CN105625660A - 3d织物增强泡沫混凝土保温装饰一体化板及其制备方法 - Google Patents

3d织物增强泡沫混凝土保温装饰一体化板及其制备方法 Download PDF

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CN105625660A
CN105625660A CN201510997571.1A CN201510997571A CN105625660A CN 105625660 A CN105625660 A CN 105625660A CN 201510997571 A CN201510997571 A CN 201510997571A CN 105625660 A CN105625660 A CN 105625660A
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CN105625660B (zh
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李清海
张朋
李东旭
李清原
高建伟
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China Building Materials Academy CBMA
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Abstract

本发明是关于一种3D织物增强泡沫混凝土保温装饰一体化板及其制备方法，所述3D织物增强泡沫混凝土保温装饰一体化板包括：3D织物增强泡沫混凝土层；粘结层，附着在所述3D织物增强泡沫混凝土层；装饰板，附着在所述粘结层。本发明3D织物增强泡沫混凝土与装饰板之间的粘结强度可达到0.3-1.0MPa，彻底解决了泡沫混凝土与面层装饰板材之间易脱落难题。

Description

3D织物增强泡沫混凝土保温装饰一体化板及其制备方法
技术领域
本发明涉及一种保温装饰一体化板及其制备方法，特别是涉及一种3D织物增强泡沫混凝土保温装饰一体化板及其制备方法。
背景技术
近年来，随着建筑防火要求提高，泡沫混凝土因属无机不燃材料，在建筑外墙外保温工程中得到广泛应用。但泡沫混凝土因自身强度低、韧性差，与装饰板之间的粘结强度约为0.08-0.1MPa，与装饰板材制成保温装饰一体化板时往往出现泡沫混凝土的开裂、与面层装饰板材粘结易脱落等问题，极大地限制了泡沫混凝土在保温装饰一体化板中的应用。
3D织物是近些年出现的一种先进的编织物，由于可以根据增强材料在各个方向承受荷载的大小来设计3D织物在各个方向纤维的疏密程度，使织物的使用效率达到最大化。
发明内容
本发明的主要目的在于，提供一种新型的3D织物增强泡沫混凝土保温装饰一体化板及其制备方法，所要解决的技术问题是使其泡沫混凝土与装饰板之间的粘结强度增强，解决了泡沫混凝土与面层装饰板材之间易脱落难题，从而更加适于实用。
本发明的目的及解决其技术问题是采用以下技术方案来实现的。依据本发明提出的一种3D织物增强泡沫混凝土装饰保温一体化板，其特征在于：其包括：
3D织物增强泡沫混凝土层；
粘结层，附着在所述3D织物增强泡沫混凝土层；
装饰板，附着在所述粘结层。
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。
优选的，前述的3D织物增强泡沫混凝土装饰保温一体化板，其中所述的3D织物为玻璃纤维、聚丙烯纤维、玄武岩纤维、聚乙烯醇纤维或碳纤维编织而成。
优选的，前述的3D织物增强泡沫混凝土装饰保温一体化板，其中所述的泡沫混凝土，原材料主要成分为硅酸盐水泥或硫铝酸盐水泥。
优选的，前述的3D织物增强泡沫混凝土装饰保温一体化板，其中所述的粘结层为环氧树脂或丙烯酸树脂。
优选的，前述的3D织物增强泡沫混凝土装饰保温一体化板，其中所述的装饰板为纤维水泥板、硅酸钙板、石材薄板、铝塑复合板或金属板。
本发明的目的及解决其技术问题还采用以下的技术方案来实现。依据本发明提出的一种3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其特征在于：其步骤包括：
(1)3D织物表面涂塑处理：在3D织物表面用乳液涂塑，并烘干；
(2)3D织物通过粘结剂与装饰板粘结；
(3)将粘结的3D织物装饰板置于模具中，并定位；
(4)泡沫混凝土保温层浇注：将化学发泡制得的泡沫混凝土浆体注入模具；
(5)静停发泡，直至泡沫混凝土发泡充满整个3D织物空腔，静置后脱模；
(6)置于潮湿环境养护至龄期。
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。
优选的，前述的3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其中所述的乳液为聚丙烯酸酯乳液或环氧乳液。
优选的，前述的3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其中所述的模具分为平模和立模，侧模板与上模板交接处有进料口和排气孔。
优选的，前述的3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其中所述的泡沫混凝土容重为150-250kg/m3。
借由上述技术方案，本发明3D织物增强泡沫混凝土保温装饰一体化板及其制备方法至少具有下列优点：3D织物增强泡沫混凝土与装饰板之间的粘结强度可达到0.3-1.0MPa，彻底解决了泡沫混凝土与面层装饰板材之间易脱落难题。
上述说明仅是本发明技术方案的概述，为了能够更清楚了解本发明的技术手段，并可依照说明书的内容予以实施，以下以本发明的较佳实施例并配合附图详细说明如后。
附图说明
图1是3D织物增强泡沫混凝土装饰保温一体化板构造。
图2是本发明3D织物增强泡沫混凝土装饰保温一体化板平模。
图3是本发明3D织物增强泡沫混凝土装饰保温一体化板立模。
具体实施方式
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例，对依据本发明提出的3D织物增强泡沫混凝土保温装饰一体化板及其制备方法其具体实施方式、结构、特征及其功效，详细说明如后。在下述说明中，不同的“一实施例”或“实施例”指的不一定是同一实施例。此外，一或多个实施例中的特定特征、结构、或特点可由任何合适形式组合。
如图1所示，本发明的一个实施例提出的一种3D织物增强泡沫混凝土装饰保温一体化板，其包括：
3D织物增强泡沫混凝土层1；
粘结层2，附着在所述3D织物增强泡沫混凝土层；
装饰板3，附着在所述粘结层。
上述实施例中，所述3D织物增强泡沫混凝土装饰保温一体化板组成如表1所示。
表13D织物增强泡沫混凝土装饰保温一体化板组成
本发明的另一个实施例提出一种3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其特征在于：其步骤包括：
(1)3D织物表面涂塑处理：在3D织物表面用乳液涂塑，并烘干；
(2)3D织物通过粘结剂与装饰板粘结；
(3)将粘结的3D织物装饰板置于模具中，并定位；
(4)泡沫混凝土保温层浇注：将化学发泡制得的泡沫混凝土浆体注入模具；
(5)静停发泡，直至泡沫混凝土发泡充满整个3D织物空腔，静置后脱模；
(6)置于潮湿环境养护至龄期。
其中，以硅酸盐水泥为主要成分的泡沫混凝土脱模时间不低于4小时，养护时间不低于14天；以硫铝酸盐水泥为主要成分的泡沫混凝土脱模时间不低于1小时，养护时间不低于3天。
实例6
如图2所示，表1中实例1的3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其步骤包括：
(1)在3D织物7表面用聚丙烯酸酯乳液涂塑，并烘干；
(2)3D织物7通过粘结剂与装饰板粘结；
(3)将粘结的3D织物装饰板置于平模模具4中，3D织物另一侧表面及装饰板表面分别与上、下模板贴紧，侧模板与上模板交接处留有进料口5和排气孔6；
(4)将化学发泡制得的泡沫混凝土浆体从进料口注入模具，注入泡沫混凝土浆体后发泡形成的泡沫混凝土容重为150kg/m3；
(5)静停发泡，直至泡沫混凝土发泡充满整个3D织物空腔，静置4小时后脱模；
(6)置于潮湿环境养护14天至龄期。
实例7
如图3所示，表1中实例2的3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其步骤包括：
(1)在3D织物7表面用环氧乳液涂塑，并烘干；
(2)3D织物7通过粘结剂与装饰板粘结；
(3)将粘结的3D织物装饰板置于立模模具4中，3D织物另一侧表面及装饰板分别与两侧模板贴紧，侧模板与上模板交接处留有进料口5和排气孔6；
(4)将化学发泡制得的泡沫混凝土浆体从进料口注入模具，注入泡沫混凝土浆体后发泡形成的泡沫混凝土容重为250kg/m3；
(5)静停发泡，直至泡沫混凝土发泡充满整个3D织物空腔，静置1小时后脱模；
(6)置于潮湿环境养护3天至龄期。
以上所述，仅是本发明的较佳实施例而已，并非对本发明作任何形式上的限制，依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰，均仍属于本发明技术方案的范围内。

Claims (9)

1.一种3D织物增强泡沫混凝土装饰保温一体化板，其特征在于：其包括：
3D织物增强泡沫混凝土层；
粘结层，附着在所述3D织物增强泡沫混凝土层；
装饰板，附着在所述粘结层。
2.根据权利要求1所述的3D织物增强泡沫混凝土装饰保温一体化板，其特征在于，所述的3D织物为玻璃纤维、聚丙烯纤维、玄武岩纤维、聚乙烯醇纤维或碳纤维编织而成。
3.根据权利要求1所述的3D织物增强泡沫混凝土装饰保温一体化板，其特征在于，所述的泡沫混凝土，原材料主要成分为硅酸盐水泥或硫铝酸盐水泥。
4.根据权利要求1所述的3D织物增强泡沫混凝土装饰保温一体化板，其特征在于，所述的粘结层为环氧树脂或丙烯酸树脂。
5.根据权利要求1所述的3D织物增强泡沫混凝土装饰保温一体化板，其特征在于，所述的装饰板为纤维水泥板、硅酸钙板、石材薄板、铝塑复合板或金属板。
6.一种3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其特征在于：其步骤包括：
(1)3D织物表面涂塑处理：在3D织物表面用乳液涂塑，并烘干；
(2)3D织物通过粘结剂与装饰板粘结；
(3)将粘结的3D织物装饰板置于模具中，并定位；
(4)泡沫混凝土保温层浇注：将化学发泡制得的泡沫混凝土浆体注入模具；
(5)静停发泡，直至泡沫混凝土发泡充满整个3D织物空腔，静置后脱模；
(6)置于潮湿环境养护至龄期。
7.根据权利要求6所述的3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其特征在于，所述的乳液为聚丙烯酸酯乳液或环氧乳液。
8.根据权利要求6所述的3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其特征在于，所述的模具分为平模和立模，侧模板与上模板交接处有进料口和排气孔。
9.根据权利要求6所述的3D织物增强泡沫混凝土装饰保温一体化板的制备方法，其特征在于，所述的泡沫混凝土容重为150-250kg/m3。
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