CN105624902A - Anti-ravelling knitted fabric and preparation method thereof - Google Patents

Anti-ravelling knitted fabric and preparation method thereof Download PDF

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Publication number
CN105624902A
CN105624902A CN201610081004.6A CN201610081004A CN105624902A CN 105624902 A CN105624902 A CN 105624902A CN 201610081004 A CN201610081004 A CN 201610081004A CN 105624902 A CN105624902 A CN 105624902A
Authority
CN
China
Prior art keywords
fabric
yarn
plaiting
long filament
polyolefin elastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610081004.6A
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Chinese (zh)
Inventor
李显波
韩光亭
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Qingdao University
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Qingdao University
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Publication date
Application filed by Qingdao University filed Critical Qingdao University
Priority to CN201610081004.6A priority Critical patent/CN105624902A/en
Publication of CN105624902A publication Critical patent/CN105624902A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting

Abstract

The invention provides an anti-ravelling knitted fabric which is a weft plain stitched netted texture fabric formed by mutually penetrating and knotting coils, wherein the coils are formed by overlapping polyolefin elastic silk yarns and plaiting of staple fiber yarns/filament yarns; the front face of the fabric is staple fiber yarns/filament yarns, and the opposite face of the fabric is polyolefin elastic silks. When the anti-ravelling knitted fabric provided by the invention is knitted, yarns are curved to form the coils which are mutually penetrated and knotted; the mutually penetrating and knotting contact parts of the coils are bonded together through hot melting, so that a fixed and non-shift netted texture is formed; when the yarn at one place is broken, the yarn broken coil is deformed, press-off does not occur, and only a small hole which is not ravelled is generated, so that the anti-ravelling knitted fabric is stable in size and reduced in shrinkage; and the phenomenon of ravelling and hemming is reduced.

Description

A kind of knitting fabric of on-run and preparation method thereof
Technical field
The present invention relates to knitting fabric structure and preparing technical field, specifically, relate to a kind of knitting fabric of on-run and preparation method thereof.
Background technology
Latitude jersey in knitted fabric fabric, the single jersey being namely commonly called as, good prolongs elasticity, comfortableness because it has, and is widely used in the production of underwear, coat and socks product. But this fabric ubiquity one defect, in the prior art, is solved not yet well.
Above-mentioned fabric is in dress, use or washing process, if have place's yarn breakage or coil to lose string set contact, coil is under self internal force and External Force Acting, will spread to decoherence along one or more stringers from fracture yarn, it is finally recovered and disintegrates, make the presentation quality of fabric and inherent quality be subject to serious impact. Particularly silk stocking product, materials are very thin, and fabric structure is simply frivolous, are more easy to separation of decoherencing.
Therefore, when not damaging its outward appearance or structural extensibility and nerve, research avoids broken yarn not decoherence and be very important, and on-run, the stretch knit fabric of cutting of following one's inclinations and the success of preparation method will have huge promotional value and market prospect.
Summary of the invention
In order to solve current latitude jersey fabric Problems existing, the present invention provides a kind of and novel has on-run, cutting of following one's inclinations, elastic high Comfortable fabric structure and preparation method. This preparation method be suitable for exploitation all woolen elastic fabric, real silk spun silk fabric, mercerized cotton fabric, with idea underwear fabric and socks product etc. of not decoherencing. Its concrete technical scheme is as follows:
A kind of knitting fabric of on-run, it is the flat pin network structure fabric of the latitude formed by the coil mutually worn, and wherein, described coil is to be formed by the plaiting overlap of polyolefin elastic silk wire gauze and staple yarn/long filament, the front making fabric is staple yarn/long filament, and reverse side is polyolefin elastic silk.
Further, mutually bond after the contact point of the described coil mutually worn is melted.
The preparation method of the knitting fabric of a kind of on-run, it comprises the following steps:
Step one: material choice, its raw material includes:
Wire gauze: polyolefin elastic silk;
Plaiting: staple yarn/long filament;
Step 2: fabric weaves:
The wire gauze, the plaiting that prepare are woven into semi-finished product fabric through circular knitting machine lopping, Lian Quan;
Step 3: fabric thermal finalization:
Semi-finished product fabric carries out hot melt and heat treatment, and hot melting temperature is 110 DEG C, and the time controls at 20��40S, and the contact portion that coil wears mutually bonds together because of melted by heating, forms the fixing network structure without transfer.
Preferably, in step 2, adopt the Yarn-feeding mechanism of strip-type colyliform yarn guide, polyolefin elastic silk and staple yarn/long filament are carried out yarn feeding and plaiting, polyolefin elastic silk hello yarn tension controls at 6��8CN, the tension force of the plaiting of staple yarn/long filament at the thread-feeding amount ratio of 3��5CN, yarn feeding and plaiting less than 1:2.
Further, in step 2, during braiding, control yarn guide position, make the vertical carrying angle vertical carrying angle more than polyolefine fiber of staple yarn/long filament, and Feeding point is less than the Feeding point of polyolefine fiber.
Further, in step 3, adopting pin tentering forming machine to carry out fabric thermal finalization, when the fabric width parameter that shapes selects, shape fabric width parameter bigger than the fabric width of final products 5��15%.
A kind of knitting fabric of on-run provided by the present invention and preparation method thereof, has the advantage that
The knitting fabric of a kind of on-run of the present invention, formed by polyolefin elastic silk and staple yarn/filamentary material braiding, during braiding, yarn bends forms coil and mutually wears, and the contact portion that coil wears mutually bonds together through heat fusing, form the fixing network structure without transfer, when somewhere yarn breakage, yarn broken string circle loses form, but press-offs and will not occur again, it is merely creating a duck eye that will not decoherence, so the dimensionally stable of product, shrinkage reduce, edge-curl phenomenon of decoherencing reduces.
Accompanying drawing explanation
Fig. 1 is the bonding pre-structure schematic diagram of the present invention knitting fabric of a kind of on-run;
Fig. 2 be the present invention knitting fabric of a kind of on-run bonding after structural representation.
Detailed description of the invention
Below in conjunction with embodiment, knitting fabric of a kind of on-run of the present invention and preparation method thereof is described in further detail.
The coil that traditional latitude jersey is formed by yarn bends mutually wears and constitutes. The elastic deformation relying on coil bending keeps its shape, if somewhere yarn breakage in fabric, coil loses form and press-offs, and punishes solution along stringer from broken yarn and decoherences. If the contact position worn by coil bonds together, yarn broken string circle loses form, but press-offs and will not occur again, is merely creating a duck eye that will not decoherence.
The mentality of designing of the present invention is based on this, as shown in Figure 1, the knitting fabric of a kind of on-run of the present invention, it is the flat pin network structure fabric of the latitude formed by the coil mutually worn, wherein, described coil is to be formed by the plaiting overlap of polyolefin elastic silk wire gauze and staple yarn/long filament, and the front making fabric is staple yarn/long filament, and reverse side is polyolefin elastic silk. Mutually bond after the contact point of the described coil mutually worn is melted.
Polyolefin elastic fiber is the high stretch filament mixed by the olefin copolymer of two kinds of different melting points, after 300% fixed elongation stretches, elastic recovery rate reaches more than 90%, finds that this material has two melting point peak through DSC thermal performance analysis, is 110 DEG C and 160 DEG C respectively. Therefore, when heat setting temperature maintains about 110 DEG C, fiber partial melting, the place of contacting with each other bonds together, and thermal finalization rate reaches the shape-retaining ability of 100%. So utilizing TPO elastic fiber mutually to wear the latitude jersey of formation, after 110 DEG C of thermal finalizations process, the junction point that fixed coil wears, formed without fibre migration, resilient network structure.
But, it is infeasible it is demonstrated experimentally that independent with polyolefin elastic fiber assembling-disassembling, it is necessary to can with traditional staple yarn or long filament Co-knit. Therefore the organizational structure of fabric is full plating structure. All coils in fabric is formed by plaiting and two yarn overlaps of polyolefin elastic silk wire gauze of staple yarn or long filament, and has covering relation, and staple yarn or long filament are in fabric face, and polyolefin elastic silk is in fabric backing.
Concrete preparation technology is as follows: polyolefin elastic silk bigger prolongs elasticity and frictional behavior because having, therefore adopt strip-type colyliform yarn guide Yarn-feeding mechanism, hello yarn tension controls at 6��8CN, and the tension force of plaiting controls within the scope of 1:2 at the thread-feeding amount ratio of 3��5CN, yarn feeding and plaiting. Choose the position of yarn guide during braiding, make the vertical carrying angle of plaiting more than polyolefine fiber, and cross level angle is less than polyolefine fiber, thus ensure that the configuration relation of two yarns. The wire gauze, the plaiting that prepare are woven into semi-finished product fabric through circular knitting machine lopping, Lian Quan.
Semi-finished product fabric carries out thermal finalization process after fully lax elimination fabric residual stress, fabric size can be made stable, reduce washing shrinkage, also can eliminate the defects such as wrinkle rope form fine wrinkle and grin simultaneously. Being defined below heat setting process by testing, adopt pin tentering forming machine, heat setting temperature is set in first fusing point of TPO elastic fiber about 110 DEG C, and the time controls at about 20��40S. To consider that after setting, material has a small amount of contraction, so setting fabric width should than final products fabric width big about 5��15% simultaneously. After hot melt and heat treatment, the contact portion that coil wears mutually bonds together because of melted by heating, forms the fixing network structure without transfer, so the dimensionally stable of product improves, shrinkage reduces, edge-curl phenomenon of decoherencing reduces. As shown in Figure 2.
Embodiment 1:
In the present embodiment, raw material adopts 9.72tex fiber crops ash yarn (98% cotton/2% is washed), 4.44tex polyolefin elastic silk;
Knitting machine adopt 24 pins/inch single knitting circular knitting machine, strip-type colyliform yarn guide Yarn-feeding mechanism;
Characteristic according to raw material, adjusts the plaiting tension force 4CN of the yarn pushing tension 7CN of polyolefin elastic silk, fiber crops ash yarn, and the thread-feeding amount of polyolefin elastic silk and fiber crops ash yarn sum ratio for 350:160, regulates the lapping position of two yarns, it is ensured that configuration relation; In the heat-setting process of Final finishing, it is considered to the polyolefin filaments control requirement to setting temperature, control the parameters such as temperature, amplitude and car number well: temperature 110 DEG C, speed 18��20m/min.
The performance of final products: grammes per square metre 145g/, horizontal washing shrinkage 0.8%, longitudinal washing shrinkage 5%, surely the elastic recovery rate more than 95% of elongation 80% stretching, the anti-edge-rolling of fabric improves, and there's almost no along line, decoherencing of stringer, and broken yarn occurs, simply producing a duck eye in fabric, without press-offing, phenomenon occurs. Making underwear product with this fabric, its neckline adopts cut not need rolling, bound edge, improves production efficiency and wearability.
The foregoing is only the better embodiment of the present invention, all equalizations made according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.

Claims (6)

1. the knitting fabric of on-run, it is characterized in that: it is the flat pin network structure fabric of the latitude formed by the coil mutually worn, wherein, described coil is to be formed by the plaiting overlap of polyolefin elastic silk wire gauze and staple yarn/long filament, the front making fabric is staple yarn/long filament, and reverse side is polyolefin elastic silk.
2. a kind of knitting fabric of on-run according to claim 1, it is characterised in that: mutually bond after the contact point of the described coil mutually worn is melted.
3. the preparation method of the knitting fabric of on-run, it is characterised in that: it comprises the following steps:
Step one: material choice, its raw material includes:
Wire gauze: polyolefin elastic silk;
Plaiting: staple yarn/long filament;
Step 2: fabric weaves:
The wire gauze, the plaiting that prepare are woven into semi-finished product fabric through circular knitting machine lopping, Lian Quan;
Step 3: fabric thermal finalization:
Semi-finished product fabric carries out hot melt and heat treatment, and hot melting temperature is 110 DEG C, and the time controls at 20��40S, and the contact portion that coil wears mutually bonds together because of melted by heating, forms the fixing network structure without transfer.
4. the preparation method of the knitting fabric of a kind of on-run according to claim 3, it is characterized in that: in step 2, adopt the Yarn-feeding mechanism of strip-type colyliform yarn guide, polyolefin elastic silk and staple yarn/long filament are carried out yarn feeding and plaiting, polyolefin elastic silk hello yarn tension controls at 6��8CN, the tension force of the plaiting of staple yarn/long filament at the thread-feeding amount ratio of 3��5CN, yarn feeding and plaiting less than 1:2.
5. the preparation method of the knitting fabric of a kind of on-run according to claim 3, it is characterized in that: in step 2, during braiding, control yarn guide position, make the vertical carrying angle vertical carrying angle more than polyolefine fiber of staple yarn/long filament, and Feeding point is less than the Feeding point of polyolefine fiber.
6. the preparation method of the knitting fabric of a kind of on-run according to claim 3, it is characterized in that: in step 3, adopting pin tentering forming machine to carry out fabric thermal finalization, when the fabric width parameter that shapes selects, shape fabric width parameter bigger than the fabric width of final products 5��15%.
CN201610081004.6A 2016-02-05 2016-02-05 Anti-ravelling knitted fabric and preparation method thereof Pending CN105624902A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106978667A (en) * 2017-04-24 2017-07-25 东莞易昌塑胶布业有限公司 A kind of screen cloth preparation method
CN108385260A (en) * 2018-04-25 2018-08-10 宁波大千纺织品有限公司 It is a kind of freely to cut out seamless connection and be comfortably knitted fabric and preparation method thereof
CN108720096A (en) * 2018-08-23 2018-11-02 滁州弘阳针纺织品有限公司 One kind is with idea invisible socks
CN109722783A (en) * 2019-03-18 2019-05-07 福建荣荣新材料股份有限公司 Can thermoplastic yarn braiding fabric and the fabric production method
CN111434817A (en) * 2019-01-15 2020-07-21 青岛大学 Method for preparing chitin fiber fabric by using shrimp and crab shells
CN111434816A (en) * 2019-01-15 2020-07-21 青岛大学 Anti-raveling chitin fiber fabric and preparation method thereof

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106978667A (en) * 2017-04-24 2017-07-25 东莞易昌塑胶布业有限公司 A kind of screen cloth preparation method
CN108385260A (en) * 2018-04-25 2018-08-10 宁波大千纺织品有限公司 It is a kind of freely to cut out seamless connection and be comfortably knitted fabric and preparation method thereof
CN108720096A (en) * 2018-08-23 2018-11-02 滁州弘阳针纺织品有限公司 One kind is with idea invisible socks
CN111434817A (en) * 2019-01-15 2020-07-21 青岛大学 Method for preparing chitin fiber fabric by using shrimp and crab shells
CN111434816A (en) * 2019-01-15 2020-07-21 青岛大学 Anti-raveling chitin fiber fabric and preparation method thereof
CN109722783A (en) * 2019-03-18 2019-05-07 福建荣荣新材料股份有限公司 Can thermoplastic yarn braiding fabric and the fabric production method

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