CN105623966A - Automatic liquor brewing system and liquor brewing technology thereof - Google Patents
Automatic liquor brewing system and liquor brewing technology thereof Download PDFInfo
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- CN105623966A CN105623966A CN201610149862.XA CN201610149862A CN105623966A CN 105623966 A CN105623966 A CN 105623966A CN 201610149862 A CN201610149862 A CN 201610149862A CN 105623966 A CN105623966 A CN 105623966A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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Abstract
The invention relates to the technical field of brewing and discloses an automatic liquor brewing system. The automatic liquor brewing system comprises a fermented grain airing unit, a fermented grain transporting device, a bran transporting device, a mixing and stirring unit, a steaming rice feeding device and an airing transporting device, wherein the fermented grain airing unit comprises a plurality of pits and a grain taking device which can move relative to the pits, the grain taking device comprises a base and a plurality of grain cylinders which are arranged on the base, barrel covers which can be opened and closed are arranged at the tops of the pits and the grain cylinders, fermented grains placed in the pits or grain cylinders are prevented from being in direct contact with the ground, the air is isolated, volatilization of alcohol in the fermented grains is reduced, the storage environment of the fermented grains is improved simultaneously, and the brewing quality is improved.
Description
Technical field
The present invention relates to brewing technical field, especially a kind of white spirit brewing automation system and white spirit brewing technique thereof.
Background technology
Existing Luzhou-flavor or process for brewing white liquor of Maotai flavor, it is mostly that the poor unstrained spirits taken out from Jiao Chi is deposited on the ground of wine rice steamer, appropriate poor unstrained spirits is taken according to wine rice steamer size, then adopt manual type grain unstrained spirits and chaff shell and grain are mixed close even, then by manually it being evenly sprinkled in wine rice steamer.
There is following defect in above-mentioned technique: it is big with outside air contact area that (1) piles up grain unstrained spirits on ground, and the effective constituent in grain unstrained spirits is easily volatilized, and therefore wine damages bigger; (2) grain unstrained spirits stacking, mix conjunction, even moisten grain all complete on ground, be unfavorable for Environmental sanitation management; (3) in wine brewing operation, the labour intensity of operator is big, and human factor is many, the difficult quality control of wine.
Patent 201120025740.2 discloses a kind of ground for vinasse airing dry in the air bed, comprise frame, frame is provided with the grain bed surface that dries in the air, it is provided with grain unstrained spirits above grain of drying in the air bed surface and mixes equipment thoroughly, described frame is arranged on below ground level, dry in the air grain bed surface and ground level position suitable, although vinasse can be avoided to contact with the direct of ground, but owing to the ground bed that dries in the air is as a whole, easily cause vinasse uneven thickness, and can not automatic ration vinasse are delivered to subsequent processing, be unfavorable for the realization of white spirit brewing automation system.
Summary of the invention
Technical problem to be solved by this invention is to provide one can effectively reduce wine damage, effectively controls white spirit brewing automation system and the white spirit brewing technique thereof of wine brewing quality.
The technical solution adopted in the present invention is: white spirit brewing automation system, comprise grain unstrained spirits airing unit, grain unstrained spirits conveyer, chaff grain conveyer, mix and blend unit, upper rice steamer device, airing e Foerderanlage, described grain unstrained spirits airing unit comprise multiple Jiao Chi with move relative to Jiao Chi get grain device, get grain device removable, grain unstrained spirits is transported to from Jiao Chizhong and gets grain device, automatization can be realized, this gets multiple grain cylinders that grain device comprises base and is arranged on base, Jiao Chi and grain cylinder top are provided with the bung that can open or close, grain cylinder storage zone it is provided with between upper rice steamer device and mix and blend unit, the poor unstrained spirits being placed in Jiao Chi or grain cylinder is all avoided and directly contacts with ground, and completely cut off air, decrease the volatilization of alcohol in grain unstrained spirits, improve the storage environment of grain unstrained spirits simultaneously, improve the quality of wine brewing.
Further, base is arranged on the top of Jiao Chi by slide rail, gets grain device and is connected on slide rail by base, it is achieved that gets the removable of grain device.
Further, grain unstrained spirits conveyer comprises sliding support, this sliding support be arranged on slide rail width and and slide rail between there is certain vertical distance, this sliding support is provided with the first mechanical manipulator, first mechanical manipulator can slide on sliding support, it is achieved that grain unstrained spirits is from getting grain device to mixing the automatization closing unit.
Further, chaff grain conveyer comprises storage unit, quantitative output unit, quantitative output unit is connected with storage unit, comprise chute feeder, the quantitative output unit of chaff shell, the rotary conveyor being arranged in chute feeder, chute feeder is connected with mix and blend unit, storage unit comprises profit grain machine, it is arranged on the first airing machine and the 2nd airing machine of profit grain machine both sides, the top of profit grain machine is symmetrically arranged with dosing container, this dosing container relatively moistens grain machine and swings setting, the bottom of profit grain machine arranges opening, the position that this opening is corresponding is provided with Bidirectional belt conveyor, adopt Bidirectional belt conveyor, achieve and automatically the grain in all dosing containers is poured in profit grain machine, first airing machine is consistent with the 2nd airing machine structure, comprise anchor, fixing add under be placed with multiple airing groove successively, airing trench bottom is provided with multiple hole, the edge in this hole extends to concordant with its edge to airing groove inside, bleed from this hole higher than the grain at airing groove edge in airing groove lower floor airing groove in, can automatically keep concordant with airing groove higher than the grain surface made in airing groove, and avoid and drop on ground because of grain overfill, airing groove near the edge of chute feeder to outer incline.
Further, the metering device that mix and blend unit comprises mixing machine and is connected with mixing machine, mix and blend unit is connected with upper rice steamer device by metering device, mixing machine comprises base, mixing machine top cylinder, cylinder under mixing machine, mixing machine top cylinder is connected by transmission pin with cylinder under mixing machine, under mixing machine, cylinder is connected on base by rotating shaft, the top of mixing machine top cylinder is connected with rotation upper bracket, rotation lower bracket it is connected with at the bottom of cylinder under mixing machine, rotate upper bracket and rotate and connect by rotating and upgrading drive unit between lower bracket, mixing machine top cylinder is connected with the logical rotating bearing of rotation upper bracket, rotating bearing driven rotary upper bracket rotates, rotating upper bracket drives mixing machine top cylinder to rotate, under mixing machine top cylinder drives mixing machine by transmission pin, cylinder rotates the grain mixed and close in mixing machine, chaff shell, grain unstrained spirits, under mixing machine, the bottom of cylinder can open or close, under mixing machine, cylinder is connected with quantitative output device, material feeder, convenient will mix the grain after conjunction, chaff shell, the mixture of grain unstrained spirits is poured out, metering device comprises anchor, the quantitative slot being arranged on anchor, and this quantitative slot has at least the lower end of an interior side to tilted, conveniently moistened grain and drops in chute feeder.
Further, upper rice steamer device comprises at least one wine rice steamer, with the condensing works that wine rice steamer is connected, wine rice steamer top is provided with dismountable bung, 2nd mechanical manipulator, the scraper bowl being connected on the 2nd mechanical manipulator, scraper bowl is provided with position sensor, the position of the mixture in wine rice steamer can be responded to, position and the height of scraper bowl can be adjusted in real time by this positional information, can evenly mixture is sprinkled in wine rice steamer, scraper bowl can along the 2nd mechanical manipulator horizontal hunting, scraper bowl is provided with electromagnetic shaker, it is convenient to be sprinkled in wine rice steamer by the mixture in scraper bowl, scraper bowl can be connected with quantitative slot by swing, achieve mixture from mixing the automatization closing unit to upper rice steamer device.
Further, airing e Foerderanlage comprises adding water mixes conjunction unit, poor unstrained spirits after drinking cools to steaming to add cold water, supply unit, quantitative storage unit, supply unit is equidistantly provided with dividing plate, prevents the poor unstrained spirits on supply unit from piling up and then affecting cooling performance, the quantitative conveying of grain unstrained spirits can be realized simultaneously.
White spirit brewing technique, comprises the following steps: 1) play grain, loads in specific container by the poor unstrained spirits in pond, cellar for storing things; 2) moisten grain, grain is added a certain amount of water soaking for some time; 3) mix conjunction, undertaken mixing conjunction by the grain after profit grain and chaff shell, grain unstrained spirits; 4) upper rice steamer, is sprinkled in wine rice steamer by the mixture mixed; 5) distill, after upper rice steamer completes, wine rice steamer is closed, fermentation for some time, then distill with distillation plant; 6) wine is plucked, in still-process, with ethanol concn height separate collection stored wine liquid; 7) go out rice steamer, amount water, airing, the poor unstrained spirits plucked after drinking is taken out wine rice steamer and puts to airing equipment, and add appropriate cold water and cool; 8) add, stockyard, treat that grain unstrained spirits is cooled to certain temperature, add bent after outdoor placement for some time carry out melodious fermentation; 9) enter cellar for storing things, envelope cellar for storing things, the poor unstrained spirits fermented is delivered in pond, cellar for storing things and seal up for safekeeping.
Further, before playing grain, grain unstrained spirits is sealed in pond, cellar for storing things, carries out anaerobically fermenting; When playing grain, grain unstrained spirits is first put to, in quantitative encloses container, carrying out anaerobically fermenting, it is possible to reduces wine and damages 3%-5%.
Further, when entering to store, grain unstrained spirits first being carried out row's oxygen, the mode of row's oxygen can adopt the weight compression of pressure head, or the mode such as hydraulic pressure, air pressure compresses, it is also possible to the modes such as employing vacuumizes, the row's of filling oxygen carry out row's oxygen.
Further, when playing grain, grain unstrained spirits is first put to, in quantitative encloses container, carrying out anaerobically fermenting.
The invention has the beneficial effects as follows:
(1) all contact with ground with grain owing to this system obviates grain unstrained spirits, significantly improve the sanitary condition of brewing industry.
(2) adopt encloses container to deposit grain unstrained spirits, effectively reduce the volatilization of effective constituent in grain unstrained spirits, reduce wine and damage.
(3) this system achieves the automatic and mechanical of whole technique, decrease human factor to the impact of quality product, it is to increase the stability of quality product, reduce labour intensity simultaneously, it is to increase production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of white spirit brewing automation system of the present invention.
Figure is labeled as: 1, upper rice steamer device, 1-1, the 2nd mechanical manipulator, 1-2, scraper bowl, 2, the quantitative output unit of chaff shell, 3-1, chute feeder, 4, profit grain machine, 4-1, the first airing machine, the 5, first mechanical manipulator, 6, bung, 7, grain cylinder, 8, Jiao Chi, 10, base, 11, slide rail, 12, grain cylinder storage zone, 13, sliding support, 14, supply unit, 14-1, quantitatively storage unit, 15, conjunction unit is mixed, 15-1, rotation upper bracket, 15-2, mixing machine, 15-3, quantitative output device, 15-4, material feeder, 16, wine rice steamer.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described.
As shown in Figure 1, the white spirit brewing automation system of the present invention, concrete operation steps is as follows: put it in grain cylinder 7 after 1) taking out grain unstrained spirits by processing requirement with the first mechanical manipulator 5 from pond 8, cellar for storing things, add bung 6 after filling to preserve, the quantity of grain cylinder 7 meets layering and gets the uniform processing requirement deposited of grain, for picking and placeing grain unstrained spirits nearby, getting grain device 10 and can carry near grain cylinder 7 to pond 8, cellar for storing things, the effect of grain unstrained spirits storage zone 12 is the logistics buffering and the turnover that realize grain unstrained spirits container; 2) by grain cylinder 7 in poor unstrained spirits deliver to mix close unit 15, grain cylinder 7 bottom open by grain unstrained spirits fall into mix close unit 15 mixing machine 15-2 in; 3) moisten after good opportunity 4 completes the processing to new grain and it is transported to storage unit 3; 4) the chaff shell requiring weight is transported to storage unit 3 by the quantitative output unit 2 of chaff shell; 5) new grain and chaff shell are sent into mix and are closed unit 15 by storage unit 3, in the mixing machine 15-2 that its front end can be extend into and mix by rotating and close unit 15 by chute feeder 3-1; 6) mixing the rotation upper bracket 15-1 closing unit 15 to rotate and drive mixing machine 15-2 to rotate, by the poor unstrained spirits in mixing machine 15-2, new grain, that chaff shell mixes conjunction is even, then is outputed it to the scraper bowl 1-2 of upper rice steamer device 1 by quantitative output device 15-3; 7) grain unstrained spirits is evenly dispensed in wine rice steamer 16 by the 2nd mechanical manipulator 1-1 and scraper bowl 1-2 by upper rice steamer device 1; 8) carry out steaming wine operation; 9) steaming poor unstrained spirits after drinking and deliver to supply unit 14, complete proportioning water, cool, add, then fall into quantitative storage unit 14-1, what be sent back to that pond 8, cellar for storing things carries out subsequent cycle brewages production.
When not getting grain, the bung at Jiao Chi and grain cylinder top is all closed, and makes grain unstrained spirits be in the state of anaerobically fermenting.
It should be noted that, when the white spirit brewing automation system of the present invention is used for brewing aroma type white spirit, due to grain unstrained spirits quantitative limitation, adopt and get the mode of grain by rice steamer steaming wine by rice steamer, according to actual needs, the reasonable quantity of grain cylinder 7 is reduced, the base 10 matched and the corresponding reduction of size of slide rail 11; When this system is used for equipment for making sauce aromatic white spirit, owing to not necessarily all needing to add new grain in wine brewing process each time, according to specific needs, the frequency of the rotary conveyor in chute feeder 3-1 can be reduced relatively.
Claims (10)
1. white spirit brewing automation system, comprise grain unstrained spirits airing unit, grain unstrained spirits conveyer, chaff grain conveyer, mix and blend unit, upper rice steamer device (1), airing e Foerderanlage, it is characterized in that: described grain unstrained spirits airing unit comprise multiple Jiao Chi (8) and move relative to Jiao Chi (8) get poor device, this gets multiple grains cylinder (7) that grain device comprises base (10) and is arranged on base (10), Jiao Chi (8) and grain cylinder (7) top are provided with the bung (6) that can open or close, grain cylinder storage zone (12) it is provided with between upper rice steamer device (1) and mix and blend unit.
2. according to white spirit brewing automation system according to claim 1, it is characterised in that: base (10) is arranged on the top of Jiao Chi (8) by slide rail (11).
3. according to the white spirit brewing automation system described in claim 1 or 2, it is characterized in that: grain unstrained spirits conveyer comprises sliding support (13), this sliding support (13) be arranged on slide rail (11) width and and slide rail (11) between there is certain vertical distance, being provided with the first mechanical manipulator (5) on this sliding support (13), the first mechanical manipulator (5) can in the upper slip of sliding support (13).
4. according to white spirit brewing automation system according to claim 1, it is characterized in that: chaff grain conveyer comprises storage unit, quantitative output unit, quantitative output unit is connected with storage unit, comprise chute feeder (3-1), the quantitative output unit of chaff shell (2), the rotary conveyor being arranged in chute feeder (3-1), chute feeder (3-1) is connected with mix and blend unit, storage unit comprises profit grain machine (4), it is arranged on the first airing machine and the 2nd airing machine of profit grain machine (4) both sides, the top of profit grain machine (4) is symmetrically arranged with dosing container, this dosing container relatively moistens grain machine (4) and swings setting, the bottom of profit grain machine (4) arranges opening, the position that this opening is corresponding is provided with Bidirectional belt conveyor,
First airing machine is consistent with the 2nd airing machine structure, comprise anchor, fixing add under be placed with multiple airing groove successively, airing trench bottom is provided with multiple hole, the edge in this hole extends to concordant with its edge to airing groove inside, airing groove near the edge of chute feeder (3-1) to outer incline.
5. according to white spirit brewing automation system according to claim 1, it is characterized in that: the metering device that mix and blend unit comprises mixing machine (15-2) and is connected with mixing machine (15-2), mix and blend unit is connected with upper rice steamer device (1) by metering device, mixing machine (15-2) comprises base (10), mixing machine (15-2) top cylinder, cylinder under mixing machine (15-2), mixing machine (15-2) top cylinder is connected by transmission pin with cylinder under mixing machine (15-2), under mixing machine (15-2), cylinder is connected on base (10) by rotating shaft, the top of mixing machine (15-2) top cylinder is connected with and rotates upper bracket (15-1), it is connected with rotation lower bracket at the bottom of cylinder under mixing machine (15-2), rotate upper bracket (15-1) and rotate and connect by rotating and upgrading drive unit between lower bracket, mixing machine (15-2) top cylinder rotating bearing logical with rotation upper bracket (15-1) is connected, under mixing machine (15-2), the bottom of cylinder can open or close, under mixing machine (15-2), cylinder is connected with quantitative output device (15-3), material feeder (15-4),
Metering device comprises anchor, the quantitative slot being arranged on anchor, and this quantitative slot has at least the lower end of an interior side to tilted.
6. according to the white spirit brewing automation system described in claim 1 or 5, it is characterized in that: upper rice steamer device (1) comprises at least one wine rice steamer (16), with the condensing works that wine rice steamer (16) is connected, wine rice steamer (16) top is provided with dismountable bung (6), 2nd mechanical manipulator (1-1), the scraper bowl (1-2) being connected on the 2nd mechanical manipulator (1-1), scraper bowl (1-2) is provided with position sensor, scraper bowl (1-2) can along the 2nd mechanical manipulator (1-1) horizontal hunting, scraper bowl (1-2) is provided with electromagnetic shaker, scraper bowl (1-2) can be connected with quantitative slot by swing.
7. according to white spirit brewing automation system according to claim 1, it is characterized in that: airing e Foerderanlage comprises adding water mixes conjunction unit (15), supply unit (14), quantitative storage unit (14-1), supply unit is equidistantly provided with dividing plate on (14).
8. white spirit brewing technique, comprises the following steps: 1) play grain, loads in specific container by the poor unstrained spirits in pond, cellar for storing things; 2) moisten grain, grain is added a certain amount of water soaking for some time; 3) mix conjunction, undertaken mixing conjunction by the grain after profit grain and chaff shell, grain unstrained spirits; 4) upper rice steamer, is sprinkled in wine rice steamer by the mixture mixed; 5) distill, after upper rice steamer completes, wine rice steamer is closed, fermentation for some time, then distill with distillation plant; 6) wine is plucked, in still-process, with ethanol concn height separate collection stored wine liquid; 7) go out rice steamer, amount water, airing, the poor unstrained spirits plucked after drinking is taken out wine rice steamer and puts to airing equipment, and add appropriate cold water and cool; 8) add, stockyard, treat that grain unstrained spirits is cooled to certain temperature, add bent after outdoor placement for some time carry out melodious fermentation; 9) enter cellar for storing things, envelope cellar for storing things, the poor unstrained spirits fermented is delivered in pond, cellar for storing things and seal up for safekeeping.
9. according to white spirit brewing technique according to claim 8, it is characterised in that: before playing grain, grain unstrained spirits is sealed in pond, cellar for storing things, carries out anaerobically fermenting; When playing grain, grain unstrained spirits is first put to, in quantitative encloses container, carrying out anaerobically fermenting.
10. according to white spirit brewing technique according to claim 8, it is characterised in that: when entering to store, grain unstrained spirits is compressed, discharge the oxygen in grain unstrained spirits.
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| CN201610149862.XA CN105623966B (en) | 2016-03-16 | 2016-03-16 | White spirit brewing automated system and its white spirit brewing technique |
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| CN201610149862.XA CN105623966B (en) | 2016-03-16 | 2016-03-16 | White spirit brewing automated system and its white spirit brewing technique |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106834057A (en) * | 2017-02-27 | 2017-06-13 | 四川宜宾岷江机械制造有限责任公司 | A kind of brewed spirit mechanical production line |
| CN107193297A (en) * | 2017-06-08 | 2017-09-22 | 泸州成邦机械工程有限公司 | Strict technology provides to carry out the product prosecutor method of fermented grain moisturizing |
| CN108384699A (en) * | 2018-06-08 | 2018-08-10 | 安徽迎驾贡酒股份有限公司 | The intermittent intelligent brewing system of one kind and brewing method |
| CN108410641A (en) * | 2018-05-25 | 2018-08-17 | 贵州省仁怀市茅台镇永泰酒业股份有限公司 | The preparation facilities of Maotai-flavor liquor |
| CN108485872A (en) * | 2018-06-08 | 2018-09-04 | 安徽迎驾贡酒股份有限公司 | A kind of intermittent type mechanical brewing system and brewing method |
| CN113528263A (en) * | 2021-07-16 | 2021-10-22 | 贵州特征微生物研究院有限公司 | Drum-type automatic comprehensive liquor brewing system and using method thereof |
| CN114276881A (en) * | 2022-01-21 | 2022-04-05 | 普瑞特机械制造股份有限公司 | System process for spreading, cooling and stacking sauce-flavor liquor |
| CN114572636A (en) * | 2022-05-07 | 2022-06-03 | 泸州智通自动化设备有限公司 | Fermented grain conveying device for pit entry and exit |
| CN115418287A (en) * | 2022-08-24 | 2022-12-02 | 四川古蔺仙潭酒厂有限公司 | Full-automatic wine brewing system and process for soy sauce wine |
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| CN106834057A (en) * | 2017-02-27 | 2017-06-13 | 四川宜宾岷江机械制造有限责任公司 | A kind of brewed spirit mechanical production line |
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| CN108410641A (en) * | 2018-05-25 | 2018-08-17 | 贵州省仁怀市茅台镇永泰酒业股份有限公司 | The preparation facilities of Maotai-flavor liquor |
| CN108384699A (en) * | 2018-06-08 | 2018-08-10 | 安徽迎驾贡酒股份有限公司 | The intermittent intelligent brewing system of one kind and brewing method |
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| CN113528263A (en) * | 2021-07-16 | 2021-10-22 | 贵州特征微生物研究院有限公司 | Drum-type automatic comprehensive liquor brewing system and using method thereof |
| CN114276881A (en) * | 2022-01-21 | 2022-04-05 | 普瑞特机械制造股份有限公司 | System process for spreading, cooling and stacking sauce-flavor liquor |
| CN114572636A (en) * | 2022-05-07 | 2022-06-03 | 泸州智通自动化设备有限公司 | Fermented grain conveying device for pit entry and exit |
| CN114572636B (en) * | 2022-05-07 | 2023-03-24 | 泸州智通自动化设备有限公司 | Fermented grain conveying device for discharging and entering cellar |
| CN115418287A (en) * | 2022-08-24 | 2022-12-02 | 四川古蔺仙潭酒厂有限公司 | Full-automatic wine brewing system and process for soy sauce wine |
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