CN105604346A - Method for manufacturing house unit through integral forming from inside to outside and manufactured house unit - Google Patents
Method for manufacturing house unit through integral forming from inside to outside and manufactured house unit Download PDFInfo
- Publication number
- CN105604346A CN105604346A CN201610022235.XA CN201610022235A CN105604346A CN 105604346 A CN105604346 A CN 105604346A CN 201610022235 A CN201610022235 A CN 201610022235A CN 105604346 A CN105604346 A CN 105604346A
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- CN
- China
- Prior art keywords
- unit
- house
- wall
- mould
- house unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/005—Modulation co-ordination
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Finishing Walls (AREA)
- Revetment (AREA)
Abstract
The invention provides a method for manufacturing a house unit. The method includes the step that the house unit is manufactured by high-pressure jet printing in layers from the inner wall to the outer wall with mortar and molds. One unit can be used as a spatial living room having a single living function, and meanwhile multiple units can be spliced into an integral suite room having multiple living rooms, kitchens, bathrooms and other functional spaces. The inner wall and the outer wall of the product can be processed into various textured surfaces according to the needs of users without secondary decoration, the fireproofing grade can reach the grade-A standard, while construction is rapid, it can be ensured that the service life of the house unit is long, the surface modeling texture of the inner wall and the outer wall is rich, thousands of house type solution schemes can be formed through combination, and various function requirements of clients are met.
Description
Technical field
The present invention relates to integrated preparation method of a kind of house unit and products thereof, specifically relate toCan play the integrated preparation method of house unit of inhabitation and make a kind of preparation for one familyProduct.
Background technology
Traditional construction method is craft and the semimechanized operation that utilizes on-site a large amount of tilersMode, successively accumulates construction by construction materials such as earth, brick and tile, concrete, timber; Develop into newAfter the industrialization of type, assembled architecture mode, building has been divided into body of wall component, floor component,Multiple components such as roof component are transported on building site and assemble again after factory process is assembled.
All there is the problems such as construction process is many, supplies consumption is large in these two kinds of operating types, construction cost occupiesHeight not under, and because connected node is many, quality is uneven, makes building integral not high; AndThe building of building up mostly is rough house, and resident families all need to carry out secondary decoration again, increased burden andSupplies consumption.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of energy-conservation, save time, convenient, fastThe preparation method of the integrated house unit of speed and the house unit making thereof. Object of the present inventionTo adopt following method to realize.
The preparation method of a kind of house unit integrated molding provided by the invention, described unit has comprisedOccupy unit, galley unit, sanitary unit, unit, entrance hall and/or balcony; Described method comprises preparationMortar and the described unit of preparation mould, is characterized in that, described mould is for being placed in described house unitThe built-in mould of wall, described moulding is the spray printing order spray printing to outer wall by the inwall of described house unitMoulding.
The first preferred preparation method of house unit integrated molding provided by the invention is, described listUnit comprises the hexahedral top and bottom face that forms described unit, and described mould is along described house unit horizontal strokeTo or longitudinal axis center rotate mould.
The second preferred preparation method of house unit integrated molding provided by the invention is, described mouldTool be longitudinally and/or laterally the adjustable mould of yardstick.
The 3rd preferred preparation method of house unit integrated molding provided by the invention is, described one-tenthBetween the two adjacent surfaces body the order of type spray printing moulding from inwall to outer wall by described house unit timeBetween interval be at least first pseudotime of the face body mortar of a front spray printing.
The 4th preferred preparation method of house unit integrated molding provided by the invention is, describedBetween the described inwall of house unit, outer wall, be provided with intermediate layer, described intermediate layer arranges reinforcing mat every, instituteStating inner wall layer is the mortar of white cement preparation.
The 5th preferred preparation method of house unit integrated molding provided by the invention is, described in turnSpeed is 0.1～15 rev/min.
The 6th preferred preparation method of house unit integrated molding provided by the invention is, spray printing one-tenthThe described house unit steam curing of type.
The 7th preferred preparation method of house unit integrated molding provided by the invention is, with automaticThe pressure of the mixed proportion of control system control water, cement and additive, rotating speed, spray printing mortar and timeBetween.
The 8th preferred preparation method of house unit integrated molding provided by the invention is, described listUnit is provided with window frame and doorframe; In described unit perpendicular to or be parallel to horizontal direction as body of wallHorizontal plane is provided with the through hole of conducting wire, socket, ventilation use or/and groove; And/or as groundOne side is provided with and is parallel to the pipeline of horizontal plane or the through hole of vertical level, or socket.
The 9th preferred preparation method of house unit integrated molding provided by the invention is, described listUnit's inwall is provided with the groove and/or the boss that are respectively used to cut off into entrance hall, kitchen and/or toilet.
With immediate prior art ratio, technical scheme provided by the invention has following excellent effect:
The house unit that technical scheme provided by the invention makes, uses mortar and mould via house unitInwall to the order of outer wall from level to level high pressure spray be printed to, a unit both can be used as single inhabitation meritEnergy room, space, can become some unit splicings to have multiple rooms, kitchen, toilet etc. againThe overall suite of functional space. The inner and outer wall of product can need to be processed into various texture by userSurface, exempts from secondary decoration, and fire-protection rating can reach A grade standard.
Quick construction, has realized the demand of the quick building block system assembling of people construction method, because the present inventionThe product that the technical scheme providing makes is exactly the standard module room cylinder of described building block system mounting technology, usesSingle mould cylinder unit in order cumulative place and the basic operation such as connection has replaced Prefabrication, has built,The serial operations such as lifting, punching, connection, secondary decoration, greatly enhance productivity.
House unit long service life prepared by technical scheme provided by the invention, the wall of inner and outer wallFace moulding rich texture, by combination can form hundreds and thousands of kinds of house type solutions, meet client eachPlant functional requirement.
Figure of description
Fig. 1 is the built-in mould schematic diagram that printhead is installed;
Fig. 2 is built-in mould cylinder schematic diagram;
Fig. 3 is rough skin product unit;
Tu4Shi family enabled production unit;
Wherein: mould rack 1, central shaft 2, hydraulic stem 3, inner mold cylinder 4, print platform are ledRail 5, forming unit cylinder 6, print platform support 7, print platform 8, printing tack 9, conveying pipeline10。
Detailed description of the invention
With specific embodiment, technical scheme of the present invention is elaborated below, but should not be construed as thisA little embodiment are the restrictions to method of the present invention and product protection scope.
The present invention use mould as shown in Figure 1, by support 1, central shaft 2, hydraulic stem 3, internal moldTool cylinder 4, print platform guide rail 5, forming unit cylinder 6, print platform support 7, print platform 8, beatPrinting tack 9 and conveying pipeline 10 forms.
As shown in Figure 2, mould rack 1 is provided with two of the through hole vertical with axis by one end and stands mould cylinderPost forms, central shaft 2 two ends connect respectively through hole described in support 1, inner mold cylinder 4 concentrics are sheathedOutside described central shaft 2, print platform 8 is located at the outer side of described inner mold cylinder 4; Described central shaft 2With between described inner mold cylinder 4, be provided with the hydraulic stem vertical with described axle center 3.
The integrated house unit of preparation, described unit is provided with window frame and doorframe; In described unitPerpendicular to or the horizontal plane as body of wall that is parallel to horizontal direction be provided with conducting wire, socket, logicalThe through hole that wind is used is or/and groove; And/or be provided with and be parallel to the pipeline of horizontal plane or hang down as the one side on groundThe through hole of straight horizontal plane, or socket.
Described unit inwall is provided with groove for cutting off into entrance hall, kitchen and/or toilet and/or protrudingPlatform.
Embodiment 1
House unit is prepared in preparation one-shot forming
Step 1, what preparation was driven by drive unit can be longitudinal and/or lateral rotation and longitudinal along mouldAnd/or the widthwise size framework mould that can regulate;
Step 2, preparation cartridge type keel shoe;
Step 3, preparation inner wall layer mortar:
With water, white cement, quartz sand or river sand, waterproof sealing compound, reinforcing agent, soft agent and/or tableFace colouring agent is raw material, prepares inner wall layer mortar with known method;
Step 4, preparation intermediate layer mortar; Pressing the following raw material of known method prepares:
Water, using Portland cement or fast hard sulpho-aluminous cement as bonding agent, quartz sand or river sandAs aggregate, using alkali proof fiber volume yarn, alkali proof fiber felt and/or nylon anti-crack fiber as fibrous material,In case water curing agent, reinforcing agent, soft agent and/or antifreeze are additive.
Step 5, prepare outer wall layer mortar:
Cement, quartz sand or river sand, waterproof sealing compound, reinforcing agent, soft agent and/or surface colourantFor raw material, prepare face body layer mortar with known method.
Step 6, preparation inner wall layer:
To the mould outer wall of 0.1 rev/min of rotational speed with known high pressure spray impression method to mould mesohighThe outer wall layer mortar of spray printing preparation.
Step 7, preparation intermediate layer:
After the initial set of inner wall layer mortar before final set, to be covered with the mould of intermediate layer mortar or intermediate layer outsideFloor height is pressed spray printing intermediate layer mortar, and gives maintenance.
Step 8, prepare outer wall layer:
After the mortar initial set of intermediate layer before final set, last high pressure spray printing inner wall layer mortar, and give maintenance.
Step 9, the demoulding:
After maintenance, mould is adjusted to die size along its vertical and horizontal and makes it to dwindle to take off mould,Obtain integrated house unit.
Embodiment 2
Outer surface is prepared in one-shot forming the house unit of rough hair surface effect, as shown in Figure 3,
Have the mortar of rough hair surface effect except thering is interior exterior integrated spray printing and preparation, itsHis method and embodiment 1 with.
Embodiment 3
One-body molded be prepared with window frame house unit
Embodiment 4
One-body molded be prepared with doorframe and window frame house unit, as shown in Figure 4,
Except mould is to have the mould of window frame and doorframe, all the other and embodiment 1 are together.
Embodiment 5
The one-body molded house that kitchen, toilet and/or entrance hall groove and/or boss are set that is prepared asUnit.
Except mould is that the mould that cuts off into kitchen, toilet and/or entrance hall groove and/or boss is setOutward, all the other and embodiment 1 with.
Embodiment 6
The one-body molded through hole that is prepared as conducting wire, socket, ventilation use is or/and groove, and/or doesFor being provided with, the one side on ground is parallel to the pipeline of horizontal plane or the through hole of vertical level, or the room of socketUnit, room.
Except mould is that the through hole of conducting wire, socket, ventilation use is or/and groove, and/or as groundOne side be provided with outside the mould that is parallel to the pipeline of horizontal plane or the through hole of vertical level, all the other are with realExecute example 1 same.
Embodiment 7
Except mixing respectively by 30 parts, the magnetic powder of mass parts, rare earth in inner wall layer, outer wall layer and intermediate layerThe anion of 25 parts, 30 parts, sodium carbonate, 40 parts of potassium silicates, 30 parts, tourmaline and 70 parts of compositions of rare talent's stone8 parts, 10 parts and 15 of additives especially, all the other steps and above-described embodiment with, made house unit is adoptedBy " JCT2040-2010 anion function indoor decoration material " standard, continue 2 years to airAnion induces and measures examination, and house unit anion releasing of the present invention is 500～1200/s.cm3。
Finally should be noted that: above embodiment is only in order to technical scheme of the present invention to be described but not rightIts restriction, those of ordinary skill in the field still can be to tool of the present invention with reference to above-described embodimentBody embodiment is modified or is equal to replacement, and these do not depart from any of spirit and scope of the inventionRevise or be equal to replacement, within the claim protection domain of the present invention all awaiting the reply in application.
Claims (10)
1. an one-body molded method of preparing house unit from the inside to the outside, described unit comprises daily life listUnit, galley unit, sanitary unit, unit, entrance hall and/or balcony; Described method comprises preparation mortarWith the described unit of preparation mould, it is characterized in that, described mould is to be placed in described house unit inwallBuilt-in mould, described moulding prints sequential system by inwall to spray printing or the volume of outer wall of described house unitStandby moulding.
2. method according to claim 1, is characterized in that, described unit comprises described in compositionHexahedral top, bottom surface and the side of unit, described mould is horizontal or longitudinal along described house unitThe mould that rotate in axle center.
3. method according to claim 1, is characterized in that, described mould longitudinal and/or horizontalTo being the adjustable mould of yardstick.
4. method according to claim 1, is characterized in that, described moulding is by described house listBefore the time interval between the two adjacent surfaces body the order of the spray printing moulding of unit from inwall to outer wall is at leastThe presetting period of the face body mortar of a spray printing.
5. method according to claim 1, the preparation method of moulding, is characterized in that, in instituteState between the described inwall, outer wall of house unit and be provided with intermediate layer, described intermediate layer arrange reinforcing mat every,Described inner wall layer is the mortar of white cement preparation.
6. method according to claim 2, is characterized in that, described mould is along house unit horizontal strokeTo or longitudinal axis center rotate rotating speed be 0 rev/min to 10 revs/min of >.
7. method according to claim 2, is characterized in that, the described house list of spray printing mouldingUnit's natural curing or smear sealing compound maintenance.
8. method according to claim 1, the preparation method of moulding, is characterized in that, uses certainlyThe pressure of the mixed proportion of autocontrol system control water, cement and additive, rotating speed, spray printing mortar andTime.
9. the house unit of preparing according to the method described in claim 1～8 any one, its feature existsIn, described unit is provided with window frame and doorframe; In described unit perpendicular to or be parallel to horizontal directionThe through hole that is provided with conducting wire, socket, ventilation use as the horizontal plane of body of wall is or/and groove; With/Or be provided with and be parallel to the pipeline of horizontal plane or the through hole of vertical level as the one side on ground, or socket.
10. house unit according to claim 9, is characterized in that, described unit inwall is establishedBe useful on the groove and/or the boss that cut off into entrance hall, kitchen and/or toilet.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610022235.XA CN105604346B (en) | 2016-01-13 | 2016-01-13 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
| PCT/CN2016/092768 WO2017121100A1 (en) | 2016-01-13 | 2016-08-01 | Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610022235.XA CN105604346B (en) | 2016-01-13 | 2016-01-13 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105604346A true CN105604346A (en) | 2016-05-25 |
| CN105604346B CN105604346B (en) | 2019-02-19 |
Family
ID=55984644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610022235.XA Active CN105604346B (en) | 2016-01-13 | 2016-01-13 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105604346B (en) |
| WO (1) | WO2017121100A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017121101A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Mold for performing interior-to-exterior manufacturing to manufacture integrated housing unit |
| WO2017121100A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| WO2017121102A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit |
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| CN105643774B (en) * | 2016-01-13 | 2018-05-18 | 卓达新材料科技集团有限公司 | One kind is used for house unit integrally formed mold from outside to inside |
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| CN105604346B (en) * | 2016-01-13 | 2019-02-19 | 卓达新材料科技集团有限公司 | Integrated molding from the inside to the outside prepare house unit method and house unit obtained |
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2016
- 2016-01-13 CN CN201610022235.XA patent/CN105604346B/en active Active
- 2016-08-01 WO PCT/CN2016/092768 patent/WO2017121100A1/en active Application Filing
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| US5090884A (en) * | 1990-04-02 | 1992-02-25 | Beaman Samuel W | Apparatus for manufacturing hollow concrete structures |
| GB2525400A (en) * | 2014-04-22 | 2015-10-28 | Senake Atureliya | Products and the apparatus for their manufacture and transportation |
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| WO2017121101A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Mold for performing interior-to-exterior manufacturing to manufacture integrated housing unit |
| WO2017121100A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing interior-to-exterior manufacturing to manufacture integrated housing unit and manufactured housing unit |
| WO2017121102A1 (en) * | 2016-01-13 | 2017-07-20 | 卓达新材料科技集团有限公司 | Method of performing exterior-to-interior manufacturing to manufacture integrated housing unit and manufactured housing unit |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105604346B (en) | 2019-02-19 |
| WO2017121100A1 (en) | 2017-07-20 |
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