CN105637659A - Wavelength-conversion member and light-emitting device - Google Patents

Wavelength-conversion member and light-emitting device Download PDF

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Publication number
CN105637659A
CN105637659A CN201480056307.1A CN201480056307A CN105637659A CN 105637659 A CN105637659 A CN 105637659A CN 201480056307 A CN201480056307 A CN 201480056307A CN 105637659 A CN105637659 A CN 105637659A
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wavelength convert
powder
convert parts
glass
wavelength
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CN105637659B (en
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藤田直树
岩尾克
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/06Other methods of shaping glass by sintering, e.g. by cold isostatic pressing of powders and subsequent sintering, by hot pressing of powders, by sintering slurries or dispersions not undergoing a liquid phase reaction
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
    • C09K11/77347Silicon Nitrides or Silicon Oxynitrides
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C14/00Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix
    • C03C14/004Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix the non-glass component being in the form of particles or flakes
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/062Glass compositions containing silica with less than 40% silica by weight
    • C03C3/064Glass compositions containing silica with less than 40% silica by weight containing boron
    • C03C3/066Glass compositions containing silica with less than 40% silica by weight containing boron containing zinc
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/062Glass compositions containing silica with less than 40% silica by weight
    • C03C3/064Glass compositions containing silica with less than 40% silica by weight containing boron
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/095Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
    • C09K11/77348Silicon Aluminium Nitrides or Silicon Aluminium Oxynitrides
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7766Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/0883Arsenides; Nitrides; Phosphides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials

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Abstract

Provided is a wavelength-conversion member that, when light is emitted from an LED or an LD, minimizes the decrease in light emission intensity over time. A wavelength conversion member characterized in comprising a sintered compact of a pulverulent mixture containing (a) as a glass composition, a glass powder containing an alkali metal element and a polyvalent element, and (b) an inorganic phosphor powder.

Description

Wavelength convert parts and luminescent device
Technical field
The present invention relates to the wavelength convert parts that wavelength convert is other wavelength of light light emitting diode (LED:LightEmittingDiode) or laser diode (LD:LaserDiode) etc. sent.
In recent years, the instead light source of future generation of fluorescent lamp and electric filament lamp, from low consumption electric power, small-size light-weight, light quantity regulate be easy to viewpoint, to use LED or LD light source focus on raising. An example as such light source of future generation, for instance have the light source being configured with absorption on the LED of injection blue light from a part for the light of LED the wavelength convert parts being converted into sodium yellow disclosed in patent documentation 1. This light source sends as the white light from the LED blue light penetrated and the synthesis light of the sodium yellow from the injection of wavelength convert parts.
As wavelength convert parts, inorganic phosphor powder is always made to be scattered in the parts obtained in resinous substrates. But, when using these wavelength convert parts, there is resin and deteriorate due to the light from LED, the problem of the easy step-down of brightness of light source. It is especially in the presence of mould resin to deteriorate due to short wavelength's (blueness��ultraviolet) light of the LED heat sent and high energy, the problem that variable color and deformation occur.
Therefore, motion has and is disperseed fixed inorganic fluorophor powder in glass matrix by replacing resin and wavelength convert parts (for example, referring to patent documentation 2 and 3) that the complete inoganic solids that obtains is constituted. These wavelength convert parts have the glass becoming base material and not easily deteriorate, are not susceptible to the feature of the problem of variable color and deformation due to the heat of LED chip and irradiation light.
But, firing and deteriorating, be susceptible to the problem that brightness is deteriorated when above-mentioned wavelength convert parts exist inorganic phosphor powder due to manufacture. Particularly in the purposes such as general lighting, special lighting, owing to requiring high colour rendering, so needing the inorganic phosphor powder using the thermostability such as red or green relatively low, the deterioration that there is inorganic phosphor powder becomes significant tendency. Therefore, motion, by by containing alkali metal in making glass powder form, makes the wavelength convert parts (for example, referring to patent documentation 4) that softening point reduces. These wavelength convert parts are owing to being undertaken manufacturing it is possible to suppress the deterioration of inorganic phosphor powder when firing by firing of relatively low temperature.
Prior art literature
Patent documentation
Patent documentation 1: Japanese Unexamined Patent Publication 2000-208815 publication
Patent documentation 2: Japanese Unexamined Patent Publication 2003-258308 publication
Patent documentation 3: No. 4895541 publications of Japanese Patent No.
Patent documentation 4: Japanese Unexamined Patent Publication 2007-302858 publication
Summary of the invention
Invent problem to be solved
But, in glass matrix containing the above-mentioned wavelength convert parts of alkali metal exist luminous intensity easily through time (As time goes on) and the problem that reduces. Further export increase along with light sources such as LED and LD in recent years, luminous intensity through time situation about reducing become notable increasingly.
Therefore, it is an object of the invention to provide when the light of irradiation LED or LD, through time luminous intensity reduce few wavelength convert parts.
For solving the scheme of problem
The wavelength convert parts of the present invention are characterised by: the sintered body comprising mixed-powder, and this mixed-powder contains glass powder and (b) inorganic phosphor powder that (a) contains alkali metal and element of multivalence as glass composition. In the present invention, " element of multivalence " refers to the element of desirable multiple valence mumber.
As it has been described above, when wavelength convert parts containing alkali metal in glass matrix being irradiated the light of LED or LD of height output, exist luminous intensity through time situation about reducing. About detailed reason, present inventor is presumed as follows.
When the glass matrix containing alkali metal in the composition is irradiated exciting light, energy due to exciting light, the outermost electronics of the oxonium ion being present in glass matrix is excited, leave oxonium ion, part basic ion in glass matrix is combined, form paint centre (herein, being subsequently formed room in basic ion disengaging). On the other hand, the hole generated due to electron detachment is moved in glass matrix, and a part is caught by the room formed after basic ion departs from and formed paint centre. It is believed that these paint centre formed in glass matrix become the absorption source of exciting light and fluorescence, thus the luminous intensity of wavelength convert parts reduces.
Therefore, in order to suppress above-mentioned phenomenon, the wavelength convert parts of the present invention contain element of multivalence in glass forms. When near the paint centre catching above-mentioned hole and formed, existence is susceptible to the ion of the element of multivalence of valence mumber change, element of multivalence ion pair hole provides electronics, makes this hole disappear. Herein, when the paint centre capturing electronics is present in element of multivalence ion neighbouring, element of multivalence ion captures electronics from paint centre, is thereby returned to initial electronic state. It is believed that as a result of which it is, element of multivalence ion captures electronics as the carrier of electronics from the paint centre capturing electronics, this electronics is supplied to the paint centre of electron deficiency, carry out electronics and hole in conjunction with. As a result, it is possible to suppress the electronics and the hole that produce in glass matrix that the basic ion in glass matrix and room are played a role, it is suppressed that wavelength convert parts through time the reduction of luminous intensity.
Wavelength convert parts in the present invention, it is preferable that above-mentioned element of multivalence is at least one element in Ce, As, Mo and W.
Wavelength convert parts in the present invention, it is preferable that mole % that above-mentioned glass powder converts in following oxide containing 0.1��35% Li2O+Na2O+K2O��
Wavelength convert parts in the present invention, it is preferable that mole % that above-mentioned glass powder converts in following oxide containing 0.001��10% CeO2+As2O3+MoO2+WO3��
Wavelength convert parts in the present invention, it is preferable that mole % that above-mentioned glass powder converts in following oxide containing 30��80% SiO2, 1��40% B2O3, 0.1��35% Li2O+Na2O+K2O, 0.1��45% the CeO of MgO+CaO+SrO+BaO and 0.001��10%2+As2O3+MoO2+WO3��
Wavelength convert parts in the present invention, it is preferable that mole % that above-mentioned glass powder converts in following oxide containing 30��80% SiO2, 1��55% B2O3, 0��20% Li2O, 0��25% Na2O, 0��25% K2O, 0.1��35% Li2O+Na2O+K2The CeO of O and 0.001��10%2+As2O3+MoO2+WO3��
Wavelength convert parts in the present invention, it is preferable that above-mentioned inorganic phosphor powder is at least one in nitride phosphor, nitrogen oxides fluorophor, oxide phosphor, sulphide phosphor, oxysulfide fluorophor, halogenide fluorophor and chlorate MClO 3 fluorescent substance.
The wavelength convert parts of the present invention are characterised by: it disperses inorganic phosphor powder to form in the substrate comprise sintered body, and this sintered body is the sintered body of the glass powder containing alkali metal and element of multivalence as glass composition.
The luminescent device of the present invention is characterised by: includes above-mentioned any wavelength convert parts and irradiates the light source of exciting light to above-mentioned wavelength conversion section part.
The effect of invention
In accordance with the invention it is possible to provide when the light of irradiation LED or LD, through time luminous intensity reduce few wavelength convert parts.
Accompanying drawing explanation
Fig. 1 indicates that the schematic diagram of an embodiment of the luminescent device of the present invention.
Detailed description of the invention
The wavelength convert parts of the present invention are characterised by: the sintered body comprising mixed-powder, and this mixed-powder contains glass powder and (b) inorganic phosphor powder that (a) contains alkali metal and element of multivalence as glass composition. Hereinafter, each constituent is described in detail.
Glass powder has the effect as the medium for stably keeping inorganic phosphor powder in the wavelength convert parts of the present invention. Herein, the composition according to glass powder, there is difference when firing with in the reactivity of inorganic phosphor powder, it is thus preferred to select the glass composition of the inorganic phosphor powder being adapted in use to.
In order to make softening point reduce, glass powder contains alkali metal (at least one in Li, Na and K) as glass composition. Specifically, it is preferable that mole % that glass powder converts in following oxide containing 0.1��35% Li2O+Na2O+K2O, more preferably contains 1��25%, it is preferred that containing 2��20%. If Li2O+Na2O+K2The content of O is very few, then not easily obtain the effect above, and on the other hand, if too much, then chemical durability is easily reduced. It addition, as described later, Li2O��Na2O and K2The content of O preferably suitably sets appropriate scope according to glass compositional system.
Additionally, glass powder contains element of multivalence, it is possible to suppress wavelength convert parts through time the reduction of luminous intensity. As element of multivalence, it is possible to enumerate at least one element in Ce, As, Mo and W. Particularly Ce can significantly inhibit through time the reduction of luminous intensity, further glass powder itself is not easy to painted, it is thus preferred to.
Mole % that preferred glass powder converts in following oxide containing 0.001��10% CeO2+As2O3+MoO2+WO3, more preferably contain 0.01��5%, it is preferred that containing 0.1��3%. If CeO2+As2O3+MoO2+WO3Content very few, then not easily obtain the effect above, on the other hand, if too much, then there is the tendency that glass powder itself is painted and luminous intensity reduces. It addition, the content of each element of multivalence is also respectively preferably above-mentioned scope.
Furthermore it is preferred that glass powder contain 10��99 moles of % selected from SiO2��B2O3��P2O5��Bi2O3And TeO2In at least one. Specifically, it is possible to enumerate SiO2-B2O3-RO (R is at least one element in Mg, Ca, Sr and Ba)-R '2O (R ' be at least one element in Li, Na and K) class glass, SnO-P2O5-R��2O class glass, SiO2-B2O3-R��2O class glass, SiO2-B2O3-ZnO-R��2O class glass etc.
As SiO2-B2O3-RO-R��2O class glass, for instance mole % preferably converted in following oxide containing 30��80% SiO2, 1��40% B2O3, 0.1��35% Li2O+Na2O+K2O, 0.1��45% the CeO of MgO+CaO+SrO+BaO and 0.001��10%2+As2O3+MoO2+WO3. Hereinafter the reason so limiting glass composition is illustrated.
SiO2It it is the composition forming glass mesh. SiO2Content be preferably 30��80%, more preferably 40��60%. If SiO2Content very few, then exist chemical durability reduce tendency. On the other hand, if SiO2Content too much, then softening point uprises, therefore to make sintering abundant, it is necessary to carry out high-temperature firing. As a result of which it is, inorganic phosphor powder easily deteriorates when firing.
B2O3It is make fusion temperature reduce and improve the composition that the effect of meltbility is big. B2O3Content be preferably 1��40%, more preferably 5��30%. If B2O3Content very few, then not easily obtain the effect above. On the other hand, if B2O3Content too much, then there is the tendency that chemical durability reduces.
Li2O��Na2O and K2O is the composition making softening point reduce. Li2O��Na2O and K2The content (total amount) of O is preferably 0.1��35%, more preferably 1��25%, and more preferably 2��20%. If the content of these compositions is very few, then softening point not easily reduces, and on the other hand, if these compositions are too much, then chemical durability and weatherability are easily reduced.
It addition, Li2O��Na2O and K2The preferable range of the content of each composition of O is as follows. Li2The content of O is preferably 0��10%, more preferably 0.1��5%. Na2The content of O is preferably 0��15%, more preferably 0.1��10%. K2The content of O is preferably 0��15%, more preferably 0.1��10%.
MgO, CaO, SrO and BaO make fusion temperature reduce and improve the composition of meltbility. It addition, BaO there is also the effect suppressing the reaction with inorganic phosphor powder. MgO, CaO, SrO and BaO content (total amount) be preferably 0.1��45%, more preferably 1��40%, more preferably 2��35%. If the content of these compositions is very few, then not easily obtain the effect above, on the other hand, if too much, then there is the tendency that chemical durability reduces.
It addition, the preferable range of the content of each composition of MgO, CaO, SrO and BaO is as follows. The content of MgO is preferably 0��10%, more preferably 0��5%. The content of CaO is preferably 0��30%, more preferably 0��20%. The content of SrO is preferably 0��20%, more preferably 0��10%. The content of BaO is preferably 0��40%, more preferably 0.1��30%.
CeO2��As2O3��MoO2��WO3Total amount and other content described above.
In glass powder, following composition can also be contained except mentioned component.
Al2O3It it is the composition improving chemical durability. Al2O3Content be preferably 0��20%, more preferably 1��18%. If Al2O3Content too much, then there is the tendency that meltbility reduces.
ZnO makes fusion temperature reduce and improves the composition of meltbility. The content of ZnO is preferably 0��20%, more preferably 0.1��10%. If the content of ZnO is too much, then chemical durability is easily reduced.
Additionally, for the raising etc. realizing chemical durability, it is possible to so that Ta2O5��TiO2��Nb2O5��Gd2O3��La2O3��Y2O3��Bi2O3Or ZrO2Contain respectively to 15%.
As SnO-P2O5-R��2O class glass, for instance preferably in mole % P containing 35��80%SnO, 5��40%2O5, 0��30% B2O3, 0.1��5% Li2O+Na2O+K2The CeO of O and 0.001��10%2+As2O3+MoO2+WO3. Hereinafter the reason so limiting glass composition is illustrated.
SnO forms glass mesh and the composition making softening point reduce. The content of SnO is preferably 35��80%, more preferably 45��75%. If the content of SnO is very few, then there is the tendency that softening point uprises or weatherability reduces. On the other hand, if the content of SnO is too much, then there is the tendency precipitating out the devitrification thing caused by Sn and decrease in transmission, as a result of which it is, the luminous intensity of wavelength convert parts is easily reduced. In addition, it becomes difficult to vitrification.
P2O5It it is the composition forming glass mesh. P2O5Content be preferably 5��40%, more preferably 10��30%. If P2O5Content very few, then become to be difficult to vitrification. On the other hand, if P2O5Content too much, then there is softening point and uprise or the significantly reduced tendency of weatherability.
B2O3It is improve weatherability and promote the composition of point phase. Additionally, also have the effect making stabilization. B2O3Content be preferably 0��30%, more preferably 1��25%. If B2O3Content too much, then weatherability is easily reduced. Additionally, there are the tendency that softening point becomes too high.
Li2O��Na2O and K2O is the composition making softening point reduce. Li2O��Na2O and K2The content (total amount) of O is preferably 0.1��5%, more preferably 1��4%. If the content of these compositions is very few, then softening point is difficult to reduce. On the other hand, if these compositions are too much, then chemical durability is easily reduced. Additionally, there are point phasic property and become tendency excessive, that light scattering loss change is big. Li2O��Na2O and K2The content of each composition of O is respectively preferably 0��5%, more preferably 0.1��4%, and more preferably 1��4%.
CeO2��As2O3��MoO2��WO3Total amount and other content described above.
Additionally, beyond mentioned component, in order to improve meltbility or make softening point reduce and make low-firing easily carry out, additionally it is possible to add up to gauge to contain MgO, CaO, SrO or BaO to 5%. Additionally, for the raising etc. realizing chemical durability, it is also possible to contain Al respectively2O3��ZrO2��ZnO��Ta2O5��TiO2��Nb2O5��Gd2O3��Bi2O3��TeO2Or La2O3To 15%.
As SiO2-B2O3-R��2O class glass, for instance preferably in mole % containing 30��80% SiO2, 1��55% B2O3, 0��20% Li2O, 0��25% Na2O, 0��25% K2O, 0.1��35% Li2O+Na2O+K2The CeO of O and 0.001��10%2+As2O3+MoO2+WO3��
Additionally, except mentioned component, in order to improve meltbility, additionally it is possible to add up to gauge to contain MgO, CaO, SrO and BaO to 30%. In addition, it is also possible to contain ZnO to 10% to improve meltbility, containing P2O5To 5%, contain Al to improve chemical durability2O3To 10%, contain Ta respectively2O5��TiO2��Nb2O5��Gd2O3Or La2O3To 15%.
As SiO2-B2O3-ZnO-R��2O class glass, for instance preferably in mole % containing 5��50% SiO2, 10��55% B2O3, 30��80% ZnO, 0��20% Li2O, 0��20% Na2O, 0��20% K2O, 0.1��25% Li2O+Na2O+K2O, 0��10% MgO, 0��10% CaO, 0��10% SrO, 0��10% the CeO of BaO and 0.001��10%2+As2O3+MoO2+WO3��
Additionally, except mentioned component, it is also possible to contain Al to improve chemical durability2O3To 5%, contain Ta respectively2O5��TiO2��Nb2O5��Gd2O3Or La2O3To 15%.
The particle diameter of glass powder is not particularly limited, for instance preferably up to particle diameter D99It is less than 200 ��m (particularly less than 150 ��m, be less than 105 ��m further), and mean diameter D50It is more than 0.1 ��m (particularly more than 1 ��m, be more than 2 ��m further). If the maximum particle diameter D of glass powder99Excessive, then, in the wavelength convert parts obtained, exciting light is difficult to scattering, and luminous efficiency is easily reduced. If additionally, mean diameter D50Too small, then, in the wavelength convert parts obtained, exciting light scattering is excessive, and luminous efficiency is easily reduced.
It addition, in the present invention, mean diameter D50With maximum particle diameter D99Refer to the value utilizing laser diffractometry to measure.
As inorganic phosphor powder, as long as the inorganic phosphor powder being generally possible to commercially buy just is not particularly limited. For example, it is possible to enumerate nitride phosphor powder, nitrogen oxides fluorophor powder, oxide phosphor powder (including the Garnet fluorophor powders such as YAG fluorophor powder), sulphide phosphor powder, oxysulfide fluorophor powder, halogenide fluorophor powder (halogen-phosphate compound etc.) and chlorate MClO 3 fluorescent substance powder etc. In these inorganic phosphor powder, nitride phosphor powder, nitrogen oxides fluorophor powder and oxide phosphor powder owing to thermostability is high, when firing less susceptible deterioration and preferably. It addition, nitride phosphor powder and nitrogen oxides fluorophor powder have up to ultraviolet��blue excitation light is transformed into green��red wide wavelength region and luminous intensity also compares high feature. Therefore, nitride phosphor powder and nitrogen oxides fluorophor powder are effective particularly as the inorganic phosphor powder for White LED element wavelength convert parts.
As above-mentioned inorganic phosphor powder, wavelength 300��500nm can be set forth in there is excitation band, there is at wavelength 380��780nm the inorganic phosphor powder of glow peak, particularly at the inorganic phosphor powder of blue (wavelength 440��480nm), green (wavelength 500��540nm), yellow (wavelength 540��595nm) or red (wavelength 600��700nm) luminescence.
The inorganic phosphor powder of the light of blueness is then sent, it is possible to enumerate (Sr, Ba) MgAl as the ultraviolet��near ultraviolet exciting light of illumination wavelength 300��440nm10O17: Eu2+��(Sr,Ba)3MgSi2O8:Eu2+ etc.
The inorganic phosphor powder of the fluorescence of green is then sent, it is possible to enumerate SrAl as the ultraviolet��near ultraviolet exciting light of illumination wavelength 300��440nm2O4: Eu2+��SrBaSiO4: Eu2+��Y3(Al,Gd)5O12: Ce3+, SrSiOn:Eu2+��BaMgAl10O17: Eu2+��Mn2+��Ba2MgSi2O7: Eu2+��Ba2SiO4: Eu2+��Ba2Li2Si2O7: Eu2+��BaAl2O4: Eu2+ etc.
The inorganic phosphor powder of the fluorescence of green is then sent, it is possible to enumerate SrAl as the blue exciting light of illumination wavelength 440��480nm2O4: Eu2+��SrBaSiO4: Eu2+��Y3(Al,Gd)5O12: Ce3+, SrSiOn:Eu2+, ��-SiAlON:Eu2+ etc.
The inorganic phosphor powder of the fluorescence of yellow is then sent, it is possible to enumerate La as the ultraviolet��near ultraviolet exciting light of illumination wavelength 300��440nm3Si6N11: Ce3+ etc.
The inorganic phosphor powder of the fluorescence of yellow is then sent, it is possible to enumerate Y as the blue exciting light of illumination wavelength 440��480nm3(Al,Gd)5O12: Ce3+��Sr2SiO4: Eu2+��
The inorganic phosphor powder of the fluorescence of redness is then sent, it is possible to enumerate CaGa as the ultraviolet��near ultraviolet exciting light of illumination wavelength 300��440nm2S4: Mn2+��MgSr3Si2O8: Eu2+,Mn2+��Ca2MgSi2O7: Eu2+,Mn2+ etc.
The inorganic phosphor powder of the fluorescence of redness is then sent, it is possible to enumerate CaAlSiN as the blue excitation light irradiation of illumination wavelength 440��480nm3: Eu2+��CaSiN3: Eu2+��(Ca,Sr)2Si5N8: Eu2+, ��-SiAlON:Eu2+ etc.
Alternatively, it is also possible to coordinate exciting light, luminous wavelength region, the mixing of multiple inorganic phosphor powder is used. Such as, when obtaining white light at the exciting light irradiating ultraviolet territory, the inorganic phosphor powder mixing sending the fluorescence of blueness, green, yellow, redness is used.
If the content of the inorganic phosphor powder of wavelength convert parts is too much, then existence becomes not easy-sintering or porosity and becomes big tendency. As a result of which it is, in obtained wavelength convert parts, produce exciting light not easily efficiency and be irradiated to inorganic phosphor powder well or mechanical strength such as is easily reduced at the problem. On the other hand, if the content of inorganic phosphor powder is very few, then it is difficult to obtain desired luminous intensity. From such a viewpoint, the content of the inorganic phosphor powder in wavelength convert parts in quality % preferably in 0.01��50%, more preferably in 0.05��40% it is preferred that in the scope of 0.1��30% adjust.
Additionally, so that wavelength convert parts produce fluorescence to exciting light light incident side reflect, only mainly fluorescence is taken out in the wavelength convert parts for the purpose of outside, it is not limited to above-mentioned explanation, can so that luminous intensity becomes maximum mode and increases the content of inorganic phosphor powder (such as, in quality %, 50%��80%, and then 55��75%).
The wavelength convert parts of the present invention manufacture by the mixed-powder of the glass powder containing alkali metal and element of multivalence as glass composition is fired. Thus obtain by forming the wavelength convert parts disperseing inorganic phosphor powder in the substrate that the sintered body containing alkali metal and the glass powder of element of multivalence is constituted as glass.
Firing temperature is within softening point �� 150 DEG C of glass powder, suitably adjust preferably in the scope within �� 100 DEG C. If firing temperature is too low, then glass powder will not flow fully, it is difficult to obtains fine and close sintered body. On the other hand, if firing temperature is too high, it is likely that inorganic phosphor powder in glass powder dissolution and luminous intensity is reduced. Or likely contained in inorganic phosphor powder composition diffuses in glass powder painted so that luminous intensity reduces.
Carry out it addition, fire preferably in reduced atmosphere. Specifically, firing atmosphere is preferably less than 1.013 �� 105Pa, more preferably below 1000Pa, more preferably below 400Pa. Thereby, it is possible to reduce the amount of the bubble of remaining in wavelength convert parts. As a result of which it is, the light scattering factor that can reduce in wavelength convert parts, it is possible to increase luminous efficiency. Furthermore it is possible to carry out whole ablating work procedure in reduced atmosphere, for instance can also only be fired operation in reduced atmosphere, it not that the atmosphere (such as under atmospheric pressure) of reduced atmosphere carries out the heating process before and after it, cooling process.
The shape of the wavelength convert parts of the present invention is not particularly limited, such as, it is possible not only to the parts himself with given shape for tabular, column, spherical, hemispherical, hemispherical dome shape etc., it is also possible to the parts of the overlay film shape for being formed at the substrate surface such as glass substrate and ceramic substrate.
Fig. 1 represents an embodiment of the luminescent device of the present invention. As it is shown in figure 1, luminescent device 1 includes wavelength convert parts 2 and light source 3. Wavelength convert parts 2 are irradiated exciting light L by light source 3in. Incide the exciting light L of wavelength convert parts 2inIt is converted into the light of other wavelength, from light source 3 opposition side as LoutInjection. At this time it is also possible to make the light after wavelength convert with by wavelength convert, the synthesis light of the exciting light of transmission does not penetrate.
Embodiment
Below based on embodiment, the present invention is described in detail, and the present invention is not limited to these embodiments.
(1) making of glass powder
Table 1 represents the composition of the glass powder used in the present embodiment.
[table 1]
First, preparation raw material in the way of becoming the composition shown in table 1. By raw material vitrification at temperature melting 1��2 hour of 800��1500 DEG C in platinum crucible, melten glass is flowed out to and is shaped to membranaceous between a pair chill roll. Utilize ball mill that membranaceous glass is pulverized laggard row classification, it is thus achieved that mean diameter D50It it is the glass powder of 2.5 ��m.
Melten glass is shaped to sample that is block or cylindric and that be annealed and obtain according to each mensuration and is measured by the density of each glass powder and softening point use. Softening point uses elongate fiber method, adopts viscosity to become 107 . 6The temperature of dPa s. Density utilizes Archimedes method to try to achieve.
(2) making of wavelength convert parts
Table 2��4 represents embodiments of the invention (sample No.2��3,5��6,8��9,11��12,14��15,17��18,20��21,23��24,26��27) and comparative example (sample No.1,4,7,10,13,16,19,22,25).
[table 2]
[table 3]
[table 4]
For the glass powder recorded in table 1, press ormal weight mixing Y in table 23(Al��Gd)5O12: Ce3+ (YAG) fluorophor powder, in table 3 press ormal weight mixing (Ca, Sr)2Si5N8:Eu2+ (SCASN) fluorophor powder, press ormal weight blend alpha-SiAlON:Eu in table 42+ (��-SiAlON) fluorophor powder and obtain mixed-powder. Utilize metal pattern that mixed-powder extrusion forming makes the cylindric preform of diameter 1cm. By the temperature to record in table being fired preform and the sintered body that obtains implements processing, obtain that 1.2mm is square, the wavelength convert parts of thickness 0.2mm. Obtained wavelength convert parts are positioned on the LED chip of emission wavelength 445nm, are energized with 700mA, in integrating sphere, carry out 100 hours Continuous irradiation. About luminescent spectrum, the Energy distribution spectrum of the general luminescent spectrum determinator light to sending from wavelength convert parts upper surface is used to be measured. By being multiplied with standard relatlve visibility by the luminescent spectrum obtained, calculate full light beam value. At pre-irradiation with irradiate after 100 hours and calculate full light beam value. The rate of change of full light beam value is will irradiate that the full light beam value divided by pre-irradiation of the full light beam value after 100 hours is multiplied by 100 again and the value (%) that obtains represents, and expression is in table 2��4.
By table 2��4 it can be seen that the wavelength convert parts of embodiment full light beam value after irradiating 100 hours exciting lights also reduces hardly. On the other hand, the wavelength convert parts of comparative example full light beam value after irradiating 100 hours exciting lights is greatly reduced.
Industrial utilizability
The wavelength convert parts of the present invention are suitable as the component parts of the general lightings such as White LED and special lighting (such as, the headlamp light source of light source of projector, automobile) etc.
Symbol description
1 luminescent device
2 wavelength convert parts
3 light sources

Claims (9)

1. wavelength convert parts, it is characterised in that:
Comprising the sintered body of mixed-powder, this mixed-powder contains glass powder and (b) inorganic phosphor powder that (a) contains alkali metal and element of multivalence as glass composition.
2. wavelength convert parts as claimed in claim 1, it is characterised in that:
Described element of multivalence is at least one element in Ce, As, Mo and W.
3. wavelength convert parts as claimed in claim 1 or 2, it is characterised in that:
Mole % that described glass powder converts in following oxide containing 0.1��35% Li2O+Na2O+K2O��
4. the wavelength convert parts as according to any one of claims 1 to 3, it is characterised in that:
Mole % that described glass powder converts in following oxide containing 0.001��10% CeO2+As2O3+MoO2+WO3��
5. the wavelength convert parts as according to any one of Claims 1 to 4, it is characterised in that:
Mole % that described glass powder converts in following oxide containing 30��80% SiO2, 1��40% B2O3, 0.1��35% Li2O+Na2O+K2O, 0.1��45% the CeO of MgO+CaO+SrO+BaO and 0.001��10%2+As2O3+MoO2+WO3��
6. the wavelength convert parts as according to any one of Claims 1 to 4, it is characterised in that:
Mole % that described glass powder converts in following oxide containing 30��80% SiO2, 1��55% B2O3, 0��20% Li2O, 0��25% Na2O, 0��25% K2O, 0.1��35% Li2O+Na2O+K2The CeO of O and 0.001��10%2+As2O3+MoO2+WO3��
7. the wavelength convert parts as according to any one of claim 1��6, it is characterised in that:
Described inorganic phosphor powder is at least one in nitride phosphor, nitrogen oxides fluorophor, oxide phosphor, sulphide phosphor, oxysulfide fluorophor, halogenide fluorophor and chlorate MClO 3 fluorescent substance.
8. wavelength convert parts, it is characterised in that:
It disperses inorganic phosphor powder to form in the substrate comprise sintered body, and this sintered body is the sintered body of the glass powder containing alkali metal and element of multivalence as glass composition.
9. a luminescent device, it is characterised in that:
Including the wavelength convert parts described in claim 7 or 8 and the light source irradiating exciting light to described wavelength convert parts.
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