CN205358106U - A apparatus for producing for potato powder - Google Patents
A apparatus for producing for potato powder Download PDFInfo
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- CN205358106U CN205358106U CN201620004187.7U CN201620004187U CN205358106U CN 205358106 U CN205358106 U CN 205358106U CN 201620004187 U CN201620004187 U CN 201620004187U CN 205358106 U CN205358106 U CN 205358106U
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- 239000000843 powder Substances 0.000 title claims description 15
- 244000061456 Solanum tuberosum Species 0.000 title abstract description 65
- 235000002595 Solanum tuberosum Nutrition 0.000 title abstract description 65
- 238000004140 cleaning Methods 0.000 claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 44
- 230000008569 process Effects 0.000 claims abstract description 43
- 230000005070 ripening Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 126
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 84
- 230000007704 transition Effects 0.000 claims description 84
- 229910052757 nitrogen Inorganic materials 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 36
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 13
- 238000007790 scraping Methods 0.000 claims 2
- 239000000203 mixture Substances 0.000 claims 1
- 229920001592 potato starch Polymers 0.000 abstract description 25
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 18
- 239000001301 oxygen Substances 0.000 abstract description 18
- 229910052760 oxygen Inorganic materials 0.000 abstract description 18
- 244000019459 Cynara cardunculus Species 0.000 abstract description 17
- 235000019106 Cynara scolymus Nutrition 0.000 abstract description 17
- 235000016520 artichoke thistle Nutrition 0.000 abstract description 17
- 238000001035 drying Methods 0.000 abstract description 16
- 230000001590 oxidative effect Effects 0.000 abstract description 15
- 238000006116 polymerization reaction Methods 0.000 abstract description 15
- 238000001816 cooling Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000012545 processing Methods 0.000 abstract description 11
- 235000013312 flour Nutrition 0.000 abstract description 3
- 102000004316 Oxidoreductases Human genes 0.000 abstract 1
- 108090000854 Oxidoreductases Proteins 0.000 abstract 1
- 150000008442 polyphenolic compounds Chemical class 0.000 abstract 1
- 235000013824 polyphenols Nutrition 0.000 abstract 1
- 235000004879 dioscorea Nutrition 0.000 description 30
- 239000010865 sewage Substances 0.000 description 29
- 102000030523 Catechol oxidase Human genes 0.000 description 28
- 108010031396 Catechol oxidase Proteins 0.000 description 28
- 206010040844 Skin exfoliation Diseases 0.000 description 27
- 235000013606 potato chips Nutrition 0.000 description 23
- 239000007921 spray Substances 0.000 description 13
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 10
- 238000005520 cutting process Methods 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N hydrochloric acid Substances Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 239000011229 interlayer Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 239000001095 magnesium carbonate Substances 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 210000003491 skin Anatomy 0.000 description 5
- 239000004277 Ferrous carbonate Substances 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 235000013575 mashed potatoes Nutrition 0.000 description 4
- NJPNCMOUEXEGBL-UHFFFAOYSA-N pyrrolidin-1-ium-3-ylazanium;dichloride Chemical compound Cl.Cl.NC1CCNC1 NJPNCMOUEXEGBL-UHFFFAOYSA-N 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 239000001099 ammonium carbonate Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000001103 potassium chloride Substances 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 241000208292 Solanaceae Species 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000003902 lesion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
本实用新型公开了一种避免洋芋在加工过程中发生褐变的用于洋芋粉的生产装置。该用于洋芋粉的生产装置由依次设置的清洗装置、去皮装置、切片装置、熟化装置、冷却装置、制泥装置、微波干燥装置组成,各个装置均在密闭的环境中工作,同时各个装置之间均密封连接,使得洋芋除了清洗工序外,其他工序均在密封的环境中进行,从保证洋芋在整个加工过程中与氧气接触的几率大大降低,可以有效防止在加工过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。适合在洋芋加工技术领域推广应用。
The utility model discloses a production device for artichoke flour which prevents artichokes from browning during processing. The production device for potato flour is composed of cleaning device, peeling device, slicing device, ripening device, cooling device, mud making device and microwave drying device arranged in sequence. Each device works in a closed environment. At the same time, each device All are sealed and connected, so that except for the cleaning process of the potato, other processes are carried out in a sealed environment, so as to ensure that the probability of the potato being in contact with oxygen during the entire processing process is greatly reduced, and it can effectively prevent polyphenols in the potato during the processing process. Oxidase (PPO) is in contact with oxygen in the air to avoid oxidative polymerization, which can effectively prevent the browning of artichokes, thereby ensuring the high quality of the final produced artichoke flour. It is suitable for popularization and application in the artichoke processing technology field.
Description
技术领域technical field
本实用新型涉及洋芋加工技术领域,尤其是一种用于洋芋粉的生产装置。The utility model relates to the technical field of potato processing, in particular to a production device for potato flour.
背景技术Background technique
洋芋,属茄科多年生草本植物,块茎可供食用,是全球第三大重要的粮食作物,仅次于小麦和玉米。洋芋又称地蛋、洋芋、洋山芋等,茄科植物的块茎。与小麦、玉米、稻谷、高粱并成为世界五大作物。Artichoke, a perennial herb belonging to the family Solanaceae, has edible tubers and is the third most important food crop in the world, second only to wheat and corn. Artichokes are also known as ground eggs, artichokes, and potatos, etc., the tubers of Solanaceae plants. Together with wheat, corn, rice, and sorghum, it has become the world's top five crops.
洋芋粉的加工过程通常分为以下几个步骤:清洗-去皮-切片-熟化-冷却-制泥-干燥,现有的洋芋粉加工过程中,由于其各个工序大都是直接在空气中进行,这就导致洋芋中的多酚氧化酶(PPO)很容易与空气中的氧接触,会发生氧化聚合,导致褐变,洋芋发生褐变后不但会使洋芋变黑,同时会破坏洋芋的氨基酸、蛋白质和抗坏血酸发生病变,导致洋芋的营养价值降低,再者,洋芋发生褐变后,其风味较差,褐变产生的产物有抗氧化作用,会产生有害成分,如丙烯酰胺,危害人体健康。The processing process of potato flour is usually divided into the following steps: cleaning-peeling-slicing-curing-cooling-mud-drying. This causes the polyphenol oxidase (PPO) in the potato to easily contact with the oxygen in the air, and oxidative polymerization will occur, resulting in browning. After the potato browns, it will not only make the potato black, but also destroy the amino acids, Lesions of protein and ascorbic acid lead to a decrease in the nutritional value of artichokes. Furthermore, after browning of artichokes, the flavor is poor. Browning products have antioxidant effects and will produce harmful components, such as acrylamide, which are harmful to human health.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种避免洋芋在加工过程中发生褐变的用于洋芋粉的生产装置。The technical problem to be solved by the utility model is to provide a production device for artichoke flour which avoids browning of artichokes during processing.
本实用新型解决其技术问题所采用的技术方案为:该用于洋芋粉的生产装置,包括依次设置的清洗装置、去皮装置、切片装置、熟化装置、冷却装置、制泥装置、微波干燥装置;The technical solution adopted by the utility model to solve the technical problem is: the production device for potato flour, including cleaning device, peeling device, slicing device, ripening device, cooling device, mud making device, microwave drying device arranged in sequence ;
所述清洗装置包括输送带A、被动滚筒A、驱动滚筒A、驱动电机A、一次清洗槽A、二次清洗槽A,所述被动滚筒A、驱动滚筒A将输送带A绷紧,驱动电机A用于使驱动滚筒A转动,所述一次清洗槽A、二次清洗槽A依次沿输送带A的运行方向设置,所述输送带A为网状结构,所述一次清洗槽A包括第一水槽A,所述第一水槽A位于上层的输送带A与下层的输送带A之间,第一水槽A内设置有多根互相平行设置的第一下喷管A,所述第一下喷管A上间隔设置有多个第一下喷嘴A,所述第一下喷嘴A朝向上层的输送带A,所述第一水槽A的上方设置有多个第一上喷管A,所述第一上喷管A上间隔设置有多个第一上喷嘴A,所述第一上喷嘴A朝向上层的输送带A,第一水槽A的底部连接有与其连通的第一排污管A;所述二次清洗槽A包括第二水槽A,所述第二水槽A位于上层的输送带A与下层的输送带A之间,第二水槽A内设置有多根互相平行设置的第二下喷管A,所述第二下喷管A上间隔设置有多个第二下喷嘴A,所述第二下喷嘴A朝向上层的输送带A,所述第二水槽A的上方设置有多个第二上喷管A,所述第二上喷管A上间隔设置有多个第二上喷嘴A,所述第二上喷嘴A朝向上层的输送带A,第二上喷管A、第二下喷管A均与高压水管连通,第二水槽A的底部连接有与其连通的第二排污管A,所述第二排污管A末端连接有水池A,所述水池A上设置有入水口A与出水口A,所述入水口A与第二排污管A末端连通,所述出水口A上连接有引水管A,所述引水管A上设置有水泵A,引水管A的末端分别与第一上喷管A、第一下喷管A连通;The cleaning device includes a conveyor belt A, a passive roller A, a driving roller A, a driving motor A, a primary cleaning tank A, and a secondary cleaning tank A. The passive roller A and the driving roller A tighten the conveyor belt A, and the driving motor A is used to rotate the driving drum A, the primary cleaning tank A and the secondary cleaning tank A are arranged along the running direction of the conveyor belt A in turn, the conveyor belt A is a mesh structure, and the primary cleaning tank A includes the first Water tank A, the first water tank A is located between the conveyor belt A of the upper layer and the conveyor belt A of the lower layer, and a plurality of first lower spray pipes A arranged in parallel to each other are arranged in the first water tank A, and the first lower spray pipes A A plurality of first lower nozzles A are arranged at intervals on the pipe A, and the first lower nozzles A face the upper conveyor belt A, and a plurality of first upper nozzles A are arranged above the first water tank A. A plurality of first upper nozzles A are arranged at intervals on the upper nozzle A, and the first upper nozzles A face the upper conveyor belt A, and the bottom of the first water tank A is connected with the first sewage pipe A communicating with it; The secondary cleaning tank A includes a second water tank A, the second water tank A is located between the upper conveyor belt A and the lower conveyor belt A, and a plurality of second lower spray pipes arranged parallel to each other are arranged in the second water tank A A, a plurality of second lower nozzles A are arranged at intervals on the second lower nozzle A, and the second lower nozzles A face the upper conveyor belt A, and a plurality of second lower nozzles A are arranged above the second water tank A. The upper nozzle A, the second upper nozzle A is provided with a plurality of second upper nozzles A at intervals, and the second upper nozzle A faces the upper conveyor belt A, the second upper nozzle A, the second lower nozzle The pipes A are all in communication with the high-pressure water pipes, the bottom of the second water tank A is connected with the second sewage pipe A connected with it, the end of the second sewage pipe A is connected with a pool A, and the pool A is provided with a water inlet A and an outlet. The water inlet A, the water inlet A is connected with the end of the second sewage pipe A, the water outlet A is connected with the water diversion pipe A, the water diversion pipe A is provided with a water pump A, and the ends of the water diversion pipe A are connected with the first upper sewage pipe A respectively. The nozzle A and the first lower nozzle A are connected;
所述去皮装置包括密闭的外筒体B、驱动电机B,所述外筒体B内设置有转盘B,所述转盘B的外径与外筒体B的内径相匹配,所述转盘B的下表面中心位置固定有转轴B,转轴B下端延伸至外筒体B外,驱动电机B的输出轴与转轴B的下端相连,所述转盘B的上表面为波浪形,转盘B将外筒体B的内部分为去皮空腔B与储水空腔B,所述去皮空腔B内设置有喷水头B,所述喷水头B位于转盘B上方且朝向转盘B,所述喷水头B上连接有引流管B,引流管B上设置有截止阀B,所述引流管B与高压水管相连,所述外筒体B的筒壁上设置有出料口B,所述出料口B位于转盘B所在水平面之上,所述去皮空腔B内设置有环形套筒B,所述环形套筒B的外径与外筒体B的内径相匹配,环形套筒B的内壁表面为研磨面,环形套筒B的上端设置有升降装置B,当环形套筒B的下端靠进转盘B时,环形套筒B将出料口B挡住,当环形套筒B向上移动至最高点时,出料口B与去皮空腔B连通,所述转盘B上设置有多个过水孔B,所述过水孔B将去皮空腔B与储水空腔B连通,所述外筒体B的底部设置有排水口B,排水口B上连接有第一排污管B,第一排污管B上设置有第一导通阀B,第一排污管B的末端连接有密闭的过渡水箱B,所述过渡水箱B的底部连接有与之连通的第二排污管B,所述第二排污管B上设置有第二导通阀B,所述外筒体B上方设置有过渡筒体B,所述过渡筒体B的下端与外筒体B的上端密封连接且在过渡筒体B的下端设置有第一控制阀B,过渡筒体B的上端设置有第二控制阀B;The peeling device includes an airtight outer cylinder B and a drive motor B. A turntable B is arranged inside the outer cylinder B. The outer diameter of the turntable B matches the inner diameter of the outer cylinder B. The turntable B A shaft B is fixed at the center of the lower surface, the lower end of the shaft B extends outside the outer cylinder B, the output shaft of the drive motor B is connected to the lower end of the shaft B, the upper surface of the turntable B is wave-shaped, and the turntable B turns the outer cylinder The inside of the body B is divided into a peeling cavity B and a water storage cavity B. A water spray head B is arranged in the peeling cavity B. The water spray head B is located above the turntable B and faces the turntable B. The water spray head B is connected with a drainage pipe B, and the drainage pipe B is provided with a shut-off valve B. The drainage pipe B is connected with a high-pressure water pipe, and the wall of the outer cylinder B is provided with a discharge port B. The discharge port B is located above the horizontal plane where the turntable B is located. An annular sleeve B is arranged in the peeling cavity B. The outer diameter of the annular sleeve B matches the inner diameter of the outer cylinder B. The annular sleeve B The inner surface of the inner wall is a grinding surface, and the upper end of the annular sleeve B is provided with a lifting device B. When the lower end of the annular sleeve B is close to the turntable B, the annular sleeve B will block the discharge port B. When the annular sleeve B moves upward When reaching the highest point, the discharge port B communicates with the peeling cavity B, and the turntable B is provided with a plurality of water holes B, and the water holes B communicate the peeling cavity B with the water storage cavity B , the bottom of the outer cylinder B is provided with a drain port B, the drain port B is connected to the first sewage pipe B, the first sewage pipe B is provided with a first conduction valve B, and the end of the first sewage pipe B is connected to There is a closed transition water tank B, the bottom of the transition water tank B is connected with the second sewage pipe B communicating with it, the second sewage pipe B is provided with a second conduction valve B, and the top of the outer cylinder B A transition cylinder B is provided, the lower end of the transition cylinder B is in sealing connection with the upper end of the outer cylinder B and a first control valve B is arranged at the lower end of the transition cylinder B, and a second control valve B is arranged at the upper end of the transition cylinder B. control valve B;
所述切片装置包括密闭的壳体C,所述壳体C内设置有输送带C、被动滚筒C、驱动滚筒C、第一驱动电机C、驱动辊C、第二驱动电机C,所述被动滚筒C、驱动滚筒C将输送带C绷紧,驱动电机C用于使动滚筒C转动,所述驱动辊C位于输送带C上方,第二驱动电机C用于使驱动辊C转动,所述驱动辊C上套设有多个环形刀片C,多个环形刀片C互相平行设置,所述输送带C的表面设置有一层缓冲垫C,所述缓冲垫C的表面设置有多个刀槽C,所述刀槽C的数量与环形刀片C的数量相同且位置一一对应,环形刀片C的刀刃位于刀槽C内,所述壳体C的顶部开有进料口C,所述进料口C与出料口B通过导料管C密封连接,所述进料口C上连接有导料槽C,所述导料槽C的一端与进料口C,另一端延伸至输送带C上方,所述被动滚筒C的外侧设置有出料管C,所述出料管C的一端延伸至被动滚筒C的外侧且与缓冲垫C相接触,另一端延伸至壳体C外,所述出料管C的末端设置有截止阀C;The slicing device includes an airtight casing C, and the casing C is provided with a conveyor belt C, a driven roller C, a driving roller C, a first driving motor C, a driving roller C, and a second driving motor C. The drum C and the driving drum C tighten the conveyor belt C, the driving motor C is used to rotate the driving drum C, the driving roller C is located above the conveyor belt C, and the second driving motor C is used to rotate the driving roller C. A plurality of annular blades C are sheathed on the driving roller C, and the plurality of annular blades C are arranged parallel to each other. The surface of the conveyor belt C is provided with a layer of buffer pad C, and the surface of the buffer pad C is provided with a plurality of knife grooves C. , the number of the sipe C is the same as the number of the annular blade C and the positions correspond to each other, the cutting edge of the annular blade C is located in the sipe C, and the top of the housing C is provided with a feed port C, and the feed Port C and discharge port B are sealed and connected through material guide pipe C, and a material guide groove C is connected to the material inlet C, one end of the material guide groove C is connected to the material inlet C, and the other end extends to the conveyor belt C Above, the outer side of the passive drum C is provided with a discharge pipe C, one end of the discharge pipe C extends to the outside of the passive drum C and is in contact with the cushion C, and the other end extends to the outside of the housing C, the The end of the discharge pipe C is provided with a shut-off valve C;
所述熟化装置包括蒸汽发生器D、内筒体D与外筒体D,所述内筒体D设置在外筒体D内,所述外筒体D与内筒体D之间形成一个密闭的夹层空间D,所述内筒体的筒壁上设置有蒸汽通孔D,蒸汽发生器D与夹层空间D通过蒸汽管D连通,所述内筒体D的上端设置有第一截止阀D,内筒体D的下端设置有第二截止阀D,所述内筒体D的上端连接有过渡筒体D,所述过渡筒体D的上端连接有料斗D,所述料斗D的出料口设置有第三截止阀D,所述料斗D的进料口与出料管C密封连接;The curing device includes a steam generator D, an inner cylinder D and an outer cylinder D, the inner cylinder D is arranged in the outer cylinder D, and a closed airtight chamber is formed between the outer cylinder D and the inner cylinder D In the interlayer space D, the inner cylinder wall is provided with a steam through hole D, the steam generator D communicates with the interlayer space D through a steam pipe D, and the upper end of the inner cylinder D is provided with a first stop valve D, The lower end of the inner cylinder D is provided with a second shut-off valve D, the upper end of the inner cylinder D is connected with a transition cylinder D, the upper end of the transition cylinder D is connected with a hopper D, and the discharge port of the hopper D is A third shut-off valve D is provided, and the feed port of the hopper D is in sealing connection with the discharge pipe C;
所述冷却装置包括密闭的真空箱体E,所述真空箱体E上连接有真空泵E,所述真空箱体E的底部设置有出料口E,所述出料口E上密封连接有第一过渡筒体E,所述第一过渡筒体E的上端设置有第一截止阀E,所述第一过渡筒体E的下端设置有第二截止阀E,所述真空箱体E上方设置有第二过渡筒体E,所述第二过渡筒体E的下端与真空箱体E密封连接且与真空箱体E内部连通,所述第二过渡筒体E的下端设置有第三截止阀E,所述第二过渡筒体E的上端与内筒体D的下端密封连接;The cooling device includes an airtight vacuum box E connected with a vacuum pump E, the bottom of the vacuum box E is provided with an outlet E, and the outlet E is sealed and connected with a first A transition cylinder E, the upper end of the first transition cylinder E is provided with a first shut-off valve E, the lower end of the first transition cylinder E is provided with a second shut-off valve E, and the upper end of the vacuum box E is provided There is a second transition cylinder E, the lower end of the second transition cylinder E is sealed and connected with the vacuum box E and communicated with the inside of the vacuum box E, and the lower end of the second transition cylinder E is provided with a third stop valve E, the upper end of the second transition cylinder E is in sealing connection with the lower end of the inner cylinder D;
所述制泥装置包括密闭的柱状壳体F,所述柱状壳体F内设置有旋转轴F,旋转轴F的一端延伸至柱状壳体F外且该端连接有用于驱动旋转轴F转动的驱动电机F,所述旋转轴F的轴心线与柱状壳体F的中心轴线重合,所述旋转轴F上设置有螺旋式推料板F,所述螺旋式推料板F与旋转轴F的表面、柱状壳体F的内表面共同围成一个螺旋式通道F,所述柱状壳体F上开有进料口F与出料口F,所述进料口F与螺旋式通道F的一端连通,所述进料口F与第二过渡筒体E的下端密封连接,出料口F与螺旋式通道F的另一端连通,所述出料口F上连接有出料管F,所述出料管F的末端延伸至柱状壳体F外,所述出料管F的末端设置有截止阀F;所述出料口F处设置有制泥结构F,所述制泥结构F包括固定在旋转轴F末端的锥台F,所述锥台F套设在旋转轴F上,所述锥台F的小径端外径与旋转轴F的外径大小相同且锥台F的小径端朝向螺旋式通道F,所述锥台F的大径端外径小于柱状壳体F的内径0.5-1mm,所述螺旋式通道F内设置有预切割装置F,所述预切割装置F包括固定边框F,所述固定边框F的固定在螺旋式推料板F上,固定边框F内设置多个刀片组成的网格状刀阵F;The mud-making device includes a closed cylindrical shell F, and a rotating shaft F is arranged inside the cylindrical shell F, and one end of the rotating shaft F extends outside the cylindrical shell F, and this end is connected with a motor for driving the rotating shaft F to rotate. Drive the motor F, the axis line of the rotating shaft F coincides with the central axis of the cylindrical shell F, the rotating shaft F is provided with a spiral pusher plate F, and the spiral pusher plate F and the rotating shaft F The surface of the cylindrical shell F and the inner surface of the cylindrical shell F together form a spiral channel F, and the cylindrical shell F is provided with a feed port F and a discharge port F, and the feed port F and the spiral channel F One end is connected, the feed port F is sealed and connected with the lower end of the second transition cylinder E, the discharge port F is connected with the other end of the spiral passage F, and a discharge pipe F is connected to the discharge port F, so The end of the discharge pipe F extends to the outside of the cylindrical shell F, and the end of the discharge pipe F is provided with a stop valve F; the discharge port F is provided with a mud-making structure F, and the mud-making structure F includes The frustum F fixed on the end of the rotating shaft F, the frustum F is sleeved on the shaft F, the outer diameter of the small diameter end of the frustum F is the same as the outer diameter of the rotating shaft F and the small diameter end of the frustum F is Facing the spiral passage F, the outer diameter of the large-diameter end of the frustum F is 0.5-1 mm smaller than the inner diameter of the cylindrical shell F, and a pre-cutting device F is arranged in the spiral passage F, and the pre-cutting device F includes a fixed Frame F, the fixed frame F is fixed on the spiral pusher plate F, and a grid-shaped knife array F composed of a plurality of blades is arranged in the fixed frame F;
所述微波干燥装置包括密闭的箱体G,所述箱体G内设置有微波发射器G、微波接收器G、加热筒体G,所述加热筒体G的上端密封连接有过渡筒体G,所述过渡筒体G的上端延伸至箱体G外且与出料管F的末端密封连接,所述过渡筒体G的下端设置有第一截止阀G,所述加热筒体G的下端延伸至箱体G外且在加热筒体G的下端设置有第二截止阀G,所述微波发射器G、微波接收器G分别设置在加热筒体G的两侧。The microwave drying device includes a closed box G, and the box G is provided with a microwave transmitter G, a microwave receiver G, and a heating cylinder G, and the upper end of the heating cylinder G is sealed and connected with a transition cylinder G , the upper end of the transition cylinder G extends to the outside of the box G and is sealingly connected with the end of the discharge pipe F, the lower end of the transition cylinder G is provided with a first stop valve G, and the lower end of the heating cylinder G A second cut-off valve G is arranged at the lower end of the heating cylinder G extending outside the box G, and the microwave transmitter G and the microwave receiver G are respectively arranged on both sides of the heating cylinder G.
进一步的是,所述水池A内设置有多个滤网A,多个滤网A依次设置在入水口A与出水口A之间;所述输送带A上方设置有料斗A,料斗A的出料口朝向输送带A,料斗A位于一次清洗槽A的外侧;所述二次清洗槽A的外侧设置有接料槽A,过渡筒体B的上端与接料槽A的下端密封连接,所述接料槽A上连接有导料槽A,所述导料槽A的一端与接料槽A相连,另一端延伸至被动滚筒A的外侧且与输送带A相接触。Further, a plurality of filter screens A are arranged in the pool A, and the plurality of filter screens A are sequentially arranged between the water inlet A and the water outlet A; a hopper A is arranged above the conveyor belt A, and the outlet of the hopper A The feed port faces the conveyor belt A, the hopper A is located outside the primary cleaning tank A; the secondary cleaning tank A is provided with a receiving tank A outside, and the upper end of the transition cylinder B is sealed and connected with the lower end of the receiving tank A, so A material guide trough A is connected to the material receiving trough A, one end of the material guide trough A is connected to the material receiving trough A, and the other end extends to the outside of the driven roller A and contacts the conveyor belt A.
进一步的是,所述壳体C的内壁上设置有刮料板C,所述刮料板C的一端固定在壳体C的内壁上,另一端开有多个缺口,所述缺口的数量与环形刀片C的数量相同且位置一一对应,环形刀片C的刀刃位于缺口内。Further, a scraper C is provided on the inner wall of the housing C, one end of the scraper C is fixed on the inner wall of the housing C, and a plurality of gaps are opened at the other end, the number of the gaps is the same as The number of the annular blades C is the same and their positions correspond to each other, and the cutting edge of the annular blades C is located in the notch.
进一步的是,所述锥台F的外表面设置有多个刮板F,所述刮板F与锥台F的母线之间的夹角为30-60度。Further, the outer surface of the frustum F is provided with a plurality of scrapers F, and the angle between the scrapers F and the generatrix of the frustum F is 30-60 degrees.
进一步的是,所述箱体G的下方设置有振动筛G,所述振动筛G上连接有振动电机G,所述振动筛G与箱体G通过弹性元件G相连。Further, a vibrating screen G is arranged below the box G, a vibrating motor G is connected to the vibrating screen G, and the vibrating screen G is connected to the box G through an elastic element G.
进一步的是,所述振动筛G下方设置有第一接料槽G与第二接料槽G,所述第一接料槽G设置在振动筛G正下方,所述振动筛G倾斜设置,振动筛G的右端距离地面的高度大于左端距离地面的距离,所述第二接料槽G设置在振动筛G的左侧,所述振动筛G的左端连接有导料板G,所述导料板G的右端延伸至第二接料槽G内。Further, a first material receiving trough G and a second material receiving trough G are arranged under the vibrating screen G, the first material receiving trough G is arranged directly under the vibrating screen G, and the vibrating screen G is arranged obliquely, The height of the right end of the vibrating screen G from the ground is greater than the distance from the left end to the ground, the second receiving trough G is arranged on the left side of the vibrating screen G, the left end of the vibrating screen G is connected with a material guide plate G, and the guide plate G is connected to the left end of the vibrating screen G. The right end of the material plate G extends into the second receiving groove G.
进一步的是,所述外筒体B上连接有用于向外筒体B内充入氮气的氮气管B;所述壳体C上连接有用于向壳体C内充入氮气的氮气管C;所述外筒体D上连接有用于向外筒体D内充入氮气的氮气管D;所述壳体F上连接有用于向壳体F内充入氮气的氮气管F;所述箱体G上连接有用于向箱体G内充入氮气的氮气管G。Further, the outer cylinder B is connected with a nitrogen pipe B for charging nitrogen into the outer cylinder B; the casing C is connected with a nitrogen pipe C for charging nitrogen into the casing C; The outer cylinder D is connected with a nitrogen pipe D for charging nitrogen into the outer cylinder D; the casing F is connected with a nitrogen pipe F for charging nitrogen into the casing F; the box G is connected with a nitrogen pipe G for charging nitrogen into the box G.
本实用新型的有益效果是:该用于洋芋粉的生产装置由依次设置的清洗装置、去皮装置、切片装置、熟化装置、冷却装置、制泥装置、微波干燥装置组成,各个装置均在密闭的环境中工作,同时各个装置之间均密封连接,使得洋芋除了清洗工序外,其他工序均在密封的环境中进行,从保证洋芋在整个加工过程中与氧气接触的几率大大降低,可以有效防止在加工过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。The beneficial effects of the utility model are: the production device for yam powder is composed of a cleaning device, a peeling device, a slicing device, a curing device, a cooling device, a mud making device, and a microwave drying device arranged in sequence, and each device is in an airtight Working in an environment, and at the same time, all devices are sealed and connected, so that except for the cleaning process of the potato, other processes are carried out in a sealed environment, so as to ensure that the probability of the potato being in contact with oxygen during the entire processing process is greatly reduced, and it can be effectively prevented. During the processing process, the polyphenol oxidase (PPO) in the potato is in contact with the oxygen in the air to avoid oxidative polymerization, which can effectively prevent the browning of the potato, thereby ensuring the high quality of the final produced potato flour.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1是本实用新型所述用于洋芋粉的生产装置的结构示意图;Fig. 1 is the structural representation of the production device for potato flour described in the utility model;
图2是本实用新型所述切片装置的截面局部示意图;Fig. 2 is a partial cross-sectional schematic diagram of the slicing device described in the present invention;
图中标记说明:清洗装置1、包括输送带A101、被动滚筒A102、驱动滚筒A103、驱动电机A104、一次清洗槽A105、第一水槽A1051、第一下喷管A1052、第一下喷嘴A1053、第一上喷管A1054、第一上喷嘴A1055、第一排污管A1056、二次清洗槽A106、第二水槽A1061、第二下喷管A1062、第二下喷嘴A1063、第二上喷管A1064、第二上喷嘴A1065、第二排污管A1066、水池A1067、引水管A1068、水泵A1069、滤网A107、料斗A108、接料槽A109、导料槽A110;去皮装置2、外筒体B201、去皮空腔B2011、储水空腔B2012、驱动电机B202、转盘B203、转轴B204、喷水头B205、引流管B206、截止阀B207、出料口B208、环形套筒B209、升降装置B210、过水孔B211、排水口B212、第一排污管B213、第一导通阀B214、过渡水箱B215、第二排污管B216、第二导通阀B217、过渡筒体B218、第一控制阀B219、第二控制阀B220、氮气管B221;切片装置3、壳体C301、输送带C302、被动滚筒C303、驱动滚筒C304、第一驱动电机C305、驱动辊C306、第二驱动电机C307、环形刀片C308、缓冲垫C309、刀槽C310、进料口C311、导料管C312、出料管C313、截止阀C314、氮气管C315、导料槽C316、刮料板C317;熟化装置4、蒸汽发生器D401、内筒体D402、外筒体D403、夹层空间D404、蒸汽通孔D405、第一截止阀D406、第二截止阀D407、过渡筒体D408、料斗D409、第三截止阀D410、氮气管D411;冷却装置5、真空箱体E501、真空泵E502、出料口E503、第一过渡筒体E504、第一截止阀E505、第二截止阀E506、第二过渡筒体E507、第三截止阀E508;制泥装置6、柱状壳体F601、旋转轴F602、驱动电机F603、螺旋式推料板F604、螺旋式通道F605、进料口F606、出料口F607、制泥结构F608、锥台F6081、刮板F6082、预切割装置F609、固定边框F6091、网格状刀阵F6092、出料管F610、截止阀F611、氮气管F612;微波干燥装置7、箱体G701、微波发射器G702、微波接收器G703、加热筒体G704、过渡筒体G705、第一截止阀G706、第二截止阀G707、振动筛G708、振动电机G709、弹性元件G710、第一接料槽G711、第二接料槽G712、导料板G713、氮气管G714。Explanation of marks in the figure: cleaning device 1, including conveyor belt A101, passive roller A102, driving roller A103, driving motor A104, primary cleaning tank A105, first water tank A1051, first lower nozzle A1052, first lower nozzle A1053, first The first upper nozzle A1054, the first upper nozzle A1055, the first sewage pipe A1056, the second cleaning tank A106, the second water tank A1061, the second lower nozzle A1062, the second lower nozzle A1063, the second upper nozzle A1064, the second The second upper nozzle A1065, the second sewage pipe A1066, the pool A1067, the water diversion pipe A1068, the water pump A1069, the filter screen A107, the hopper A108, the receiving trough A109, the guide trough A110; the peeling device 2, the outer cylinder B201, peeling Cavity B2011, water storage cavity B2012, driving motor B202, turntable B203, rotating shaft B204, sprinkler head B205, drainage tube B206, stop valve B207, discharge port B208, annular sleeve B209, lifting device B210, water hole B211, drain port B212, first sewage pipe B213, first pilot valve B214, transition water tank B215, second sewage pipe B216, second pilot valve B217, transition cylinder B218, first control valve B219, second control valve Valve B220, nitrogen pipe B221; slicing device 3, housing C301, conveyor belt C302, passive roller C303, driving roller C304, first driving motor C305, driving roller C306, second driving motor C307, ring blade C308, buffer pad C309 , Cutter groove C310, material inlet C311, material guide pipe C312, discharge pipe C313, stop valve C314, nitrogen pipe C315, material guide groove C316, scraper plate C317; aging device 4, steam generator D401, inner cylinder D402, outer cylinder D403, interlayer space D404, steam hole D405, first stop valve D406, second stop valve D407, transition cylinder D408, hopper D409, third stop valve D410, nitrogen pipe D411; cooling device 5, Vacuum box E501, vacuum pump E502, discharge port E503, first transition cylinder E504, first stop valve E505, second stop valve E506, second transition cylinder E507, third stop valve E508; mud making device 6, Cylindrical shell F601, rotating shaft F602, drive motor F603, spiral pusher plate F604, spiral channel F605, material inlet F606, material outlet F607, mud-making structure F608, cone F6081, scraper F6082, pre-cutting Device F609, fixed frame F6091, grid knife array F6092, discharge pipe F610, stop valve F611, nitrogen pipe F612; microwave drying device 7, box G701, microwave transmitter G702, microwave receiver G703, heating cylinder G704 , Transition cylinder G70 5. The first shut-off valve G706, the second shut-off valve G707, the vibrating screen G708, the vibrating motor G709, the elastic element G710, the first receiving trough G711, the second receiving trough G712, the material guide plate G713, and the nitrogen pipe G714.
具体实施方式detailed description
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1、2所示,该用于洋芋粉的生产装置,包括依次设置的清洗装置1、去皮装置2、切片装置3、熟化装置4、冷却装置5、制泥装置6、微波干燥装置7;As shown in Figures 1 and 2, the production device for potato flour includes a cleaning device 1, a peeling device 2, a slicing device 3, a curing device 4, a cooling device 5, a mud making device 6, and a microwave drying device arranged in sequence. 7;
所述清洗装置1包括输送带A101、被动滚筒A102、驱动滚筒A103、驱动电机A104、一次清洗槽A105、二次清洗槽A106,所述被动滚筒A102、驱动滚筒A103将输送带A101绷紧,驱动电机A104用于使驱动滚筒A103转动,所述一次清洗槽A105、二次清洗槽A106依次沿输送带A101的运行方向设置,所述输送带A101为网状结构,所述一次清洗槽A105包括第一水槽A1051,所述第一水槽A1051位于上层的输送带A101与下层的输送带A101之间,第一水槽A1051内设置有多根互相平行设置的第一下喷管A1052,所述第一下喷管A1052上间隔设置有多个第一下喷嘴A1053,所述第一下喷嘴A1053朝向上层的输送带A101,所述第一水槽A1051的上方设置有多个第一上喷管A1054,所述第一上喷管A1054上间隔设置有多个第一上喷嘴A1055,所述第一上喷嘴A1055朝向上层的输送带A101,第一水槽A1051的底部连接有与其连通的第一排污管A1056;所述二次清洗槽A106包括第二水槽A1061,所述第二水槽A1061位于上层的输送带A101与下层的输送带A101之间,第二水槽A1061内设置有多根互相平行设置的第二下喷管A1062,所述第二下喷管A1062上间隔设置有多个第二下喷嘴A1063,所述第二下喷嘴A1063朝向上层的输送带A101,所述第二水槽A1061的上方设置有多个第二上喷管A1064,所述第二上喷管A1064上间隔设置有多个第二上喷嘴A1065,所述第二上喷嘴A1065朝向上层的输送带A101,第二上喷管A1064、第二下喷管A1062均与高压水管连通,第二水槽A1061的底部连接有与其连通的第二排污管A1066,所述第二排污管A1066末端连接有水池A1067,所述水池A1067上设置有入水口A与出水口A,所述入水口A与第二排污管A1066末端连通,所述出水口A上连接有引水管A1068,所述引水管A1068上设置有水泵A1069,引水管A1068的末端分别与第一上喷管A1054、第一下喷管A1052连通;The cleaning device 1 includes a conveyor belt A101, a driven roller A102, a driving roller A103, a driving motor A104, a primary cleaning tank A105, and a secondary cleaning tank A106. The passive roller A102 and the driving roller A103 tighten the conveyor belt A101 and drive The motor A104 is used to rotate the driving drum A103. The primary cleaning tank A105 and the secondary cleaning tank A106 are arranged along the running direction of the conveyor belt A101 in sequence. The conveyor belt A101 has a mesh structure, and the primary cleaning tank A105 includes a second A water tank A1051, the first water tank A1051 is located between the upper conveyer belt A101 and the lower conveyer belt A101, the first water tank A1051 is provided with a plurality of first lower nozzles A1052 parallel to each other, the first lower A plurality of first lower nozzles A1053 are arranged at intervals on the nozzle A1052, and the first lower nozzles A1053 face the upper conveyor belt A101, and a plurality of first upper nozzles A1054 are arranged above the first water tank A1051. A plurality of first upper nozzles A1055 are arranged at intervals on the first upper nozzle A1054, and the first upper nozzles A1055 face the upper conveyor belt A101, and the bottom of the first water tank A1051 is connected with the first sewage pipe A1056 communicating with it; The secondary cleaning tank A106 includes a second water tank A1061, the second water tank A1061 is located between the upper conveyor belt A101 and the lower conveyor belt A101, and the second water tank A1061 is provided with a plurality of second lower nozzles arranged parallel to each other. Pipe A1062, the second lower nozzle A1062 is provided with a plurality of second lower nozzles A1063 at intervals, the second lower nozzles A1063 face the upper conveyor belt A101, and above the second water tank A1061 are arranged a plurality of second Two upper nozzles A1064, a plurality of second upper nozzles A1065 are arranged at intervals on the second upper nozzles A1064, and the second upper nozzles A1065 face the upper conveyor belt A101, the second upper nozzles A1064, the second lower The spray pipes A1062 are all in communication with the high-pressure water pipes, the bottom of the second water tank A1061 is connected with the second sewage pipe A1066 connected with it, the end of the second sewage pipe A1066 is connected with a pool A1067, and the water pool A1067 is provided with a water inlet A and The water outlet A, the water inlet A is connected with the end of the second sewage pipe A1066, the water outlet A is connected to the water diversion pipe A1068, the water diversion pipe A1068 is provided with a water pump A1069, and the ends of the water diversion pipe A1068 are respectively connected to the first The upper nozzle A1054 and the first lower nozzle A1052 are connected;
所述去皮装置2包括密闭的外筒体B201、驱动电机B202,所述外筒体B201内设置有转盘B203,所述转盘B203的外径与外筒体B201的内径相匹配,所述转盘B203的下表面中心位置固定有转轴B204,转轴B204下端延伸至外筒体B201外,驱动电机B202的输出轴与转轴B204的下端相连,所述转盘B203的上表面为波浪形,转盘B203将外筒体B201的内部分为去皮空腔B2011与储水空腔B2012,所述去皮空腔B2011内设置有喷水头B205,所述喷水头B205位于转盘B203上方且朝向转盘B203,所述喷水头B205上连接有引流管B206,引流管B206上设置有截止阀B207,所述引流管B206与高压水管相连,所述外筒体B201的筒壁上设置有出料口B208,所述出料口B208位于转盘B203所在水平面之上,所述去皮空腔B2011内设置有环形套筒B209,所述环形套筒B209的外径与外筒体B201的内径相匹配,环形套筒B209的内壁表面为研磨面,环形套筒B209的上端设置有升降装置B210,当环形套筒B209的下端靠进转盘B203时,环形套筒B209将出料口B208挡住,当环形套筒B209向上移动至最高点时,出料口B208与去皮空腔B2011连通,所述转盘B203上设置有多个过水孔B211,所述过水孔B211将去皮空腔B2011与储水空腔B2012连通,所述外筒体B201的底部设置有排水口B212,排水口B212上连接有第一排污管B213,第一排污管B213上设置有第一导通阀B214,第一排污管B213的末端连接有密闭的过渡水箱B215,所述过渡水箱B215的底部连接有与之连通的第二排污管B216,所述第二排污管B216上设置有第二导通阀B217,所述外筒体B201上方设置有过渡筒体B218,所述过渡筒体B218的下端与外筒体B201的上端密封连接且在过渡筒体B218的下端设置有第一控制阀B219,过渡筒体B218的上端设置有第二控制阀B220;The peeling device 2 includes an airtight outer cylinder B201 and a drive motor B202. A turntable B203 is arranged inside the outer cylinder B201. The outer diameter of the turntable B203 matches the inner diameter of the outer cylinder B201. The turntable The center position of the lower surface of B203 is fixed with a rotating shaft B204. The lower end of the rotating shaft B204 extends outside the outer cylinder B201. The output shaft of the driving motor B202 is connected with the lower end of the rotating shaft B204. The inside of the barrel B201 is divided into a peeling cavity B2011 and a water storage cavity B2012. The peeling cavity B2011 is provided with a water spray head B205, and the water spray head B205 is located above the turntable B203 and faces the turntable B203. The water spray head B205 is connected with a drainage pipe B206, the drainage pipe B206 is provided with a shut-off valve B207, the drainage pipe B206 is connected with a high-pressure water pipe, and the wall of the outer cylinder B201 is provided with a discharge port B208, so The discharge port B208 is located above the horizontal plane of the turntable B203, and the peeling cavity B2011 is provided with an annular sleeve B209, the outer diameter of the annular sleeve B209 matches the inner diameter of the outer cylinder B201, and the annular sleeve B209 The inner wall surface of B209 is a grinding surface, and the upper end of the annular sleeve B209 is provided with a lifting device B210. When the lower end of the annular sleeve B209 is close to the turntable B203, the annular sleeve B209 will block the discharge port B208. When the annular sleeve B209 is upward When moving to the highest point, the discharge port B208 communicates with the peeling cavity B2011, and the turntable B203 is provided with a plurality of water holes B211, and the water holes B211 connect the peeling cavity B2011 with the water storage cavity B2012. The bottom of the outer cylinder B201 is provided with a drain port B212, the drain port B212 is connected with the first sewage pipe B213, the first sewage pipe B213 is provided with a first conduction valve B214, and the end of the first sewage pipe B213 A closed transition water tank B215 is connected, and the bottom of the transition water tank B215 is connected with a second sewage pipe B216 communicating with it. The second sewage pipe B216 is provided with a second conduction valve B217. The outer cylinder B201 A transition cylinder B218 is arranged above, the lower end of the transition cylinder B218 is in sealing connection with the upper end of the outer cylinder B201 and a first control valve B219 is arranged at the lower end of the transition cylinder B218, and a first control valve B219 is arranged at the upper end of the transition cylinder B218. Two control valves B220;
所述切片装置3包括密闭的壳体C301,所述壳体C301内设置有输送带C302、被动滚筒C303、驱动滚筒C304、第一驱动电机C305、驱动辊C306、第二驱动电机C307,所述被动滚筒C303、驱动滚筒C304将输送带C302绷紧,驱动电机C305用于使动滚筒C304转动,所述驱动辊C306位于输送带C302上方,第二驱动电机C307用于使驱动辊C306转动,所述驱动辊C306上套设有多个环形刀片C308,多个环形刀片C308互相平行设置,所述输送带C302的表面设置有一层缓冲垫C309,所述缓冲垫C309的表面设置有多个刀槽C310,所述刀槽C310的数量与环形刀片C308的数量相同且位置一一对应,环形刀片C308的刀刃位于刀槽C310内,所述壳体C301的顶部开有进料口C311,所述进料口C311与出料口B208通过导料管C312密封连接,所述进料口C311上连接有导料槽C316,所述导料槽C316的一端与进料口C311,另一端延伸至输送带C302上方,所述被动滚筒C303的外侧设置有出料管C313,所述出料管C313的一端延伸至被动滚筒C303的外侧且与缓冲垫C309相接触,另一端延伸至壳体C301外,所述出料管C313的末端设置有截止阀C314;The slicing device 3 includes an airtight casing C301, and the casing C301 is provided with a conveyor belt C302, a driven roller C303, a driving roller C304, a first driving motor C305, a driving roller C306, and a second driving motor C307. The passive drum C303 and the driving drum C304 tighten the conveyor belt C302, the driving motor C305 is used to rotate the driving drum C304, the driving roller C306 is located above the conveyor belt C302, and the second driving motor C307 is used to rotate the driving roller C306. A plurality of annular blades C308 are sheathed on the drive roller C306, and the plurality of annular blades C308 are arranged parallel to each other. The surface of the conveyor belt C302 is provided with a layer of buffer pad C309, and the surface of the buffer pad C309 is provided with a plurality of knife grooves. C310, the number of the sipe C310 is the same as the number of the annular blade C308 and the positions correspond to each other. The blade of the annular blade C308 is located in the sipe C310, and the top of the housing C301 has a feed port C311. The feed port C311 and the discharge port B208 are sealed and connected through the feed pipe C312. The feed port C311 is connected with a guide groove C316. One end of the feed guide groove C316 is connected to the feed port C311, and the other end extends to the conveyor belt Above C302, a discharge pipe C313 is provided on the outside of the passive roller C303, one end of the discharge pipe C313 extends to the outside of the passive roller C303 and is in contact with the buffer pad C309, and the other end extends to the outside of the housing C301. The end of the discharge pipe C313 is provided with a shut-off valve C314;
所述熟化装置4包括蒸汽发生器D401、内筒体D402与外筒体D403,所述内筒体D402设置在外筒体D403内,所述外筒体D403与内筒体D402之间形成一个密闭的夹层空间D404,所述内筒体的筒壁上设置有蒸汽通孔D405,蒸汽发生器D401与夹层空间D404通过蒸汽管D连通,所述内筒体D402的上端设置有第一截止阀D406,内筒体D402的下端设置有第二截止阀D407,所述内筒体D402的上端连接有过渡筒体D408,所述过渡筒体D408的上端连接有料斗D409,所述料斗D409的出料口设置有第三截止阀D410,所述料斗D409的进料口与出料管C313的末端密封连接;The curing device 4 includes a steam generator D401, an inner cylinder D402 and an outer cylinder D403, the inner cylinder D402 is arranged in the outer cylinder D403, and a closed airtight space is formed between the outer cylinder D403 and the inner cylinder D402. The interlayer space D404, the inner cylinder wall is provided with a steam hole D405, the steam generator D401 communicates with the interlayer space D404 through a steam pipe D, and the upper end of the inner cylinder D402 is provided with a first stop valve D406 , the lower end of the inner cylinder D402 is provided with a second stop valve D407, the upper end of the inner cylinder D402 is connected with a transition cylinder D408, the upper end of the transition cylinder D408 is connected with a hopper D409, and the discharge of the hopper D409 The mouth is provided with a third stop valve D410, and the feed port of the hopper D409 is sealed with the end of the discharge pipe C313;
所述冷却装置5包括密闭的真空箱体E501,所述真空箱体E501上连接有真空泵E502,所述真空箱体E501的底部设置有出料口E503,所述出料口E503上密封连接有第一过渡筒体E504,所述第一过渡筒体E504的上端设置有第一截止阀E505,所述第一过渡筒体E504的下端设置有第二截止阀E506,所述真空箱体E501上方设置有第二过渡筒体E507,所述第二过渡筒体E507的下端与真空箱体E501密封连接且与真空箱体E501内部连通,所述第二过渡筒体E507的下端设置有第三截止阀E508,所述第二过渡筒体E507的上端与内筒体D402的下端密封连接;The cooling device 5 includes an airtight vacuum box E501, a vacuum pump E502 is connected to the vacuum box E501, a discharge port E503 is arranged at the bottom of the vacuum box E501, and a discharge port E503 is sealed and connected with a The first transition cylinder E504, the upper end of the first transition cylinder E504 is provided with a first shut-off valve E505, the lower end of the first transition cylinder E504 is provided with a second shut-off valve E506, above the vacuum box E501 A second transition cylinder E507 is provided, the lower end of the second transition cylinder E507 is sealingly connected with the vacuum box E501 and communicated with the inside of the vacuum box E501, and the lower end of the second transition cylinder E507 is provided with a third cut-off Valve E508, the upper end of the second transition cylinder E507 is in sealing connection with the lower end of the inner cylinder D402;
所述制泥装置6包括密闭的柱状壳体F601,所述柱状壳体F601内设置有旋转轴F602,旋转轴F602的一端延伸至柱状壳体F601外且该端连接有用于驱动旋转轴F602转动的驱动电机F603,所述旋转轴F602的轴心线与柱状壳体F601的中心轴线重合,所述旋转轴F602上设置有螺旋式推料板F604,所述螺旋式推料板F604与旋转轴F602的表面、柱状壳体F601的内表面共同围成一个螺旋式通道F605,所述柱状壳体F601上开有进料口F606与出料口F607,所述进料口F606与螺旋式通道F605的一端连通,所述进料口F606与第二过渡筒体E507的下端密封连接,出料口F607与螺旋式通道F5的另一端连通,所述出料口F607上连接有出料管F610,所述出料管F610的末端延伸至柱状壳体F601外,所述出料管F610的末端设置有截止阀F611;所述出料口F607处设置有制泥结构F608,所述制泥结构F608包括固定在旋转轴F602末端的锥台F6081,所述锥台F6081套设在旋转轴F602上,所述锥台F6081的小径端外径与旋转轴F602的外径大小相同且锥台F6081的小径端朝向螺旋式通道F605,所述锥台F6081的大径端外径小于柱状壳体F601的内径0.5-1mm,所述螺旋式通道F605内设置有预切割装置F609,所述预切割装置F609包括固定边框F6091,所述固定边框F6091的固定在螺旋式推料板F604上,固定边框F6091内设置多个刀片组成的网格状刀阵F6092;The mud-making device 6 includes an airtight cylindrical shell F601. A rotating shaft F602 is arranged inside the cylindrical shell F601. One end of the rotating shaft F602 extends to the outside of the cylindrical shell F601 and this end is connected with a ring for driving the rotating shaft F602 to rotate. The drive motor F603, the axis line of the rotating shaft F602 coincides with the central axis of the cylindrical housing F601, the rotating shaft F602 is provided with a spiral pusher plate F604, and the spiral pusher plate F604 is connected to the rotating shaft The surface of F602 and the inner surface of the columnar shell F601 together form a spiral channel F605. The columnar shell F601 is provided with a feed port F606 and a discharge port F607. The feed port F606 and the spiral channel F605 One end of the feed port F606 is connected to the lower end of the second transition cylinder E507, and the discharge port F607 is connected to the other end of the spiral channel F5. The discharge port F607 is connected to a discharge pipe F610, The end of the discharge pipe F610 extends to the outside of the cylindrical shell F601, and the end of the discharge pipe F610 is provided with a stop valve F611; the discharge port F607 is provided with a mud-making structure F608, and the mud-making structure F608 It includes a truncated cone F6081 fixed at the end of the rotating shaft F602. The truncated cone F6081 is sleeved on the rotating shaft F602. The end faces the spiral channel F605, the outer diameter of the large diameter end of the frustum F6081 is 0.5-1 mm smaller than the inner diameter of the cylindrical shell F601, and a pre-cutting device F609 is arranged in the spiral channel F605, and the pre-cutting device F609 includes A fixed frame F6091, the fixed frame F6091 is fixed on the spiral pusher plate F604, and a grid-shaped knife array F6092 composed of multiple blades is arranged in the fixed frame F6091;
所述微波干燥装置7包括密闭的箱体G701,所述箱体G701内设置有微波发射器G702、微波接收器G703、加热筒体G704,所述加热筒体G704的上端密封连接有过渡筒体G705,所述过渡筒体G705的上端延伸至箱体G701外且与出料管F610的末端密封连接,所述过渡筒体G705的下端设置有第一截止阀G706,所述加热筒体G704的下端延伸至箱体G701外且在加热筒体G704的下端设置有第二截止阀G707,所述微波发射器G702、微波接收器G703分别设置在加热筒体G704的两侧。The microwave drying device 7 includes a closed box G701, in which a microwave transmitter G702, a microwave receiver G703, and a heating cylinder G704 are arranged, and the upper end of the heating cylinder G704 is sealed and connected with a transition cylinder G705, the upper end of the transition cylinder G705 extends to the outside of the box G701 and is sealingly connected with the end of the discharge pipe F610, the lower end of the transition cylinder G705 is provided with a first cut-off valve G706, the heating cylinder G704 The lower end extends out of the box G701 and a second shut-off valve G707 is provided at the lower end of the heating cylinder G704. The microwave transmitter G702 and the microwave receiver G703 are respectively arranged on both sides of the heating cylinder G704.
该用于洋芋粉的生产装置由依次设置的清洗装置1、去皮装置2、切片装置3、熟化装置4、冷却装置5、制泥装置6、微波干燥装置7组成,各个装置均在密闭的环境中工作,同时各个装置之间均密封连接,使得洋芋除了清洗工序外,其他工序均在密封的环境中进行,从保证洋芋在整个加工过程中与氧气接触的几率大大降低,可以有效防止在加工过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。The production device for potato flour is composed of cleaning device 1, peeling device 2, slicing device 3, ripening device 4, cooling device 5, mud making device 6 and microwave drying device 7 arranged in sequence, and each device is in a closed Working in an environment, and at the same time, all devices are sealed and connected, so that except for the cleaning process of the potato, other processes are carried out in a sealed environment, so as to ensure that the probability of the potato being in contact with oxygen during the entire processing process is greatly reduced, and it can be effectively prevented. During the processing process, the polyphenol oxidase (PPO) in the potato is in contact with the oxygen in the air to avoid oxidative polymerization, which can effectively prevent the browning of the potato, so as to ensure the high quality of the final potato flour produced.
在对洋芋进行清洗时,只需将需要加工的洋芋放置在输送带A101上,输送带A101在移动过程中带动洋芋沿输送带A101移动,洋芋在移动的过程中依次经过一次清洗槽A105、二次清洗槽A106,洋芋在经过一次清洗槽A105时,位于洋芋下方的第一下喷管A1052内的高压水从第一下喷嘴A1053向上喷出喷在洋芋上,位于洋芋上方的第一上喷管A1054内的高压水从第一上喷嘴A1055内向下喷出喷到洋芋上,这样便可以对整个洋芋进行喷淋清洗,经过一次清洗后的洋芋接着进入二次清洗槽A106内,此时,位于洋芋下方的第二下喷管A1062内的高压水从第二下喷嘴A1063向上喷出喷在洋芋上,位于洋芋上方的第二上喷管A1064内的高压水从第二上喷嘴A1065内向下喷出喷到洋芋上,这样便可以对整个洋芋进行喷淋清洗,经过二次清洗后的洋芋变得非常干净,同时,一次清洗后的水落入第一水槽A1051中,由于一次清洗时,洋芋表皮上绝大数的泥土残渣都被冲洗掉落入第一水槽A1051中,所以第一水槽A1051中的水较为浑浊,直接从第一排污管A1056排放掉,二次清洗后的水落入第二水槽A1061,由于二次清洗时,洋芋表皮经过一次清洗后只残留很少的泥土残渣,所以第二水槽A1061中的水还较为清澈还可以用于对洋芋进行一次清洗,因此,第二水槽A1061内的水通过底部连接的第二排污管A1066排放到水池A1067中,然后利用水泵A1069将水池A1067中水通过引水管A1068送入第一上喷管A1054、第一下喷管A1052内,从而对洋芋进行一次清洗,这样便可以减小用水量,节约成本。When cleaning the yams, you only need to place the yams that need to be processed on the conveyor belt A101, and the conveyor belt A101 drives the yams to move along the conveyor belt A101 during the moving process, and the yams pass through the cleaning tank A105 once, and the two times during the moving process. Secondary cleaning tank A106, when the potato passes through the primary cleaning tank A105, the high-pressure water in the first lower nozzle A1052 below the potato is sprayed upwards from the first lower nozzle A1053 and sprayed on the potato, and the first upper nozzle above the potato is sprayed on the potato. The high-pressure water in the pipe A1054 is sprayed downward from the first upper nozzle A1055 onto the yam, so that the whole yam can be sprayed and cleaned, and the yam after the first cleaning then enters the secondary cleaning tank A106. At this time, The high-pressure water in the second lower nozzle A1062 below the potato is sprayed upwards from the second lower nozzle A1063 and sprayed on the potato, and the high-pressure water in the second upper nozzle A1064 above the potato is downward from the second upper nozzle A1065 Spray on the yam, so that the whole yam can be sprayed and cleaned. After the second cleaning, the yam becomes very clean. At the same time, the water after the first cleaning falls into the first water tank A1051. Most of the soil residues on the potato skin are washed and dropped into the first water tank A1051, so the water in the first water tank A1051 is relatively turbid, and it is directly discharged from the first sewage pipe A1056, and the water after the second washing falls into the The second water tank A1061, due to the secondary cleaning, the potato skin only remains a little soil residue after the first cleaning, so the water in the second water tank A1061 is relatively clear and can also be used to clean the potato once. Therefore, the second The water in the tank A1061 is discharged into the pool A1067 through the second sewage pipe A1066 connected at the bottom, and then the water in the pool A1067 is sent into the first upper nozzle A1054 and the first lower nozzle A1052 through the water diversion pipe A1068 by the water pump A1069, Thus, the potato is cleaned once, so that the water consumption can be reduced and the cost can be saved.
为了避免水池A1067内的残渣泥土将水泵A1069或引水管A1068堵塞,所述水池A1067内设置有多个滤网A107,多个滤网A107依次设置在入水口A与出水口A之间,这样,水池A1067内的水先经过多个滤网A107过滤后再利用水泵A1069将水池A1067中水通过引水管A1068送入第一上喷管A1054、第一下喷管A1052内,这样便可以有效避免水池A1067内的残渣泥土将水泵A1069或引水管A1068堵塞,保证清洗工序的顺利进行。In order to prevent the residual soil in the pool A1067 from blocking the water pump A1069 or the water diversion pipe A1068, multiple filter screens A107 are arranged in the pool A1067, and the multiple filter screens A107 are sequentially arranged between the water inlet A and the water outlet A. In this way, The water in the pool A1067 is first filtered by multiple filter screens A107, and then the water in the pool A1067 is sent to the first upper nozzle A1054 and the first lower nozzle A1052 through the water diversion pipe A1068 by the water pump A1069, so that the water in the pool A1067 can be effectively avoided. The residue soil inside will block the water pump A1069 or the water diversion pipe A1068 to ensure the smooth progress of the cleaning process.
另外,为了保证过滤效果,多个滤网A107的网孔大小依次变小,所述网孔最大的滤网A107位于入水口A处,所述网孔最小的滤网A107位于出水口A处。In addition, in order to ensure the filtering effect, the mesh sizes of the plurality of filter screens A107 are successively reduced. The filter screen A107 with the largest mesh size is located at the water inlet A, and the filter screen A107 with the smallest mesh size is located at the water outlet A.
为了便于上料,所述输送带A101上方设置有料斗A108,料斗A108的出料口朝向输送带A101,料斗A108位于一次清洗槽A105的外侧,这样,只需将需要清洗的洋芋投入到料斗A108中即可,操作非常方便;同时,为了便于接料,所述二次清洗槽A106的外侧设置有接料槽A109,过渡筒体B218的上端与接料槽A109的下端密封连接,所述接料槽A109上连接有导料槽A110,所述导料槽A110的一端与接料槽A109相连,另一端延伸至被动滚筒A102的外侧且与输送带A101相接触,清洗完毕的洋芋沿输送带A101移动至导料槽A110端头时,沿导料槽A110落入接料槽A109中,整个过程自动进行,无需人工进行搬运,省时又省力。In order to facilitate feeding, a hopper A108 is arranged above the conveyor belt A101, and the discharge port of the hopper A108 faces the conveyor belt A101, and the hopper A108 is located on the outside of the primary cleaning tank A105, so that only the yams that need to be cleaned are dropped into the hopper A108 The operation is very convenient; at the same time, in order to facilitate the material receiving, the outer side of the secondary cleaning tank A106 is provided with a material receiving tank A109, and the upper end of the transition cylinder B218 is sealed and connected with the lower end of the material receiving tank A109. A material guide trough A110 is connected to the material trough A109, one end of the material guide trough A110 is connected to the material receiving trough A109, and the other end extends to the outside of the driven roller A102 and contacts the conveyor belt A101, and the washed yams move along the conveyor belt. When A101 moves to the end of the material guide trough A110, it will fall into the material receiving trough A109 along the material guide trough A110. The whole process is automatically carried out without manual handling, saving time and effort.
在进行去皮处理时,先打开过渡筒体B218上端设置的第二控制阀B220,此时接料槽A109中清洗干净的洋芋落入过渡筒体B218内,然后关闭第二控制阀B220,再打开设置在过渡筒体B218下端的第一控制阀B219,使过渡筒体B218内的洋芋落入去皮空腔B2011内,此时,环形套筒B209的下端靠进转盘B203,出料口B208被环形套筒B209挡住,驱动电机B202驱动转轴B204转动进而带动转盘B203转动,由于转盘B203的上表面为波浪形,转盘B203在转动过程中会将洋芋抛起与环形套筒B209的内表面接触并摩擦,由于环形套筒B209的内壁表面为研磨面,洋芋与环形套筒B209接触摩擦的过程中,洋芋的表皮会被摩擦掉,同时,去皮空腔B2011内设置的喷水头B205喷出高压的水流,对洋芋进行冲洗,将擦下来的洋芋表皮从洋芋表面冲洗掉进而通过转盘B203上设置的多个过水孔B211流到储水空腔B2012中,当储水空腔B2012中的水量过多时,打开第一排污管B213上设置的第一导通阀B214,储水空腔B2012内的水沿第一排污管流到过渡水箱B215中,然后关闭第一导通阀B214,打开第二排污管B216上设置的第二导通阀B217,过渡水箱B215中的水沿第二排污管B216排出,当洋芋表皮去除干净后,利用升降装置B210将环形套筒B209升起,使出料口B208与去皮空腔B2011连通,此时,转盘B203继续转动就会将去皮后的洋芋从出料口B208甩出沿导料管C312落入壳体C301中,该去皮装置2去皮效果好,同时,可以将洋芋与表皮分离,再者,通过设置过渡筒体B218与过渡水箱B215,同时进料口C311与出料口B208通过导料管C312密封连接,可以使得外筒体B201内部几乎不与外界空气接触,可以有效防止在去皮过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。When performing peeling treatment, first open the second control valve B220 provided on the upper end of the transition cylinder B218. At this time, the cleaned yams in the receiving tank A109 fall into the transition cylinder B218, then close the second control valve B220, and then Open the first control valve B219 arranged at the lower end of the transition cylinder B218, so that the yams in the transition cylinder B218 fall into the peeling cavity B2011. Blocked by the ring sleeve B209, the drive motor B202 drives the rotating shaft B204 to rotate and then drives the turntable B203 to rotate. Since the upper surface of the turntable B203 is wave-shaped, the turntable B203 will throw up the potato and contact the inner surface of the ring sleeve B209 during the rotation. And friction, because the inner wall surface of annular sleeve B209 is a grinding surface, in the process of contact friction between artichoke and annular sleeve B209, the epidermis of artichoke will be rubbed off, meanwhile, the water spray head B205 that arranges in the peeling cavity B2011 spray A high-pressure water flow is used to wash the potato, and the wiped potato skin is washed off the surface of the potato, and then flows into the water storage cavity B2012 through the multiple water holes B211 provided on the turntable B203. When the water storage cavity B2012 When there is too much water in the tank, open the first conduction valve B214 on the first sewage pipe B213, the water in the water storage cavity B2012 flows into the transition water tank B215 along the first sewage pipe, and then close the first conduction valve B214 , open the second conduction valve B217 provided on the second sewage pipe B216, the water in the transition water tank B215 is discharged along the second sewage pipe B216, and when the potato skin is removed, use the lifting device B210 to raise the annular sleeve B209, Make the discharge port B208 communicate with the peeling cavity B2011. At this time, if the turntable B203 continues to rotate, the peeled yams will be thrown out from the discharge port B208 and fall into the housing C301 along the feed pipe C312. The peeling effect of device 2 is good, and at the same time, the yam can be separated from the skin. Furthermore, by setting the transition cylinder B218 and the transition water tank B215, while the feed port C311 and the discharge port B208 are sealed and connected through the feed pipe C312, it can make The inside of the outer cylinder B201 is hardly in contact with the outside air, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting the oxygen in the air during the peeling process, avoid oxidative polymerization, and effectively prevent the potato from browning, thus ensuring The quality of the finally produced potato flour is higher.
为了进一步保防止在去皮过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述外筒体B201上连接有用于向外筒体B201内充入氮气的氮气管B221;在去皮过程中,利用氮气作为保护气体,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In order to further prevent the polyphenol oxidase (PPO) in the potato in the peeling process from contacting with the oxygen in the air and avoid oxidative polymerization, the outer cylinder B201 is connected with a device for charging nitrogen into the outer cylinder B201. Nitrogen tube B221: During the peeling process, using nitrogen as a protective gas can effectively prevent the potato from browning, thereby ensuring that the quality of the final potato flour produced is high. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
在进行切片处理时,从出料口B208甩出的洋芋沿导料管C312从进料口C311进入壳体C301中,再沿导料槽C316滑落至输送带C302上,第一驱动电机C305使驱动滚筒C304转动进而使输送带C302移动,输送带C302在移动过程中带动洋芋移动,当洋芋经过驱动辊C306下方时,由于第二驱动电机C307使驱动辊C306高速转动,进而使驱动辊C306上套设的多个环形刀片C308高速转动,环形刀片C308在高速转动时,会将经过的洋芋切成片,切成片的洋芋片在输送带C302的带动下继续移动,进而落入出料管C313中,整个切片过程可连续进行,同时切片效果较好,另外,由于进料口C311与出料口B208通过导料管C312密封连接,出料管C313的末端设置有截止阀C314,可以使得壳体C301内部几乎不与外界空气接触,可以有效防止在切片过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。When slicing, the yams thrown out from the discharge port B208 enter the casing C301 from the feed port C311 along the feed pipe C312, and then slide down to the conveyor belt C302 along the guide groove C316, and the first driving motor C305 makes the The driving roller C304 rotates to move the conveyor belt C302, and the conveyor belt C302 drives the yams to move during the moving process. When the yams pass under the driving roller C306, the second driving motor C307 makes the driving roller C306 rotate at a high speed, and then the driving roller C306 is driven to the top. The set of multiple ring blades C308 rotates at high speed. When the ring blade C308 rotates at high speed, it will cut the passing yams into slices. The sliced yams continue to move under the drive of the conveyor belt C302, and then fall into the discharge pipe. In C313, the whole slicing process can be carried out continuously, and the slicing effect is better at the same time. In addition, since the feed port C311 and the discharge port B208 are sealed and connected through the feed pipe C312, the end of the discharge pipe C313 is provided with a stop valve C314, which can make The inside of the shell C301 is hardly in contact with the outside air, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting the oxygen in the air during the slicing process, avoid oxidative polymerization, and effectively prevent the potato from browning, thus ensuring the final production The potato flour produced is of higher quality.
进一步的是,为了避免洋芋片卡在环形刀片C308之间,所述壳体C301的内壁上设置有刮料板C317,所述刮料板C317的一端固定在壳体C301的内壁上,另一端开有多个缺口,所述缺口的数量与环形刀片C308的数量相同且位置一一对应,环形刀片C308的刀刃位于缺口内,这样即便是洋芋片卡在环形刀片C308之间,也可以通过刮料板C317将其刮落下来,避免洋芋片卡在环形刀片C308之间对生产造成影响。Further, in order to prevent the potato chips from being stuck between the annular blades C308, a scraper C317 is arranged on the inner wall of the housing C301, one end of the scraper C317 is fixed on the inner wall of the housing C301, and the other end There are multiple gaps, the number of the gaps is the same as the number of the ring blades C308 and the positions correspond to each other. The blade of the ring blade C308 is located in the gap, so that even if the potato chips are stuck between the ring blades C308, it can be scraped. The material plate C317 scrapes it off to prevent the potato chips from being stuck between the annular blades C308 and affecting production.
另外,为了进一步保防止在切片过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述壳体C301上连接有用于向壳体C301内充入氮气的氮气管C315;在切片过程中,利用氮气作为保护气体,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potato from contacting with oxygen in the air during the slicing process and avoid oxidative polymerization, the housing C301 is connected with nitrogen gas for charging nitrogen into the housing C301. Tube C315; During the slicing process, using nitrogen as a protective gas can effectively prevent the browning of the yams, thus ensuring the high quality of the final yam powder produced. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
在对洋芋进行熟化时,先打开截止阀C314使出料管C313中的洋芋片落入料斗D409中,然后关闭截止阀C314,打开料斗D409的出料口设置的第三截止阀D410,使料斗D409中的洋芋片落入过渡筒体D408内,然后关闭第三截止阀D410,接着打开第一截止阀D406,使过渡筒体D408内的洋芋片落入内筒体D402内,关闭第一截止阀D406,此时,蒸汽发生器D401工作产生高温的水蒸气,高温的水蒸气沿蒸汽管D流入夹层空间D404内,接着高温蒸汽通过蒸汽通孔D405进入内筒体D402与洋芋片接触并对洋芋片进行加热熟化,当洋芋片被加热至熟化后,打开内筒体D402的下端设置的第二截止阀D407,熟化的洋芋片落入第二过渡筒体E507中,该熟化装置4利用蒸汽对洋芋进行熟化,可以使洋芋快速熟化,熟化效果高,同时整个熟化过程自动进行,无需人工搬运洋芋,另外,通过设置过渡筒体D408,可以使得外筒体D403内部几乎不与外界空气接触,可以有效防止在熟化过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。When the potato is ripened, first open the stop valve C314 so that the potato chips in the discharge pipe C313 fall into the hopper D409, then close the stop valve C314, open the third stop valve D410 provided at the discharge port of the hopper D409, and make the hopper The potato chips in D409 fall into the transition cylinder D408, then close the third stop valve D410, and then open the first stop valve D406, so that the potato chips in the transition cylinder D408 fall into the inner cylinder D402, and close the first stop valve D406. Valve D406, at this time, the steam generator D401 works to generate high-temperature water vapor, and the high-temperature water vapor flows into the interlayer space D404 along the steam pipe D, and then the high-temperature steam enters the inner cylinder D402 through the steam through hole D405 to contact the potato chips and The potato chips are heated and matured. When the potato chips are heated to ripen, the second shut-off valve D407 provided at the lower end of the inner cylinder D402 is opened, and the matured potato chips fall into the second transition cylinder E507. The curing device 4 utilizes steam Maturation of artichokes can make the artichokes ripen quickly with high curing effect. At the same time, the whole ripening process is carried out automatically, without manual handling of artichokes. In addition, by setting the transition cylinder D408, the inside of the outer cylinder D403 can hardly be in contact with the outside air. It can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting with oxygen in the air during the curing process, avoid oxidative polymerization, and effectively prevent the browning of the potato, thereby ensuring that the quality of the final produced potato flour is high.
另外,为了进一步保防止在熟化过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述外筒体D403上连接有用于向外筒体D403内充入氮气的氮气管D411;在熟化过程中,利用氮气作为保护气体,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potato from contacting with the oxygen in the air during the ripening process, and to avoid oxidative polymerization, the outer cylinder D403 is connected with a device for filling the outer cylinder D403 with nitrogen gas. Nitrogen tube D411; during the curing process, using nitrogen as a protective gas can effectively prevent the browning of yams, thus ensuring the high quality of the final yam powder produced. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
在对洋芋进行冷却时,先打开设置在第二过渡筒体E507下端的第三截止阀E508,使熟化的高温洋芋片落入真空箱体E501内,然后关闭第三截止阀,打开真空泵E502,将真空箱体E501内抽成真空,高温的洋芋片在真空环境下快速冷却,当洋芋片冷却至室温时,打开第一截止阀E505,使真空箱体E501内的洋芋片落入第一过渡筒体E504内,然后关闭第一截止阀E505,该冷却装置5在真空环境下对洋芋进行冷却,由于真空环境下,温度非常低,可以使洋芋快速冷却,冷却效果好,同时,在真空环境中,可以有效防止在冷却过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。When cooling the potato, first open the third cut-off valve E508 arranged at the lower end of the second transition cylinder E507, so that the cooked high-temperature potato chips fall into the vacuum box E501, then close the third cut-off valve, and turn on the vacuum pump E502, Vacuum the inside of the vacuum box E501, and the high-temperature potato chips are rapidly cooled in a vacuum environment. When the potato chips are cooled to room temperature, open the first stop valve E505, so that the potato chips in the vacuum box E501 fall into the first transition Inside the barrel E504, then close the first shut-off valve E505. The cooling device 5 cools the potato in a vacuum environment. Because the temperature is very low in the vacuum environment, the potato can be cooled quickly and the cooling effect is good. At the same time, in the vacuum environment Among them, it can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting with the oxygen in the air during the cooling process, avoid oxidative polymerization, and effectively prevent the browning of the potato, thereby ensuring the high quality of the final produced potato flour.
在对洋芋片进行制泥处理时,打开第二截止阀506,使洋芋片从进料口F606落入柱状壳体F601内,投入的洋芋片在转动的螺旋式推料板F604作用下沿螺旋式通道F605向出料口F607移动,由于在螺旋式通道F605内设置了预切割装置F609,所述预切割装置F609包括固定边框F6091,所述固定边框F6091的固定在螺旋式推料板F604上,固定边框F6091内设置多个刀片组成的网格状刀阵F6092,洋芋片在沿螺旋式通道F605移动的过程中会首先接触到网格状刀阵F6092,洋芋片在经过网格状刀阵F6092后会被切割成小块,小的洋芋片块继续沿螺旋式通道F605移动到达制泥结构F608后在螺旋式推料板F604的作用下通过制泥结构8被制成洋芋泥,制成的洋芋泥从出料口F607排出到出料管F610中,由于洋芋片预先被切成小块,这样便更加容易被制成洋芋片泥,驱动电机F603承受的负荷也较小,可以大大延长驱动电机F603的使用寿命,从而减少了驱动电机F603的维修与更换,进而洋芋制泥的成本也就较低,另外,进料口F606与第二过渡筒体E507的下端密封连接,出料管F610的末端设置有截止阀F611,且该制泥过程是在密闭的柱状壳体F601中进行,可以有效防止在制泥过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。When performing mud-making treatment on potato chips, open the second cut-off valve 506, so that the potato chips fall into the columnar housing F601 from the feed port F606, and the input potato chips are pushed along the spiral under the action of the rotating spiral pusher plate F604. The type channel F605 moves to the discharge port F607. Since a pre-cutting device F609 is set in the spiral channel F605, the pre-cutting device F609 includes a fixed frame F6091, and the fixed frame F6091 is fixed on the spiral pusher plate F604 , a grid-shaped knife array F6092 composed of multiple blades is set in the fixed frame F6091, and the potato chips will first touch the grid-shaped knife array F6092 when moving along the spiral channel F605, and the potato chips will first touch the grid-shaped knife array F6092 when passing through the grid-shaped knife array After F6092, it will be cut into small pieces, and the small pieces of potato slices will continue to move along the spiral channel F605 to reach the mud making structure F608, and then be made into potato mash through the mud making structure 8 under the action of the spiral pusher plate F604. The mashed potatoes are discharged from the discharge port F607 into the discharge pipe F610. Since the potato chips are cut into small pieces in advance, it is easier to be made into mashed potato chips, and the load on the drive motor F603 is also small, which can greatly extend the The service life of the driving motor F603, thereby reducing the maintenance and replacement of the driving motor F603, and the cost of potato mud making is also lower. In addition, the feeding port F606 is sealed and connected with the lower end of the second transition cylinder E507, and the discharge pipe The end of F610 is provided with a cut-off valve F611, and the mud-making process is carried out in a closed cylindrical shell F601, which can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting the oxygen in the air during the mud-making process, avoiding Oxidative polymerization occurs, which can effectively prevent the potato from browning, thereby ensuring that the quality of the final produced potato flour is high.
为了使洋芋片能够快速的沿锥台F6081的斜面移动,所述锥台F6081的外表面设置有多个刮板F6082,所述刮板F6082与锥台F6081的母线之间的夹角为30-60度。这样刮板F6082随锥台F6081转动时会额外给洋芋片一个推力,使其能够更快速的沿锥台F6081斜面移动,避免锥台F6081斜面上堆积过多的洋芋片导致制泥结构F608被堵塞。In order to enable the potato chips to quickly move along the slope of the frustum F6081, the outer surface of the frustum F6081 is provided with a plurality of scrapers F6082, and the angle between the scrapers F6082 and the generatrix of the frustum F6081 is 30- 60 degrees. In this way, when the scraper F6082 rotates with the cone F6081, it will give an additional thrust to the potato chips, so that it can move along the slope of the cone F6081 more quickly, and avoid excessive accumulation of potato chips on the slope of the cone F6081, which will cause the mud-making structure F608 to be blocked. .
另外,为了进一步保防止在制泥过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述柱状壳体F601上连接有用于向柱状壳体F601内充入氮气的氮气管F612;在制泥过程中,利用氮气作为保护气体,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potato from contacting with the oxygen in the air during the mud-making process, and to avoid oxidative polymerization, the columnar housing F601 is connected with a device for filling the columnar housing F601. Nitrogen gas pipe F612; In the mud making process, using nitrogen as a protective gas can effectively prevent the browning of yams, thus ensuring the high quality of the final yam powder produced. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
在对洋芋你进行微波加热干燥时,先打开截止阀F611,使出料管F610内的洋芋泥落入过渡筒体G705内,然后关闭截止阀F611,接着打开第一截止阀G706,使过渡筒体G705内的洋芋泥落入加热筒体G704内,此时打开微波发射器G702、微波接收器G703,微波穿过加热筒体G704,对加热筒体G704内的洋芋泥进行加热干燥,当干燥结束后得到洋芋粉,该微波干燥装置7利用微波对洋芋泥进行干燥加热,可以快速去除洋芋泥中含有的水分,干燥效果好,同时,通过设置过渡筒体G705,可以使得整个干燥加热过程都在密闭的环境中进行,可以有效防止在干燥加热过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。When heating and drying potatoes with microwaves, first open the cut-off valve F611 to make the potato mash in the discharge pipe F610 fall into the transition cylinder G705, then close the cut-off valve F611, and then open the first cut-off valve G706 to make the transition cylinder The potato mash in the body G705 falls into the heating cylinder G704. At this time, the microwave transmitter G702 and the microwave receiver G703 are turned on, and the microwave passes through the heating cylinder G704 to heat and dry the potato mash in the heating cylinder G704. After the potato powder is obtained, the microwave drying device 7 uses microwaves to dry and heat the mashed potato, which can quickly remove the moisture contained in the mashed potato, and the drying effect is good. At the same time, by setting the transition cylinder G705, the entire drying and heating process can be smooth In a closed environment, it can effectively prevent the polyphenol oxidase (PPO) in the potato from contacting with oxygen in the air during the drying and heating process, avoid oxidative polymerization, and effectively prevent the browning of the potato, so as to ensure the final production of the potato The powder is of higher quality.
为了便于筛分收集合格的洋芋粉,所述箱体G701的下方设置有振动筛G708,所述振动筛G708上连接有振动电机G709,所述振动筛G708与箱体G701通过弹性元件G710相连。当洋芋粉干燥完毕后,打开第二截止阀G707,使加热筒体G704内的洋芋粉落入振动筛G708内,振动电机G709使振动筛G708振动,合格的洋芋粉会被筛分出来。In order to sieve and collect qualified potato flour, a vibrating sieve G708 is arranged below the box G701, a vibrating motor G709 is connected to the vibrating sieve G708, and the vibrating sieve G708 is connected to the box G701 through an elastic element G710. After the potato flour is dried, open the second shut-off valve G707 to make the potato flour in the heating cylinder G704 fall into the vibrating sieve G708, and the vibrating motor G709 vibrates the vibrating sieve G708, and the qualified potato flour will be screened out.
为了便于收集合格的洋芋粉与不合格的洋芋粉,所述振动筛G708下方设置有第一接料槽G711与第二接料槽G712,所述第一接料槽G711设置在振动筛G708正下方,所述振动筛G708倾斜设置,振动筛G708的右端距离地面的高度大于左端距离地面的距离,所述第二接料槽G712设置在振动筛G708的左侧,所述振动筛G708的左端连接有导料板G713,所述导料板G713的右端延伸至第二接料槽G712内。合格的洋芋粉从振动筛G708落下落入第一接料槽G711内,不合格的洋芋粉沿倾斜的振动筛G708滑落至左端进而沿导料板G713落入第二接料槽G712中,实现了合格洋芋粉与不合格洋芋粉的筛分。In order to facilitate the collection of qualified potato flour and unqualified potato flour, a first receiving tank G711 and a second receiving tank G712 are arranged below the vibrating screen G708, and the first receiving tank G711 is arranged on the front side of the vibrating screen G708. Below, the vibrating screen G708 is arranged obliquely, the height of the right end of the vibrating screen G708 from the ground is greater than the distance from the left end of the ground, the second receiving trough G712 is arranged on the left side of the vibrating screen G708, and the left end of the vibrating screen G708 A material guide plate G713 is connected, and the right end of the material guide plate G713 extends into the second material receiving groove G712. Qualified potato flour falls from the vibrating sieve G708 into the first receiving trough G711, and the unqualified potato flour slides down the inclined vibrating sieve G708 to the left end and then falls into the second receiving trough G712 along the guide plate G713, realizing Screening of qualified potato flour and unqualified potato flour.
另外,为了进一步保防止在干燥过程洋芋中的多酚氧化酶(PPO)与空气中的氧接触,避免发生氧化聚合,所述箱体G701上连接有用于向箱体G701内充入氮气的氮气管G714,在微波加热干燥过程中,利用氮气作为保护气体,可以有效防止洋芋褐变,从而保证最后生产出的洋芋粉品质较高。同时由于氮气在空气中含有的比例最多,获取容易,成本较低。In addition, in order to further prevent the polyphenol oxidase (PPO) in the potato from contacting with the oxygen in the air during the drying process, and to avoid oxidative polymerization, the box G701 is connected with a nitrogen gas that is used to fill the box G701 with nitrogen. Tube G714, in the process of microwave heating and drying, using nitrogen as a protective gas can effectively prevent the browning of yams, thereby ensuring the high quality of the final yam powder produced. At the same time, because nitrogen contains the most proportion in the air, it is easy to obtain and low in cost.
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CN107361335B (en) * | 2017-08-25 | 2020-07-21 | 林锦国 | Pickled ginger processing equipment |
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