easy to obtain and the cost is low.

在进行切片处理时,从出料口B208甩出的马铃薯沿导料管C306从进料口C304进入壳体C301中,进而在壳体C301内自由下落,由于在壳体C301内设置有转轴C302,转轴上套设有多个刀片C307,转轴C302在驱动电机C303的驱动下高速转动,进而使刀片C307高速转动,刀片C307在高速转动过程中,便可以将自由下落的马铃薯切成片状,切成片的马铃薯片从出料C中落入料斗D409中,另外,由于进料口C304与出料口B208通过导料管C306密封连接,出料口C305与料斗D409的进料口与密封连接,因此,可以使得壳体C301内部几乎不与外界空气接触,可以有效防止在切片过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。During the slicing process, the potatoes thrown out from the outlet B208 enter the housing C301 from the feed port C304 along the guide tube C306, and then fall freely in the housing C301. Since the rotating shaft C302 is provided in the housing C301 , a plurality of blades C307 are set on the rotating shaft. The rotating shaft C302 rotates at a high speed driven by the driving motor C303, thereby causing the blade C307 to rotate at a high speed. During the high-speed rotation of the blade C307, the freely falling potatoes can be cut into slices. The sliced potato slices fall into the hopper D409 from the discharge C. In addition, since the feed port C304 and the discharge port B208 are sealed through the feed pipe C306, the feed port C305 of the discharge port and the feed port of the hopper D409 are sealed. connection, therefore, the inside of the shell C301 can be almost not in contact with the outside air, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting the oxygen in the air during the slicing process, avoid oxidative polymerization, and effectively prevent the potato from browning. changes, thereby ensuring that the final potato chips produced are of higher quality.

进一步的是,为了保证刀片C307能够切到2所有从进料口C304落下的马铃薯,所述刀片C307的长度与左侧空间C3011的宽度相同,这样刀片C307始终处于马铃薯下落的路径上,可以使得从进料口C304落下的马铃薯都被切成片。Furthermore, in order to ensure that the blade C307 can cut all the potatoes falling from the feed port C304, the length of the blade C307 is the same as the width of the left space C3011, so that the blade C307 is always on the path of the falling potatoes, which can make The potatoes falling from the feed port C304 are cut into slices.

另外,为了进一步保防止在切片过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述壳体C301上连接有用于向壳体C301内充入氮气的氮气管C308;在切片过程中,利用氮气作为保护气体,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the slicing process and avoid oxidative polymerization, the housing C301 is connected with a nitrogen gas for filling the housing C301 with nitrogen. Tube C308; During the slicing process, nitrogen is used as a protective gas to effectively prevent potatoes from browning, thereby ensuring that the final potato slices produced are of high quality. At the same time, since nitrogen contains the largest proportion in the air, it is easy to obtain and the cost is low.

在对马铃薯进行熟化时,先打开料斗D409的出料口设置的第三截止阀D410,使料斗D409中的马铃薯片落入过渡筒体D408内,然后关闭第三截止阀D410,接着打开第一截止阀D406,使过渡筒体D408内的马铃薯片落入内筒体D402内,关闭第一截止阀D406,此时,蒸汽发生器D401工作产生高温的水蒸气,高温的水蒸气沿蒸汽管D流入夹层空间D404内,接着高温蒸汽通过蒸汽通孔D405进入内筒体D402与马铃薯片接触并对马铃薯片进行加热熟化,当马铃薯片被加热至熟化后,打开内筒体D402的下端设置的第二截止阀D407,熟化的马铃薯片落入第二过渡筒体E507中,该熟化装置4利用蒸汽对马铃薯进行熟化,可以使马铃薯快速熟化,熟化效果高,同时整个熟化过程自动进行,无需人工搬运马铃薯,另外,通过设置过渡筒体D408,可以使得外筒体D403内部几乎不与外界空气接触,可以有效防止在熟化过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。When ripening potatoes, first open the third stop valve D410 provided at the outlet of the hopper D409, so that the potato slices in the hopper D409 fall into the transition cylinder D408, then close the third stop valve D410, and then open the first The stop valve D406 causes the potato slices in the transition cylinder D408 to fall into the inner cylinder D402, and closes the first stop valve D406. At this time, the steam generator D401 works to generate high-temperature water vapor, and the high-temperature water vapor flows along the steam pipe D Flows into the mezzanine space D404, and then the high-temperature steam enters the inner cylinder D402 through the steam through hole D405, contacts the potato slices, and heats and matures the potato slices. After the potato slices are heated to maturity, open the third valve set at the lower end of the inner cylinder D402. The second stop valve D407, the ripened potato slices fall into the second transition cylinder E507. The ripening device 4 uses steam to ripen the potatoes, which can ripen the potatoes quickly with high ripening effect. At the same time, the entire ripening process is carried out automatically without manual handling. Potatoes, in addition, by setting up the transition cylinder D408, the inside of the outer cylinder D403 can be almost not in contact with the outside air, which can effectively prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the ripening process, thus avoiding the occurrence of Oxidative polymerization can effectively prevent potatoes from browning, thereby ensuring that the final potato chips produced are of higher quality.

另外,为了进一步保防止在熟化过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述外筒体D403上连接有用于向外筒体D403内充入氮气的氮气管D411;在熟化过程中,利用氮气作为保护气体,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potatoes from coming into contact with oxygen in the air during the ripening process and avoid oxidative polymerization, the outer cylinder D403 is connected with a device for filling nitrogen into the outer cylinder D403. The nitrogen pipe D411; during the curing process, using nitrogen as a protective gas can effectively prevent potatoes from browning, thereby ensuring that the final potato chips produced are of high quality. At the same time, since nitrogen contains the largest proportion in the air, it is easy to obtain and the cost is low.

在对马铃薯进行冷却时,先打开设置在第二过渡筒体E507下端的第三截止阀E508,使熟化的高温马铃薯片落入真空箱体E501内,然后关闭第三截止阀,打开真空泵E502,将真空箱体E501内抽成真空,高温的马铃薯片在真空环境下快速冷却,当马铃薯片冷却至室温时,打开第一截止阀E,使真空箱体E501内的马铃薯片落入第一过渡筒体E504内,然后关闭第一截止阀E,再打开第二截止阀,马铃薯片落入导料槽F612,该冷却装置5在真空环境下对马铃薯进行冷却,由于真空环境下,温度非常低,可以使马铃薯快速冷却,冷却效果好,同时,在真空环境中,可以有效防止在冷却过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。When cooling the potatoes, first open the third stop valve E508 provided at the lower end of the second transition cylinder E507, so that the mature high-temperature potato slices fall into the vacuum box E501, then close the third stop valve and turn on the vacuum pump E502. The vacuum box E501 is evacuated, and the high-temperature potato slices are quickly cooled in the vacuum environment. When the potato slices are cooled to room temperature, the first stop valve E is opened, so that the potato slices in the vacuum box E501 fall into the first transition In the cylinder E504, then close the first stop valve E, then open the second stop valve, and the potato slices fall into the guide groove F612. The cooling device 5 cools the potatoes in a vacuum environment, because in a vacuum environment, the temperature is very low , can cool potatoes quickly with good cooling effect. At the same time, in a vacuum environment, it can effectively prevent the polyphenol oxidase (PPO) in potatoes from contacting oxygen in the air during the cooling process, avoid oxidative polymerization, and effectively prevent potatoes from oxidative polymerization. Browning, thereby ensuring that the final potato chips produced are of higher quality.

在对马铃薯片进行微波加热干燥时,先打开第二截止阀E506,使第一过渡筒体E504内的马铃薯片落入过渡筒体G705内进而落入加热筒体G704内,然后关闭第二截止阀E506,此时打开微波发射器G702、微波接收器G703,微波穿过加热筒体G704,对加热筒体G704内的马铃薯片进行加热干燥,当干燥结束后得到干的马铃薯片,该微波干燥装置7利用微波对马铃薯片进行干燥加热,可以快速去除马铃薯片中含有的水分,干燥效果好,同时,通过设置过渡筒体G705,可以使得整个干燥加热过程都在密闭的环境中进行,可以有效防止在干燥加热过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。When microwave heating and drying potato slices, first open the second stop valve E506, so that the potato slices in the first transition cylinder E504 fall into the transition cylinder G705 and then into the heating cylinder G704, and then close the second shut-off valve. Valve E506, at this time, open the microwave transmitter G702 and the microwave receiver G703. The microwave passes through the heating cylinder G704, heating and drying the potato slices in the heating cylinder G704. When the drying is completed, dry potato slices are obtained. The microwave drying Device 7 uses microwaves to dry and heat potato slices, which can quickly remove the moisture contained in the potato slices, and the drying effect is good. At the same time, by setting up the transition cylinder G705, the entire drying and heating process can be carried out in a closed environment, which can effectively Preventing polyphenol oxidase (PPO) in potatoes from contacting oxygen in the air during the drying and heating process prevents oxidative polymerization, which can effectively prevent potato browning and ensure that the final potato chips produced are of higher quality.

另外,为了进一步保防止在干燥过程马铃薯中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述箱体G701上连接有用于向箱体G701内充入氮气的氮气管G714,在微波加热干燥过程中,利用氮气作为保护气体,可以有效防止马铃薯褐变,从而保证最后生产出的马铃薯片品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potatoes from contacting the oxygen in the air during the drying process and avoid oxidative polymerization, the box G701 is connected with a nitrogen gas for filling the box G701 with nitrogen. Tube G714, during the microwave heating and drying process, uses nitrogen as a protective gas, which can effectively prevent potatoes from browning, thereby ensuring that the final potato chips produced are of higher quality. At the same time, since nitrogen contains the largest proportion in the air, it is easy to obtain and the cost is low.

当干燥结束后,对干的马铃薯片进行油炸处理,在对马铃薯片进行油炸处理时,先打开第二截止阀G707,使加热筒体G704内的干马铃薯片落到第一输送带E602上设置的第一刮料板605之间的间隙内,由于上层的第一输送带E602被高温食用油淹没,因此,干马铃薯片落在第一输送带E602上即开始被油炸,同时,第一驱动电机E606驱动第一驱动滚筒E604转动,第一驱动滚筒E604带动第一输送带E602转动同时将马铃薯片输送至第二输送带E608,马铃薯片在输送的过程中逐渐被炸至金黄色,当马铃薯片移动至第一输送带E602右端时,从第一输送带E602掉落至第二输送带E608上设置的第二刮料板611的间隙内,接着马铃薯片在倾斜的第二输送带E608的输送下逐渐脱离高温食用油,并将马铃薯片表面多余的食用油沥干,当马铃薯片移动至第二输送带E608右端时,从第二输送带E608掉落至第三输送带E614上,马铃薯在第三输送带E614的输送下移动至调味滚筒801内,同时马铃薯在第三输送带E614上移动时,装有调料的漏斗802不断向经过的马铃薯片洒落调料,马铃薯片经过调味滚筒801后完成调味处理即可包装成袋。After the drying is completed, the dry potato slices are fried. When the potato slices are fried, the second stop valve G707 is opened first, so that the dry potato slices in the heating cylinder G704 fall to the first conveyor belt E602. In the gap between the first scrapers 605 provided above, since the upper first conveyor belt E602 is flooded with high-temperature edible oil, the dry potato slices fall on the first conveyor belt E602 and begin to be fried. At the same time, The first drive motor E606 drives the first drive roller E604 to rotate. The first drive roller E604 drives the first conveyor belt E602 to rotate and simultaneously transports the potato slices to the second conveyor belt E608. The potato slices are gradually fried until golden brown during the transportation process. , when the potato slices move to the right end of the first conveyor belt E602, they fall from the first conveyor belt E602 into the gap of the second scraper plate 611 provided on the second conveyor belt E608, and then the potato slices are transported on the inclined second conveyor belt E608. The high-temperature cooking oil is gradually separated from the potato slices under the conveyor belt E608, and the excess cooking oil on the surface of the potato slices is drained. When the potato slices move to the right end of the second conveyor belt E608, they fall from the second conveyor belt E608 to the third conveyor belt E614. on the third conveyor belt E614, the potatoes move into the seasoning drum 801 under the transportation of the third conveyor belt E614. At the same time, when the potatoes move on the third conveyor belt E614, the funnel 802 filled with seasonings continuously sprinkles the seasonings to the passing potato slices, and the potato slices are seasoned. After the drum 801 completes the seasoning process, it can be packaged into bags.

另外,为了方便收集加工完成的马铃薯薯片,所述调味滚筒801的右端下方设置有收集槽803。In addition, in order to facilitate the collection of processed potato chips, a collection slot 803 is provided below the right end of the seasoning drum 801.

Claims (5)

1. A potato chip processing device is characterized in that: comprises a cleaning device (1), a peeling device (2), a slicing device (3), a curing device (4), a cooling device (5), a microwave drying device (7), a frying device (6) and a seasoning device (8) which are sequentially arranged;
the cleaning device (1) comprises a conveying belt A (101), a driven roller A (102), a driving roller A (103), a driving motor A (104), a primary cleaning tank A (105) and a secondary cleaning tank A (106), wherein the conveying belt A (101) is tightly stretched by the driven roller A (102) and the driving roller A (103), the driving motor A (104) is used for enabling the driving roller A (103) to rotate, the primary cleaning tank A (105) and the secondary cleaning tank A (106) are sequentially arranged along the running direction of the conveying belt A (101), the conveying belt A (101) is of a net-shaped structure, the primary cleaning tank A (105) comprises a first water tank A (1051), the first water tank A (1051) is positioned between the conveying belt A (101) on the upper layer and the conveying belt A (101) on the lower layer, a plurality of first lower spray pipes A (1052) which are mutually parallel are arranged in the first water tank A (1051), a plurality of first lower spray nozzles A (1053) are arranged on the first lower spray pipes (1052), the first lower spray nozzles A (1053) are arranged on the first spray pipes (1054) on the first spray pipes (101) on the first water tank A (1054) on the first spray pipes (101), the bottom of the first water tank A (1051) is connected with a first blow-down pipe A (1056) communicated with the first water tank A; the secondary washing tank A (106) comprises a second water tank A (1061), the second water tank A (1061) is located between an upper layer conveying belt A (101) and a lower layer conveying belt A (101), a plurality of second lower spray pipes A (1062) which are mutually parallel are arranged in the second water tank A (1061), a plurality of second lower spray pipes A (1063) are arranged on the second lower spray pipes A (1062) at intervals, the second lower spray pipes A (1063) face the upper layer conveying belt A (101), a plurality of second upper spray pipes A (1064) are arranged above the second water tank A (1061), a plurality of second upper spray pipes A (1065) are arranged on the second upper spray pipes A (1064) at intervals, the second upper spray pipes A (1065) face the upper layer conveying belt A (101), the second lower spray pipes A (1062) are communicated with a high-pressure water pipe, the bottom of the second water tank A (1061) is connected with a second drain pipe A (1068), a drain pipe A (1068) is connected with a drain pipe A (1068), a drain pipe (6A (1068) is arranged at the tail end of the drain pipe A (1068), a drain pipe (6A (1068) is connected with the drain pipe A (1068), and a drain pipe (6) is connected with the drain pipe A (1068) and the drain pipe (6) The first lower spray pipe A (1052) is communicated, a plurality of filter screens A (107) are arranged in the water pool A (1067), the filter screens A (107) are sequentially arranged between the water inlet A and the water outlet A, the mesh sizes of the filter screens A (107) are sequentially reduced, the filter screen A (107) with the largest mesh is positioned at the water inlet A, and the filter screen A (107) with the smallest mesh is positioned at the water outlet A;
The peeling device (2) comprises an airtight outer cylinder body B (201) and a driving motor B (202), a rotary table B (203) is arranged in the outer cylinder body B (201), the outer diameter of the rotary table B (203) is matched with the inner diameter of the outer cylinder body B (201), a rotary shaft B (204) is fixed at the center of the lower surface of the rotary table B (203), the lower end of the rotary shaft B (204) extends out of the outer cylinder body B (201), an output shaft of the driving motor B (202) is connected with the lower end of the rotary shaft B (204), the upper surface of the rotary table B (203) is wave-shaped, the rotary table B (203) divides the inner part of the outer cylinder body B (201) into a peeling cavity B (2011) and a water storage cavity B (2012), a water spray head B (205) is arranged in the peeling cavity B (2011), the water spray head B (205) is positioned above the rotary table B (203) and faces the rotary table B (203), a drain tube B (206) is connected to the rotary table B (205), a drain tube B (206) is arranged on the drain tube B (206), a drain tube B (208) is connected with a water discharge port (209) on the water discharge port (201) of the rotary table B, the outer diameter of the annular sleeve B (209) is matched with the inner diameter of the outer cylinder body B (201), the inner wall surface of the annular sleeve B (209) is a grinding surface, the upper end of the annular sleeve B (209) is provided with a lifting device B (210), when the lower end of the annular sleeve B (209) leans against the rotary disc B (203), the annular sleeve B (209) blocks a discharge hole B (208), when the annular sleeve B (209) moves upwards to the highest point, the discharge hole B (208) is communicated with a peeling cavity B (2011), the rotary disc B (203) is provided with a plurality of water passing holes B (211), the water passing holes B (211) are communicated with a water storage cavity B (2012), the bottom of the outer cylinder body B (201) is provided with a water outlet B (212), a first drain pipe B (213) is connected to the water outlet B (212), the tail end of the first drain pipe B (213) is connected with a closed transition water tank B (215), the bottom of the first drain pipe B (213) is connected with a second drain pipe (216), the second drain pipe (216) is connected with a second drain pipe (216) and the second drain pipe (216) is communicated with the second drain pipe (216), the lower end of the transition barrel body B (218) is in sealing connection with the upper end of the outer barrel body B (201), a first control valve B (219) is arranged at the lower end of the transition barrel body B (218), and a second control valve B (220) is arranged at the upper end of the transition barrel body B (218);
The slicing device (3) comprises a sealed shell C (301), a rotating shaft C (302) is arranged in the shell C (301), a driving motor C (303) is connected to the rotating shaft C (302), the rotating shaft C (302) divides the shell C (301) into a left space C (3011) and a right space C (3012), a feeding hole C (304) is formed in the top of the shell C (301), a discharging hole C (305) is formed in the bottom of the shell C (301), the feeding hole C (304) is connected with a discharging hole B (208) in a sealing mode through a material guide pipe C (306), the feeding hole C (304) is communicated with the left space C (3011), the discharging hole C (305) is located under the feeding hole C (304), the axial direction of the rotating shaft C (302) is perpendicular to the falling direction of potatoes, and a plurality of blades C (307) are sleeved on the rotating shaft C (302);
the curing device (4) comprises a steam generator D (401), an inner cylinder D (402) and an outer cylinder D (403), wherein the inner cylinder D (402) is arranged in the outer cylinder D (403), a sealed interlayer space D (404) is formed between the outer cylinder D (403) and the inner cylinder D (402), a steam through hole D (405) is formed in the wall of the inner cylinder, the steam generator D (401) is communicated with the interlayer space D (404) through a steam pipe D, a first stop valve D (406) is arranged at the upper end of the inner cylinder D (402), a second stop valve D (407) is arranged at the lower end of the inner cylinder D (402), a transition cylinder D (408) is connected at the upper end of the inner cylinder D (402), a hopper D (409) is connected at the upper end of the transition cylinder D (408), a third stop valve D (410) is arranged at the discharge port of the hopper D (409), and a feed port of the hopper D (409) is connected with a discharge port C (305) in a sealing manner;
The cooling device (5) comprises a closed vacuum box body E (501), a vacuum pump E (502) is connected to the vacuum box body E (501), a discharge hole E (503) is formed in the bottom of the vacuum box body E (501), a first transition cylinder body E (504) is connected to the discharge hole E (503) in a sealing mode, a first stop valve E (505) is arranged at the upper end of the first transition cylinder body E (504), a second stop valve E (506) is arranged at the lower end of the first transition cylinder body E (504), a second transition cylinder body E (507) is arranged above the vacuum box body E (501), the lower end of the second transition cylinder body E (507) is connected with the vacuum box body E (501) in a sealing mode and is communicated with the interior of the vacuum box body E (501), a third stop valve E (508) is arranged at the lower end of the second transition cylinder body E (507), and the upper end of the second transition cylinder body E (507) is connected with the lower end of an inner cylinder body D (402) in a sealing mode;
the microwave drying device (7) comprises a closed box body G (701), a microwave emitter G (702), a microwave receiver G (703) and a heating cylinder body G (704) are arranged in the box body G (701), a transition cylinder body G (705) is connected to the upper end of the heating cylinder body G (704) in a sealing mode, the upper end of the transition cylinder body G (705) extends out of the box body G (701) and is connected with the tail end of a first transition cylinder body E (504) in a sealing mode, the lower end of the heating cylinder body G (704) extends out of the box body G, a second stop valve G (707) is arranged at the lower end of the heating cylinder body G (704), and the microwave emitter G (702) and the microwave receiver G (703) are respectively arranged on two sides of the heating cylinder body G (704);
The frying device (6) comprises a box body E (601), high-temperature edible oil is contained in the box body E (601), a first conveying belt E (602), a first driven roller E (603) and a first driving roller E (604) are arranged in the box body E (601), a plurality of first scraping plates (605) are arranged on the surface of the first conveying belt E (602), the first scraping plates (605) are arranged in parallel and are perpendicular to the conveying direction of the first conveying belt E (602), the first conveying belt E (602) of the first conveying belt E (602) is horizontally arranged, the first conveying belt E (602) of the upper layer is submerged by the high-temperature edible oil, the lower end of a heating roller G (704) faces the first conveying belt E (602), the first driven roller E (603) and the first driving roller E (604) stretch the first conveying belt E (602), a first driving motor E (606) is connected to the first driving roller E (604) for rotating the first driving motor E (607), a second driving motor E (607) is also arranged in the box body E (601), a second driving roller E (603) is connected to the second driving roller E (609) of the second driving roller E (609) which is arranged on the right side of the box body (610), the second driven roller E (610) is arranged on the right side of the second driving roller E (607), the second driven roller E (610) and the second driving roller E (607) tighten the second conveying belt E (608), a plurality of second scraping plates (611) are arranged on the surface of the second conveying belt E (608), the second scraping plates (611) are mutually parallel and mutually perpendicular to the conveying direction of the second conveying belt E (608), the sum of the height of the first scraping plates (605) and the height of the second scraping plates (611) is equal to the minimum distance between the first driven roller E (603) and the second driving roller E (607), a third driving roller E (612) is arranged at the right lower part of the second driven roller E (610), a third driven roller E (613), a third conveying belt E (614) is arranged at the right upper part of the box E (601), and the third driven roller E (614) tightens the third conveying belt E (614);
The seasoning device (8) comprises a seasoning roller (801), a third passive roller E (613) is located in the seasoning roller (801), the seasoning roller (801) is obliquely arranged from left to right, a funnel (802) filled with seasonings is arranged on the left side of the seasoning roller (801), and a discharge hole of the funnel (802) faces to a third conveying belt E (614).
2. The potato chip processing apparatus of claim 1, wherein: a hopper A (108) is arranged above the conveying belt A (101), a discharge hole of the hopper A (108) faces the conveying belt A (101), and the hopper A (108) is positioned outside the primary cleaning tank A (105); the outer side of the secondary cleaning tank A (106) is provided with a receiving groove A (109), the upper end of the transition barrel B (218) is in sealing connection with the lower end of the receiving groove A (109), the receiving groove A (109) is connected with a guide groove A (110), one end of the guide groove A (110) is connected with the receiving groove A (109), and the other end of the guide groove A (110) extends to the outer side of the driven roller A (102) and is in contact with the conveying belt A (101).
3. The potato chip processing apparatus of claim 1, wherein: the length of the blade C (307) is the same as the width of the left space C (3011).
4. The potato chip processing apparatus of claim 1, wherein: a collecting groove (803) is arranged below the right end of the seasoning roller (801).
5. The potato chip processing apparatus of claim 1, wherein: the outer cylinder B (201) is connected with a nitrogen pipe B (221) for filling nitrogen into the outer cylinder B (201); a nitrogen pipe C (308) for filling nitrogen into the shell C (301) is connected to the shell C (301); a nitrogen pipe D (411) for filling nitrogen into the outer cylinder D (403) is connected to the outer cylinder D (403); the box body G (701) is connected with a nitrogen pipe G (714) for filling nitrogen into the box body G (701).
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