CN104018287A - Anti-looseness weft knitted fabric and manufacturing method thereof - Google Patents
Anti-looseness weft knitted fabric and manufacturing method thereof Download PDFInfo
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- CN104018287A CN104018287A CN201410296628.0A CN201410296628A CN104018287A CN 104018287 A CN104018287 A CN 104018287A CN 201410296628 A CN201410296628 A CN 201410296628A CN 104018287 A CN104018287 A CN 104018287A
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Abstract
The invention relates to the technical field of knitted fabrics, and in particular relates to an anti-looseness weft knitted fabric and a manufacturing method thereof. The tissue structure of the anti-looseness weft knitted fabric is a plaiting tissue structure which comprises a plaiting yarn and a ground yarn, wherein the plaiting yarn is shielded on the ground yarn; the ground yarn is made of low-temperature hot melt spandex. The manufacturing method comprises the steps of knitting, scotching and perching, pre-molding, dyeing, fabric drying, molding and looseness detection. The weft knitted fabric is good in extensibility and resilience and is prevented from being loosened. The cuffs, the neckline, the lower hem, the leg openings and other hem openings of a garment, which are manufactured by the weft knitted fabric, cannot be loosened even without being not seamed in manners of hem wrapping, hem turning, hem rolling and the like; the hem openings are smooth and compact, thereby being more comfortable to wear and meeting the demands of people in pursuing fashion and compactness at the same time. The manufacturing method is simple, high in production efficiency and suitable for large-scale production.
Description
Technical field
The present invention relates to knitted cloth technical field, relate in particular to a kind of on-run tWeft Knitted Fabrics and preparation method thereof.
Background technology
Knitted fabric is mutually to be gone here and there and overlapped and be formed by connecting by the coil of three-dimensional bending.Coil is the three-dimensional space curve that yarn is bent to form, and has formed the basic structural unit of knitted fabric.For weft-knitted fabric, yarn is three-dimensional bending state along grain cross and forms row, and coil is longitudinally mutually gone here and there to overlap along fabric and formed wale.Just because of the design feature of knitted fabric, make knit fabric there is laddering.After the laddering of knit fabric refers to that the coil at yarn breakage in knit fabric or knit fabric edge loses mutual string cover and connects, coil produces separated phenomenon with adjacent windings.In knit fabric, the yarn breakage of certain coil causes and coil decoherences along stringer from broken yarn separation to become ladder de-.In various knitting technology weave structures, the plain stitch of one side latitude is the most easily decoherenced, and all can decoherence, and coil fracture also can occur terraced de-at fabric edge place along weaving direction and contrary weaving direction.Contrary weaving direction can occur at fabric edge place rib stitch decoherences, and interlock is difficult for decoherencing, but at fabric edge, being subject to stretching action also can decoherence.
The laddering of knit fabric can affect cutting, sewing and the serviceability of knit fabric.In the whole production process of knitwear, the fabric edge that laddering is large inevitably can be stretched, and will decoherence in outer fabric panel edge, and lose use value, increases processing loss.The performance of decoherencing due to knit fabric, knit fabric requires very high to the stitching of making, the limit mouth of knitwear also must adopt bound edge, the methods such as limit, rolling of drawing are processed, and through the clothes limit mouth made because the existence of sewing thread and seam type just there will be certain protruding out-of-flatness, this protruding out-of-flatness has adverse effect to the dress of clothes, knitted underwear particularly, owing to wearing next to the skin, the sewing of clothes limit mouth projection can be to a kind of discomfort of skin.For this reason, above problem is urgently to be resolved hurrily.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, and provide a kind of on-run tWeft Knitted Fabrics and preparation method thereof, the problem that this on-run tWeft Knitted Fabrics can avoid Weft knitted fabric to decoherence greatly in cutting, sewing and dress.
The present invention is achieved through the following technical solutions.
An on-run tWeft Knitted Fabrics, comprises institutional framework, and institutional framework is plating structure structure, and plating structure structure comprises plaiting and wire gauze, and plaiting is covered in wire gauze, and wire gauze is low temperature hot melt spandex.
Institutional framework of the present invention adopts plating structure structure, whole coils of fabric are by plaiting and wire gauze is overlapping forms, plaiting is apparent on the face of fabric, wire gauze is covered by plaiting, and adopt low temperature hot melt spandex as wire gauze, it is lower that low temperature hot melt spandex and conventional spandex are compared softening point, has melt bonded feature under cryogenic conditions.Low temperature hot melt spandex is under the sizing condition of temperature 150-185 ℃, can there is melting and be clamminess in spandex surface, between the spandex coil of string cover, contact point will be bonded together mutually, spandex coil forms network structure in fabric thus, this network structure has good elasticity and brute force, plaiting coil firmly can be held onto, and can prevent that fabric interior loop from decoherencing, the coil that can prevent fabric edge loses after mutual string cover connects decoherences, and also can prevent that the ladder after yarn breakage is de-.
Wherein, low temperature hot melt spandex is 20-30D low temperature hot melt spandex.
Wherein, the number of plaiting is 40-140S/1.
Wherein, the yarn of plaiting is long is 440-500mm/100 pin, and the yarn length of low temperature hot melt spandex is 180-200mm/100 pin.
The preparation method of above-mentioned on-run tWeft Knitted Fabrics, it comprises following making step:
A, weave: take plating structure as institutional framework, take low temperature hot melt spandex as wire gauze, weave embryo cloth;
B, open-width and perching: embryo cloth has been weaved rear open-width, and check embryo cloth whether You Zhen road, turn over the fault problem of silk, broken yarn;
C, pre-setting: the perching of embryo cloth open-width without fault problem after, embryo cloth is carried out to pre-setting, the pre-setting temperature of embryo cloth is 160-185 ℃, the pre-setting time is 60-75s;
D, dyeing: to the embryo cloth dyeing processing after pre-setting, in dyeing, can not use caustic soda, avoid caustic soda low temperature hot melt spandex to cause damage;
E, dry cloth: with the dry embryo cloth of the dry cloth machine of open width, make semi-finished product;
F, sizing: adopt superheated water to shape to semi-finished product, 150 ℃-170 ℃ of half-finished setting temperatures, shaping time is 70-90s, sizing makes on-run tWeft Knitted Fabrics finished product.
Wherein, after step f, also comprise step g: laddering check: the edge of stretching on-run tWeft Knitted Fabrics finished product, whether control coil decoherences.
Wherein, in step c, the pre-setting temperature of embryo cloth is 170-180 ℃, and the pre-setting time is 65-70s.
Wherein, in step e, the baking temperature of embryo cloth is 80-100 ℃.
Wherein, in step f, 155 ℃-165 ℃ of half-finished setting temperatures, shaping time is 75-85s.
Beneficial effect of the present invention is: tWeft Knitted Fabrics of the present invention has good extensibility and recovery, its edge is subject to stretching action and also can decoherence, and tWeft Knitted Fabrics wiredrawn edge not, the generation of phenomenon can prevent from decoherencing, even if clothes cuff, neckline, the bottom and the leg opening made by tWeft Knitted Fabrics of the present invention be equilateral mouthful does not adopt bound edge, draw limit, rolling etc. made processing, also the phenomenon of not decoherencing, limit mouth is smooth, succinct, wear more comfortablely, the fashion-orientation, simplicity that meet people are pursued simultaneously.
Preparation method of the present invention is simple, and production efficiency is high, is produced on a large scale.
The specific embodiment
Below in conjunction with embodiment, the present invention is further illustrated.
embodiment 1.
The institutional framework of the present embodiment adopts plaiting rib stitch, take 60,S/1 100% modal(modal yarn) be plaiting, the 30D low temperature hot melt spandex of take is wire gauze, finished product target grammes per square metre is 180g/m
2, practical fabric width is 167cm.
The preparation method of the on-run tWeft Knitted Fabrics of the present embodiment, it comprises following making step:
A, weave: the knitting machine of employing is 21G34 cun of rib knitting machine, institutional framework is whole coil plaiting 1+1 rib stitchs, adopting 60,S/1 100% modal is plaiting, the yarn length of plaiting is 480mm/100 pin, adopting 30D low temperature hot melt spandex is wire gauze, the yarn length of wire gauze is 190mm/100 pin, and it is 195 g/ m that embryo plants machine grammes per square metre
2, fabric width is 164cm, weaves embryo cloth;
B, open-width and perching: embryo cloth has been weaved rear open-width, and check embryo cloth whether You Zhen road, turn over the fault problem of silk, broken yarn;
C, pre-setting: the perching of embryo cloth open-width without fault problem after, embryo cloth is carried out to pre-setting, the pre-setting temperature of embryo cloth is 175 ℃, the pre-setting time is 70s, lower machine grammes per square metre is 180g/ m
2, fabric width is 175cm;
D, dyeing: to the embryo cloth after pre-setting, under the dyeing temperature of 60 ℃, adopt REACTIVE DYES by the one bath two stage process processing of dyeing;
E, dry cloth: with the dry embryo cloth of the dry cloth machine of open width, the baking temperature of embryo cloth is 100 ℃, makes semi-finished product;
F, sizing: adopt superheated water to shape to semi-finished product, 170 ℃ of half-finished setting temperatures, shaping time is 90s, and sizing makes on-run tWeft Knitted Fabrics finished product, and finished product grammes per square metre is 180g/m
2, practical fabric width is 167cm;
G, laddering check: the edge of stretching on-run tWeft Knitted Fabrics finished product, whether control coil decoherences.
embodiment 2.
The institutional framework of the present embodiment adopts plaiting rib stitch, and 80,S/1 100% cotton of take is plaiting, and the 30D low temperature hot melt spandex of take is wire gauze, and finished product target grammes per square metre is 140g/m
2, practical fabric width is 155cm.
The preparation method of the on-run tWeft Knitted Fabrics of the present embodiment, it comprises following making step:
A, weave: the knitting machine of employing is 21G34 cun of rib knitting machine, institutional framework is whole coil plaiting 1+1 rib stitchs, adopting 80,S/1 100% cotton is plaiting, the yarn length of plaiting is 440mm/100 pin, adopting 30D low temperature hot melt spandex is wire gauze, the yarn length of wire gauze is 200mm/100 pin, and it is 203 g/ m that embryo plants machine grammes per square metre
2, fabric width is 125cm, weaves embryo cloth;
B, open-width and perching: embryo cloth has been weaved rear open-width, and check embryo cloth whether You Zhen road, turn over the fault problem of silk, broken yarn;
C, pre-setting: the perching of embryo cloth open-width without fault problem after, embryo cloth is carried out to pre-setting, the pre-setting temperature of embryo cloth is 175 ℃, the pre-setting time is 65s, lower machine grammes per square metre is 140g/ m
2, fabric width is 165cm;
D, dyeing: to the embryo cloth after pre-setting, under the dyeing temperature of 60 ℃, adopt REACTIVE DYES by the one bath two stage process processing of dyeing;
E, dry cloth: with the dry embryo cloth of the dry cloth machine of open width, the baking temperature of embryo cloth is 80 ℃, makes semi-finished product;
F, sizing: adopt superheated water to shape to semi-finished product, 170 ℃ of half-finished setting temperatures, shaping time is 90s, and sizing makes on-run tWeft Knitted Fabrics finished product, and finished product grammes per square metre is 140g/m
2, practical fabric width is 155cm;
G, laddering check: the edge of stretching on-run tWeft Knitted Fabrics finished product, whether control coil decoherences.
embodiment 3.
The institutional framework of the present embodiment adopts plaiting rib stitch, and the 100% day silk of 50S/1 of take is plaiting, and the 30D low temperature hot melt spandex of take is wire gauze, and finished product target grammes per square metre is 210g/m
2, practical fabric width is 175cm.
The preparation method of the on-run tWeft Knitted Fabrics of the present embodiment, it comprises following making step:
A, weave: the knitting machine of employing is 21G34 cun of rib knitting machine, institutional framework is whole coil plaiting 1+1 rib stitchs, adopting 100% day silk of 50S/1 is plaiting, the yarn length of plaiting is 460mm/100 pin, adopting 30D low temperature hot melt spandex is wire gauze, the yarn length of wire gauze is 180mm/100 pin, and embryo plants machine grammes per square metre 240 g/ m
2, fabric width is 150cm, weaves embryo cloth;
B, open-width and perching: embryo cloth has been weaved rear open-width, and check embryo cloth whether You Zhen road, turn over the fault problem of silk, broken yarn;
C, pre-setting: the perching of embryo cloth open-width without fault problem after, embryo cloth is carried out to pre-setting, the pre-setting temperature of embryo cloth is 175 ℃, the pre-setting time is 60s, lower machine grammes per square metre is 200g/ m
2, fabric width is 175cm;
D, dyeing: to the embryo cloth after pre-setting, under the dyeing temperature of 60 ℃, adopt REACTIVE DYES by the one bath two stage process processing of dyeing;
E, dry cloth: with the dry embryo cloth of the dry cloth machine of open width, the baking temperature of embryo cloth is 90 ℃, makes semi-finished product;
F, sizing: adopt superheated water to shape to semi-finished product, 170 ℃ of half-finished setting temperatures, shaping time is 70s, and sizing makes on-run tWeft Knitted Fabrics finished product, and finished product grammes per square metre is 210g/m
2, practical fabric width is 175cm;
G, laddering check: the edge of stretching on-run tWeft Knitted Fabrics finished product, whether control coil decoherences.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although the present invention has been done to explain with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement technical scheme of the present invention, and not depart from essence and the scope of technical solution of the present invention.
Claims (9)
1. an on-run tWeft Knitted Fabrics, comprises institutional framework, it is characterized in that: institutional framework is plating structure structure, and plating structure structure comprises plaiting and wire gauze, and plaiting is covered in wire gauze, and wire gauze is low temperature hot melt spandex.
2. a kind of on-run tWeft Knitted Fabrics according to claim 1, is characterized in that: low temperature hot melt spandex is 20-30D low temperature hot melt spandex.
3. a kind of on-run tWeft Knitted Fabrics according to claim 1, is characterized in that: the number of plaiting is 40-140S/1.
4. a kind of on-run tWeft Knitted Fabrics according to claim 1, is characterized in that: the yarn length of plaiting is 440-500mm/100 pin, and the yarn length of low temperature hot melt spandex is 180-200mm/100 pin.
5. the preparation method of a kind of on-run tWeft Knitted Fabrics described in claim 1-4 any one, is characterized in that: it comprises following making step:
A, weave: take plating structure as institutional framework, take low temperature hot melt spandex as wire gauze, weave embryo cloth;
B, open-width and perching: embryo cloth has been weaved rear open-width, and check embryo cloth whether You Zhen road, turn over the fault problem of silk, broken yarn;
C, pre-setting: the perching of embryo cloth open-width without fault problem after, embryo cloth is carried out to pre-setting, the pre-setting temperature of embryo cloth is 160-185 ℃, the pre-setting time is 60-75s;
D, dyeing: to the embryo cloth dyeing processing after pre-setting;
E, dry cloth: with the dry embryo cloth of the dry cloth machine of open width, make semi-finished product;
F, sizing: adopt superheated water to shape to semi-finished product, 150 ℃-170 ℃ of half-finished setting temperatures, shaping time is 70-90s, sizing makes on-run tWeft Knitted Fabrics finished product.
6. the preparation method of a kind of on-run tWeft Knitted Fabrics according to claim 5, is characterized in that: after step f, also comprise step g: laddering check: the edge of stretching on-run tWeft Knitted Fabrics finished product, whether control coil decoherences.
7. the preparation method of a kind of on-run tWeft Knitted Fabrics according to claim 5, is characterized in that: in step c, the pre-setting temperature of embryo cloth is 170-180 ℃, and the pre-setting time is 65-70s.
8. the preparation method of a kind of on-run tWeft Knitted Fabrics according to claim 5, is characterized in that: in step e, the baking temperature of embryo cloth is 80-100 ℃.
9. the preparation method of a kind of on-run tWeft Knitted Fabrics according to claim 5, is characterized in that: in step f, and 155 ℃-165 ℃ of half-finished setting temperatures, shaping time is 75-85s.
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| CN104358014A (en) * | 2014-11-12 | 2015-02-18 | 广东溢达纺织有限公司 | Production method for easy set lycra-containing knitted elastic fabric |
| CN104846525A (en) * | 2015-05-20 | 2015-08-19 | 黄家军 | Knitted fabric capable of preventing yarn coming off |
| CN105177969A (en) * | 2015-09-15 | 2015-12-23 | 江苏金秋弹性织物有限公司 | Manufacturing method of a woven strap capable of being freely cut or sheared |
| CN105624902A (en) * | 2016-02-05 | 2016-06-01 | 青岛大学 | Anti-raveling knitted fabric and preparation method thereof |
| CN106167949A (en) * | 2016-06-27 | 2016-11-30 | 江苏新凯盛企业发展有限公司 | A kind of easily cutting weft knitting elastic double-sided fabric and dyeing and finishing method |
| CN107385853A (en) * | 2017-09-14 | 2017-11-24 | 广东溢达纺织有限公司 | Broken yarn detects servicing unit and cloth inspecting machine |
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| CN112111843A (en) * | 2019-06-21 | 2020-12-22 | 广州市天海花边有限公司 | Freely cut weft-knitted fabric and manufacturing method thereof |
| CN114059221A (en) * | 2021-11-26 | 2022-02-18 | 鲁泰纺织股份有限公司 | Weft knitting knitted shirt fabric and production process thereof |
| CN114411316A (en) * | 2021-12-17 | 2022-04-29 | 鲁泰纺织股份有限公司 | Preparation method of cotton/spandex single jersey knitted shirt fabric |
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| CN104358014A (en) * | 2014-11-12 | 2015-02-18 | 广东溢达纺织有限公司 | Production method for easy set lycra-containing knitted elastic fabric |
| CN107429452A (en) * | 2014-12-24 | 2017-12-01 | 英威达纺织（英国）有限公司 | The stuetch fabrics that can easily shape including low-melting fiber |
| CN104846525A (en) * | 2015-05-20 | 2015-08-19 | 黄家军 | Knitted fabric capable of preventing yarn coming off |
| CN105177969A (en) * | 2015-09-15 | 2015-12-23 | 江苏金秋弹性织物有限公司 | Manufacturing method of a woven strap capable of being freely cut or sheared |
| CN105624902A (en) * | 2016-02-05 | 2016-06-01 | 青岛大学 | Anti-raveling knitted fabric and preparation method thereof |
| CN106167949A (en) * | 2016-06-27 | 2016-11-30 | 江苏新凯盛企业发展有限公司 | A kind of easily cutting weft knitting elastic double-sided fabric and dyeing and finishing method |
| CN107574546A (en) * | 2017-06-26 | 2018-01-12 | 濮阳玉润新材料有限公司 | A kind of acid fiber by polylactic elastic fabric |
| CN107385853A (en) * | 2017-09-14 | 2017-11-24 | 广东溢达纺织有限公司 | Broken yarn detects servicing unit and cloth inspecting machine |
| CN108396447A (en) * | 2018-05-14 | 2018-08-14 | 东华大学 | A kind of high machine one-side weft-knitted fabric |
| CN110528160B (en) * | 2018-09-13 | 2021-07-27 | 刘汉星 | Manufacturing method of knitted fabric with 140 counts of long-staple cotton yarn |
| CN110528160A (en) * | 2018-09-13 | 2019-12-03 | 刘汉星 | A kind of manufacturing method of 140 long wool cotton knitted fabrics |
| CN109868547A (en) * | 2019-02-27 | 2019-06-11 | 福建宇邦纺织科技有限公司 | The high-elastic high reply of one kind is with the elastic plain weave fabric of idea weft knitting |
| CN110067071A (en) * | 2019-04-03 | 2019-07-30 | 广东智益纺织科技有限公司 | A kind of Tai Ji stone of cold-rolling heap staining cuts out knitting fabric and its production technology with type |
| CN110067071B (en) * | 2019-04-03 | 2021-02-05 | 广东智益纺织科技有限公司 | Cold pad-batch dyed Taiji stone random-cut knitted fabric and production process thereof |
| CN112111843A (en) * | 2019-06-21 | 2020-12-22 | 广州市天海花边有限公司 | Freely cut weft-knitted fabric and manufacturing method thereof |
| CN110952216A (en) * | 2019-11-21 | 2020-04-03 | 广东兆天纺织科技有限公司 | Production process of moisture-absorbing quick-drying antibacterial knitted fabric with knitted meshes cut along with shape |
| CN111748899A (en) * | 2020-06-22 | 2020-10-09 | 无锡红豆居家服饰有限公司 | Soft glutinous elastic skin-attached underwear fabric |
| CN112095353A (en) * | 2020-09-15 | 2020-12-18 | 义乌市迪源服饰有限公司 | Splicing method and splicing structure of elastic knitted fabric |
| CN114059221A (en) * | 2021-11-26 | 2022-02-18 | 鲁泰纺织股份有限公司 | Weft knitting knitted shirt fabric and production process thereof |
| CN114411316A (en) * | 2021-12-17 | 2022-04-29 | 鲁泰纺织股份有限公司 | Preparation method of cotton/spandex single jersey knitted shirt fabric |
| CN114411316B (en) * | 2021-12-17 | 2023-11-24 | 鲁泰纺织股份有限公司 | Preparation method of cotton/spandex jersey knitted shirt fabric |
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Application publication date: 20140903 |