CN103275842A - Mechanized wine production line - Google Patents
Mechanized wine production line Download PDFInfo
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- CN103275842A CN103275842A CN2013101688654A CN201310168865A CN103275842A CN 103275842 A CN103275842 A CN 103275842A CN 2013101688654 A CN2013101688654 A CN 2013101688654A CN 201310168865 A CN201310168865 A CN 201310168865A CN 103275842 A CN103275842 A CN 103275842A
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Abstract
The invention relates to a mechanized wine production line. The invention provides a mechanized wine production line which is low in labor intensity, high in production efficiency, small in amount of labor, and low in cost. The mechanized wine production line comprises a grain mixer, a grain conveyer I, a grain conditioner, a grain conveyer II, an automatic loading container, an automatic white wine distilling machine, an automatic water metering conditioner and an automatic grain dryer, wherein rotation feeders are respectively arranged above the discharge hole of the grain mixer and the middle and rear part of the automatic grain dryer; an even rice bran feeder is arranged above the discharge hole of the grain conditioner; and a condenser is arranged beside the automatic white wine distilling machine.
Description
Technical field
The present invention relates to a kind of mechanize wine brewing production line.
Background technology
Domestic each brewery mostly takes traditional brewing method at present, namely adopt continuous poor zymotechnique, its key link is as follows: after fermentation in pits finishes, poor unstrained spirits goes out the cellar for storing things, mix grain then, mix chaff, loaded steamer, distillation, after distillation finishes, discharging, add water gaging, dry in the air poor, sneak into bent medicine, pit entry fermentation circulates and repeats aforesaid operations again.Almost all by manually finishing, the amount of labour used is big for the entire operation process.In each cellar for storing things room 2 mouthfuls of rice steamer, 60-80 Kou Jiao pond, 2 classes are fallen, and per tour needs 13～14 people, totally 26～28 people, and 8 hours/day working hours, can only finish 8～10 rice steamers every day, and the amount of labour used is big, the cost height, and along with the increase of recruitment expense, cost is soaring year by year; The workman generally wants just working on zero three fours of morning, works hard, labour intensity is big; Because of the inter process conversion, need artificial the adding and the taking-up material in addition, production efficiency is low.The brewery's employing equipment that has is finished single operation production, does not also have to finish the mechanical production line of above-mentioned most of operation so far.
Summary of the invention
The present invention is exactly at the problems referred to above, and the mechanize wine brewing that a kind of labour intensity is low, production efficiency is high, the amount of labour used is little, cost is low production line is provided.
For achieving the above object, the present invention adopts following scheme, the present invention includes that the grain that sets gradually is poor to mix all that machine, the poor transfer roller I of grain, grain are poorly sent out a profit machine, the poor transfer roller II of grain, bottling machine, liquor automatic distillation machine, water gaging are sent out profit machine, the poor machine that dries in the air automatically automatically automatically, grain poor all mix above the machine discharge port and the poor machine postmedian that dries in the air automatically above be respectively arranged with the revolution material feeder, be provided with chaff shell even feeding machine above the poor profit machine discharge port of grain, liquor automatic distillation machine next door is provided with condenser.
Liquor automatic distillation machine is 2, is set up in parallel; Condenser is 2, is arranged on liquor automatic distillation machine both sides and links to each other with adjacent liquor automatic distillation machine respectively.Another steams wine in the time of a liquor automatic distillation machine charging, enhances productivity.
The S-type layout of production line, compact construction is saved floor space.
The beneficial effect of the invention
The invention solves following two difficult problems: continuous, the even feed of stage material before aromatic Chinese spirit wine brewing mechanize is necessary; Bigger, the mobile extreme difference of chaff volume ratio in the vinasse, suspension bucket hang out in heaps after extremely difficulty carry out even feeding.The present invention does not change original distil process, any change can not take place to brewery's steaming wine, liquor output and quality.Beneficial effect has 3 points:
1, labour intensity is low: the present invention is except playing ripe vinasse in storing and going into the cellar for storing things and step on cellar for storing things, the cap mud back work employing of envelope cellar for storing things manually finish, and groundwork all adopts mechanize to finish automatically, has reduced labor intensity of operating personnel;
2, production efficiency height: solved the manual production problem of traditional wine brewing, the level of automation height, every rice steamer can steam 7～8 rice steamers, and two mouthfuls of rice steamers, a class can finish former two groups of personnel's production task, the production efficiency height;
3, the amount of labour used is little, and cost is low: with existing mode of production ratio, an order of classes or grades at school can be finished former two groups production task, and personnel have reduced by 22～23 people, and the amount of labour used significantly reduces, and has saved production cost; Solve the problem that the workman must join a morning shift, optimized the working hour, reduced potential safety hazard.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is plot plan of the present invention;
Fig. 3 is automatic bottling machine;
Fig. 4 is the enlarged view at Fig. 3 I place;
Fig. 5 is the structural representation of liquor automatic distillation machine;
Fig. 6 is the left view of Fig. 5;
Fig. 7 is the structural representation of poor machine of drying in the air automatically;
Fig. 8 is the structural representation of revolution material feeder;
Fig. 9 is the structural representation of chaff shell even feeding machine;
Figure 10 is that Fig. 9 is along the sectional view of A-A face;
Figure 11 is the structure of condenser synoptic diagram.
Embodiment
Below in conjunction with description of drawings the specific embodiment of the present invention.
Shown in Fig. 1-10, the present invention includes poor machine 2, the poor transfer roller I4 of grain, poor profit machine 5, the poor transfer roller II4 of grain of sending out of grain of all mixing of the grain that sets gradually
/, automatically bottling machine 8, liquor automatic distillation machine 9, water gaging are sent out profit machine 5 automatically
/, the poor machine 10 that dries in the air automatically, grain poor all mix above machine 2 discharge ports and poor machine 10 postmedians that dry in the air automatically above be respectively arranged with revolution material feeder 3, be provided with chaff shell even feeding machine 6 above poor profit machine 5 discharge port of grain, liquor automatic distillation machine 9 next doors are provided with condenser 99.Liquor automatic distillation machine 9 is 2, is set up in parallel; Condenser 99 is 2, is separately positioned on liquor automatic distillation machine 9 both sides and links to each other with adjacent liquor automatic distillation machine 9 respectively.The S-type setting of whole production line.
The poor machine 2 that all mixes of grain comprises hopper 21, conveying belt 22, stirs the device 23 that looses, and hopper 21, stirs feed end, discharge end that the device 23 that looses is separately positioned on the poor conveying belt 22 of grain.Stirring the device 23 that looses forms by stirring loose motor 234, speed reduction unit 232 and paddle 231.
The poor profit machine 5 of sending out of grain comprises conveying belt 22 and is arranged on the diffusing device 23 of stirring of conveying belt 22 output terminals that it is identical with poor diffusing device 23 structures of stirring of machine 2 of all mixing of grain that this stirs the device 23 that looses.
Automatically bottling machine 8 comprises lift rotary device 81, loaded steamer support 82, loaded steamer transfer roller 83 and distribution device 84, loaded steamer transfer roller 83 is arranged on the loaded steamer support 82, distribution device 84, lift rotary device 81 respectively with the output terminal of loaded steamer transfer roller 83, the loaded steamer support 82 of input terminus below links to each other, also be provided with PLC85 and frequency transformer 86 on the lift rotary device 81, PLC85 is by frequency transformer 86 and lifting device turning device 81, loaded steamer transfer roller 83, distribution device 84 links to each other, and the initialize program by PLC85 is to lift rotary device 81, loaded steamer transfer roller 83, distribution device 84 is controlled.Lift rotary device 81 comprises bearing 811, is arranged on the lifting electric pushrod 812 in the bearing 811, turret mount 813, rotating shaft 814, the turning motor 815 that links to each other with lifting electric pushrod 812 upper ends, rotating shaft 814 links to each other by gear 816 with turning motor 815, rotating shaft 814 lower ends are arranged in the turret mount 813, fixedly connected with loaded steamer support 82 in rotating shaft 814 upper ends.Cloth motor 844 on distribution device 84 comprises successively the cloth hopper 841 that links to each other, vertical material blanking tube 842, cloth tube 843 and is arranged on cloth hopper 841, be arranged on the cloth electric pushrod 845 on the vertical material blanking tube 842, cloth motor 844 links to each other with vertical material blanking tube 842 by gear 816; Cloth electric pushrod 845 working ends and cloth tube 843 are hinged.
Liquor automatic distillation machine 9 comprises that the top is provided with rice steamer lid 92, rice steamer body 93 and the end pot 94 of vapour tube 91, be provided with vapour line 941 in the end pot 94, be provided with chassis 95 below the end pot 94, also be provided with rice steamer body running gear 96, rice steamer lid opening device 97 and drawing mechanism 98 on the chassis 95.Rice steamer body running gear 96 comprises rice steamer body lifting device 961 and horizontally moving device 962, and rice steamer body lifting device 961 comprises lifting support 9611 and electric pushrod 9612, and the upper and lower end of electric pushrod 9612 links to each other with lifting support 9611, chassis 95 respectively; Horizontally moving device 962 comprises the pan carriage 9621 that is arranged on the rice steamer body 93, and translation motor 9622 and roller 9623 are set on the pan carriage 9621, and translation motor 9622 links to each other with roller 9623 by sprocket wheel 105, chain 106.Rice steamer lid opening device comprises lift rotary device 971 and the rice steamer lid suspension bracket 972 of Zeng Gai, and lift rotary device 971 structures of Zeng Gai are identical with the lift rotary device 81 of automatic bottling machine 8.Drawing mechanism 98 comprises rice steamer base plate latch 981, the electric pushrod 9612 that links to each other with rice steamer base plate latch 981, be arranged on rice steamer base plate on the chassis 95 closes support 982 and is arranged on the rice steamer base plate and close support plate 983 on the support 982, and electric pushrod 9612 is arranged on the pan carriage 9621.
Water gaging is sent out profit machine 5 automatically
/Roughly the same with the poor structure of sending out profit machine 5 of grain, difference is that water gaging sends out profit machine 5 automatically
/Go up not arrange and stir the device 23 that looses, conveying belt 52 tops are provided with the shower nozzle 53 that links to each other with the water gaging jar.
Automatically the poor machine 10 that dries in the air comprises frame 101, is arranged on many inclined conveyer belts 102, air-supply arrangement 103 and drive-motor 104 on the frame 101, drive-motor 104 links to each other with inclined conveyer belt 102 by sprocket wheel 105, chain 106, and the feed end of a back inclined conveyer belt 10 is arranged on last inclined conveyer belt 102 discharge ends below.Link to each other synchrodrive by sprocket wheel 105, chain 106 between the inclined conveyer belt 102.Air-supply arrangement 103 comprises the blower fan 1031 that links to each other successively, air main 1032, branch airduct 1033, the air port 1034 that is arranged on the frame 101, divides airduct 1033 to be provided with volume damper 1035.
The poor transfer roller I4 of grain and the poor transfer roller II4 of grain
/Structure is identical, forms by the horizontal conveying belt 41 that links to each other and inclined conveyer belt 42.
Chaff shell even feeding machine 3 comprises feed bin 61, support 62, drag conveyer 63, feed bin 61 arranges on the support 62, and drag conveyer 63 is arranged on below the feed bin 61, is provided with in the feed bin 61 to stir the device 64 that looses, motor 65 is set on the feed bin 61, is arranged on motor 65 overhead cams 66 and stirs the device 64 that looses hinged.Stir the device 64 that looses and comprise skeleton 641, stirring loose section 642, the fork 943 on the skeleton 641 is set, fork 643 two ends are hinged with skeleton 641, feed bin 61 inwalls respectively.On the carrier bar 631 of drag conveyer 63 scraper plate 632 is set, feed bin 61 sidewalls below is provided with and scraper plate 632 corresponding holes 611.
During production, by driving poor unstrained spirits suspension bucket 1 will be housed and transport to the distillation zone, opening suspension bucket 1 unstrained spirits that will be pickled with grains or in wine adds in the hopper of material homogenizer 2, deliver to discharge end by conveying belt, by revolution material feeder 3 evenly, ratio with grain to ripe vinasse surface, by stirring the device 23 that looses, bottom vinasse and the stirring of surface layer grain and be scattering into grain and be pickled with grains or in wine and (be ripe vinasse when fermentation in pits is finished in the transfer roller I4, adding new the throwing just makes after the grain grain damnable), stirring and loosing and nature is scattered and all plays the mixed even blanking effect that reaches.Grain is pickled with grains or in wine and is scattering into naturally again in the poor profit machine 5 of grain after transfer roller I4 improves the poor inclination of grain, be fed to the poor surface of grain at the poor discharging section of sending out profit machine 5 of grain evenly, in proportion by chaff shell even feeding machine 6, grain is poor to be sent out stirring of the profit machine 5 discharge ports device 23 that looses and stirs and be scattering into the grain transfer roller II4 that is pickled with grains or in wine with surface layer chaff shell bottom grain is poor
/In.The grain transfer roller II4 that is pickled with grains or in wine
/Discharging directly falls into automatic bottling machine 8, and is evenly mixed by being scattered again, spread in the steaming wine rice steamer body 93 in the liquor automatic distillation machine 9 of packing into by automatic bottling machine 8, suitable for reading to flat rice steamer body 93.Liquor automatic distillation machine 9 is two and is set up in parallel that when a charged steamed wine, wine was alternately steamed in another charging.Logical vapour guide 91 water conservancy diversion of the wine steam that steams are cooled to liquid wine in condenser 99, flow out the back collecting packing from wine outlet duct 997.The poor water gaging that drops on discharging station below in cellar for storing things of going into that liquor automatic distillation machine 9 comes out is sent out profit machine 5 automatically
/On, shakeout automatically, spread water gaging automatically by process ratio and go forward side by side after line delay sends out profit, entering dry in the air in the poor machine 10 that dries in the air automatically poor.In the poor machine 10 that dries in the air automatically, by will going into the poor cooling that improves, is scattered, dry in cellar for storing things repeatedly, at the poor machine 10 that dries in the air the automatically poor back segment that dries in the air, evenly fall into suspension bucket 1 with turning round the material feeder 3 even bent medicines of adding and mixing by being scattered in proportion
/In, again by the driving handling and pour in the cellar for storing things, manually step on cellar for storing things, artificial envelope is stored cap mud.
Claims (10)
1. mechanize wine brewing production line, it is characterized in that comprising that the grain that sets gradually is poor mixes all that machine, the poor transfer roller I of grain, grain are poorly sent out a profit machine, the poor transfer roller II of grain, bottling machine, liquor automatic distillation machine, water gaging are sent out profit machine, the poor machine that dries in the air automatically automatically automatically, grain poor all mix above the machine discharge port and the poor machine postmedian that dries in the air automatically above be respectively arranged with the revolution material feeder, be provided with chaff shell even feeding machine above the poor profit machine discharge port of grain, liquor automatic distillation machine next door is provided with condenser.
2. mechanize wine brewing production line as claimed in claim 1 is characterized in that liquor automatic distillation machine is 2, is set up in parallel; Condenser is 2, is arranged on liquor automatic distillation machine both sides and links to each other with adjacent liquor automatic distillation machine respectively.
3. mechanize wine brewing production line as claimed in claim 1 is characterized in that the S-type layout of production line.
4. mechanize as claimed in claim 1 wine brewing production line is characterized in that the poor machine that all mixes of grain comprises hopper, conveying belt, stirs diffusing device, hopper, stirs feed end, discharge end that the device that looses is separately positioned on the poor conveying belt of grain.
5. mechanize as claimed in claim 1 wine brewing production line, it is characterized in that automatic bottling machine comprises the lift rotary device, the loaded steamer support, loaded steamer transfer roller and distribution device, the loaded steamer transfer roller is arranged on the loaded steamer support, distribution device, the lift rotary device respectively with the output terminal of loaded steamer transfer roller, the loaded steamer support of input terminus below links to each other, also be provided with PLC and frequency transformer on the lift rotary device, PLC is by frequency transformer and lifting device turning device, the loaded steamer transfer roller, distribution device links to each other, and the initialize program by PLC is to the lift rotary device, the loaded steamer transfer roller, distribution device is controlled.
6. mechanize as claimed in claim 1 wine brewing production line, it is characterized in that liquor automatic distillation machine comprises that the top is provided with the Zeng Gai of vapour tube, rice steamer body and end pot, be provided with vapour line in the end pot, be provided with the chassis below the end pot, also be provided with rice steamer body running gear, rice steamer lid opening device and drawing mechanism on the chassis.
7. mechanize as claimed in claim 1 wine brewing production line is characterized in that water gaging sends out the profit machine automatically and comprise conveying belt and be arranged on the shower nozzle that the water gaging jar links to each other above the conveying belt.
8. mechanize as claimed in claim 1 wine brewing production line, the poor machine that it is characterized in that drying in the air automatically comprises frame, is arranged on many inclined conveyer belts, air-supply arrangement and drive-motor on the frame, drive-motor links to each other with inclined conveyer belt by sprocket wheel, chain, and the feed end of a back inclined conveyer belt is arranged on last inclined conveyer belt discharge end below.
9. mechanize as claimed in claim 1 wine brewing production line, it is characterized in that turning round material feeder comprises feed motor, rotary disk, supply pipe, gives bin, feed motor, supply pipe are arranged on the rotary disk, rotary disk by the feed rotating shaft be rotationally connected to bin, to feed well evenly is set on the bin, the feed well medullary ray is on the center steering radius of supply pipe upper end.
10. mechanize as claimed in claim 1 wine brewing production line, it is characterized in that chaff shell even feeding machine comprises feed bin, support, drag conveyer, feed bin arranges on the support, drag conveyer is arranged on below the feed bin, be provided with in the feed bin and stir diffusing device, motor is set on the feed bin, is arranged on the motor overhead cam and stirs the device that looses hinged; Scraper plate is set on the carrier bar, and feed bin sidewall below is provided with and the corresponding hole of scraper plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101688654A CN103275842A (en) | 2013-04-24 | 2013-04-24 | Mechanized wine production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101688654A CN103275842A (en) | 2013-04-24 | 2013-04-24 | Mechanized wine production line |
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| CN103275842A true CN103275842A (en) | 2013-09-04 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104130894A (en) * | 2014-08-21 | 2014-11-05 | 宜宾赛伦格交通有限责任公司 | Grain drying machine |
| CN104232456A (en) * | 2014-09-30 | 2014-12-24 | 唐山市永和冶金设备制造有限公司 | Distilled liquor pot and distilled liquor equipment |
| CN104692143A (en) * | 2015-02-28 | 2015-06-10 | 李家民 | Rotary bionic intelligent retorting machine |
| CN105754796A (en) * | 2016-04-29 | 2016-07-13 | 泸州江旭机械制造有限责任公司 | Automatic brewing production system for baijiu and brewing method |
| CN106834057A (en) * | 2017-02-27 | 2017-06-13 | 四川宜宾岷江机械制造有限责任公司 | A kind of brewed spirit mechanical production line |
| CN108726346A (en) * | 2018-07-10 | 2018-11-02 | 泸州智通自动化设备有限公司 | Vinasse transfer device |
| CN109439502A (en) * | 2018-12-28 | 2019-03-08 | 安徽农业大学 | It is a kind of automatically to see that wine equipment is steamed in vapour charging |
| CN109810869A (en) * | 2019-03-29 | 2019-05-28 | 江苏聚缘机械设备有限公司 | A kind of continous way loaded steamer wine production line |
| CN111674895A (en) * | 2020-06-06 | 2020-09-18 | 江苏聚缘机械设备有限公司 | Go up rice steamer robot with flexible conveying mechanism |
| CN112623642A (en) * | 2020-12-24 | 2021-04-09 | 四川宜宾岷江机械制造有限责任公司 | Brewing workshop |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104130894B (en) * | 2014-08-21 | 2015-11-18 | 宜宾赛伦格交通有限责任公司 | One is dried in the air poor machine |
| CN104130894A (en) * | 2014-08-21 | 2014-11-05 | 宜宾赛伦格交通有限责任公司 | Grain drying machine |
| CN104232456A (en) * | 2014-09-30 | 2014-12-24 | 唐山市永和冶金设备制造有限公司 | Distilled liquor pot and distilled liquor equipment |
| CN104692143B (en) * | 2015-02-28 | 2017-09-22 | 四川沱牌舍得酒业股份有限公司 | A kind of revolving type bionic intelligence uploading in rice steamer machine |
| CN104692143A (en) * | 2015-02-28 | 2015-06-10 | 李家民 | Rotary bionic intelligent retorting machine |
| CN105754796A (en) * | 2016-04-29 | 2016-07-13 | 泸州江旭机械制造有限责任公司 | Automatic brewing production system for baijiu and brewing method |
| CN106834057A (en) * | 2017-02-27 | 2017-06-13 | 四川宜宾岷江机械制造有限责任公司 | A kind of brewed spirit mechanical production line |
| CN108726346A (en) * | 2018-07-10 | 2018-11-02 | 泸州智通自动化设备有限公司 | Vinasse transfer device |
| CN109439502A (en) * | 2018-12-28 | 2019-03-08 | 安徽农业大学 | It is a kind of automatically to see that wine equipment is steamed in vapour charging |
| CN109439502B (en) * | 2018-12-28 | 2024-01-30 | 安徽农业大学 | Full-automatic steam-see-reinforced wine steaming equipment |
| CN109810869A (en) * | 2019-03-29 | 2019-05-28 | 江苏聚缘机械设备有限公司 | A kind of continous way loaded steamer wine production line |
| CN111674895A (en) * | 2020-06-06 | 2020-09-18 | 江苏聚缘机械设备有限公司 | Go up rice steamer robot with flexible conveying mechanism |
| CN112623642A (en) * | 2020-12-24 | 2021-04-09 | 四川宜宾岷江机械制造有限责任公司 | Brewing workshop |
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Application publication date: 20130904 |